ES2255868A1 - Flock material for coating components, e.g. in automobile interiors, comprises support with fibrous flock layer fixed with polyurethane on one side and fusible film on opposite side - Google Patents
Flock material for coating components, e.g. in automobile interiors, comprises support with fibrous flock layer fixed with polyurethane on one side and fusible film on opposite sideInfo
- Publication number
- ES2255868A1 ES2255868A1 ES200403142A ES200403142A ES2255868A1 ES 2255868 A1 ES2255868 A1 ES 2255868A1 ES 200403142 A ES200403142 A ES 200403142A ES 200403142 A ES200403142 A ES 200403142A ES 2255868 A1 ES2255868 A1 ES 2255868A1
- Authority
- ES
- Spain
- Prior art keywords
- flock
- layer
- flocking
- polyurethane
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J10/00—Sealing arrangements
- B60J10/15—Sealing arrangements characterised by the material
- B60J10/16—Sealing arrangements characterised by the material consisting of two or more plastic materials having different physical or chemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B60J10/0005—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2601/00—Upholstery
Abstract
Description
Material flocado para el revestimiento de piezas.Flocking material for coating pieces.
La presente invención se refiere como su título indica a un material flocado para el revestimiento de piezas, siendo dicho material flocado del tipo de los destinados a fijarse sobre piezas para definir un revestimiento flocado.The present invention is referred to as its title indicates a flocked material for coating parts, said flocked material being of the type intended for fixing on pieces to define a flocking coating.
Actualmente es una práctica habitual realizar el revestimiento de determinadas piezas y perfiles con fibras de materiales diversos, obteniendo un revestimiento flocado. Estas fibras pueden ser de diversos materiales tales como acrílico, poliéster, poliamida, fibrana, rayón, etc.It is currently a common practice to perform the coating of certain parts and profiles with fibers of diverse materials, obtaining a flocking coating. These Fibers can be of various materials such as acrylic, polyester, polyamide, fiber, rayon, etc.
La utilización de piezas flocadas se utiliza con una determinada frecuencia en determinados campos de la industria y especialmente en el campo de la automoción donde es habitual el uso de perfiles, cantoneras, guanteras e interiores flocados.The use of flocked pieces is used with a certain frequency in certain fields of industry and especially in the automotive field where use is common of profiles, corners, glove boxes and flocked interiors.
Actualmente la aplicación del flocado sobre la pieza a revestir resulta especialmente compleja ya que contempla las siguientes operaciones: inicialmente el lijado, lavado y secado de la superficie a revestir, la aplicación sobre dicha superficie de una resina que actúa como elemento de unión del flocado, siendo preciso realizar posteriormente el secado de la resina, una vez aplicado el flocado sobre la misma, y el cepillado final para eliminar el sobrante de flock.Currently the application of flocking on the piece to be coated is especially complex since it contemplates The following operations: initially sanding, washing and drying of the surface to be coated, the application on said surface of a resin that acts as a flocking joint element, being it is necessary to subsequently dry the resin once applied the flocking on it, and the final brushing for Remove excess flock.
Esta operativa resulta especialmente compleja, limita notablemente la capacidad de producción de piezas flocadas e incrementa el precio de las mismas.This operation is especially complex, notably limits the production capacity of flocked pieces and Increase the price of them.
Por tanto, el problema técnico que se plantea es la obtención de un material flocado que se pueda aplicar sobre piezas de diferentes materiales y formas, de modo rápido y sencillo.Therefore, the technical problem that arises is obtaining a flocked material that can be applied on pieces of different materials and shapes, quickly and simple.
Con el fin de resolver los problemas técnicos más arriba expuestos, el solicitante había ya desarrollado la invención expuesta en su patente nacional nº 200401435, en la que el material flocado para el revestimiento de piezas comprendía una capa de fibras, conformante del flocado propiamente dicho y un soporte al que se encontraba fijada la mencionada capa de fibras conformante del flocado.In order to solve the technical problems more above, the applicant had already developed the invention set forth in its national patent nº 200401435, in which the material flocking for coating parts comprised a layer of fibers, conforming to the flocking itself and a support to the that the aforementioned fiber layer was fixed of flocking.
De acuerdo con la invención descrita en la patente nacional 200401435, el mencionado soporte comprende una capa de resina de poliuretano de elevada flexibilidad, resistencia al agua y termoestable, a la que se encuentran fijadas: por una de sus caras, las fibras constitutivas del flocado y, por la otra cara, un film termoactivable con un punto de fusión comprendido entre 100 y 150ºC. dispuesto a ser aplicado a cualquier pieza en diferentes materiales.In accordance with the invention described in the National Patent 200401435, said support comprises a high flexibility, strength polyurethane resin layer to the water and thermostable, to which they are fixed: by one of their faces, the constituent fibers of flocking and, on the other side, a heat-activating film with a melting point between 100 and 150 ° C. willing to be applied to any piece in different materials.
