GB2115111A

GB2115111A - Fail safe gate valves and actuators therefor

Info

Publication number: GB2115111A
Application number: GB08301744A
Authority: GB
Inventors: Neil Hoover Akkerman; Gonzalo Vazquez
Original assignee: AVA International Corp
Current assignee: AVA International Corp
Priority date: 1982-01-25
Filing date: 1983-01-21
Publication date: 1983-09-01
Also published as: GB2115111B; GB2155595B; GB2169063B; GB8506980D0; GB2155595A; FR2520473A1; GB2169063A; MX158369A; FR2520473B1; GB8301744D0; GB8602590D0

Abstract

There are disclosed several embodiments of a fail safe gate valve and actuator having means for yieldably urging the gate from one position to which it is moved under one or more controlled conditions to its other position upon failure of one such condition, means including a handwheel mounted on the actuator for moving the gate to its one position, and means automatically responsive to a control signal for rendering the handwheel inoperative to move the gate to its one position upon reestablishment of said one controlled signal. In certain embodiments, the control signal is automatically responsive to the reestablishment of said one controlled condition; and, in another embodiment, it is automatically responsive to the failure of said one controlled condition. The controlled conditions are disclosed as being one or both of a predetermined fluid pressure condition, or a predetermined environmental temperature condition. <IMAGE>

Description

SPECIFICATION Fail safe gate valves and actuators therefor This invention relates generally to fail safe gate valves and actuators therefor wherein the gate is moved to and maintained in one position under one or more controlled conditions, such as a predetermined fluid pressure level, and yieldably urged to its other position, upon failure of one such condition.

More particularly, it relates to improvements in fail safe gate valves and actuators of the type in which the gate may be moved to its one position by means of a handwheel.

In one type of fail safe valve for which the present invention has particular utility, the gate is normally held in its one position control fluid acting over piston means arranged within the actuator to move a stem connected to the gate in the desired direction.

The source of control fluid, whether pneumatic or hydraulic, may be fluid in the line being controlled by the valve, a fluid which is caused to be supplied to the actuator in response to a predetermined condition of the line fluid, or, alternatively, a fluid which is independent of line fluid. In any event, the valve "fails" when the pressure of the control fluid drops below the predetermined level due to an abnormality, which may be, for example, a leak in the line.

In actuators for gate valves of this latter type, the stem is of the rising type to which a handwheel may be connected for manually moving the gate to either of its positions. For example, in a gate valve designed to fail closed in the event line pressure drops below a certain level, the handwheel may be necessary in order to return the valve to open position and thus restore the system to a condition in which the actuator will be responsive to control pressure. Also, the handwheel connection enables the valve to be manually closed or opened in the event the control pressure responsive mechanism becomes inoperative.

If the handwheel is mounted on the valve stem, as in the case of one such valve, so that the control pressure responsive mechanism may be overriden at will, the valve does not qualify as fail safe or fail closed by standards recognized by the A.P.I. Thus, in order for valves of this type to so qualify, it has been the practice to merely provide a means on the stem to which a handwheel may be connected, if and when needed. Such an arrangement is of course subject to considerable human error, such as absence of misplacement of the handwheel, the time and care required to connect the handwheel, etc.In addition, it requires that an extension of the stem to which the handwheel may be connected be "stacked" above the bonnet, thereby increasing the space requirements thereabove by a distance at least equal to the stroke of the gate in moving between its alternate positions.

We shall describe hereinafter how the present invention may be put into practice to provide a valve and actuator of the type described wherein the handwheel is mounted on the actuator bonnet, but which nevertheless qualifies as a fail safe valve in that the handwheel may not override the safety system to move the gate back to its other position following failure and return of the system to control led condition.

More particularly there will be described the provision of such a gate valve and actuator which does not require substantially more space or head room than that occupied by prior valves and actuators of the type described. There will be described a gate valve and actuator in which the handwheel may be turned with a minimum of effort, and, more particularly, such a valve and actuator which may be manually operated without auxiliary power assist.

There are other occasions, in which it is necessary that the valve fail, and thus be closed or opened, as the case may be, essentially instantaneously in the presence of a fire or other high temperature environ ment. This capability may be desirable in addition to the capability of the valve to fail because of the occurrence of one or more abnormalities, such as a line pressure condition or the like. We shall describe an embodiment of this invention which provides a fail safe gate valve and actuator in which the handwheel is rendered inoperable to return the gate to its original position upon the occurrence of such a predetermined environmental temperature condition.

There are also occasions in which field personnel at locations remote from the valve may need to know whether or not it has been returned, following failure, to its controlled position, and thus, for example, whether it is maintained in such position in response to a control fluid pressure. We shall describe an embodiment of the invention which provides a gate valve and actuator of the type above described which is of such construction as to automatically indicate to a remote viewer in which position the gate is located.

Valves of this type in which the control fluid pressure is pneumatic require considerably greater pressure responsive area than do valves in which it is hydraulic. Thus, actuators for gate valves of otherwise similar constructions may differ to a considerable extent, depending on the nature of the control fluid. As a result, it may be expensive for a manufacturer to provide a "line" of such fail safe valves having a large number of interchangeable parts. We shall described an embodiment of the invention which provides a gate valve and actuator of the type described in which the pressure responsive mechanism may be made responsive to either pneumatic or hydraulic control fluid with a minimum of change and alteration.

Illustrated embodiments of the invention provide a fail safe gate valve and actuator of the type above described in which the handwheel is rendered inoperable to move the gate to its original, controlled position, upon re-establishment of the controlled condition, automatically in response to a control signal. The control signal may be automatically responsive to the reestablishment of the controlled condition, or it may be responsive to the failure of such condition. Also, the controlled condition may be a predetermined pressure fluid condition, such as that of the fluid to be supplied to the actuator, as above described, orto a predetermined environmental temperature condition, or to both such controlled fluid.In certain embodiments, wherein the gate valve is similar to prior valves of the type described, the handwheel is rendered inoperable in response to the same control fluid which maintains the gate in its controlled position prior to failure.

