EP4700321A1

EP4700321A1 - Heat exchanger and refrigeration device

Info

Publication number: EP4700321A1
Application number: EP25779712.6A
Authority: EP
Inventors: Kiyotaka TOYOYAMA; Masahito Sekiya; Yusuke UETSUKI; Takura MAKIHARA
Original assignee: Daikin Industries Ltd
Current assignee: Daikin Industries Ltd
Priority date: 2024-07-04
Filing date: 2025-07-02
Publication date: 2026-02-25
Also published as: WO2026009904A1; JP7810912B2; JP2026007977A

Abstract

A heat exchanger includes a plurality of flat tubes (28) and a header. The plurality of flat tubes are arranged in a first direction. The flat tubes are connected to the header. The header includes a first member, a second member, a third member, a fourth member, and a fifth member. The first member includes a plurality of first openings. The plurality of first openings communicate with a flow path (28b) of a refrigerant of the flat tubes and are arranged in the first direction. The second member is stacked on the first member in a second direction in which the flat tube extends. The second member includes a second opening. The second opening forms a flow path of the refrigerant. The third member includes a third opening. The flat tube is inserted into the third opening. The fourth member forms an outer contour of the header. The first member, the second member, the third member, and the fourth member are integrated by the fifth member. The fifth member, the third member, the first member, and the second member are stacked in this order in the second direction. The second opening overlaps the plurality of first openings in the second direction view. In the second direction view, an inner edge portion (33a) defining the first opening of the first member overlaps the flat tube.

Description

TECHNICAL FIELD

The present disclosure relates to a heat exchanger and a refrigeration apparatus.

BACKGROUND ART

Conventionally, a heat exchanger including flat tubes and a header has been known. An example of such a heat exchanger is disclosed in Japanese Unexamined Patent Application Publication No. 2021-25718 (PTL 1). A liquid side header 52 of the heat exchanger in PTL 1 is a lamination header and includes an outer plate member 61, an inner plate member 62, an inner plate member 63, an inner plate member 64, an inner plate member 65, and an outer plate member 66.

SUMMARY OF INVENTION

With the lamination header disclosed in PTL 1 above, an increase in the number of plate members leads to an increase in cost.

A heat exchanger of a first aspect includes a plurality of flat tubes and a header. The plurality of flat tubes are arranged in a first direction. The flat tube is connected to the header. The header includes a first member, a second member, a third member, a fourth member, and a fifth member. The first member includes a plurality of first openings. The plurality of first openings communicate with a flow path of a refrigerant of the flat tubes and are arranged in the first direction. The second member is stacked on the first member in a second direction in which the flat tube extends. The second member includes a second opening. The second opening forms a flow path of the refrigerant. The third member includes a third opening. The flat tube is inserted into the third opening. The fourth member forms an outer contour of the header. The first member, the second member, the third member, and the fourth member are integrated by the fifth member. The fifth member, the third member, the first member, and the second member are stacked in this order in the second direction. The second opening overlaps the plurality of first openings in the second direction view. In the second direction view, an inner edge portion defining the first opening of the first member overlaps the flat tube.
According to the heat exchanger of the first aspect, the inner edge portion defining the first opening overlaps the flat tube. Thus, the flat tube can be abutted against the inner edge portion. Therefore, the first member has a function of determining the insertion position of the flat tube in the header.
Since the second opening overlaps the plurality of first openings, the refrigerant can flow from the second opening forming the flow path of the refrigerant to the plurality of first openings communicating with the flow path of the refrigerant of the flat tube, with the amount of the refrigerant adjusted. Since the first opening communicates with the flow path of the refrigerant of the flat tube, the first member has a function of adjusting the amount of the refrigerant from the flow path of the refrigerant of the second member to the flow path of the refrigerant of the flat tube.
As described above, in the header in which the fifth member, the third member, the first member, the second member, and the fourth member are stacked and the fourth member forms the outer contour, the first member has a function of determining the insertion position of the flat tube and a function of adjusting the amount of refrigerant. Thus, the header can be formed by a smaller number of members.
A heat exchanger of a second aspect is the heat exchanger of the first aspect, wherein a region in which the inner edge portion of the first member and the flat tube overlap is different from a region in which the inner edge portion of the first member and the second opening overlap, in the second direction view.
According to the heat exchanger of the second aspect, in the first member, part providing the function of determining the insertion position of the flat tube is different from part providing the function of adjusting the amount of the refrigerant. For this reason, it is possible to realize the first member which can effectively exhibit each of the functions.
A heat exchanger of a third aspect is the heat exchanger of the first aspect or the second aspect, wherein a longitudinal direction of the first opening is a third direction intersecting the first direction and the second direction.
According to the heat exchanger of the third aspect, since the longitudinal direction of the first opening is the same direction as the width direction of the flat tube, the amount of the refrigerant can be easily adjusted.
A heat exchanger of a fourth aspect is the heat exchanger of the third aspect, wherein a length of the first opening is shorter than a length of the flat tube in the third direction.
According to the heat exchanger of the fourth aspect, since the length of the first opening is shorter than the length of the flat tube in the longitudinal direction, the flat tube can be abutted at the outer sides of both ends of the first opening of the first member in the longitudinal direction. As described above, the insertion position of the flat tube may be determined by the inner edge portions located at both end portions of the first opening in the longitudinal direction.
A heat exchanger of a fifth aspect is the heat exchanger of any of the first aspect to the fourth aspect, wherein the first opening includes a first region and a second region. The first region has a length in the first direction that is shorter than a predetermined length. The second region is longer than the predetermined length.
According to the heat exchanger of the fifth aspect, the amount of the refrigerant from the second opening of the second member can be easily adjusted with the first region of the first opening having a short length in the first direction. At the time of brazing of the first to the fifth members, the molten brazing material can move to the second region having a longer length in the first direction in the first opening. Therefore, it is possible to suppress clogging of the flow path of the flat tube by the brazing material.
A heat exchanger of a sixth aspect is the heat exchanger of the fifth aspect, wherein the first region overlaps the second opening in the second direction view.
According to the heat exchanger of the sixth aspect, since the first region of the first opening having a short length in the first direction overlaps the second opening, the amount of the refrigerant flowing from the second opening can be easily adjusted.
A heat exchanger of a seventh aspect is the heat exchanger of the fifth aspect or the sixth aspect, wherein a longitudinal direction of the first opening is a third direction intersecting the first direction and the second direction. Both ends of the first region are located on outer sides of the second opening in the third direction in the second direction view.
According to the heat exchanger of the seventh aspect, since the first region has a longer length in the longitudinal direction than the second opening, misalignment between the first member and the second member can be tolerated when the first region is arranged to overlap the second opening.
A heat exchanger of an eighth aspect is the heat exchanger of any of the fifth aspect to the seventh aspect, wherein the second region overlaps a portion of the second member other than the second opening in the second direction view.
As in the heat exchanger of the eighth aspect, a header may be provided in which the second region of the first member overlaps a portion of the second member other than the second opening.
A heat exchanger of a ninth aspect is the heat exchanger of any of the first aspect to the eighth aspect, wherein the fourth member is a flat plate extending in the first direction.
According to the heat exchanger of the ninth aspect, since the fourth member defining the outer contour of the header is a flat plate, the pressure resistance can be improved.
A heat exchanger of a tenth aspect is the heat exchanger of any of the first aspect to the ninth aspect, wherein the second opening of the second member forms a loop structure in which the refrigerant circulates in the header.
The heat exchanger of a tenth aspect includes a header of a loop structure to which the second member is applied. Thus, it is possible to obtain a heat exchanger suppressing fluctuation in the refrigerant flowing amount among the plurality of flat tubes.
A heat exchanger of an eleventh aspect is the heat exchanger of the tenth aspect, wherein the second opening forms a blow-up space in which the refrigerant flows upward from below.
According to the heat exchanger of the eleventh aspect, since the second opening of the second member forms the blow-up space, it is possible to make the refrigerant flow from the second opening to the plurality of first openings. Thus, it is possible to obtain a heat exchanger further suppressing fluctuation in the refrigerant flowing amount among the plurality of flat tubes.
A heat exchanger of a twelfth aspect is the heat exchanger of any of the first aspect to the eleventh aspect, wherein the fifth member includes a stack portion, a first wall portion, a second wall portion, a first claw portion, and a second claw portion. The stack portion extends in the first direction and is stacked on the second member in the second direction. The first wall portion and the second wall portion extend in the second direction from both end portions of the stack portion in a third direction intersecting the first direction and the second direction. The first claw portion and the second claw portion extend so as to approach each other at end portions of the first wall portion and the second wall portion on side opposite to the stack portion.
In the heat exchanger of the twelfth aspect, the stack portion, the first wall portion, the second wall portion, the first claw portion, and the second claw portion are formed as a single plate member, and the first member, the second member, the third member, and the fourth member are bent such that the first claw portion and the second claw portion approach each other with the stack portion, the first wall portion, and the second wall portion surrounding three sides. Accordingly, the first member, the second member, the third member, and the fourth member can be fixed to each other by crimping using the fifth member.
The heat exchanger of a thirteenth aspect is the heat exchanger of any of the first aspect to the twelfth aspect, wherein the refrigerant includes carbon dioxide.
According to the heat exchanger of the thirteenth aspect, since the fourth member and the second member are separate members, the pressure resistance of the header can be improved. Therefore, a refrigerant including carbon dioxide can be used.
A refrigeration apparatus of a fourteenth aspect includes the heat exchanger of any one of the first aspect to the thirteenth aspect.
The refrigeration apparatus of the fourteenth aspect includes a heat exchanger in which the header can be formed by a smaller number of members. Thus, cost reduction can be achieved.