El material así obtenido, permite la aplicación del flocado sea en caliente que en frío, aunque se ha demostrado que la resistencia de dicha aplicación a condiciones adversas, como lluvia o saltos de calor, debe de ser mejorada para alcanzar las exigencias técnicas impuestas por el sector al que se destina.The material thus obtained, allows the application of flocking is hot than cold, although it has been shown that the resistance of said application to adverse conditions, such as rain or heat jumps, must be improved to reach technical requirements imposed by the sector to which it is intended.
El material flocado para el revestimiento de piezas, objeto de esta invención, presenta una serie de particularidades constructivas orientadas a resolver la problemática expuesta, tanto si el flocado se ha de aplicar sobre piezas en frío como si se ha de aplicar en caliente sobre piezas recién termoconformadas.The flocked material for the lining of pieces, object of this invention, presents a series of constructive particularities oriented to solve the problematic exposed, whether the flocking is to be applied on cold parts as if to be applied hot on parts freshly thermoformed.
Este material flocado es de los que comprenden una capa de fibras, conformante del flocado propiamente dicho y un soporte al que se encuentra fijada la mencionada capa de fibras conformante del flocado.This flocked material is one that includes a layer of fibers, forming the flock itself and a support to which the aforementioned fiber layer is fixed flock forming.
De acuerdo con la invención, el mencionado
soporte puede ser de algodón, algodón de poliéster o de espuma de
politeno, encontrándose fijadas por una de sus caras las fibras
constitutivas del flocado, y por la otra cara un film termoactivable
con un punto de fusión comprendido entre 100 y 150ºC. dispuesto a
ser aplicado a cualquier pieza en diferentes
materiales.In accordance with the invention, said support can be made of cotton, polyester cotton or polythene foam, the fibers constituting the flocking being fixed on one side, and on the other side a heat-activating film with a melting point comprised between 100 and 150ºC. willing to be applied to any piece in different
materials.
Las fibras constitutivas del flocado se encuentran fijadas al soporte por medio de una capa de resina de poliuretano de elevada flexibilidad, resistencia al agua y termoestable.The constituent fibers of flocking are they are fixed to the support by means of a resin layer of high flexibility polyurethane, water resistance and thermostable
La introducción de una nueva capa de soporte, realizada en los materiales anteriormente expuestos, garantiza al material flocado una mayor resistencia, y soluciona los problemas que se habían detectado en las pruebas del producto objeto de la patente nacional 200401435.The introduction of a new support layer, made in the materials previously exposed, guarantees flocked material greater strength, and solves the problems that had been detected in the tests of the product object of the national patent 200401435.
El film o capa termoactivable puede estar compuesta por poliolefinas, EVA (poliacetato de vinilo), TPU (poliuretano termoplástico), copoliéster u otros materiales termoactivables, dependiendo de la naturaleza del material conformante de la pieza a revestir; presentando en cualquier caso dicho film termoactivable una buena adhesión sobre el material constitutivo de la mencionada pieza a revestir. De este modo, el film termoactivable puede estar conformado por:The heat activated film or layer may be composed of polyolefins, EVA (vinyl polyacetate), TPU (thermoplastic polyurethane), copolyester or other materials thermo-activatable, depending on the nature of the material conformant of the piece to be coated; presenting in any case said heat activating film a good adhesion on the material constitutive of the mentioned piece to be coated. In this way, the Heat-activating film can be made up of:
- --
- poliolefinas que presentan una buena adherencia sobre madera, textil o polipropileno;polyolefins that have a good adhesion on wood, textile or polypropylene;
- --
- TPU (poliuretano termoplástico) que presenta una buena adherencia sobre caucho, PVC (cloruro de polivinilo), textil y madera;TPU (thermoplastic polyurethane) that has good adhesion on rubber, PVC (polyvinyl chloride), textile and wood;
- --
- EVA (poliacetato de vinilo) que adhiere a EPDM (caucho termopolímero de etileno propileno-dieno), TPE (elastómero termoplástico), TPV (vulcanizado termoplástico), TPO (olefinas termoplásticas), PP (polipropileno), textil y madera, oEVE (vinyl polyacetate) that adheres to EPDM (thermopolymer rubber ethylene propylene-diene), TPE (elastomer thermoplastic), TPV (thermoplastic vulcanized), TPO (olefins thermoplastics), PP (polypropylene), textile and wood, or
- --
- copoliéster que presenta una buena adherencia sobre madera y textil.copolyester presenting a good adhesion on wood and textile.
