GB2084585A - The Preparation of High Molecular Weight Hydrophilic Polymer Gels - Google Patents

The Preparation of High Molecular Weight Hydrophilic Polymer Gels Download PDF

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Publication number
GB2084585A
GB2084585A GB8030899A GB8030899A GB2084585A GB 2084585 A GB2084585 A GB 2084585A GB 8030899 A GB8030899 A GB 8030899A GB 8030899 A GB8030899 A GB 8030899A GB 2084585 A GB2084585 A GB 2084585A
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United Kingdom
Prior art keywords
process according
radical
gel
polymer
hydrophilic polymer
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GB8030899A
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GB2084585B (en
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Grace Dearborn Ltd
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Dearborn Chemicals Ltd
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Priority to GB8030899A priority Critical patent/GB2084585B/en
Priority to SE8105599A priority patent/SE8105599L/en
Priority to IT24077/81A priority patent/IT1139468B/en
Priority to DE19813137524 priority patent/DE3137524A1/en
Priority to JP56148912A priority patent/JPS5785812A/en
Priority to FR8117945A priority patent/FR2490649B1/en
Priority to ES505753A priority patent/ES505753A0/en
Publication of GB2084585A publication Critical patent/GB2084585A/en
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Publication of GB2084585B publication Critical patent/GB2084585B/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/04Polymerisation in solution
    • C08F2/10Aqueous solvent

Abstract

A hydrophilic polymer gel can be prepared by polymerising the monomer or monomers of said polymer in an aqueous medium together with a compatible organic solvent and vinyl copolymer comprising 5 to 95 mol% of units of the general formula: <IMAGE> and, correspondingly, 95 to 5 mol% of recurring units of the formula: <IMAGE> in which R1 and R3 independently represent hydrogen or lower alkyl, R2 represents an alkyl group of at least 8 carbon atoms, and Y represents a hydrophilic radical or a quaternisable radical such as a pyridino or imidazolino radical. The method for the preparation of such gels prevents adherence of the gel particles together and so enables the complete drying of the gels.