BRIEF DESCRIPTION OF DRAWINGS

[Fig. 1] Fig. 1 is a configuration diagram of an air conditioning apparatus including a heat exchanger according to an embodiment of the present disclosure.
[Fig. 2] Fig. 2 is a perspective view of an outdoor heat exchanger serving as the heat exchanger according to an embodiment of the present disclosure.
[Fig. 3] Fig. 3 is a partially enlarged view of a heat exchanging part of the outdoor heat exchanger.
[Fig. 4] Fig. 4 is a schematic view illustrating a state in which a heat transfer fin of the heat exchanging part is attached to the flat tubes.
[Fig. 5] Fig. 5 is a schematic view illustrating a flow of a refrigerant in the outdoor heat exchanger functioning as a evaporator for a refrigerant.
[Fig. 6] Fig. 6 is a perspective view illustrating an external appearance of an inlet/outlet header.
[Fig. 7] Fig. 7 is an exploded perspective view of the liquid header portion.
[Fig. 8A] Fig. 8A is a plan view of the liquid header portion.
[Fig. 8B] Fig. 8B is a cross-sectional view of a liquid header.
[Fig. 9] Fig. 9 is a plan view illustrating a state in which a liquid refrigerant connection pipe and the flat tube are connected to the liquid header portion.
[Fig. 10] Fig. 10 is a front view illustrating the vicinity of an opening of a second liquid member and the flat tube.
[Fig. 11] Fig. 11 is a partially enlarged view of the second liquid member.
[Fig. 12] Fig. 12 is a partially enlarged view illustrating the vicinity of a third opening of a third liquid member, the flat tube, and a fourth opening.
[Fig. 13] Fig. 13 is a partial perspective view illustrating the third liquid member, a fourth liquid member, and the flat tubes.
[Fig. 14] Fig. 14 is an exploded perspective view of a gas header portion.
[Fig. 15] Fig. 15 is a partially enlarged view illustrating the vicinity of the third opening of the third liquid member and the flat tube according to a first modification.
[Fig. 16] Fig. 16 is a partially enlarged view illustrating the vicinity of the third opening of the third liquid member and the flat tube according to a second modification.
[Fig. 17] Fig. 17 is a partially enlarged view illustrating the vicinity of the third opening of the third liquid member and the flat tube according to a third modification.
[Fig. 18] Fig. 18 is a partially enlarged view illustrating the vicinity of the third opening of the third liquid member and the flat tube according to a fourth modification.
[Fig. 19] Fig. 19 is a partially enlarged view illustrating the vicinity of the third opening of the third liquid member and the flat tube according to a fifth modification.
[Fig. 20] Fig. 20 is a partially enlarged view illustrating the vicinity of the second opening of the second liquid member and the flat tube according to a sixth modification.
[Fig. 21] Fig. 21 is a partially enlarged view illustrating the vicinity of the second opening of the second liquid member and the flat tube according to a seventh modification.
[Fig. 22] Fig. 22 is a partially enlarged view illustrating the vicinity of the second opening of the second liquid member and the flat tube according to an eighth modification.
[Fig. 23] Fig. 23 is a partially enlarged view illustrating the vicinity of the second opening of the second liquid member and the flat tube according to a ninth modification.

DESCRIPTION OF EMBODIMENTS

Hereinafter, embodiments of a heat exchanger of the present disclosure and a refrigeration apparatus employing the heat exchanger will be described.

(1) Configuration of Air Conditioning Apparatus

Hereinafter, an air conditioning apparatus 1, which is an embodiment of a refrigeration apparatus, will be described with reference to the drawings. Fig. 1 is a schematic configuration diagram of an air conditioning apparatus 1 serving as a refrigeration apparatus and including an outdoor heat exchanger 11 as a heat exchanger according to an embodiment of the present disclosure.
The air conditioning apparatus 1 illustrated in Fig. 1 is an apparatus that cools and heats an air conditioning target space by implementing a vapor compression refrigeration cycle. Examples of the air conditioning target space include a space in a building such as an office building, commercial facility, and residence. Note that the air conditioning apparatus is merely an example of a refrigeration cycle apparatus, and the heat exchanger of the present disclosure may also be used in other refrigeration cycle apparatuses such as refrigerators, freezers, water heaters, and floor heating systems for example. The refrigerant used in the air conditioning apparatus 1 is not limited, and includes, for example, carbon dioxide, R290, R32, and the like. In the present embodiment, carbon dioxide refrigerant is used.
The air conditioning apparatus 1 mainly includes an outdoor unit 2, an indoor unit 9, a liquid-refrigerant connection pipe 4, a gas-refrigerant connection pipe 5, and a control unit 3 for controlling devices forming the outdoor unit 2 and the indoor unit 9. The liquid-refrigerant connection pipe 4 and the gas-refrigerant connection pipe 5 are refrigerant connection pipes that connect the outdoor unit 2 and the indoor unit 9. In the air conditioning apparatus 1, the outdoor unit 2 and the indoor unit 9 are connected via the liquid-refrigerant connection pipe 4 and the gas-refrigerant connection pipe 5. Thus, a refrigerant circuit 6 is formed.
The air conditioning apparatus 1 which includes one indoor unit 9 in Fig. 1, may alternatively include a plurality of the indoor units 9 connected in parallel with each other to the outdoor unit 2 through the liquid-refrigerant connection pipe 4 and the gas-refrigerant connection pipe 5. Further, the air conditioning apparatus 1 may include a plurality of the outdoor units 2. In addition, the air conditioning apparatus 1 may be an integrated air conditioning apparatus in which the outdoor unit 2 and the indoor unit 9 are integrally formed.

