GB1572906A - Grout preparations - Google Patents

Grout preparations Download PDF

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Publication number
GB1572906A
GB1572906A GB35133/76A GB3513376A GB1572906A GB 1572906 A GB1572906 A GB 1572906A GB 35133/76 A GB35133/76 A GB 35133/76A GB 3513376 A GB3513376 A GB 3513376A GB 1572906 A GB1572906 A GB 1572906A
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GB
United Kingdom
Prior art keywords
polymer
silicone oil
weight
grouting
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB35133/76A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BUILDING ADHESIVES Ltd
Original Assignee
BUILDING ADHESIVES Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BUILDING ADHESIVES Ltd filed Critical BUILDING ADHESIVES Ltd
Priority to GB35133/76A priority Critical patent/GB1572906A/en
Publication of GB1572906A publication Critical patent/GB1572906A/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • C08L25/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L31/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
    • C08L31/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C08L31/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L57/00Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups

Description

(54) IMPROVEMENTS IN GROUT PREPARATIONS (71) We, BUILDING ADHESIVES LIMITED, a British Company of Longton Road, Trentham, Stoke-on-Trent, ST4 8JB, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed to be particularly described in and by the following statement:- This invention is concerned with grout preparations based on synthetic polymer emulsions for use with grout lines in the fixing of ceramic tiles, said preparations including coating compositions for use in the improvements of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles.
Coating compositions or grouting compositions based on synthetic polymer emulsions when used with ceramic tiling present a problem arising from the adhesion of such emulsions to the glazed surface of the tiling. The excess material of the composition, whether applied as a coating to existing grout lines or applied as a ready mixed grout between tiles, is very difficult to remove from the glazed surface once the composition has dried.
It is an object of the present invention to provide a grouting preparation, based on synthetic polymer emulsions, which when applied over a glazed tile surface can readily be removed therefrom after drying merely by rubbing with a dry cloth.
According to the invention there is provided a grouting preparation for use in the improvement or repairing of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles comprising an aqueous emulsion of a synthetic polymer having incorporated therein between 10 and 40% by weight based on polymer solids of a silicone oil, a filler and a pigment.
The said grouting preparations will preferably include also other minor additives customary in grouting compositions for example, thickeners, fungicides, and dispersing agents.
The silicone oil is incorporated in the polymer emulsion prior to compounding with the fillers, pigment and other additives.
Silicone oil may be emulsified by the addition of various surfactant systems and these emulsions are freely miscible with polymer emulsions providing the surfactant systems of the polymer emulsion and the silicone oil emulsion are not incompatible.
In some cases a silicone oil can be dispersed directly into the polymer emulsion.
In the -polymer/silicone oil dispersions used in the compositions of the invention proportions of silicone oils of between 10 , and 40% by weight of the polymer solids are used. Suitable silicone oils are dimethyl silicone or dimethyl polysiloxane.
The polymer emulsions particularly suitable for use in the present invention are emulsions of vinyl and acrylic polymers or copolymers.
The preparations in accordance with the present invention can as stated be used either as a coating composition for application to existing grout lines to repair and/or improve the appearance of the latter or as a ready-mixed grouting composition.
The difference between the preparations will largely be one of consistency, coating compositions being of a paint-like consistency and the grouting compositions being of a thick-paste consistency. This will reflect a lower polymer content and higher filler content of the grouting composition in relation to a coating composition.
Examples of grout compositions in accordance with the invention are as follows: Example 1 A grout coating composition is prepared as follows:- 100 parts by weight of "Vinamul" 3252 ("Vinamul" is a Registered Trade Mark), a copolymer emulsion of vinyl acetate with ethylene and vinyl chloride of 55% by weight solids content, and 10 parts by weight of Silicone F 111/1000, a dimethyl silicone oil having nominal viscosity of 1000 centistokes at 250 C, were stirred until homogeneous and separation of the silicone oil did not occur on standing. This silicone oil was dispersed directly into the polymer emulsion without the necessity for previous addition of another surfactant.
Using this polymer/silicone oil dispersion the following formulation for the grout coating composition was obtained by blending the dispersion and other components in a high speed mixer.
Water 37.96% Pigment Dispersant 2.73% Ground Limestone 33.66% Titanium Dioxide 5.16% Polymer/Silicone Oil Dispersion 20.24% Hydroxymethyl Cellulose 0.20% Fungicide 0.050/n The percentages are by weight.
Example 2 A grout coating composition is prepared as follows:- 100 parts by weight of "Vinacryl" 7172 ("Vinacryl" is a Registered Trade Mark), a styrene-acrylic copolymer emulsion of 49 51% by weight solids, and 20 parts by weight of Silicone Emulsion M400 were simply stirred together for 5 minutes, the mixture being stable and showing no tendency to separate. (Silicone Emulsion M400 is a 35% aqueous emulsion of dimethyl polysiloxane containing a blend of ethoxylated nonyl phenols/nonylpolyethylene glycol ethers and an alkyl aryl polyether sulphate as emulsifiers).
The above polymer/silicone oil dispersion was then blended with other components to provide the formation as follows:- Water 27.40% Pigment Dispersant Solution 2.99% Ground Limestone 32.38% Titanium Dioxide 5.98% Polymer/Silicone Oil Dispersion 29.90% Hydroxymethyl Cellulose 0.30% Fungicide 0.05% DC 772 Water Repellent 1.00% The percentages are by weight.
Example 3 A ready-mixed grouting composition was prepared using a polymer/silicone oil dispersion from "Vinamul" 3240 (a polymer emulsion of vinyl acetate with ethylene and vinyl chloride of 50% by weight solids content) containing 5% by weight of added silicone oil F 111/1000. The formation was as follows:- Pigment Dispersant Solution 10.14% DC 772 Water Repellent 1.45% Ethylene Glycol 3.62% Ground China Clay 1.45% Polymer/Silicon Oil Dispersion 14.50% Filler and Pigment 68.84% The pigment dispersant solution referred to in the above examples is an aqueous solution containing, by weight, 5% sodium metaphosphate and 5% Pigment Disperser A, an acrylic-type material manufactured by Badische-Anilin Soda Fabrik A.G.
DC 772 water repellent is a water-soluble methyl siliconate solution.
WHAT WE CLAIM IS: 1. A grouting preparation for use in the improvement or repairing of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles comprising an aqueous emulsion of a synthetic polymer having incorporated therein between 10 and 40% by weight based on polymer solids of a silicone oil, a filler and a pigment.
2. A grouting preparation as claimed in claim 1, wherein the synthetic polymer is a vinyl or acrylic polymer or copolymer.
3. A grouting preparation as claimed in claim 1 or 2, wherein the silicone oil is a dimethyl silicone or dimethyl polysiloxane.
4. A grouting preparation as claimed in claim 1, 2 or 3, wherein the composition includes also minor additives selected from thickeners, fungicides and dispersing agents.
5. A grouting preparation as claimed in claim 1 and substantially as hereinbefore described with reference to any one of the Examples.
6. A method of preparing a grouting preparation for use in the improvement or repairing of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles which comprises dispersing between 10 and 40% by weight based on polymer solids of a silicone oil in an aqueous emulsion of a synthetic polymer and then compounding said polymer/silicone oil dispersion with fillers, pigments and other customary additives for grout preparations.
7. A method as claimed in claim 6, wherein the silicone oil is dispersed in the aqueous emulsion of synthetic polymer with the assistance of a surfactant.
8. A method as claimed in claim 6 and substantially as hereinbefore described with reference to any one of the Examples.
9. A method of improving or repairing existing grout lines between ceramic tiles or
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (9)