Description

SPECIFICATION The Preparation of High Molecular Weight Hydrophilic Polymer Gels This invention relates to the preparation of high molecular weight hydrophilic polymer gels.
The preparation of high molecular weight hydrophilic polymer especially polyacrylamide, gels by bathwise polymerisation of aqueous monomer solution under adiabatic conditions has been known for some time. In general, the gels contain 25 to 40% by weight of solid, the remainder being water. The removal of the iatter has been effected by treatment with an organic solvent and this naturally adds to the cost as well as introducing a hazard element into the process. Alternatively, it is possible to dry these gel materials with hot air but the difficulty with this procedure is that as the gel dries and disintegrates, because of the sticky nature of the latter, the particles tend to adhere together thus making complete drying extremely difficult and, in many cases, almost impossible.There is, therefore, a need for a process which enables one to obtain gel particles which have little or no tendency to stick to one another and which, therefore, can be dried by hot air.
According to the present invention there is provided a process for the preparation of a hydrophilic polymer gel which comprises polymerising the monomer or monomers in an aqueous medium together with a compatible organic solvent and an organic vinyl copolymer as defined below. The organic vinyl copolymers used in the process of the present invention comprise 5 to 95 mol % of units of the general formula:
and correspondingly, 95 to 5 mol % of recurring units of the formula::
in which R, and R3 independently represent hydrogen or lower alkyl i.e. of 1 to 4 carbon atoms, preferably methyl, R2 represents an alkyl group of at least 8 carbon atoms, typically stearyl, and Y represents a hydrophilic radical or a quaternisable radical, in particular H, OOH or an alkali metal ammonium or amine salt thereof, a heterocyclic radical such as a pyridino or imidazolino radical, or a radical of the formula:
in which x is 1 to 4, preferably 2 to 4, R5 and R6 and R7 are independently lower alkyl radicals or hydrogen and X represents an anion, typically a chloride, methyl sulphonate, ethyl sulphonate or T sulphate anion, e.g. -COC2H4N(C2H5)2. In addition, Y may also represent --CONH,.
The copolymers used in the process of the present invention are thus vinyl addition type polymers. The correct balance of hydrophilic to hydrophobic groups in the polymer chain is important.
This balance can be achieved by using a mixture of a long chain fatty ester, typically of acrylic or methacrylic acid such as stearyl methacrylate or acrylate and a generally water-soluble monomer such as acrylic or methacrylic acid or methacryloyloxyethyltrimethyl ammonium salt, typically the metho sulphonate in the specified molar proportions. Of course, the cationic esters can be either in quaternised form or in the form of a salt such as the hydrochloride.
A preferred copolymer for use in the process of the present invention is derived from stearyl methacrylate and dimethyl amino ethyl methacrylate, typically prepared in a mol ratio of 1:1.25. This copolymer is typically used either after neutralisation with hydrochloric acid or after quaternisation with dimethylsulphate although, of course, it can be used as the free amine.
The molecular weight of the copolymers is generally from 1,000 to 500,000, preferably 1,000 to 15,000.
The copolymers used in the process may be prepared using conventional methods such as addition polymerisation, typically in organic solvents such as paraffinic or organic solvents or chlorinated solvents such as tetrachloroethylene.
As indicated above, the preparation of the gels is carried out in an aqueous medium in the presence of a compatible organic solvent. By "compatible" is meant an organic solvent which does not react with any of the materials present in the reaction medium. The organic solvent is preferably one which forms an azeotrope with water, especially one forming an azeotrope at 60 to 1000C. Typical organic solvents include perchloroethylene, hexane, white spirit, benzene, toluene and xylene although, of course, they must be compatible with the copolymer.
The monomer or monomers to be polymerised are generally present in the aqueous medium at a concentration from 1 5 to 90%, preferably 25 to 75% by weight. The pH of the solution can vary within a wide range but is typically from 2 to 8.5, especially from 6 to 8.5. The polymerisation can be carried out under either adiabatic or isothermal conditions; it is typically conducted at a temperature from 10 to 11 00C, more particularly from 10 to 900 C. The polymerisation is generally assisted with the use of conventional initiators including redox, persalt, and azo type initiators such as azobisisobutyronitrile, azobiscyanovaieric acid, ammonium persulphate and 2,2-azobis(2-amidinopropane) hydrochloride.
The concentration of initiator depends on the nature of the initiator. Azo initiators are conveniently used in an amount up to 2,000, for example 10 to 2,000, more particularly 500 to 1,000, ppm by weight (based on the weight of the monomer present). For per salts the concentration is generally 20 to 200, especially 50 to 100, ppm by weight and for ferrous ammonium sulphate typically 1 to 100, preferably 5 to 50, ppm by weight.
The process of the present invention is of general applicability enabling one to obtain gels of hydrophilic polymer. The invention is, however, particularly valuable for the preparation of acrylamide polymer gels. The term "acrylamide polymer" is intended to cover not only acrylamide homopolymers but also acrylamide copolymers containing other monomer units.
Suitable comonomers include acrylic and methacrylic acid, quaternised amino alkyl acrylates and methacrylates, as well as quaternised vinyl nitrogen-containing heterocyclic compounds. Specific monomers are: (a) acrylic acid or alkali metal salts or amine salts thereof, (b) diethylaminoethylacrylate or dimethylaminoethyl methacrylate quaternised with dimethyl sulphate or methyl chloride, (c) methacrylamidopropyl trimethyl ammonium chloride, (d) vinyl pyridine or vinyl imidazoiine quaternised with dimethyl sulphate or methyl choride. Other hydrophilic polymers which can be prepared in gel form include homopolymers of the monomers specified in paragraphs (b), (c) and (d) above.
It is a surprising feature of the present invention that the cationic copolymers used to assist the production of the gels can be used to prepare anionic as well as cationic acrylamide polymers.
The process of the present invention enables one to obtain polymers having a high molecular weight, generally of the order of 1 x 106 and molecular weights as much as 1 xl 07 or more can be obtained.
Once the polymerisation is complete the gel is generally broken down into particles of the desired size, typically not more than about 0.5 cm. In general, they can readily be dried in hot air without sticking together and, in this connnection, it should be noted that the organic solvent present, particularly when it forms an azeotrope with water, assists in the drying process. Further, in contrast to prior proposals where the solvent is used to dewater the gel, the solvent used need not be toxic and/or inflammable. The dried material can then be ground if desired.
The following examples further illustrate the present invention: Example 1 0.6 Kg of acrylic acid were dissolved in 5.76 litres of de-ionised water. The pH was adjusted to 6.0 with caustic soda solution, cooling being applied to keep the temperature below 300 C. 2.4 Kg of acrylamide were dissolved in this solution and a final pH adjustment to 7.2 was carried out. 0.16 Kg of a 56% active solution in white spirit of a copolymer of stearyl methacrylate/dimethylaminoethylmethacrylate (1/1.25 mol ratio; molecular weight about 5,000) were stirred in.The temperature at this stage was 1 20C. The solution was purged with nitrogen for 20 minutes and 80 ml of methanol, 50 ppm of ammonium persulphate, 600 ppm of 2,2'-azobis (2 amidino propane) hydrochloride and 25 ppm of ferrous ammonium sulphate were added in that order (all quantities of initiator being based on the monomer). The initiators were added as dilute aqueous solutions. The temperature rose to 900 C.
The polymerisation was carried out in a well insulated steel vessel which retained sufficient heat to complete the polymerisation.
The gel was broken down into particles of less then 0.5 cm in size. The particles showed no tendency to re-adhere to each other when squeezed in the hand or put under a 1 Kg weight. A wax-like fee was imparted to the material. Drying was effected in a laboratory scale hot air drier to a moisture content of 10%.
The material produced possessed excellent solubility and had a molecular weight of 8.5 million as measured by intrinsic viscosity.
Example 2 A solution of 3 Kg acrylamide in 7 Kg of dionised water was prepared using the same stearyl methacrylate copolymer as in Example 1. The pH of the solution was adjusted to 5.0 using hydrochloric acid. Polymerisation was carried out adiabatically as in Example 1.
The resultant gel when disintegrated showed excellent non-adhesive properties and the gel particles could be hot air dried directly to give a moisture content of 12%. The polymer was solubie in water and had a molecular weight of 5 million.
Example 3 A solution of 3.75 Kg of acrylamide in 9.5 litres of de-ionised water was prepared. 5.0 kg of 75% solution of acryloyloxyethyl trimethylammonium methosulphate was added. 1 Kg of a 25% solution in hexane of a stearyl methacrylate/diethylaminoethyl acrylate copolymer (1:1.25 mole ratio) was added with stirring. 200 gm of dimethyl sulphate was added and stirred for 10 minutes. The solution was purged for 20 minutes with nitrogen foliowed by the addition of 0.5 Kg methanol, 25 ml of a 5% ammonium persulphate solution and 30 ml of a 1% ferrous ammonium sulphate solution (in the order given). A rapid exotherm to 1 050C occurred in 2 minutes with the emission of steam. The final solids content of the gel block was 70%. This was cut up to small particles which were non-sticky and which were hot air dried to 12% moisture to yield water soluble polymer.
Example 4 The procedure of Example 1 was repeated except the stearyl-methacrylate copolymer was replaced by a copolymer of acrylic acid and stearyl methacrylate (mole ratio 1.3:1) in hexane. The polymerisation followed a similar course and yielded a gel which, after disintegration, showed no tendency to re-adhere.