In the illustrated and preferred embodiments of the invention, the means for rendering the handwheel inoperable comprises means which is shiftable between a first position rotatably connecting the handwheel and stem, whereby the gate may be moved to its original position in response to rotation of the handwheel, and a second position rotatably disconnecting the stem and handwheei so that the handwheel is inoperable to move the stem to its original position following failure.More particularly, in certain embodiments of the invention, as above mentioned, the connecting and disconnecting means is automatically shifted to its second position in response to the supply of a control fluid to the piston means for overcoming the spring means, whereby, upon return of the system in which the valve is installed to a pressure control responsive condition, the pressure responsive mechanism of the valve may not be overridden by rotation of the handwheel so that the valve qualifies under the standars set up fo "fail safe" gate valves of this type.

In the illustrated embodiments of the invention, the means for connecting and disconnecting the stem and handwheel includes a rotatably mounted nut threadedly connected to the stem, and means on the handwheel shiftable into and out of engagement with the nut. More particularly, the handwheel has a shaft which is mounted within the bonnet for rotation and reciprocation between inner and outer positions, and the shaft has means thereon for rotative engagement with the nut upon movement of the handwheel into one of its positions. Preferably, the nut is a ball nut which has high mechanical advantage so as to lessen power requirements to manipulate the handwheel; and, in fact, upon disconnection of the handwheel and nut, would, due to the spring means and line pressure acting on the stem, permit the stem to be moved in the opposite direction and thus move the gate to its fail position.

A means is therefore provided for movement into engagement with the ball nut to prevent rotation thereof in a direction to move the stem in its opposite direction, upon shifting of the handwheel into rotative engagement with the nut, and out of engagement therewith to permit such rotation, upon shifting of the handwheel out of rotative engage mentwith the nut.

In one embodiment of the invention, wherein the control fluid is pneumatic, the piston means for urging the gate to fail position comprises a cylinder in the bonnet and a piston on the stem sealably slidable in the cylinder. In this embodiment, additional piston means provided on the handwheel shaft is responsive to control fluid for shifting the connecting and disconnecting means to its second position. Preferably, the pneumatic control fluid is introduced to and exhausted from a pressure chambey formed on one side of the piston in the cylinder which is common to the piston means on the handwheel shaft.

In another embodiment of the invention, wherein the control fluid is hydraulic, the piston means for maintaining the gate in its original position, prior to failure, comprises a plurality of cylinders arranged on the bonnet about the stem and nut, and a piston sealably slidable within each cylinder and engageable with a part on the stem for urging it in a direction to so maintain the gate. In this latter embodiment, the additional piston means is provided in the bonnet beneath the handwheel and arranged to respond to control fluid for engaging and shifting the handwheel to its disconnected position.

In the preferred embodiment of the invention, wherein the actuator stem is threadedly received by a ball nut, the means on the shaft for rotatably engaging the ball nut comprises dogs or teeth movable into and out of operative rotative engagement with circumferentially spaced-apart slots on the nut, and the means for preventing retrograde rotation of the ball nut comprises a pawl mounted for reciprocation in the bonnet to one side of the shaft between an inner position engaged with one of the slots and an outer position disengaged therefrom. More particularly, the pawl is yieldably urged to its inner position and the shaft has means thereon for moving the pawl with itto their outer positions.

In the drawings, wherein like reference characters are used throughout to designate like parts: Figure 1 is a side view of the one embodiment of a fail safe valve made in accordance with this invention wherein the control fluid pressure is pneumatic, the left hand side of the valve being in elevation and the right hand side being in vertical cross section to illustrate the gate moved to its upper, closed position upon removal of control fluid pressure to which the means for moving the stem is responsive;; Figure2 is an enlarged vertical sectional view of the actuator of the valve of Figure 1, with the stem thereof raised following closing of the gate, and the handwheel lowered to engage with the nut for manually rotating the stem, whereby the valve may be returned to open position by rotation of the handwheel, and also showing a flag rotated to a raised position to indicate lowering of the handwheel; ; Figure 3 is a vertical sectional view of one side of the actuator of Figures 1 and 2, similar to Figure 2, but upon the supply of control fluid pressure to the pressure chamber of the actuator to raise and thereby disengage the handwheel from the nut and maintain the stem in its lower position to hold the valve open, and thus restore the system to pressure control responsive condition, and also showing the flag released by lifting of the handwheel to rotate to a lowered position to indicate raising of the handwheel; Figure 4 is a horizontal sectional view of the upper end of the valve of Figure 1, as seen along broken lines 4--4 thereof; Figure 5 is a cross-sectional view of the actuator, looking downwardly from broken lines 5--5 of Figure 3; Figure 6 is another cross-sectional view of the actuator, looking up from broken line 6--6, of Figure 3;; Figure 7 is a vertical sectional view of a portion of the actuator, as seen along broken lines 7--7 of Figure 3, to show the lower end of the pawl raised from rotative engagement with the nut; Figure 8 is another cross-sectional view of the actuator of Figures 1 to 7, as seen along broken lines 8--8 of Figure 7, to show brake shoes carried by the nut for engagement with the bonnet to retard upward movement of the stem upon lifting of the handwheel to the disengaged position of Figure 3; Figure 9 is another vertical sectional view of the upper end of the actuator of Figures 1 to 7, to show the mechanism for lifting the handwheel from engaged position with respect to the nut automatically in response to a predetermined environmental temperature condition;; Figure 10 is another view of the upper end of the actuator of Figures 1 to 7, broken away in part to show the mechanism shown in Figure 9 from the left hand side thereof; Figure 11 is a view of the upper end of such actuator, as shown along broken lines 11--11 of Figure 9; Figure 12 is a side view of the another embodiment of the fail safe valve constructed in accordance with the present invention, in which the control fluid is hydraulic, with the right hand side thereof and the upper end of the left hand side being shown in section; and Figure 13 is a side view of still another embodiment of the invention wherein the gate is caused to move to fail position automatically when the handwheel is lifted in response to the failure of a control fluid, the right hand side and the upper end of the left hand side thereof being shown essentially in section, much in the case of Figure 12.

