GB2102814A - Fire resistant foam composition - Google Patents

Fire resistant foam composition Download PDF

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Publication number
GB2102814A
GB2102814A GB08219699A GB8219699A GB2102814A GB 2102814 A GB2102814 A GB 2102814A GB 08219699 A GB08219699 A GB 08219699A GB 8219699 A GB8219699 A GB 8219699A GB 2102814 A GB2102814 A GB 2102814A
Authority
GB
United Kingdom
Prior art keywords
foam material
fire
foam
parts
extinguishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB08219699A
Inventor
Trevor Merlin James
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MERLIN JAMES TREVOR
Original Assignee
MERLIN JAMES TREVOR
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MERLIN JAMES TREVOR filed Critical MERLIN JAMES TREVOR
Priority to GB08219699A priority Critical patent/GB2102814A/en
Publication of GB2102814A publication Critical patent/GB2102814A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds

Abstract

A polymeric or resin-based foam material incorporating a fire- extinguishing material, the latter being an alkali metal halide or di-ammonium phosphate, or a mixture of both, dispersed within the foam material.

Description

SPECIFICATION Fire resistant foam composition The invention relates to a fire resistant foam composition and is particularly, but not exclusively, concerned with a polymeric or other resin-based foam material.
Polymeric foam materials, for example polyurethane foam, are widely used as upholstery for furniture and in many other applications. They are inflammable, however, and have contributed to serious fires and moreover when burning release toxic gases.
An object of the invention is to render such foam materials fire-resistant or less flammable.
According to the invention, a polymeric or resinbased foam material incorporates a fireextinguishing material, the latter being an alkali metal halide or an ammonium phosphate, or a mixture of both, dispersed within the foam material, the proportion of fire-extinguishing material relative to the foam material, but disregarding any other additives which are mixed with the reactants constituting the foam material either during or after its preparation, being between 10 and 100 parts by weight of said fire-extinguishing material to 100 parts of said foam material.
Preferably the alkali metal halide is sodium chloride and the ammonium phosphate is di-ammonium phosphate (NH4)2 HPO4.
The preferred fire-extinguishing material may therefore be sodium chloride or di-ammonium phosphate either alone, or together in any quantity within the aforesaid range of between 10 and 100 parts by weight to 100 parts by weight of said foam material, Where sodium chloride and di-ammonium phosphate are used together a mixture of any desired proportions by weight of between 20 parts of one and 80 parts of the other in 100 parts of the mixed fire-extinguishing material are used.
The foam material or the fire-extinguishing material may include a colouring agent to indicate that the foam material has fire-resistant properties.
The foam material may be of any polymeric or resin-based kind.
For example it may be polyurethane and be made in an known manner by reaction between a triol and di-isocyanate together with any catalyst or other additive.
The fire-extinguishing material provided by this invention may be added before or after the mixing of the triol and the di-isocyanate or other reactants.
Any bulk material may additionally be added before or after or with the fire-extinguishing material. For example, glass fibre may be added to the fire-extinguishing material orthefoam material or its constituents.
The fire-extinguishing material may be added as a powder or in a slurry to a constituent of the foam material before the preparation of the foam material or to the mixed constituents during the preparation of the foam material. Alternatively the additive or mixed additives may be added to the foam material after it has been produced, For example the additive or mixed additives may be added to the foam material in a solution or slurry by saturating the foam material with the solution or slurry by pouring the solution or slurry on to the foam material; by immersing the foam material in the solution or slurry, or by spraying the foam material with the solution.
The additives or mixed additives, as aforesaid, are in this example sodium chloride or di-ammonium phosphate either alone, or together in any quantity within the range of between 10 and 100 parts by weight to 100 parts by weight of the foam material or its constituents. Where the sodium and diammonium phosphate are used together the mixture is in any desired proportions by weight of between 20 parts of one and 80 parts of the other in every 100 parts of the mixed fire-extinguishing material.
The foam material provided by this invention has good fire-resistant properties and is not difficult to make as both sodium chloride and di-ammonium phosphate are readily available.