Claims (11)

Claims
1. A process for preparing a hydrophilic polymer gel which comprises polymerising the monomer or monomers of said polymer in an aqueous medium together with a compatible organic solvent and vinyl copolymer comprising 5 to 95 mol % of units of the general formula:
and, correspondingly, 95 to 5 mol of recurring units of the formula:
in which R, and R3 independently represent hydrogen or lower alkyl, R2 represents an alkyl group of at least 8 carbon atoms, and Y represents a hydrophilic radical or a quaternisable radical such as pyridino or imidazolino radical.
2. A process according to claim 1 for preparing an acrylamide polymer (as hereinbefore defined) gel.
3. A process according to claim 1 or 2 in which R, and R3 independently represent hydrogen or methyl.
4. A process according to any one of claims 1 to 3 in which R2 represents stearyl.
5. A process according to any one of claims 1 to 4 in which Y representsOH,COOH or an alkali metal, ammonium or amine salt thereof, -CONH2, a pyridino or imidazolino radical or a radical of the formula:
in which x is 1 to 4, R5, Re and R7 are independently lower alkyl or hydrogen and X represents an anion.
6. A process according to any one of the preceding claims in which the vinyl copolymer is derived from stearyl acrylate or methacrylate and acrylic or methacrylic acid or methacryloyloxyethyltrimethyl ammonium salt.
7. A process according to claim 6 in which the vinyl copolymer is derived from stearyl methacrylate and dimethylaminoethyl methacrylate in a mole ratio of about 1 :1.25.
8. A process according to any one of the preceding claims in which the organic solvent is perchloroethylene, hexane, white spirit, benzene, toluene orxylene.
9. A process according to any one of the preceding claims for preparing a gel of a polymer having a molecular weight of at least 1 xl 106.
10. A process according to claim 1 substantially as hereinbefore described.
11. A hydrophilic polymer gel whenever prepared by a process as claimed in any one of the preceding claims.
New Claims or Amendments to Claims filed on 25th May 1981 Superseded Claims New or Amended Claims: Claims 1-11 1 filed after date of application on 25/5/81.
GB8030899A 1980-09-25 1980-09-25 The preparation of high molecular weight hydrophilic polymer gels Expired GB2084585B (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
GB8030899A GB2084585B (en) 1980-09-25 1980-09-25 The preparation of high molecular weight hydrophilic polymer gels
SE8105599A SE8105599L (en) 1980-09-25 1981-09-22 PREPARATION OF HYDROPHILIC POLYMER GELS WITH HIGH MOLECULE WEIGHT
IT24077/81A IT1139468B (en) 1980-09-25 1981-09-22 PREPARATION OF HIGH MOLECULAR WEIGHT HYDROPHILE POLYMER GELS
DE19813137524 DE3137524A1 (en) 1980-09-25 1981-09-22 METHOD FOR PRODUCING HIGH MOLECULAR HYDROPHILIC POLYMER GELS
JP56148912A JPS5785812A (en) 1980-09-25 1981-09-22 Manufacture of high molecular hydrophilic polymer gel
FR8117945A FR2490649B1 (en) 1980-09-25 1981-09-23 PROCESS FOR PREPARING A HIGH MOLECULAR WEIGHT HYDROPHILIC POLYMER GEL
ES505753A ES505753A0 (en) 1980-09-25 1981-09-24 PROCEDURE TO PREPARE A HIGH MOLECULAR WEIGHT HYDROPHILIC POLYMER GEL