  1. **WARNING** start of CLMS field may overlap end of DESC **.
    homogeneous and separation of the silicone oil did not occur on standing. This silicone oil was dispersed directly into the polymer emulsion without the necessity for previous addition of another surfactant.
    Using this polymer/silicone oil dispersion the following formulation for the grout coating composition was obtained by blending the dispersion and other components in a high speed mixer.
    Water 37.96% Pigment Dispersant 2.73% Ground Limestone 33.66% Titanium Dioxide 5.16% Polymer/Silicone Oil Dispersion 20.24% Hydroxymethyl Cellulose 0.20% Fungicide 0.050/n The percentages are by weight.
    Example 2 A grout coating composition is prepared as follows:-
    100 parts by weight of "Vinacryl" 7172 ("Vinacryl" is a Registered Trade Mark), a styrene-acrylic copolymer emulsion of 49 51% by weight solids, and 20 parts by weight of Silicone Emulsion M400 were simply stirred together for 5 minutes, the mixture being stable and showing no tendency to separate. (Silicone Emulsion M400 is a 35% aqueous emulsion of dimethyl polysiloxane containing a blend of ethoxylated nonyl phenols/nonylpolyethylene glycol ethers and an alkyl aryl polyether sulphate as emulsifiers).
    The above polymer/silicone oil dispersion was then blended with other components to provide the formation as follows:- Water 27.40% Pigment Dispersant Solution 2.99% Ground Limestone 32.38% Titanium Dioxide 5.98% Polymer/Silicone Oil Dispersion 29.90% Hydroxymethyl Cellulose 0.30% Fungicide 0.05% DC 772 Water Repellent 1.00% The percentages are by weight.
    Example 3 A ready-mixed grouting composition was prepared using a polymer/silicone oil dispersion from "Vinamul" 3240 (a polymer emulsion of vinyl acetate with ethylene and vinyl chloride of 50% by weight solids content) containing 5% by weight of added silicone oil F 111/1000. The formation was as follows:- Pigment Dispersant Solution 10.14% DC 772 Water Repellent 1.45% Ethylene Glycol 3.62% Ground China Clay 1.45% Polymer/Silicon Oil Dispersion 14.50% Filler and Pigment 68.84% The pigment dispersant solution referred to in the above examples is an aqueous solution containing, by weight, 5% sodium metaphosphate and 5% Pigment Disperser A, an acrylic-type material manufactured by Badische-Anilin Soda Fabrik A.G.
    DC 772 water repellent is a water-soluble methyl siliconate solution.
    WHAT WE CLAIM IS: 1. A grouting preparation for use in the improvement or repairing of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles comprising an aqueous emulsion of a synthetic polymer having incorporated therein between 10 and 40% by weight based on polymer solids of a silicone oil, a filler and a pigment.
  2. 2. A grouting preparation as claimed in claim 1, wherein the synthetic polymer is a vinyl or acrylic polymer or copolymer.
  3. 3. A grouting preparation as claimed in claim 1 or 2, wherein the silicone oil is a dimethyl silicone or dimethyl polysiloxane.
  4. 4. A grouting preparation as claimed in claim 1, 2 or 3, wherein the composition includes also minor additives selected from thickeners, fungicides and dispersing agents.
  5. 5. A grouting preparation as claimed in claim 1 and substantially as hereinbefore described with reference to any one of the Examples.
  6. 6. A method of preparing a grouting preparation for use in the improvement or repairing of existing grout lines between ceramic tiles or for use as a ready mixed grouting composition in the setting of ceramic tiles which comprises dispersing between 10 and 40% by weight based on polymer solids of a silicone oil in an aqueous emulsion of a synthetic polymer and then compounding said polymer/silicone oil dispersion with fillers, pigments and other customary additives for grout preparations.
  7. 7. A method as claimed in claim 6, wherein the silicone oil is dispersed in the aqueous emulsion of synthetic polymer with the assistance of a surfactant.
  8. 8. A method as claimed in claim 6 and substantially as hereinbefore described with reference to any one of the Examples.
  9. 9. A method of improving or repairing existing grout lines between ceramic tiles or
    setting ceramic tiles which comprises applying to the tile assembly a preparation as claimed in claims 1 to 5, allowing the preparation to dry and then removing any preparation covering the tile faces by rubbing with a dry cloth.
GB35133/76A 1977-07-06 1977-07-06 Grout preparations Expired GB1572906A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB35133/76A GB1572906A (en) 1977-07-06 1977-07-06 Grout preparations