1. A polymeric or resin-based foam material incorporating a fire-extinguishing material, the latter being an alkali metal halide or an ammonium phosphate, or a mixture of both, dispersed within the foam material, the proportion of fireextinguishing material relative to the foam material, but disregarding any other additives which are mixed with the reactants constituting the foam material either during or after its preparation, being between 10 and 100 parts by weight of said fireextinguishing material to 100 parts of said foam material.
2. Afoam material according to Claim 1 in which the alkali metal halide is sodium chloride and the ammonium phosphate is di-ammonium phosphate (NH4)2 HPO4.
3. A foam material according to Claim 2 in which sodium chloride and di-ammonium phosphate are used as a mixture within a range of between 10 and 100 parts by weight to 100 parts by weight of said foam material.
4. A foam material according to Claim 3 in which the composition of the mixture of sodium chloride and di-ammonium phosphate is within the range of between 20 parts of one and 80 parts of the other in 100 parts of the mixture.
5. Afoam material according to any preceding claim in which the foam material itself or the fire-extinguishing material includes a colouring agent to indicate that the foam material has fireresistant properties.
6. Afoam material according to ay preceding claim in which the foam material itself is made by reaction between a triol and a di-isocyanate, together with a catalyst or other additive, as required.
7. A foam material according to Claim 6 including bulk material.
8. Afoam material according to Claim 7 in which the bulk material is glass fibre,
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (14)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Fire resistant foam composition The invention relates to a fire resistant foam composition and is particularly, but not exclusively, concerned with a polymeric or other resin-based foam material. Polymeric foam materials, for example polyurethane foam, are widely used as upholstery for furniture and in many other applications. They are inflammable, however, and have contributed to serious fires and moreover when burning release toxic gases. An object of the invention is to render such foam materials fire-resistant or less flammable. According to the invention, a polymeric or resinbased foam material incorporates a fireextinguishing material, the latter being an alkali metal halide or an ammonium phosphate, or a mixture of both, dispersed within the foam material, the proportion of fire-extinguishing material relative to the foam material, but disregarding any other additives which are mixed with the reactants constituting the foam material either during or after its preparation, being between 10 and 100 parts by weight of said fire-extinguishing material to 100 parts of said foam material. Preferably the alkali metal halide is sodium chloride and the ammonium phosphate is di-ammonium phosphate (NH4)2 HPO4. The preferred fire-extinguishing material may therefore be sodium chloride or di-ammonium phosphate either alone, or together in any quantity within the aforesaid range of between 10 and 100 parts by weight to 100 parts by weight of said foam material, Where sodium chloride and di-ammonium phosphate are used together a mixture of any desired proportions by weight of between 20 parts of one and 80 parts of the other in 100 parts of the mixed fire-extinguishing material are used. The foam material or the fire-extinguishing material may include a colouring agent to indicate that the foam material has fire-resistant properties. The foam material may be of any polymeric or resin-based kind. For example it may be polyurethane and be made in an known manner by reaction between a triol and di-isocyanate together with any catalyst or other additive. The fire-extinguishing material provided by this invention may be added before or after the mixing of the triol and the di-isocyanate or other reactants. Any bulk material may additionally be added before or after or with the fire-extinguishing material. For example, glass fibre may be added to the fire-extinguishing material orthefoam material or its constituents. The fire-extinguishing material may be added as a powder or in a slurry to a constituent of the foam material before the preparation of the foam material or to the mixed constituents during the preparation of the foam material. Alternatively the additive or mixed additives may be added to the foam material after it has been produced, For example the additive or mixed additives may be added to the foam material in a solution or slurry by saturating the foam material with the solution or slurry by pouring the solution or slurry on to the foam material; by immersing the foam material in