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8030899A GB2084585B (en) 1980-09-25 1980-09-25 The preparation of high molecular weight hydrophilic polymer gels

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GB2084585A true GB2084585A (en) 1982-04-15
GB2084585B GB2084585B (en) 1983-11-30

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JP (1) JPS5785812A (en)
DE (1) DE3137524A1 (en)
ES (1) ES505753A0 (en)
FR (1) FR2490649B1 (en)
GB (1) GB2084585B (en)
IT (1) IT1139468B (en)
SE (1) SE8105599L (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2572671A1 (en) * 1984-11-06 1986-05-09 Dai Ichi Kogyo Seiyaku Co Ltd PROCESS FOR THE PREPARATION OF HYDRO-SOLUBLE POLYMER GEL PARTICLES
EP0346834A2 (en) * 1988-06-13 1989-12-20 National Starch and Chemical Investment Holding Corporation Process for the manufacture of polymers
GB2426977A (en) * 2005-06-10 2006-12-13 Nippon Paint Co Ltd Cissing inhibitor for cationic electrodeposition
US9916931B2 (en) 2014-11-04 2018-03-13 Capacitor Science Incorporated Energy storage devices and methods of production thereof

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Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1205748A (en) * 1966-11-21 1970-09-16 Michael Raymond Clarke Thickened aqueous liquids
NO139410C (en) * 1976-02-19 1979-03-07 Sintef PROCEDURE FOR THE MANUFACTURE OF LATEX
GB2039497B (en) * 1979-11-20 1983-01-26 Ici Ltd Manufacture of polymer dispersions and coating compositions derived from them

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2572671A1 (en) * 1984-11-06 1986-05-09 Dai Ichi Kogyo Seiyaku Co Ltd PROCESS FOR THE PREPARATION OF HYDRO-SOLUBLE POLYMER GEL PARTICLES
EP0346834A2 (en) * 1988-06-13 1989-12-20 National Starch and Chemical Investment Holding Corporation Process for the manufacture of polymers
EP0346834A3 (en) * 1988-06-13 1991-05-29 National Starch and Chemical Investment Holding Corporation Process for the manufacture of polymers
GB2426977A (en) * 2005-06-10 2006-12-13 Nippon Paint Co Ltd Cissing inhibitor for cationic electrodeposition
US9916931B2 (en) 2014-11-04 2018-03-13 Capacitor Science Incorporated Energy storage devices and methods of production thereof

Also Published As

Publication number Publication date
FR2490649A1 (en) 1982-03-26
IT8124077A0 (en) 1981-09-22
ES8207561A1 (en) 1982-09-16
DE3137524A1 (en) 1982-06-16
FR2490649B1 (en) 1986-06-13
GB2084585B (en) 1983-11-30
JPS5785812A (en) 1982-05-28
SE8105599L (en) 1982-03-26
ES505753A0 (en) 1982-09-16
IT1139468B (en) 1986-09-24

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