La baja temperatura de fusión del film termoactivable permite simplificar notablemente la aplicación del material flocado sobre piezas termoconformadas en caliente y sobre piezas en frío precalentadas.The low melting temperature of the film thermo-activatable allows to simplify the application of the flocked material on hot thermoformed parts and envelope preheated cold parts.
En el primer caso la aplicación de material flocado puede realizarse sobre piezas a la salida del molde de inyección, de la línea de extrusión o de la maquina de moldeo aprovechando la temperatura de las mismas, de modo que aplicando simplemente el material flocado, con una ligera presión, quedará adherido a la pieza deseada y dejándolo enfriar habrá finalizado la operación.In the first case the application of material flocking can be done on pieces at the exit of the mold injection, extrusion line or molding machine taking advantage of their temperature, so that applying simply the flocked material, with a slight pressure, will remain adhered to the desired piece and letting it cool will have finished the operation.
En el caso de que el material flocado se vaya a aplicar sobre un perfil o pieza ya frío, bastará con precalentar la pieza hasta alcanzar el punto de fusión del film termoactivable y presionar el material flocado contra la pieza para conseguir su fijación. Para realizar el revestimiento de piezas de diferentes geometrías, se realizará previamente la obtención, por troquelado o corte, de una porción del material flocado cuya superficie en desarrollo plano, coincida con la superficie de la pieza a revestir.In case the flocked material goes to apply on a profile or piece already cold, just preheat the piece until the melting point of the heat-activating film is reached and press the flocked material against the piece to get its fixation. To make the coating of different parts geometries, the obtaining will be done previously, by die cutting or cutting, of a portion of the flocked material whose surface in flat development, match the surface of the piece to coat.
Para complementar la descripción que se está realizando y con objeto de facilitar la comprensión de las características de la invención, se acompaña a la presente memoria descriptiva un juego de dibujos en los que, con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to facilitate the understanding of characteristics of the invention, is attached herein descriptive a set of drawings in which, for illustrative purposes and not limiting, the following has been represented:
- La figura 1 muestra una sección transversal de material flocado objeto de la invención.- Figure 1 shows a cross section of flocked material object of the invention.
- La figura 2 muestra una vista explosionada en alzado de las diferentes capas conformantes del material flocado.- Figure 2 shows an exploded view in elevation of the different forming layers of the material flocking
- La figura 3 muestra un ejemplo de aplicación del material flocado sobre una pieza, habiéndose representado el material flocado enfrentado con la superficie a revestir y enfrentada con la misma.- Figure 3 shows an application example of the flocked material on a piece, having represented the flocked material faced with the surface to be coated and faced with it.
En el ejemplo de realización mostrado en las figuras el material flocado (1) comprende una capa de fibras de acrílico, poliéster, poliamida, fibrana o rayón, conformantes del flocado (11) propiamente dicho y fijadas mediante una capa de resina de poliuretano de elevada flexibilidad (12) al soporte (14), compuesto por una tela de algodón, algodón de poliéster o espuma de politeno, que presenta, en la cara opuesta a la portadora del flocado (11), un film termoactivable (13) de poliolefinas, TPU, EVA o copoliéster y cuya temperatura de fusión es relativamente baja (entre 100 y 150ºC).In the exemplary embodiment shown in the figures the flocked material (1) comprises a layer of fibers of Acrylic, polyester, polyamide, fiber or rayon, conformants of flocking (11) proper and fixed by a resin layer from high flexibility polyurethane (12) to the support (14), composed of a cotton fabric, polyester cotton or foam polythene, which presents, on the opposite side to the carrier of the flocking (11), a heat-activating film (13) of polyolefins, TPU, EVA or copolyester and whose melting temperature is relatively low (between 100 and 150ºC).
La baja temperatura de fusión del film termoactivable (13) permite que el material flocado (1) se pueda aplicar en caliente sobre piezas termoconformadas (2) y que se pueda aplicar sobre piezas en frío mediante el precalentamiento previo de la pieza (2).The low melting temperature of the film heat activatable (13) allows the flocked material (1) to be able to apply hot on thermoformed parts (2) and that can be applied to cold parts by preheating previous piece (2).