the solution or slurry, or by spraying the foam material with the solution. The additives or mixed additives, as aforesaid, are in this example sodium chloride or di-ammonium phosphate either alone, or together in any quantity within the range of between 10 and 100 parts by weight to 100 parts by weight of the foam material or its constituents. Where the sodium and diammonium phosphate are used together the mixture is in any desired proportions by weight of between 20 parts of one and 80 parts of the other in every 100 parts of the mixed fire-extinguishing material. The foam material provided by this invention has good fire-resistant properties and is not difficult to make as both sodium chloride and di-ammonium phosphate are readily available. CLAIMS
1. A polymeric or resin-based foam material incorporating a fire-extinguishing material, the latter being an alkali metal halide or an ammonium phosphate, or a mixture of both, dispersed within the foam material, the proportion of fireextinguishing material relative to the foam material, but disregarding any other additives which are mixed with the reactants constituting the foam material either during or after its preparation, being between 10 and 100 parts by weight of said fireextinguishing material to 100 parts of said foam material.
2. Afoam material according to Claim 1 in which the alkali metal halide is sodium chloride and the ammonium phosphate is di-ammonium phosphate (NH4)2 HPO4.
3. A foam material according to Claim 2 in which sodium chloride and di-ammonium phosphate are used as a mixture within a range of between 10 and 100 parts by weight to 100 parts by weight of said foam material.
4. A foam material according to Claim 3 in which the composition of the mixture of sodium chloride and di-ammonium phosphate is within the range of between 20 parts of one and 80 parts of the other in 100 parts of the mixture.
5. Afoam material according to any preceding claim in which the foam material itself or the fire-extinguishing material includes a colouring agent to indicate that the foam material has fireresistant properties.
6. Afoam material according to ay preceding claim in which the foam material itself is made by reaction between a triol and a di-isocyanate, together with a catalyst or other additive, as required.
7. A foam material according to Claim 6 including bulk material.
8. Afoam material according to Claim 7 in which the bulk material is glass fibre,
9. Afoam material according to any preceding claim in which the fire-extinguishing material is added to a constituent or any mixture of constituents of the foam material.
10. Afoam material according to Claim 9 in which the fire-extinguishing material is added as a powder and mixed with a constituent or mixture of constituents of the foam material.
11. A foam material according to Claim 9 in which the fire-extinguishing material is added to the constituent or mixture of constituents of the foam material in solution or as a slurry.
12. Afoam material according to any one of Claims 1 to 8 in which the fire-extinguishing material is added in solution or as a slurry to the foam material after the foam material has been made.
13. Afoam material according to Claim 12 in which the fire-extinguishing material is poured or sprayed in solution or as a slurry onto the foam material.
14. Afoam material according to Claim 12 in which the foam material is immersed in a solution or slurry of the fire-extinguishing material.
GB08219699A 1981-07-18 1982-07-07 Fire resistant foam composition Withdrawn GB2102814A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08219699A GB2102814A (en) 1981-07-18 1982-07-07 Fire resistant foam composition

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8122225 1981-07-18
GB08219699A GB2102814A (en) 1981-07-18 1982-07-07 Fire resistant foam composition

Publications (1)

Publication Number Publication Date
GB2102814A true GB2102814A (en) 1983-02-09

Family

ID=26280176

Family Applications (1)

Application Number Title Priority Date Filing Date
GB08219699A Withdrawn GB2102814A (en) 1981-07-18 1982-07-07 Fire resistant foam composition

Country Status (1)

Country Link
GB (1) GB2102814A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0131362A2 (en) * 1983-05-25 1985-01-16 Ethicon, Inc. Salt-filled absorbable polymers
GB2353283A (en) * 1999-08-18 2001-02-21 John Fagbola Antibacterial resin (plastic) materials/products containing common salt (NaCl)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0131362A2 (en) * 1983-05-25 1985-01-16 Ethicon, Inc. Salt-filled absorbable polymers
EP0131362A3 (en) * 1983-05-25 1987-02-04 Ethicon, Inc. Salt-filled absorbable polymers
GB2353283A (en) * 1999-08-18 2001-02-21 John Fagbola Antibacterial resin (plastic) materials/products containing common salt (NaCl)

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WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)