With reference now to the above-described drawings, the valve 20 shown in Figure 1 includes a valve body 21 haing a flowway 22 therethrough and flanges on its opposite ends to enable the valve to be connected in a pipeline with its flowway aligned with the axis of the pipeline. A gate 23 mounted for vertical reciprocation within the cavity of the valve body has a port 24 therethrough which is raised above the flowway, in the closed position of Figure 1, and aligned with the flowway, in the open position (not shown).

An actuator 25 for moving the gate between its opened and closed positions includes a bonnet 26 adapted to be mounted on the valve body and having a lower end wall 27 for closing the upper end of the body cavity when the bonnet is mounted thereon. A stem 28 is mounted for reciprocation within the bonnet 26 and has a lower end which extends sealably through a hole 29 in the bonnet end wall 27 for releasable connection with the upper end of the gate. As shown, this connection comprises a "T" on the lower end of the stem 28 which fits within a correspondingly shaped slot in the upper end of the gate.

The bonnet 26 includes a cylindrical housing 30 having a depending, outer annular portion 30A which has threads 31 about its inner diameter for connection with threads about an upstanding portion of the valve body to connect the housing and the valve body. An inwardly turned flange on the upper end of housing portion 30A bears upon an upwardly facing shoulder on the end wall 27 of the bonnet to hold the wall tightly against the upper end of the neck of the upper end of the valve body when the housing 30 is threadedly connected thereto.

A flange 33 is fixedly connected to the stem 28 for reciprocation therewith the housing, and is urged toward an upper position in which a shoulder 28C thereon engages a shoulder on wall 27 beneath hole 29 by means of a coil spring 35 acting between the flange and the lower end of the depending portion 30A of the housing. More particularly, in the pneumatic embodiment of the fail safe valve of Figures 1 to 11, the outer circumference of the flange extends close to inner circumference of housing 30 and carries a seal ring thereabout for slidably sealing within the housing. Thus, flange 33 serves as a piston which, as will be described, is adapted to be urged downwardly by control fluid in opposition to the upward force due to spring 35 and line pressure within the valve body acting over the area of stem 28 slidable within hole 29.The lower end of the depending annular portion 30A of the housing is ported at 36 to vent the housing beneath the piston.

As will be described in detail to follow, an upward extension 39 of the bonnet above the housing 30 is enclosed or sealed off so as to form with the housing above the piston flange 33 a variable volume pressure chamber for the control fluid. A pipe 37 connects with a port 38 in the upper end wall 34 of the bonnet housing to permit control pressure to be supplied to or removed from this chamber, and in use of the valve in a system of the type contemplated by the present invention, this control fluid will provide sufficient force to overcome that of the spring 35 and line pressure to maintain the piston and stem 28 in their lowered positions. (Figure 3) and thus hold the gate in its open position.As previously described, upon removal of the control pressure from the pressure chamber, the forces due spring 35 and line pressure lift the piston and the stem back to the positions of Figure 1 to close the gate. However, upon removal of the control fluid, the spring is capable of closing the gate, even in the absence of pressure in the line.

The bonnet extension comprises a tubular body 40 which is of considerably less diameter than the bonnet housing 30 and which has a lower end threadedly received within a central opening 34A in the top end wall 34 of the housing. The axis of the extension is aligned with the housing so as to receive the upper end portion of the stem centrally thereof. As best shown in Figure 3, a handwheel 41 is mounted for rotation on the upper end of housing extension 39 by means of a shaft 42 which depends from the center of the handwheel for rotation within an opening 43 in the upper end of the tubular housing 40. More particularly, and as will be described, the shaft is reciprocable coaxially of stem 28 between an upper position (Figure 3) disengaged from the stem, and a lower position (Figure 2) in which it is rotatively connected to the stem.The shaft is rotatable and reciprocable within an O-ring 44 within the opening 43 so as to sealably enclose the upper end of the housing extension, and, thus with the housing above piston flange 33, provides a piston which, with piston 33, defines the pressure chamber within the bonnet with which control line port 38 connects.

A nut 45 is mounted for rotation within the bonnet extension beneath the lower end of handwheel shaft 42. More particularly, the nut is of a ball type having a ring 45A at its upper end which is fixed against axial movement by a lower bearing on the upper end of a sleeve 46 supported within the bonnet extension by means of a snap ring 47, and an upper bearing which is held beneath a downwardly facing shoulder 48 on the reduced diameter portion of the upper end of the bonnet extension. As shown in the drawings, the nut 45 also includes a ball race housing 45B depending from the ring 45A, and the upper end portion of the stem 28 extends upwardly through the inner diameter of the ball nut and into the lower hollow end of the handwheel shaft 42.As shown, the balls within the ball race housing engage with matching grooves on the upper end portion of the stem so that, as the nut is rotated in a clockwise direction (looking down), the stem is caused to move downwardly and thus lower the gate to its open position.

As best shown in Figure 5, the upper end of the support ring of the nut 45 has circumferentially spaced slots beneath the lower end of the shaft 42.

As best shown in Figure 6, the lower end of the shaft 42 has circumferentially spaced teeth 47 adapted to fit within the slots 46 when the handwheel and thus its shaft are lowered to position of Figure 2, so as to rotatably connect the shaft and nut. When the handwheel is raised to move the lower end of its shaft out of and into rotative connection with the nut, a shoulder 48 about the shaft engages a downwardly facing shoulder 49 in the housing beneath opening 43 to prevent removal of the handwheel.

The handwheel and thus its shaft are located in the upper position by means of spring-pressed ball detents 50 which are carried by the bonnet extension and movable, when the shaft is raised, into a lower annular groove 51 thereabout. Another annular groove 52 is formed about the shaft above the groove 51 so as to receive the ball detents 50 when the handwheel and shaft are lowered from the upper position to the lower position of Figure 2.

As well known in the art, because of its mechanical efficiency, a ball nut lowers the power requirements in operating the handwheel to lower the stem, as compared with more conventional jack screw arrangements. In fact, if the handwheel were raised from the position of Figure 2 to the position of Figure 3 so as to disconnect the shaft from the nut, the force of the spring 35 and the force due to line fluid acting over the cross-sectional area of the stem extendible through hole 29 would allow the gate to rise from its open position to its closed position.