Como se puede observar en la figura 3, para realizar el revestimiento flocado de una pieza (2) de cualquier geometría, bastará con obtener por troquelado o corte una porción de material flocado (1) de una geometría adecuada a la superficie de la pieza (2) a revestir y aplicarla sobre dicha superficie ejerciendo una ligera presión cuando la pieza (2) está caliente, bien porque acaba de ser termo conformada o bien porque se ha realizado un precalentamiento previo de la misma.As can be seen in figure 3, for make the flocked coating of a piece (2) of any geometry, it is enough to obtain a portion by die cutting or cutting of flocked material (1) of a geometry suitable to the surface of the piece (2) to be coated and applied on said surface exerting slight pressure when the piece (2) is hot, either because it has just been thermoformed or because it has performed a preheating of it.
Una vez descrita suficientemente la naturaleza de la invención, así como un ejemplo de realización preferente, se hace constar a los efectos oportunos que los materiales, forma, tamaño y disposición de los elementos descritos podrán ser modificados, siempre y cuando ello no suponga una alteración de las características esenciales de la invención que se reivindican a continuación.Once the nature of The invention, as well as a preferred embodiment, is for the appropriate purposes that the materials, form, size and arrangement of the elements described may be modified, as long as this does not imply an alteration of the essential features of the invention claimed in continuation.
Claims (3)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200403142A ES2255868B1 (en) | 2004-12-30 | 2004-12-30 | MATERIAL FLOCATED FOR COATING PARTS. |
| DE202005021362U DE202005021362U1 (en) | 2004-12-30 | 2005-12-28 | Flocking material for coating parts |
| DE200510062806 DE102005062806A1 (en) | 2004-12-30 | 2005-12-28 | Flock material for coating components, e.g. in automobile interiors, comprises support with fibrous flock layer fixed with polyurethane on one side and fusible film on opposite side |
| FR0554157A FR2883305B1 (en) | 2004-12-30 | 2005-12-30 | FLOOR MATERIAL FOR COATING PARTS |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200403142A ES2255868B1 (en) | 2004-12-30 | 2004-12-30 | MATERIAL FLOCATED FOR COATING PARTS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2255868A1 true ES2255868A1 (en) | 2006-07-01 |
| ES2255868B1 ES2255868B1 (en) | 2007-07-01 |
Family
ID=36638446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200403142A Active ES2255868B1 (en) | 2004-12-30 | 2004-12-30 | MATERIAL FLOCATED FOR COATING PARTS. |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE102005062806A1 (en) |
| ES (1) | ES2255868B1 (en) |
| FR (1) | FR2883305B1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2569287A (en) * | 2017-12-07 | 2019-06-19 | Jaguar Land Rover Ltd | Reformable article |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4482593A (en) * | 1982-09-20 | 1984-11-13 | The Procter & Gamble Company | Flocked floor mat with hydrophilic adhesive |
| US4816313A (en) * | 1986-09-19 | 1989-03-28 | Toyoda Gosei Co., Ltd. | Resin product with main resin body and soft resin covering part |
| EP1072712A1 (en) * | 1999-07-26 | 2001-01-31 | Apeiron S.r.l. | Improved flocked material and method for its preparation |
| JP2002264234A (en) * | 2001-03-08 | 2002-09-18 | Toyoda Gosei Co Ltd | Method for manufacturing flocked product |
-
2004
- 2004-12-30 ES ES200403142A patent/ES2255868B1/en active Active
-
2005
- 2005-12-28 DE DE200510062806 patent/DE102005062806A1/en not_active Ceased
- 2005-12-30 FR FR0554157A patent/FR2883305B1/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4482593A (en) * | 1982-09-20 | 1984-11-13 | The Procter & Gamble Company | Flocked floor mat with hydrophilic adhesive |
| US4816313A (en) * | 1986-09-19 | 1989-03-28 | Toyoda Gosei Co., Ltd. | Resin product with main resin body and soft resin covering part |
| EP1072712A1 (en) * | 1999-07-26 | 2001-01-31 | Apeiron S.r.l. | Improved flocked material and method for its preparation |
| JP2002264234A (en) * | 2001-03-08 | 2002-09-18 | Toyoda Gosei Co Ltd | Method for manufacturing flocked product |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2569287A (en) * | 2017-12-07 | 2019-06-19 | Jaguar Land Rover Ltd | Reformable article |
| GB2569287B (en) * | 2017-12-07 | 2020-07-01 | Jaguar Land Rover Ltd | Reformable article |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2883305A1 (en) | 2006-09-22 |
| DE102005062806A1 (en) | 2006-08-17 |
| ES2255868B1 (en) | 2007-07-01 |
| FR2883305B1 (en) | 2011-05-20 |
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