(1-1) Outdoor Unit

The outdoor unit 2 is installed outside the air conditioning target space, that is, for example, on the rooftop of a building, in the vicinity of a wall surface of the building, or the like.
The outdoor unit 2 mainly includes an accumulator 7, a compressor 8, a four-way switching valve 10, an outdoor heat exchanger 11, an outdoor expansion valve 12, a liquid-side shutoff valve 13, a gas-side shutoff valve 14, and an outdoor fan 16.
The outdoor unit 2 mainly includes a suction pipe 17, a discharge pipe 18, a first gas refrigerant pipe 19, a liquid refrigerant pipe 20, and a second gas refrigerant pipe 21 as refrigerant pipes that connect various devices forming the refrigerant circuit 6. The suction pipe 17 connects the four-way switching valve 10 and the suction side of the compressor 8. The suction pipe 17 is provided with the accumulator 7. The discharge pipe 18 connects the discharge side of the compressor 8 and the four-way switching valve 10. The first gas refrigerant pipe 19 connects the four-way switching valve 10 and the gas side of the outdoor heat exchanger 11. The liquid refrigerant pipe 20 connects the liquid side of the outdoor heat exchanger 11 and the liquid-side shutoff valve 13. The liquid refrigerant pipe 20 is provided with the outdoor expansion valve 12. The second gas refrigerant pipe 21 connects the four-way switching valve 10 and the gas-side shutoff valve 14.
The compressor 8 is a device that intakes low-pressure refrigerant in the refrigeration cycle from the suction pipe 17, compresses the refrigerant with a compression mechanism (not illustrated), and discharges the compressed refrigerant to the discharge pipe 18.
The four-way switching valve 10 is a mechanism that changes the state of the refrigerant circuit 6 between a cooling operation state and a heating operation state by switching the direction of flow of the refrigerant. When the refrigerant circuit 6 is in the cooling operation state, the outdoor heat exchanger 11 functions as a radiator for the refrigerant, and an indoor heat exchanger 91 functions as an evaporator for the refrigerant. When the refrigerant circuit 6 is in the heating operation state, the outdoor heat exchanger 11 functions as an evaporator for the refrigerant, and the indoor heat exchanger 91 functions as a radiator for the refrigerant. When the four-way switching valve 10 sets the state of the refrigerant circuit 6 to the cooling operation state, the four-way switching valve 10 establishes communication between the suction pipe 17 and the second gas refrigerant pipe 21 and establishes communication between the discharge pipe 18 and the first gas refrigerant pipe 19 (see the solid line inside the four-way switching valve 10 in Fig. 1). When the four-way switching valve 10 sets the state of the refrigerant circuit 6 to the heating operation state, the four-way switching valve 10 establishes communication between the suction pipe 17 and the first gas refrigerant pipe 19 and establishes communication between the discharge pipe 18 and the second gas refrigerant pipe 21 (see the broken line inside the four-way switching valve 10 in Fig. 1).
The outdoor heat exchanger 11 is a device in which heat is exchanged between the refrigerant flowing inside and a fluid such as air at the installation location of the outdoor unit 2. Details of the outdoor heat exchanger 11 will be described below.
The outdoor expansion valve 12 is disposed between the outdoor heat exchanger 11 and the indoor heat exchanger 91 in the refrigerant circuit 6. In the present embodiment, the outdoor expansion valve 12 is disposed in the liquid refrigerant pipe 20 between the outdoor heat exchanger 11 and the liquid-side shutoff valve 13. The outdoor expansion valve 12 has a mechanism for adjusting the pressure and flow rate of the refrigerant flowing through the liquid refrigerant pipe 20.
The accumulator 7 is a container having a gas-liquid separation function that separates the incoming refrigerant into gas refrigerant and liquid refrigerant. In addition, the accumulator 7 is a container having a function of storing extra refrigerant generated as a result of a variation in operation load or the like.
The liquid-side shutoff valve 13 is a valve provided at the connecting portion between the liquid refrigerant pipe 20 and the liquid-refrigerant connection pipe 4. The gas-side shutoff valve 14 is a valve provided at the connecting portion between the second gas refrigerant pipe 21 and the gas-refrigerant connection pipe 5. The liquid-side shutoff valve 13 and the gas-side shutoff valve 14 are open while the air conditioning apparatus 1 is operating.
The outdoor fan 16 is a fan for taking external heat source air into a casing (not illustrated) of the outdoor unit 2, supplying the air to the outdoor heat exchanger 11, and discharging the air that has exchanged heat with the refrigerant in the outdoor heat exchanger 11 to the outside of the casing of the outdoor unit 2. The outdoor fan 16 is, for example, a propeller fan.

(1-2) Indoor Unit

The indoor unit 9 is a unit installed in the air conditioning target space. The indoor unit 9 is, for example, a ceiling-embedded unit, but may be a ceiling-suspended unit, a wall-mounted unit, or a floor-mounted unit. Also, the indoor unit 9 may be installed outside the air conditioning target space. For example, the indoor unit 9 may be installed in an attic, a machine chamber, a garage, or the like. In this case, an air passage is provided for supplying the air that has exchanged heat with the refrigerant in the indoor heat exchanger 91 from the indoor unit 9 to the air conditioning target space. The air passage is, for example, a duct.
The indoor unit 9 mainly includes the indoor heat exchanger 91, an indoor expansion valve 93, and an indoor fan 92.
In the indoor heat exchanger 91, heat exchange is performed between the refrigerant flowing through the indoor heat exchanger 91 and the air in the air conditioning target space. The indoor heat exchanger 91 is, for example, a fin-and-tube heat exchanger including a plurality of heat transfer tubes and fins (not illustrated). One end of the indoor heat exchanger 91 is connected to the indoor expansion valve 93 via a refrigerant pipe. The other end of the indoor heat exchanger 91 is connected to the gas-refrigerant connection pipe 5 via a refrigerant pipe.
The indoor expansion valve 93 is disposed between the indoor heat exchanger 91 and the liquid-refrigerant connection pipe 4 in the refrigerant circuit 6. The indoor expansion valve 93 has a mechanism for adjusting the pressure and flow rate of the refrigerant passing through the indoor expansion valve 93.
The indoor fan 92 is a mechanism that takes air in the air conditioning target space into a casing (not illustrated) of the indoor unit 9, supplies the air to the indoor heat exchanger 91, and blows out the air that has exchanged heat with the refrigerant in the indoor heat exchanger 91 to the air conditioning target space. The indoor fan 92 is, for example, a turbofan.

(1-3) Control Unit

The control unit 3 is a functional unit that controls the operations of various devices forming the air conditioning apparatus 1.
The control unit 3 is configured such that, for example, an outdoor control unit (not illustrated) for the outdoor unit 2 and an indoor control unit (not illustrated) for the indoor unit 9 are communicably connected via a transmission line (not illustrated). The outdoor control unit and the indoor control unit are, for example, units having a microcomputer or the like including a processor such as a central processing unit (CPU), a memory such as a ROM and a RAM storing various programs for controlling the air conditioning apparatus 1 that can be executed by the processor, and the like. In Fig. 1, for the sake of convenience, the control unit 3 is depicted at a position away from the outdoor unit 2 and the indoor unit 9.
The control unit 3 is electrically connected to various devices of the outdoor unit 2 and the indoor unit 9, such as the compressor 8, the four-way switching valve 10, the outdoor expansion valve 12, the outdoor fan 16, the indoor fan 92, and the indoor expansion valve 93. The control unit 3 is also electrically connected to various sensors provided in the outdoor unit 2 and the indoor unit 9. The control unit 3 is configured to be able to communicate with a remote controller (not illustrated) operated by a user of the air conditioning apparatus 1.
The control unit 3 controls the operation and turning off of the air conditioning apparatus 1 and the operations of various devices forming the air conditioning apparatus 1 based on measurement signals from the various sensors, commands received from the remote controller (not illustrated), and the like.