In accordance with the present invention, however, when the shaft on the handwheel is lowered to rotatably engage the nut, the nut is held against retrograde movement - i.e., in a counterclockwise direction looking downwardly on the nut - by means of a pawl 50 having a ratchet tooth 51 on its lower end and carried within a bore 52 in the upper reduced diameter portion of the bonnet extension (see Figure 6) for movement vertically into and out of engagement with one of the slots 46 on the top side of the nut.As shown in Figure 7, the front side of the ratchet tooth 51 is formed with a vertical face 51A, while the back side thereof is tapered at 51B so that, when the pawl is lowered with the handwheel shaft 42, as will be described below, its face 51A will engage one side of the slot in the nut to prevent retrograde movement of the nut, while its tapered face will be free to ride up and over the other side of the slot upon clockwise rotation of the nut with the handwheel shaft.The pawl is urged downwardly to its lower position by means of a coil spring 53 acting between its upper end and the top wall of the bonnet extension, and a flange 54 on the upper end of the pawl is supported on an upwardly facing shoulder 55 about the handwheel shaft so that the pawl will move downwardly and upwardly with the shaft, as the shaft is shifted by the handwheel, but, when lowered, will rise and fall as it ratchets over the nut.

Following the clockwise handwheel rotation to rotate the nut and lower the stem and thereby open the valve, the handwheel may be raised to disengage it from the nut. Since the pawl is also lifted therefrom, the nut is free to move in a counterclockwise direction, and, due to the mechanical efficiency of the ball nut, the force due to the coil spring 35 as well as line pressure acting upon the stem 28 will cause the stem to rise, and the nut to counter rotate in order to lift the gate to closed position. Brake shoes 56 are carried within an annular groove 57 about the support ring of the nut to frictionally engage the inner diameter of the bonnet extension, as best shown in Figure 8, in order to retard the counterclockwise rotation of the handwheel as the stem is being raised, and thus reduce the impact of shoulder 28C on the stem with the shoulder on bonnet wall 27 beneath hole 29.

As previously described, and as will be apparent from the foregoing description, the extension of shaft 42 sealably within O-ring 44 of the housing extension of the bonnet provides a piston which is urged to disengage the shaft from the nut by the supply of control fluid to the pressure chamber of the bonnet. For example, with reference to Figure 2, with the stem raised to close the valve, as may have occured due to removal of control fluid, the system may be returned to a control fluid responsive condition by the supply of control fluid to the pressure chamber, which move the piston flange 33 downwardly to return the gate to open position. At the same time, control fluid acts upon the piston area of the shaft 42 so as to raise the shaft and handwheel, and thus disengage its teeth and the pawl from the nut. Consequently, as long as control fluid remains in the pressure chamber of the housing, the handwheel is positively held out of rotative engagement with the nut, thereby preventing the inadvertent manual manipulation of the handwheel.

More particularly, the handwheel will remain in its upper position, even following removal of control fluid, and thus closure of the valve, until manually pushed downwardly to its nut engaging position.

Stem 28 is preferably comprised of axially extendible and contractible upper and lower ends 28A and 28B, respectively. As shown, the upper end is threadedly connected to the nut, and the lower end is fixed to piston flange 33 and extends sealably through the hole 29 for connection with the gate.

More particularly, the upper and lower ends of the stem are connected for rotation with one another by means of a spline 57 formed on the lower portion of the upper end of the stem which is received within a hollow upper portion of the lower end 28B, and a pin 58 on the upper portion of the lower end 28B of the stem for sliding vertically within the spline 57. As shown in Figure 2, as the upper and lower ends of the spline move into retracted position, pin 58 moves out of the spline 57, and the upper and lower ends of the stem are maintained in rotative engagement with one another by means of a dog 59 on the upper end which moves into a slot 60 in the lower end of the stem.Thus, as shown, the upper end of the stem is made up of an upper, relatively large portion which has pin 59 formed thereon, and a lower, relatively small portion which has the spline 57 formed therein. Consequently, when the upper and lower ends of the stem are in their fully retracted position, torque is transmitted directly from the larger upper portion directly to the lower end, rather than through the lower smaller portion in which the spline 57 is formed.

As will be understood, this two-piece stem enables the lower end of the stem to rise and fall with piston 33 to lift and lower the gate without rotating the nut, and thus eliminates unnecessary wear on the nut.

Even if the upper end of the stem is partially lowered within the nut, from the position of Figure 2 to the position of Figure 3, this two-piece stem construction will reduce to at least some extent the need for rotating the nut as the lower end of the stem is lifted its full stroke to raise the gate from its open to its closed position.

Piston flange 33 is of special construction to accommodate for eccentricity between the axis of the stem and the inner circumference of the cylinder in the bonnet in which the piston is sealably slidable.

Thus, the flange includes an inner disc 33A carried by the lower end 28B of the stem, and an outer disc 33B which carries an O-ring 33C in a groove about its outer circumference for sealably sliding within the cylinder. More particularly, the outer disc has an inner circumference somewhat larger than the outer circumference of the inner disc so as to overlap therewith and permit limited radical sliding of the outer disc with respect to the inner disc. The inner diameter of the inner disc is sealed with respect to the lower end of the stem by means of an O-ring 61 carried by the stem, and the inner and outer discs are sealed with respect to one another by means of an O-ring 62 carried within a groove in the upper face of inner disc 33 to form a sliding seal with respect to an overlapping, opposed lower face of the outer disc 33B.Inner disc 33 is held down on a shoulder 63 about the lower end of the stem, and outer disc 338 is held downwardly upon the inner disc 33A, by means of a nut 64 threadedly engaged with the upper end of the lower end of the stem. The nut 64 is of course made up with the stem only to the extent necessary to retain the piston flange on the stem, without interfering with radial movement of the outer disc of the piston flange with respect to the inner disc thereof.