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB35133/76A GB1572906A (en) 1977-07-06 1977-07-06 Grout preparations

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Publication Number Publication Date
GB1572906A true GB1572906A (en) 1980-08-06

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Application Number Title Priority Date Filing Date
GB35133/76A Expired GB1572906A (en) 1977-07-06 1977-07-06 Grout preparations

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4594109A (en) * 1984-08-25 1986-06-10 Nippon Oil Co., Ltd. Aqueous composition for the protection of paint surfaces
FR2670792A1 (en) * 1990-12-21 1992-06-26 Rhone Poulenc Chimie REDISPERSABLE POWDERS OF VINYL POLYMERS.
US7303068B2 (en) * 2003-12-05 2007-12-04 Specialty Construction Brando, Inc. Polymer grout compositions
US7981962B1 (en) 2007-10-31 2011-07-19 Specialty Construction Brand, Inc. Polymer grout compositions
CN113136164A (en) * 2021-04-27 2021-07-20 黑龙江科顺防水堵漏技术有限公司 Creep type grouting plugging material

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4594109A (en) * 1984-08-25 1986-06-10 Nippon Oil Co., Ltd. Aqueous composition for the protection of paint surfaces
FR2670792A1 (en) * 1990-12-21 1992-06-26 Rhone Poulenc Chimie REDISPERSABLE POWDERS OF VINYL POLYMERS.
EP0493168A1 (en) * 1990-12-21 1992-07-01 Rhone-Poulenc Chimie Redispersable powders of vinyl polymers
US5578668A (en) * 1990-12-21 1996-11-26 Rhone-Poulenc Chimie Water-redispersible powders of vinyl/acrylic polymers
US7303068B2 (en) * 2003-12-05 2007-12-04 Specialty Construction Brando, Inc. Polymer grout compositions
US7981962B1 (en) 2007-10-31 2011-07-19 Specialty Construction Brand, Inc. Polymer grout compositions
CN113136164A (en) * 2021-04-27 2021-07-20 黑龙江科顺防水堵漏技术有限公司 Creep type grouting plugging material

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