(2) Configuration of Outdoor Heat Exchanger

The configuration of the outdoor heat exchanger 11 (an example of "heat exchanger") will be described with reference to the drawings. Fig. 2 is a schematic perspective view of the outdoor heat exchanger 11. Fig. 3 is a partially enlarged view of a heat exchanging part 27, which will be described below, in the outdoor heat exchanger 11. Fig. 4 is a schematic view illustrating a state in which a fin 29, which will be described below, is attached to a flat tube 28 in the heat exchanging part 27. Fig. 5 is a schematic configuration diagram of the outdoor heat exchanger 11. The arrows of the heat exchanging part 27 illustrated in Fig. 5 indicate the flow of the refrigerant during the cooling operation (when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant). Fig. 6 is an external perspective view of an inlet/outlet header 40.
In the following description, expressions such as "upper", "lower", "left", "right", "front", and "rear" may be used to describe directions and positions. These expressions follow the directions of the arrows drawn in Fig. 2 unless otherwise specified. These expressions representing directions and positions are used for convenience of description, and unless otherwise specified, do not specify the orientation and position of the entire outdoor heat exchanger 11 and each component of the outdoor heat exchanger 11 to the directions and positions described.
In the following description, an example is explained where the direction in which the plurality of flat tubes 28 are arranged, the longitudinal direction of the inlet/outlet header 40, the longitudinal direction of a gas header portion 50, and the longitudinal direction of a liquid header portion 30 are the up-down direction (an example of "first direction"). Also, an example is described where the direction in which the flat tubes 28 extend, specifically, the direction in which the connecting portion of the flat tubes 28 with the inlet/outlet header 40 extend, and the direction in which plate-shaped members forming the liquid header portion 30 are stacked are the front-rear direction (an example of "second direction"). Furthermore, an example is described where the direction intersecting (orthogonal to, in the present embodiment) the up-down direction and the front-rear direction is the left-right direction (an example of "third direction").
The outdoor heat exchanger 11 is a device in which heat is exchanged between the refrigerant flowing inside and the outdoor air.
As illustrated in Figs. 2 to 5, the outdoor heat exchanger 11 mainly includes a plurality of the flat tubes 28, a plurality of the fins 29, a return header 60, and the inlet/outlet header 40. In the present embodiment, the flat tubes 28, the fins 29, the return header 60, and the inlet/outlet header 40 are made of aluminum or an aluminum alloy.
The flat tubes 28 and the fins 29 fixed to the flat tubes 28 form the heat exchanging part 27. In the outdoor heat exchanger 11, air flows in a ventilation channel defined by the flat tubes 28 and the fins 29 of the heat exchanging part 27, and thus heat exchange is performed between the refrigerant flowing through the flat tubes 28 and the air flowing through the ventilation channel.

(2-1) Flat Tube

As illustrated in Fig. 3, the flat tube 28 is a flat heat transfer tube having upper and lower flat surfaces 28a serving as heat transfer surfaces. A plurality of flow paths 28b through which the refrigerant flows are formed in the flat tube 28. For example, the flat tube 28 is a flat multi-channeled tube in which a large number of the flow paths 28b having a small passage cross-sectional area through which the refrigerant flows are formed. In the present embodiment, these plurality of flow paths 28b are arranged in the air flow direction.
In the outdoor heat exchanger 11, as illustrated in Fig. 5, the flat tubes 28 that extend in the horizontal direction between the return header 60 side and the inlet/outlet header 40 side are arranged vertically in a plurality of stages.
Note that in the present embodiment, the flat tubes 28 extending between the return header 60 side and the inlet/outlet header 40 side are bent at two locations. Thus, the heat exchanging part 27 formed by the flat tubes 28 is formed in a C shape in plan view. In the present embodiment, the plurality of flat tubes 28 are arranged at a regular interval in the vertical direction.
The outdoor fan 16 driven produces an air flow passing through the main surface of the outdoor heat exchanger 11 from the rear side to the front side, an air flow passing through the left side surface portion of the outdoor heat exchanger 11 from the left side to the right side, and an air flow passing through the right side surface portion of the outdoor heat exchanger 11 from the right side to the left side.
As illustrated in Fig. 5, the outdoor heat exchanger 11 includes a first flow path group X, a second flow path group Y, and a third flow path group Z arranged in the up-down direction. In the outdoor heat exchanger 11, each of the flat tubes 28 arranged in the up-down direction belongs to one of the plurality of flow path groups X, Y, and Z. The first flow path group X to which a plurality of first flat tubes 28x belong is the lowest flow path group. The second flow path group Y to which a plurality of second flat tubes 28y belong is a flow path group located above the first flow path group X and below the third flow path group Z. The third flow path group Z to which a plurality of third flat tubes 28z belong is the uppermost flow path group.

(2-2) Fin

The plurality of fins 29 are members for increasing the heat transfer area of the outdoor heat exchanger 11. Each of the fins 29 is a plate-shaped member extending in the first direction in which the flat tubes 28 are arranged. Here, the outdoor heat exchanger 11 is used in a mode in which the plurality of flat tubes 28 extending in the horizontal direction are arranged in the up-down direction. Therefore, in a state in which the outdoor heat exchanger 11 is installed in the outdoor unit 2, each fin 29 extends in the up-down direction.
As illustrated in Fig. 4, the fins 29 have a plurality of respective notches 29a formed to extend along the insertion direction of the flat tubes 28 so that the plurality of flat tubes 28 can be inserted. The notches 29a extend in a direction orthogonal to the extending direction of the fin 29 and the thickness direction of the fin 29. In a state in which the outdoor heat exchanger 11 is installed in the outdoor unit 2, the notches 29a formed in the fins 29 extend in the horizontal direction. The notches 29a are formed in the fins 29 at an interval corresponding to the arrangement interval of the flat tubes 28. In the outdoor heat exchanger 11, the plurality of fins 29 are arranged side by side and along the direction in which the flat tubes 28 extend. By inserting the flat tube 28 into each of the plurality of notches 29a of the plurality of fins 29, the space between adjacent flat tubes 28 is partitioned into a plurality of ventilation channel through which air flows.
As illustrated in Figs. 3 and 4, each fin 29 includes a communication portion 29b for communication in the up-down direction on the upstream side or the downstream side in the air flow direction with respect to the flat tubes 28. In the present embodiment, the communication portion 29b of the fin 29 is located on the windward side with respect to the flat tubes 28.

(2-3) Inlet/Outlet Header

As illustrated in Figs. 5 and 6, the inlet/outlet header 40 has the gas header portion 50 located in an upper part and the liquid header portion 30 located in a lower part. The gas header portion 50 and the liquid header portion 30 are vertically partitioned by a partition plate 41. The gas header portion 50 has an internal space, and the liquid header portion 30 has a space isolated from the internal space of the gas header portion 50 by the partition plate 41. The upper end of the gas header portion 50 is closed by an upper lid 42. The partition plate 41 also functions as a bottom plate of the gas header portion 50.
A gas refrigerant connection pipe 19a forming one end of the first gas refrigerant pipe 19 is connected to the gas header portion 50. A liquid refrigerant connection pipe 20a forming one end of the liquid refrigerant pipe 20 is connected to the liquid header portion 30.
As illustrated in Fig. 5, one end of each flat tube 28 is connected to the gas header portion 50 and the liquid header portion 30 of the inlet/outlet header 40, and the other end of each flat tube 28 is connected to the return header 60. The outdoor heat exchanger 11 is disposed inside a casing (not illustrated) of the outdoor unit 2 such that the longitudinal direction of the return header 60 and the inlet/outlet header 40 substantially coincides with the vertical direction. Here, the number of flat tubes 28 connected to the gas header portion 50 is larger than the number of flat tubes 28 connected to the liquid header portion 30.
Details of the gas header portion 50 and the liquid header portion 30 will be described below.