As also previously described, a flag 65 is mounted on the actuator bonnet for rotating between an outer, raised position with respect to the bonnet, so as to indicate that the handwheel has been lowered into rotative engagement with the nut, and an inner position lowered along the side of the housing extension, as indicated in broken lines in Figures 1 and 3, to indicate that the handwheel is raised out of rotative engagement therewith. Thus, the flag is carried on the outer end of arm 66 which is pivotally connected to a member 67 extending upwardly from the upper end of the housing extension to one side thereof.More particularly, the inner end of the arm is pivotally connected to member 67 by means of a pin 68 to permit it to swing from a generally horizontal position in which it raises the flag 65 to its handwheel lower indicating position, and a depending position in which it lowers the flag to indicate that the handwheel is out of rotative engagement with the nut.

As will be appreciated, the arm and flag normally assume the depending position. However, they are moved to their outwardly extended positions by means of a finger 69 extending from arm 66 at a right angle with respect to the arm 66 beneath a mounting ring 70 at the center of the handwheel which is releasably secured over the upper end of the stem.

Thus, as the handwheel is lowered, the lower end of mounting ring 70 engages finger 69 to swing it downwardly to a position in which the arm 66 is swung outwardly to its generally horizontal position.

The flag is held in its outwardly extending position by engagement of the outer diameter of the mounting ring 70 with the inner side of the finger 69 when it has been swung downwardly, as best shown in Figure 2.

The means by which the handwheel is automatically moved to its upper position in response to a predetermined high temperature environment about the valve is shown in Figures 9 to 11 to comprise a rod 71 which is vertically reciprocable within a cylindrical opening 72 formed in the upper end of the housing extension beneath the mounting ring 70 of the handwheel. More particularly, the upper enlarged end of the rod 71 is guidably sliding within opening 72 between the lower position shown in Figures 9 and 10, and an upper position in which the upper end of the rod moves out of the opening 72 to engage and lift the mounting ring 70 of the handwheel to its upper position.Thus, the rod is yieldably urged toward its upper position by means of a coil spring 73 received about its reduced diameter lower end and acting between the enlarged diameter upper end thereof and the lower end of opening 72.

The rod is held in its withdrawn position of Figures 9 and 10 by means of a wire rod 74 releasably held across the opening 72 to bear upon the upper enlarged end of the rod 71. One end 75 of the wire rod is received in a hole in one side of a slot 76 in the housing extension so as to form a pivot about which the wire rod may swing in a counterclockwise direction as indicated by the arrow of Figure 10 to reiease the rod 71 for upward movement to lift the handwheel. The opposite end of the wire rod is normally held by means of a heat fusible element 77 supported by a bracket 78 fixed to a cutout recess 70 in a side of a housing extension. As shown, the upper end of retainer piece 77 is disposed over the free end of the wire rod 74 so as to hold the wire rod in its generally horizontal position until element 77 fuses in the presence of the high temperature environment.Of course, when this occurs and the handwheel is lifted to disconnect from the nut, the nut is free to rotate so that the stem may be raised by the spring 35 and the force of line fluid in order to permit the gate to fail cosed.

The embodiment of the fail-safe valve shown in Figure 12 is substantially identical to the embodiment above described except in the construction of the mechanism which is responsive to supply of control fluid in order to normally maintain the valve in its open position and then permit itto fail close upon removal of control line fluid. Thus, with reference to Figure 12, a flange 80 is fixed to the lower end 28B of the stem by means of a nut 81 and is urged upwardly by means of a coil spring 35 mounted within the bonnet as described in connection with the hydraulic embodiment.However, in this hydraulic embodiment, the flange and thus the stem are urged downwardly by a series of pistons 82 reciprocable within cylinders formed within tubular bodies 83 mounted on the upper wall 34 of the bonnet housing in circumferentially spaced-apart relation about the housing extension. Thus, the flange 80 terminates short of the inner circumference of the bonnet housing so as to avoid contact therewith as it is reciprocated within the bonnet housing in response to the supply and removal of control fluid to and from the cylinders within tubular bodies 83.

The upper end of each of the pistons 82 carries an O-ring 84 thereabout for sealably sliding within its cylinder, and is of such length as to cause its lower end to bear upon the upper side of flange 80 and move the flange to its lowermost position to retain the valve in open position in response to the supply of control fluid. Control fluid is supplied to and removed from each of the cylinders through a common line 85 leading from a source of hydraulic fluid and having branch lines leading to ports 86 in the upper ends of the cylinders.

Thus, although the shaft 42 on the handwheel is shown to be sealably received in the opening 43 in the upper end of the housing extension, this is primarily for the purpose of preventing debris from access to the ball nut and its associated parts. That is, there is no need for the containment of pressure within a chamber formed within the bonnet housing.

Instead, the means by which the handwheel is automatically moved from its lower to its upper position in response to the supply of control fluid to the cylinders for pistons 82 comprises one or more pistons 90 slidable within cylinders 91 formed in the upper end of the housing extension beneath the mounting ring of the handwheel. Rods 92 on these pistons extend sealably through bearing 93 so as to engage with the lower side of the mounting ring of the handwheel. As will be understood from Figure 12, in the lower position of the piston 90, rod 92 is lowered to a position in which it does not interfere with downward movement of the mounting ring with the handwheel. On the other hand, upon upward movement of the piston 90 to the position shown in Figure 12, the upper end of the rod 92 engages the mounting ring to force the handwheel to its raised position.Control fluid from a source common to that supplied by cylinders 83 is supplied to the lower end of piston 90 by means of line 94 branching from line 85 and leading to the lower end of the cylinder 91. Consequently, and as above described, as control fluid is supplied to each of the pistons 82 for maintaining the gate in its open position, the handwheel is automatically lifted to its upper position to disengage its shaft 42 from the nut by which the stem is manually actuated.

It will be understood that the valve actuator of Figure 12 is otherwise identical to that of Figures 1 to 11. Thus, as indicated in Figure 12, an arm may be mounted on the housing extension to support a flag 65. Also, although not shown in Figure 12, it will be understood that the valve actuator includes a pwal of the construction and adapted to function in the manner of the pawl 50 described in connection with the pneumatic embodiment of Figures 1 to 11.

Additionally, of course, it may be provided with means such as that shown in Figure 9, for causing the gate to fail closed responsive to a predetermined environmental temperature condition.

The fail safe gate valve and actuator of Figure 13 is similar in construction to each of the embodiments of Figures 1 to 11 and 12, insofar as the construction and operation of the handwheel, nut and stem are concerned. Also, it is similar to Figure 12 in that a flange 80 is fixed to the stem 28 and is urged upwardly by spring 35, as well as other respects which will be apparent from the drawings. In this valve, the gate is maintained in its controlled, open position by lowering of the handwheel to rotatably connect with the stem, in response to a control fluid pressure, and subsequent rotation ofthe handwheel to lower the stem. However, upon raising of the handwheel due to the failure of control fluid, as shown in Figure 13, the stem is free to be lifted under the urging of spring 35 and line pressure, as in the case of the other embodiments.

As shown, control fluid is supplied through a line 100 into a cylinder 101 formed in the upper end of the bonnet extension beneath the mounting ring of the handwheel, and a piston 102 is sealably slidable within the cylinder between a lower position when control fluid is supplied through line 100, and the illustrated upper position, under the urging of a coil spring 103 beneath it, when the control fluid is removed. At this time, of course, the stem and thus the gate are reaised from the positions shown in Figure 13 under the urging of spring 35 and line fluid.

Thus, as in the case of the rod 92 described in connection with the valve of Figure 12, a rod 104 extending upwardly from the piston through a gland nut 105 in the upper end of the cylinder 101 is of such length as to permit the handwheel to be lowered into a position in which it rotatably engages the nut, when the piston is lowered, but to engage and lift the mounting ring of the handwheel to its upper position when the piston is raised upon failure of control pressure.

Of course, as mentioned in connection with Figure 12, the valve and actuator of Figure 13 may also have means, as shown in Figure 9, for lifting the handwheel in response to a predetermined environmental temperature, as well as a flag for visually indicating the position of the handwheel.

From the foregoing it will be seen that this invention is one well adapted to attain all of the ends and objects hereinabove set forth, together with other advantages which are obvious and which are inherent to the apparatus.

It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.

As many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.

Claims

1. A fail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having means for yieldably urging the gate from one position to which it may be moved under one or more controlled conditions to its other position upon failure of one such condition, means including a handwheel mounted on the actuator for moving the gate to its one position, and means automatically responsive to a control signal for rendering said handwheel inoperative to move the gate to its one position upon reestablishment of said one controlled condition.

2. A fail safe valve of the character defined in claim 1, wherein the control signal is automatically responsive to the reestablishment of said one controlled condition.

3. A fail safe valve of the character defined in claim 1, wherein the control signal is automatically responsive to the failure of said one controlled condition.

4. A fail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having a stem connected to the gate and mounted for reciprocation in opposite directions to move the gate between said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more controlled conditions to its other position upon failure of one such condition, means including a handwheel mounted on the actuator for moving the stem in the opposite direction in orderto move the gate to its one position, and means automatically responsive to a control signal for rendering said handwheel inoperative to move said stem in said opposite direction upon reestablishment of said one controlled condition.

5. A fail safe valve of the character defined in claim 4, wherein the one controlled condition is a predetemined fluid pressure condition.

6. Afail safe valve of the character defined in claim 5, wherein the control signal is automatically responsive to the reestablishment of said one controlled condition.

7. A fail safe valve of the character defined in claim 5, wherein the control signal is automatically responsive to the failure of said one controlled condition.

8. A fail safe valve of the character defined in claim 4, wherein the controlled condition is a predetermined environmental temperature condition.

9. A fail safe valve of the character defined in claim 8, wherein the control signal is automatically responsive to the failure of said one controlled condition.

10. A fail safe valve of the character defined in claim 5, wherein the controlled conditions also include a predetermined environmental temperature condition.

11. A fail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having a stem connected to the gate and mounted for reciprocation in in opposite directions to move the gate between said positions, piston means responsive to the supply of a control fluid thereto for urging the stem in one direction in order to move the gate to one position and maintain it in that position as long as the control fluid is maintained at a predetermined pressure level, means for yieldably urging the stem in the other direction in order to move the gate to its other position in the event the control fluid is not so maintained, means including a handwheel mounted on the actuator for moving the stem in the one direction to move the gate to its other position, and means automatically responsive to a control signal for rendering said handwheel inoperative to move said stem in said one direction.

12. A fail safe valve of the character defined in claim 11, wherein the control fluid is automatically response to the supply of control fluid to said piston means.

13. Afail safe valve of the character defined in claim 11, wherein the control fluid is automatically responsive to a predetermined environmental temperature condition.

14. Afail safe valve of the character defined in claim 12, wherein the control fluid is also automatically responsive to a predetermined environmental temperature condition.

15. Afail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having a stem connected to the gate and mounted for reciprocation in in opposite directions to move the gate between the said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more controlled conditions to its position upon failure of those conditions, means including a handwheel mounted on the actuator for manipulation into one position in which it is operative to move the stem in the other direction in order to move the gate to its one position, and another position in which the handwheel is inoperative to move said stem in said other direction, and means automatically responsive to a control signal for moving said handwheel from its one to its other position upon reestablishment of said one controlled condition.

16. A fail safe valve of the character defined in claim 15, wherein the control signal is automatically responsive to the reestablishment of said one controlled ocndition.

17. Afaii safe valve of the character defined in claim 15, wherein the control signal is automatically responsive to the failure of said one controlled condition.

18. A fail safe valve of the character defined in claim 15, including means automatically responsive to manipulation of the handwheel for visually indicating in which position it is located.

19. A fail safe valve of the character defined in claim 15, including means for moving said handwheel into its other position automatically in re sponge to a predetermined environmental temperature.

20. Afail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having a stem connected to the gate and mounted for reciprocation in opposite directions to move the gate between said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more controlled conditions to its other position upon failure of one of those conditions, a handwheel mounted on the actuator for manual rotation from the exterior thereof, means shiftable between a first position connecting the handwheel and the stem for moving the stem in the other direction in response to rotation of the handwheel, and a second position rotatably disconnecting the stem and handwheel so that the handwheel is inoperative to move the stem in said other direction, and means automatically responsive to a control signal for shifting said connecting and disconnecting means from the first to its second position upon reestablishment of said one controlled condition.