(2-4) Return Header

End portions different from the end portions of the flat tubes 28 connected to the gas header portion 50 and the liquid header portion 30 of the inlet/outlet header 40 are connected to the return header 60. The outdoor heat exchanger 11 is disposed inside the casing (not illustrated) of the outdoor unit 2 such that the longitudinal direction of the return header 60 and the inlet/outlet header 40 substantially coincides with the vertical direction.
The return header 60 is formed by surrounding and crimping a stack of a plurality of plate-shaped members with a crimping member 61 having a C-shape in plan view to which the flat tubes 28 are connected. The plate-shaped members stacked on the crimping member 61 include a member having the same shape as the members forming the liquid header portion 30 and the gas header portion 50. This makes it possible to commonly use the members.

(3) Flow of Refrigerant During each Operation and in Outdoor Heat Exchanger

The control unit 3 receives detection information from various sensors, commands from a remote controller, or the like, switches among cooling operation, heating operation, and the like, and implements the operation.
When the air conditioning apparatus 1 performs the heating operation, the control unit 3 switches the connection state of the four-way switching valve 10 to the state indicated by the broken line in Fig. 1 and operates the compressor 8. The refrigerant discharged from the compressor 8 releases heat by exchanging heat with indoor air in the indoor heat exchanger 91, is decompressed in the indoor expansion valve 93 or the outdoor expansion valve 12, and is then sent to the outdoor heat exchanger 11. The refrigerant sent to the outdoor heat exchanger 11 evaporates by exchanging heat with the outside air and is taken into the compressor 8 again.
As described above, when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant during the heating operation, the refrigerant in the liquid state or the gas-liquid two-phase state that has reached the liquid header portion 30 from the liquid refrigerant pipe 20 is divided into the refrigerant flowing through the first flow path group X and the refrigerant flowing through the second flow path group Y in the internal space of the liquid header portion 30. Thereafter, the divided refrigerants respectively flow through the plurality of first flat tubes 28x belonging to the first flow path group X and the plurality of second flat tubes 28y belonging to the second flow path group Y. The refrigerant that flows through the plurality of first flat tubes 28x and second flat tubes 28y partially evaporates by exchanging heat with the air, and reaches a lower region of the internal space of the return header 60. The refrigerant sent to the lower region of the internal space of the return header 60 is sent to an upper region of the internal space of the return header 60. The refrigerant sent to the upper region of the return header 60 flows through the plurality of third flat tubes 28z belonging to the third flow path group Z connected to the upper region of the return header 60. The refrigerant flowing through the plurality of third flat tubes 28z further evaporates by exchanging heat with the air again, and reaches the gas header portion 50. Once reaching the gas header portion 50, the refrigerants merge and then flow through the first gas refrigerant pipe 19.
When the air conditioning apparatus 1 performs the cooling operation, the control unit 3 switches the connection state of the four-way switching valve 10 to the state indicated by the solid line in Fig. 1 and operates the compressor 8. The refrigerant discharged from the compressor 8 releases heat by exchanging heat with the outside air in the outdoor heat exchanger 11, is decompressed in the outdoor expansion valve 12 or the indoor expansion valve 93, and is then sent to the indoor heat exchanger 91. The refrigerant sent to the indoor heat exchanger 91 evaporates by exchanging heat with the indoor air, and is taken into the compressor 8 again.
In this way, when the outdoor heat exchanger 11 functions as a radiator for the refrigerant during the cooling operation, the refrigerant discharged from the compressor 8 flows into the gas header portion 50 after flowing through the first gas refrigerant pipe 19. The gaseous refrigerant that has reached the gas header portion 50 is divided in the internal space of the gas header portion 50, and then flows through the plurality of third flat tubes 28z belonging to the third flow path group Z connected to the gas header portion 50. The refrigerant flowing through the plurality of third flat tubes 28z partially releases heat by exchanging heat with the air, and reaches the upper region of the internal space of the return header 60. The refrigerant sent to the upper region of the internal space of the return header 60 is sent to the lower region of the return header 60. The refrigerant sent to the lower region of the return header 60 is divided to flow through the plurality of first flat tubes 28x belonging to the first flow path group X and the plurality of second flat tubes 28y belonging to the second flow path group Y, which are connected to the lower region of the return header 60. The refrigerant flowing through the plurality of first flat tubes 28x and second flat tubes 28y further releases heat by again exchanging heat with the air, and reaches the liquid header portion 30. The refrigerant that has flowed through the plurality of first flat tubes 28x belonging to the first flow path group X and the refrigerant that has flowed through the plurality of second flat tubes 28y belonging to the second flow path group Y merge in the liquid header portion 30, and then flows through the liquid refrigerant pipe 20.

(4) Details of Liquid Header Portion

Fig. 7 is a schematic exploded perspective view of the liquid header portion 30. In Fig. 7, the two dot chain line arrows indicate how the refrigerant flows while the outdoor heat exchanger 11 functions as an evaporator for the refrigerant. Fig. 8A is a plan view of the liquid header portion 30. Fig. 8B is a cross-sectional plan view of the liquid header portion 30 at a position where a first opening 310, a second opening 320, and a third opening 330 overlap. Fig. 9 is a plan view illustrating how the liquid refrigerant pipe 20 and the flat tube 28 are connected to the liquid header portion 30.
As illustrated in Figs. 7 to 9, the liquid header portion 30 includes a first liquid member 31 (an example of "fifth member"), a second liquid member 32 (an example of "third member"), a third liquid member 33 (an example of "first member"), a fourth liquid member 34 (an example of "second member"), a fifth liquid member 35, a sixth liquid member 36, and a seventh liquid member 37 (an example of "fourth member"). The liquid header portion 30 is formed by joining the first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 to each other by brazing. Specifically, the first liquid member 31, the third liquid member 33, and the fifth liquid member 35 before brazing each have a surface provided with a clad layer containing a brazing material. The surfaces of the second liquid member 32, the fourth liquid member 34, the sixth liquid member 36, and the seventh liquid member 37 before the brazing do not have the clad layer containing a brazing material. These members are joined with the brazing material melting and moving at the time of brazing.
In the present embodiment, each of the first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 has a thickness in the plate thickness direction (the front-rear direction in Fig. 7, an example of the second direction) smaller than a length in the vertical direction (the up-down direction in Fig. 7, an example of the first direction) and smaller than a length in the left-right direction (an example of third direction). The first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 each have a length in the vertical direction (the up-down direction in Fig. 7, an example of the first direction) longer than a length in the left-right direction (an example of third direction). The first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 are stacked in this order in the stacking direction (the front-rear direction in Fig. 7, an example of a second direction), which is the plate thickness direction.

(4-1) First Liquid Member

The first liquid member 31 is a member that integrates the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37. The first liquid member 31 forms an outer contour of the liquid header portion 30 together with the seventh liquid member 37.
The first liquid member 31 includes a stack portion 31a, a first wall portion 31b, a second wall portion 31c, a first claw portion 31d, and a second claw portion 31e. Although not limited, the first liquid member 31 of the present embodiment can be formed by bending a single sheet metal obtained by rolling along a fold line which is the longitudinal direction of the liquid header portion 30. In this case, the plate thickness is uniform among portions of the first liquid member 31.
The stack portion 31a extends in the up-down direction. Here, the stack portion 31a is a flat plate that spreads in both up-down direction and left-right direction.
The stack portion 31a includes the first opening 310 formed along the outer edge of the flat tube 28. Therefore, here, the first opening 310 has a flat shape in the front-rear direction view (an example of second direction view). In Fig. 7, a plurality of the first openings 310 arranged in the up-down direction are formed in the stack portion 31a. The plurality of first openings 310 have the same shape. Each of the first openings 310 is an opening formed through the stack portion 31a in the thickness direction. The flat tube 28 is joined to the first opening 310 by brazing in a state in which the flat tube 28 is inserted with one end of the flat tube 28 completely passing therethrough. In the state after the brazed joining, the entire inner circumference surface of the first opening 310 and the entire outer circumference surface of the flat tube 28 are in contact with each other.
Since the thickness of the first liquid member 31 is formed to be relatively thin, for example, about 1.0 mm or more and 2.0 mm or less, the length of the inner edge portion forming the first opening 310 is short in the plate thickness direction. Therefore, when performing the work of inserting the flat tube 28 into the first opening 310 as a procedure prior to joining by brazing, friction generated between the inner edge portion defining the first opening 310 and the outer circumference surface of the flat tube 28 can be kept small, so that the insertion work can be easily performed.
The first wall portion 31b is a planar shaped portion extending forward from the end portion of the stack portion 31a on the right side (the inside of the outdoor unit 2). The second wall portion 31c is a planar shaped portion extending forward from the end portion of the stack portion 31a on the left side (the outside of the outdoor unit 2).
A plurality of the first claw portions 31d are provided at the front end portion of the first wall portion 31b so as to be arranged in the up-down direction. A plurality of the second claw portions 31e are provided at the front end portion of the second wall portion 31c so as to be arranged in the up-down direction.
Now, the manufacturing process will be described. The first claw portions 31d and the second claw portions 31e extend on the extensions of the first wall portion 31b and the second wall portion 31c, respectively, as illustrated in Fig. 7, in a state before the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 are placed inside the first liquid member 31 in plan view (an example of first direction view). Then, in a state where the second liquid member 32, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 are arranged inside the first liquid member 31 in plan view, the first claw portions 3 1 d and the second claw portions 31e are bent toward each other, and as illustrated in Fig. 8A and Fig. 8B, the second liquid member 32, third liquid member 33, fourth liquid member 34, fifth liquid member 35, sixth liquid member 36, and the seventh liquid member 37 are crimped by the first liquid member 31 to be fixed to each other. Then, in this state, brazing is performed in a furnace or the like, whereby the members are joined and completely fixed to each other by brazing.

(4-2) Second Liquid Member

The second liquid member 32 is stacked on the side of the first liquid member 31 opposite to the fins 29 in the front-rear direction (an example of second direction). Specifically, the second liquid member 32 is stacked so as to be in contact with the stack portion 31a. The second liquid member 32 spreads in parallel to the stack portion 31a, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The second liquid member 32 extends in the up-down direction (an example of first direction). Here, the second liquid member 32 is a flat plate spreading in the up-down direction and left-right direction.
The second liquid member 32 includes the plurality of second openings 320 (an example of third opening). The second openings 320 are arranged in the up-down direction. The second opening 320 is defined by an inner edge portion 32a.
The second opening 320 is an opening through which the flat tube 28 is inserted and is formed through the second liquid member 32 in the plate thickness direction. The plurality of second openings 320 have the same shape. The center of each of the second openings 320 in the left-right direction coincides with the center of the second liquid member 32 in the left-right direction.
Fig. 10 is a rear side view of the vicinity of the second opening 320 of the second liquid member 32 and the flat tube 28. As illustrated in Figs. 8 to 10, in a stacking direction view (an example of second direction view), the outer edge of the second opening 320 is located on the outer side the outer edge of the flat tube 28. In other words, in a front-rear direction view (an example of second direction view), the inner edge portion 32a defining the second opening 320 encompasses the flat tube 28. Therefore, the second opening 320 is larger than the first opening 310. In detail, in a state where the second liquid member 32 is stacked on the stack portion 31a of the first liquid member 31, the outer edge of each second opening 320 is located on the outer side of the outer edge of each first opening 310 in the front-rear direction view. Thus, in the front-rear direction view, the second opening 320 encompasses the first opening 310.
The flat tube 28 is joined by brazing in a state where the flat tube 28 is inserted in the second opening 320, with one end of the flat tube 28 completely passing through the second opening 320. In the brazed joining state, the entire inner circumference surface of the second opening 320 and the entire outer circumference surface of the flat tube 28 are in contact with each other.
The thickness of the second liquid member 32 is adjusted to be larger than the thickness of any of the first liquid member 31, the third liquid member 33, the fourth liquid member 34, the fifth liquid member 35, the sixth liquid member 36, and the seventh liquid member 37 forming the liquid header portion 30. As a result, even if there is an error in the degree of insertion of the flat tube 28 into the liquid header portion 30, as long as the error is within the range of the length of the second liquid member in the front-rear direction, it is less likely to lead to problems such as the production of a blocked location or a location where the refrigerant has difficulty flowing in a flow of refrigerant when the liquid header portion 30 completed. In addition, it is possible to suppress blocking of the flow paths 28b of the flat tube 28 during brazed joining, by the brazing material moving due to capillary action.
The thickness of the second liquid member 32 may be smaller than the thickness of the first liquid member 31. Specifically, as illustrated in Fig. 8A and Fig. 8B, a ratio (L31/L32) of a length (plate thickness) L31 of the stack portion 31a of the first liquid member 31 in the front-rear direction to a length (plate thickness) L32 of the second liquid member 32 in the front-rear direction is preferably 1/2 or more and 3/2 or less, and more preferably 1/2 or more and 3/4 or less.
Here, the shape of the second opening 320 will be described with reference to Figs. 10 and 11. Fig. 11 is a rear side view of a part of the second liquid member 32. In the present embodiment, the longitudinal direction of the second opening 320 is the left-right direction (an example of third direction). The longitudinal direction of the second opening 320 is the width direction of the flat tube 28.
As illustrated in Figs. 10 and 11, the second opening 320 includes a first region 321 and a second region 322. In the present embodiment, the second opening 320 is formed by the first region 321 and the second region 322. The length of the first region 321 in the up-down direction (an example of first direction) is shorter than the length of the second region 322 in the up-down direction (an example of first direction). In other words, the length of the first region 321 in the up-down direction is shorter than a predetermined length, and the length of the second region 322 in the up-down direction is longer than the predetermined length. Thus, the length of the second opening 320 in the up-down direction is not uniform.
The first region 321 has a short length in the up-down direction, and thus has a function of improving pressure resistance. Since the second region 322 is long in the up-down direction, it serves as a space into which the brazing material molten during brazing moves.
The first region 321 is located at a central portion of the second opening 320 in the left-right direction (an example of third direction). In other words, the first region 321 includes the center of the second opening 320 in the left-right direction. Note that the center is the center of the length in the left-right direction, and the central portion is a region including the center. Here, the first region 321 overlaps the center of the second liquid member 32 in the left-right direction. Further, in the longitudinal direction of the second opening 320, the center of the first region 321 coincides with the center of the second opening 320. The first region 321 is not located at both ends of the second opening 320 in the left-right direction. For example, the first region 321 is preferably provided within a range of 1/3 or less from the center to the left and right ends of the second opening 320.
The second region 322 is located at both end portions of the second opening 320 in the left-right direction. In other words, the second region 322 includes both ends of the second opening 320 in the left-right direction. Here, the second region 322 is not located at the center of the second opening 320 in the longitudinal direction of the second opening 320.
A ratio (L321/L322) of a length L321 of the first region 321 in the up-down direction to a length L322 of the second region 322 in the up-down direction is preferably 1/4 or more and less than 1, and more preferably 1/2 or more and 3/4 or less. With this configuration, pressure resistance can be improved even when a high-pressure refrigerant such as carbon dioxide is used.
In the front-rear direction view, the first region 321 overlaps a fourth opening 340 (an example of second opening) of the fourth liquid member 34 to be described below. In the present embodiment, in the front-rear direction view, a central portion of the first region 321 overlaps an ascending space 343 of the fourth opening 340 to be described below. In other words, in the front-rear direction, the end portions of the first region 321 in the left-right direction do not overlap the fourth opening 340.
As described above, the second liquid member 32 includes the inner edge portion 32a defining the second opening 320. The inner edge portion 32a defines a circumference and includes a portion extending in the left-right direction and a portion extending in the up-down direction. Specifically, the inner edge portion 32a includes a first inner edge portion 32b and a second inner edge portion 32c. The first inner edge portion 32b and the second inner edge portion 32c extend in the left-right direction. Here, the first inner edge portion 32b and the second inner edge portion 32c extend in the longitudinal direction of the second opening 320. The first inner edge portion 32b is located on the upper side in the up-down direction (an example of one side in the first direction). The second inner edge portion 32c is located on the lower side in the up-down direction (an example of the other side in the first direction).
The first inner edge portion 32b includes a protrusion portion 32b1 that protrudes toward the lower side in the up-down direction. The second inner edge portion 32c includes a protrusion portion 32c1 that protrudes toward the upper side in the up-down direction. In Figs. 10 and 11, the first inner edge portion 32b has one protrusion portion 32b1, and the second inner edge portion 32c has one protrusion portion 32c1. Here, the protrusion portions 32b1 and 32c1 are located at the central portion of the second opening 320 in the longitudinal direction. Also, the positions and lengths of the protrusion portions 32b1 and 32c1 in the left-right direction are the same. The corners of the protrusion portions 32b1 and 32c1 are curved in an arc shape.
In the up-down direction of the second opening 320, a region opposed to the protrusion portions 32b1 and 32c1 is the first region 321. Here, a region interposed between the protrusion portions 32b1 and 32c1 is the first region 321. In the up-down direction of the second opening 320, a region that is not opposed to the protrusion portion 32b1 is the second region 322.
The second opening 320 is symmetrical about the center line L in the left-right direction. Here, the second opening 320 is symmetrical about the longitudinal direction. The second opening 320 is also symmetrical about the center line in the up-down direction.