21. A fail safe gate valve of the character defined in claim 20, wherein the means for connecting and disconnecting the stem and handwheel includes a rotatably mounted nut threadedly connected to the stem, and means on the handwheel shiftable into and out of rotative engagement with the nut in response to manipulation of the handwheel.

22. In an improved fail safe valve of the character defined in claim 21, wherein the nut is a ball nut, and a means is movable into engagement with the ball nut to prevent rotation thereof in a direction to move the stem in the opposite direction, upon shifting of the connecting and disconnecting means with the nut, and out of engagement therewith to permit such rotation, upon shifting of the connecting and disconnecting means out of rotative connection with the nut.

23. In an improved fail safe valve of the character defined in claim 21, wherein the handwheel has a shaft which is mounted within the bonnet for rotation and reciprocation between inner and outer positions, and said shaft has means thereon for rotative engagement with the nut upon movement of the handwheel into one of said inner and outer positions.

24. A fail safe gate valve, comprising a body having a flowway therethrough and a gate reciprocable therein between positions opening and closing the flowway, an actuator having a stem connected to the gate and mounted for reciprocation in in opposite directions to move the gate between said positions, piston means responsive to the supply of control fluid thereto for urging the stem in one direction in orderto move the gate to one position and maintain it in that position as long as the control fluid is maintained at a predetermined pressure level, means for yieldable urging the stem in the other direction in order to move the gate to its other position in the event the control fluid is not so maintained, means including a handwheel mounted on the actuator for moving the stem in the one direction, means shiftable between a first position connecting the handwheel and the stem for moving the stem in said one direction, in response to rotation of the handwheel, and a second position rotatably disconnecting the stem and handwheel so that the handwheel is inoperative to move the stem in said one direction, and additional piston means automatically responsive to the supply of said control fluid to said first-mentioned piston means for shifting said connecting and disconnecting means to its second position.

25. In an improved fail safe valve of the character defined in claim 24, wherein the means including piston means includes a plurality of cylinders arranged about the stem, and a piston sealably slidable within each cylinder.

26. A valve of the character defined in claim 25, wherein the handwheel has a shaft mounted within the bonnet for rotation and reciprocation between inner and outer positions, the connecting and disconnecting means comprises means carried on the shaft for rotative engagement with the stem upon movement of the shaft to its inner position, and the additional piston means is mounted within the bonnet for extension with respect to the bonnet, in response to the supply of said control fluid, to move the handwheel to its outer position.

27. Avalve of the character defined in claim 24, wherein the piston means includes a cylinder in the bonnet and a piston on the stem and sealably slidable in the cylinder.

28. An actuator of the character defined in claim 27, wherein the handwheel has a shaft mounted within the bonnet for rotation and reciprocation therein between inner and outer positions, the connecting and disconnecting means comprises means carried on the shaft for rotative engagement with the stem upon movement of the shaft into its inner position, and said additional piston means is on the shaft.

29. In a gate valve actuator, a body having a stem mounted therein for reciprocation in opposite directions, a nut connected to the stem, means mounting the stem within the body for rotation, without axial movement, a handwheel having a shaft mounted within the body for rotation and reciprocation between inner and outer positions in axial alignment with the stem, and means on the shaft rotatably engageable with means on the nut, upon movement of the shaft to one position, so as to permit the stem to be rotated by the handwheel in one direction, and rotatably disengageable therefrom, upon movement of the shaft to its other position, so that the handwheel is ineffective to move the stem.

30. A gate valve actuator of the character defined in claim 29, wherein the nut is a ball nut, and a means is mounted within the bonnet for preventing rotation of the ball nut in the opposite direction when the means on the shaft is rotatably engaged with means on the nut, but permitting such rotation when said means on the shaft is rotatably disengaged with said means on the nut.

31. A gate valve actuator of the character defined in claim 30, including brake means on the nut frictionally engageable with the body to retard rotation of the nut in said opposite direction.

32. A gate valve actuator of the character defined in claim 30, wherein the means on the nut comprises slots formed therein, the means on the inner end of the shaft comprises dogs movable into and out of rotative engagement with the slots, and the means for preventing rotation of the nut comprises a pawl mounted for reciprocation in the body to one side of the shaft between an inner position engaged with a slot on the nut and an outer position disengaged therefrom.

33. A gate valve actuator of the character defined in claim 32 including means yieldably urging the pawl to its inner position, and means on the shaft for moving the pawl with it to their outer positions and for permitting the yieldable urging means to move the pawl to its inner position as the shaft moves to its inner position.

34. A gate valve actuator of the character defined in claim 29, including detent means on the body and shaft for releasably holding the shaft in either its inner or outer position.

35. A gate valve actuator of the character defined in claim 29, including means on the body for visually indicating connection or disconnecion of the handwheel and stem automatically in response to shifting of said shaft into and out of its positions.

36. A gate valve actuator of the character defined in claim 29, including means on the body for moving the shaft into its position disengaged from the nut automatically in response to a predetermined environmental temperature.

37. A gate valve actuator of the character defined in claim 29, including means on the bonnet for moving the handwheel shaft to its position disen gaged from the nut automatically in response to a fluid pressure control signal.

38. A fail safe gate valve actuator, comprising a bonnet adapted to be mounted on the body of the gate valve, a stem adapted to be connected to the gate, when the bonnet is so mounted, means mounting the stem within the bonnet for reciprocation in opposite directions to move the gate between said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more control led conditions to its other position upon failure of one such condition, means including a handwheel mounted on the bonnet for moving the stem in the opposite direction in order to move the gate to its one position, and means automatically responsive to a control signal for rendering said handwheel inoperative to move said stem in said opposite direction upon reestablishment of said one controlled condition.

39. An actuator of the character defined in claim 38, wherein the control signal is automatically responsive to the reestablishment of said one controlled condition.

40. An actuator of the character defined in claim 38, wherein the control signal is automatically responsive to the failure of said one controlled condition.

41. An actuator of the character defined in claim 38, wherein the one controlled condition is a predetermined fluid pressure condition.

42. An actuator of the character defined in claim 38, wherein the controlled condition is a predetermined environmental temperature condition.

43. A fail safe valve of the character defined in claim 41, wherein the controlled conditions also include a predetermined environmental temperature condition.

44. A fail safe gate valve actuator, comprising a bonnet adapted to be mounted on the body of the gate valve, a stem adapted to be connected to the gate, when the bonnet is so mounted, means mounting the stem within the bonnet for reciprocation in in opposite directions to move the gate between said positions, piston means responsive to the supply of a control fluid thereto for urging the stem in one direction in order to move the gate to one position and maintain it in that position as long as the control fluid is maintained at a predetermined pressure level, means for yieldably urging the stem in the other direction in order to move the gate to its other position in the event the control fluid is not so maintained, means including a handwheel mounted on the bonnet for moving the stem in the one direction to move the gate to its other position, and means automatically responsive to a control signal for rendering said handwheel inoperative to move said stem in said one direction.

45. An actuator of the character defined in claim 44, wherein the control fluid is automatically response to the supply of control fluid to said piston means.

46. An actuator of the character defined in claim 44, wherein the control fluid is automatically responsiveto a predetermined environmental temperature condition.

47. An actuator of the character defined in claim 45, wherein the control fluid is also automatically responsive to a predetermined environmental temperature condition.

48. Afail safe gate valve actuator, comprising a bonnet adapted to be mounted on the body of the gate valve, a stem adapted to be connected to the gate, when the bonnet is so mounted, means mounting the stem within the bonnet for reciprocation in in opposite directions to move the gate between the said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more controlled conditions to its position upon failure of those conditions, means including a handwheel mounted on the bonnet for manipulation into one position in which it is operative to move the stem in the other direction in order to move the gate to its one position, and another position in which the handwheel is inoperative to move said stem in said other direction, and means automatically responsive to a control signal for moving said handwheel from its one to its other position upon reestablishment of said one controlled condition.

49. An actuator of the character defined in claim 15, including means automatically responsive to manipulation of the handwheel for visually indicating in which position it is located.

50. An actuator of the character defined in claim 15, including means for moving said handwheel into its other position automatically in response to a predetermined environmental temperature.

51. Afail safe gate valve actuator, comprising a bonnet adapted to be mounted on the body of the gate valve, a stem adapted to be connected to the gate, when the bonnet is so mounted, means mounting the stem within the bonnet for reciprocation in opposite directions to move the gate between said positions, means for yieldably urging the stem in a direction to move the gate from one position to which it may be moved under one or more controlled conditions to its other position upon failure of one ofthose conditions, a handwheel mounted on the bonnet for manual rotation from the exterior thereof, means shiftable between a first position connecting the handwheel and the stem for moving the stem in the other direction in response to rotation of the handwheel, and a second position rotatably disconnecting the stem and handwheel so that the handwheel is inoperative to move the stem in said other direction, and means automatically responsive to a control signal for shifting said connecting and disconnecting means from the first to its second position upon reestablishment of said one controlled condition.

52. An actuator of the character defined in claim 51,wherein the means for connecting and disconnecting the stem and handwheel includes a rotatably mounted nut threadedly connected to the stem, and means on the handwheel shiftable into and out of rotative engagement with the nut in response to manipulation of the handwheel.

53. An actuator of the character defined in claim 52, wherein the nut is a ball nut, and a means is movable into engagement with the ball nut to prevent rotation thereof in a direction to move the stem in the opposite direction, upon shifting of the connecting and disconnecting means with the nut, and out of engagement therewith to permit such rotation, upon shifting of the connecting and disconnecting means out of rotative connection with the nut.

54. In an improved fail safe valve of the character defined in claim 52, wherein the handwheel has a shaft which is mounted within the bonnet for rotation and reciprocation between inner and outer positions, and said shaft has means thereon for rotative engagement with the nut upon movement of the handwheel into one of said inner and outer positions.

55. A fail safe gate valve, comprising a bonnet adapted to be mounted on the body of the gate valve, a stem adapted to be connected to the gate, when the bonnet is so mounted, means mounting the stem within the bonnet for reciprocation in opposite directions to move the gate between said positions, piston means responsive to the supply of control fluid thereto for urging the stem in one direction in orderto move the gate to one position and maintain it in that position as long as the control fluid is maintained at a predetermined pressure level, means for yieldable urging the stem in the other direction in order to move the gate to its other position in the event the control fluid is not so maintained, means including a handwheel mounted on the bonnet for moving the stem in the one direction, means shiftable between a first position connecting the handwheel and the stem for moving the stem in said one direction, in response to rotation of the handwheel, and a second position rotatably disconnecting the stem and handwheel so thatthe handwheel is inoperative to move the stem in said one direction, and additional piston means automatically responsive to the supply of said control fluid to said first-mentioned piston means for shifting said connecting and disconnecting means to its second position.

56. An actuator of the character defined in claim 55, wherein the means including piston means includes a plurality of cylinders arranged about the stem, and a piston sealably slidable within each cylinder.

57. An actuatorofthe character defined in claim 56, wherein the handwheel has a shaft mounted within the bonnet for rotation and reciprocation between inner and outer positions, the connecting and disconnecting means comprises means carried on the shaft for rotative engagement with the stem upon movement of the shaft to its inner position, and the additional piston means is mounted within the bonnet for extension with respect to the bonnet, in response to the supply of said control fluid, to move the handwheel to its outer position.

58. An actuatorofthe character defined in claim 55, wherein the piston means includes a cylinder in the bonnet and a piston on the stem and sealably slidable in the cylinder.

59. An actuator of the character defined in claim 58, wherein the handwheel has a shaft mounted within the bonnet for rotation and reciprocation therein between inner and outer positions, the connecting and disconnecting means comprises means carried on the shaft for rotative engagement with the stem upon movement of the shaft into its inner position, and said additional piston means is on the shaft.