(4-3) Third Liquid Member

The third liquid member 33 has both a function of abutting and stopping the flat tube 28 to define an insertion margin and a function of adjusting the amount of refrigerant flowing from the refrigerant flow path of the liquid header portion 30 to the flat tube 28.
As illustrated in Figs. 7 to 9, in the front-rear direction (an example of second direction), the third liquid member 33 is stacked on the side of the second liquid member 32 opposite to the first liquid member 31. Specifically, the third liquid member 33 is stacked to come into contact with the front surface of the second liquid member 32. The third liquid member 33 spreads in parallel to the second liquid member 32, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The third liquid member 33 extends in the up-down direction (an example of first direction). Here, the third liquid member 33 is a flat plate spreading in the up-down direction and the left-right direction.
The third liquid member 33 includes the plurality of third openings 330 (an example of first opening). The third openings 330 are arranged in the up-down direction. Fig. 12 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33, the flat tube 28, and the fourth opening 340 of the fourth liquid member 34, which will be described below. As illustrated in Fig. 12, the third opening 330 is defined by an inner edge portion 33a.
The third opening 330 communicates with the refrigerant flow path 28b of the flat tube 28. As illustrated in Fig. 7, the third opening 330 is an opening formed through the third liquid member 33 in the plate thickness direction. The plurality of third openings 330 have the same shape. The center of each of the third openings 330 in the left-right direction coincides with the center of the third liquid member 33 in the left-right direction.
Each of the third openings 330 overlap the respective second openings 320 of the second liquid member 32 in the front-rear direction view. Here, as illustrated in Figs. 8a, 8b, and 9, the third opening 330 is encompassed in the second opening 320 in the front-rear direction view (an example of second direction view). Therefore, each of the third openings 330 communicates with each of the second openings 320. As a result, the refrigerant flowing through the ascending space 343 of the fourth liquid member 34, which will be described below, can be divided to flow toward the respective third openings 330, and the refrigerant can be distributed to the flat tubes 28 connected to correspond to the respective third openings 330.
The front surface of the third liquid member 33 other than the portion where the third opening 330 is formed defines the contour of the ascending space 343 described below.
Fig. 13 is a partial perspective view illustrating the third liquid member 33, the fourth liquid member 34, and the flat tube 28. As illustrated in Figs. 12 and 13, in a plate thickness direction view (an example of second direction view), the inner edge portion 33a defining the third opening 330 overlaps the flat tube 28. Thus, the third opening 330 regulates the insertion of the flat tube 28, thereby determining the insertion position of the flat tube 28.
In the present embodiment, both end portions of the flat tube 28 in the longitudinal direction in cross sectional view overlap the inner edge portion 33a defining the third opening 330. In other words, the length of the third opening 330 is shorter than the length of the flat tube 28 in the left-right direction. In Fig. 12, the length of the third opening 330 is longer than the length of the flat tube 28 in the up-down direction. Accordingly, the flat tube 28 is brought into contact with the inner edge portion 33a located on the outer side of both ends of the third opening 330 in the left-right direction, whereby the insertion of the flat tube 28 is regulated. Thus, the insertion position of the flat tube 28 is determined.
Now, the shape of the third opening 330 will be described with reference to Fig. 12. In the present embodiment, the longitudinal direction of the third opening 330 is the left-right direction (an example of third direction). The longitudinal direction of the third opening 330 is the width direction of the flat tube 28.
As illustrated in Fig. 12, the third opening 330 includes a first region 331 and a second region 332. In the present embodiment, the third opening 330 is formed by the first region 331 and the second region 332. The length of the first region 331 in the up-down direction (an example of first direction) is shorter than the length of the second region 332 in the up-down direction (an example of first direction). In other words, the length of the first region 331 in the up-down direction is shorter than the predetermined length, and the length of the second region 332 in the up-down direction is longer than the predetermined length. As described above, the length of the third opening 330 in the up-down direction is not uniform.
Since the first region 331 has a short length in the up-down direction and overlaps the fourth opening 340 of the fourth liquid member 34, the amount of refrigerant flowing from the fourth opening 340 is adjusted. The flow rate of refrigerant can be controlled by adjusting the length of the first region 331 in the up-down direction. The second region 332 serves as a space into which a brazing material molten during brazing moves.
The first region 331 is located at a central portion of the third opening 330 in the left-right direction (an example of third direction). In other words, the first region 331 includes the center of the third opening 330 in the left-right direction. Note that the center is the center of the length in the left-right direction, and the central portion is a region including the center. Here, the first region 331 overlaps the center of the third liquid member 33 in the left-right direction. Further, in the longitudinal direction of the third opening 330, the center of the first region 331 coincides with the center of the third opening 330.
The second region 332 is located at both end portions of the third opening 330 in the left-right direction. In other words, the second region 332 includes both ends of the third opening 330 in the left-right direction. Here, the second region 332 is not located at the center of the third opening 330 in the longitudinal direction of the third opening 330.
A ratio (L331/L332) of a length L331 of the first region 331 in the up-down direction to a length L332 of the second region 332 in the up-down direction is preferably 1/4 or more and less than 1, and preferably 2/5 or more and 3/5 or less. With this configuration, pressure resistance can be improved even when a high-pressure refrigerant such as carbon dioxide is used.
The third opening 330 is symmetrical about the center line L in the left-right direction. Here, the third opening 330 is symmetrical about the longitudinal direction. The third opening 330 is also symmetrical about the center line in the up-down direction.
As described above, the third liquid member 33 includes the inner edge portion 33a defining the third opening 330. The inner edge portion 33a defines a circumference and includes a portion extending in the left-right direction and a portion extending in the up-down direction. Specifically, the inner edge portion 33a includes a first inner edge portion 33b and a second inner edge portion 33c. The first inner edge portion 33b and the second inner edge portion 33c extend in the left-right direction. Here, the first inner edge portion 33b and the second inner edge portion 33c extend in the longitudinal direction of the third opening 330. The first inner edge portion 33b is located on the upper side in the up-down direction (an example of one side in the first direction). The second inner edge portion 33c is located on the lower side in the up-down direction (an example of the other side in the first direction).
The first inner edge portion 33b includes a protruding portion 33b1 that protrudes toward the lower side in the up-down direction. The second inner edge portion 33c includes a protruding portion 33c1 that protrudes toward the upper side in the up-down direction. In Fig. 12, the first inner edge portion 33b includes one protruding portion 33b1 and the second inner edge portion 33c includes one protruding portion 33c1. Here, the protruding portions 33b1 and 33c1 are located at the central portion of the third opening 330 in the longitudinal direction. Also, the positions and length of the protruding portions 33b1 and 33c1 in the left-right direction are the same. The corners of the protruding portions 33b1 and 33c1 are curved in an arc shape.
In the up-down direction of the third opening 330, a region opposing the protruding portions 33b1 and 33c1 is the first region 331. Here, a region interposed between the protruding portions 33b1 and 33c1 is the first region 331. In the up-down direction of the third opening 330, a region that is not opposed to the protruding portion 33b1 is the second region 332.
As illustrated in Fig. 12, a region R1 in which the inner edge portion 33a and the flat tube 28 overlap is different from a region R2 in which the inner edge portion 33a and the fourth opening 340 to be described below overlap. Here, the region R1 is a region in which a portion of the inner edge portion 33a extending in the up-down direction overlap both end portions of the flat tube 28 in the left-right direction. The inner edge portion 33a forming the region R1 has a function of determining the insertion position of the flat tube 28 in the third liquid member 33. The region R2 is a region in which a portion forming the first region 331 and the ascending space 343 of the fourth opening 340, which will be described below, overlap each other in the first inner edge portion 33b and the second inner edge portion 33c extending in the left-right direction. The region R2 has a function of adjusting the amount of refrigerant flowing from the fourth opening 340. As described above, in the present embodiment, the function of abutting and stopping the flat tube 28 and the function of adjusting the amount of refrigerant are realized by different portions of the third opening 330.

(4-4) Fourth Liquid Member

As illustrated in Figs. 7 to 9, in the front-rear direction (an example of second direction), the fourth liquid member 34 is stacked on the side of the third liquid member 33 opposite to the second liquid member 32. Specifically, the fourth liquid member 34 is stacked to come into contact with the front surface of the third liquid member 33. The fourth liquid member 34 spreads in parallel to the third liquid member 33, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The fourth liquid member 34 extends in the up-down direction (an example of first direction). Here, the fourth liquid member 34 is a flat plate that spreads in both the up-down direction and the left-right direction.
The fourth liquid member 34 includes the fourth opening 340 (an example of second opening) forming the refrigerant flow path. The fourth opening 340 is an opening formed through the fourth liquid member 34 in the plate thickness direction.
In the present embodiment, the fourth opening 340 includes an introduction space 341, a nozzle 342, and the ascending space 343. The introduction space 341, the nozzle 342, and the ascending space 343 are provided so as to be arranged in the vertical direction in this order from the lower side.
The introduction space 341, the nozzle 342, and the ascending space 343 are spaces interposed between a front surface of the third liquid member 33 and a rear surface of a fifth liquid member 35 described below, in the front-rear direction. The introduction space 341, the nozzle 342, and the ascending space 343 form a blow-up space in which the refrigerant flows from the lower side (an example of one side in the first direction) toward the upper side (an example of the other side in the first direction).
The introduction space 341 faces the third liquid member 33, does not overlap the third opening 330 in the front-rear direction view, and does not communicate with the third opening 330. In the front-rear direction view, the introduction space 341 overlaps a second communication opening 351 of the fifth liquid member 35, which will be described below, and communicates with the second communication opening 351. In this way, since the rear side of the introduction space 341 is covered with a plate-shaped portion of the third liquid member 33, a gas-phase refrigerant and a liquid-phase refrigerant flowing into the introduction space 341 are mixed by abutting the third liquid member 33, and the refrigerant as a mixture of the gas-phase refrigerant and the liquid-phase refrigerant can be sent to the nozzle 342.
The nozzle 342 faces the third liquid member 33, does not overlap the third opening 330 in the front-rear direction view, and does not communicate with the third opening 330. Note that the nozzle 342 faces the fifth liquid member 35, which will be described below, and does not overlap or communicate with the second communication opening 351, a return flow path 352, and an outbound flow path 353 in the front-rear direction view. The nozzle 342 is provided in the vicinity of the center of the fourth liquid member 34 in the left-right direction.
The ascending space 343 overlaps the plurality of third openings 330 in the front-rear direction view, and communicates with the plurality of third openings 330. In the front-rear direction view, the ascending space 343 does not overlap the second communication opening 351, which will be described below, but overlaps the return flow path 352 and the outbound flow path 353. Therefore, the ascending space 343 does not communicate with the second communication opening 351, but communicates with the return flow path 352 and the outbound flow path 353. The length of the ascending space 343 in the longitudinal direction of the liquid header portion 30 is longer than the length of the introduction space 341 in the longitudinal direction of the liquid header portion 30 and is longer than the length of the nozzle 342 in the longitudinal direction of the liquid header portion 30. Thus, a larger number of flat tubes 28 communicating via the ascending space 343 can be provided.
The ascending space 343 forms a refrigerant flow path for upward flow along the longitudinal direction of the liquid header portion 30, using the front surface of the third liquid member 33, the rear surface of the fifth liquid member 35 to be described below, and a thick portions of the left and right edges of the fourth opening 340 of the fourth liquid member 34. The resultant structure is less likely to involve errors in the flow path cross-sectional area during manufacturing, making it easier to obtain the liquid header portion 30 enabling stable upward flow of the refrigerant.
The length of the nozzle 342 in the left-right direction is shorter than the length of the introduction space 341 in the left-right direction and shorter than the length of the ascending space 343 in the left-right direction. Thus, when the outdoor heat exchanger 11 is used as an evaporator for a refrigerant, the refrigerant sent to the introduction space 341 has the flow velocity increased while passing through the nozzle 342, making it easier to reach the upper portion of the ascending space 343. Note that the width of the ascending space 343 in the left-right direction is smaller than the width of the introduction space 341 in the left-right direction, and a refrigerant passage cross-sectional area in the ascending space 343 can be reduced. Therefore, a high flow velocity of the refrigerant flowing upward in the ascending space 343 can be maintained.
In the front-rear direction view, the liquid refrigerant connection pipe 20a is connected to the center of the introduction space 341 in the left-right direction. In the front-rear direction view, the connection portion between the introduction space 341 and the corresponding liquid refrigerant connection pipe 20a, the nozzle 342, and the ascending space 343 are arranged in the vertical direction. Therefore, the refrigerant that has flowed through the liquid refrigerant connection pipe 20a flows into the center in the left-right direction of the introduction space 341 of the fourth opening 340 of the fourth liquid member 34 through a seventh opening 370 of the seventh liquid member 37, a first communication opening 361 of a sixth opening 360 of the sixth liquid member 36, and a second communication opening 351, which will be described below, and is blown upward vertically from the introduction space 341 toward the ascending space 343 via the nozzle 342 without moving in the left-right direction or without moving much in the left-right direction. In this way, the fourth opening 340 forms a blow-up space in which the refrigerant flows upward from below.
Now, the relationship between the third opening 330 and the fourth opening 340 will be described with reference to Figs. 12 and 13.
As illustrated in Figs. 12 and 13, the fourth opening 340 overlaps the plurality of third openings 330 as in the front-rear direction view (an example of second direction view). In detail, in the front-rear direction view, the ascending space 343 of the fourth opening 340 overlaps the first regions 331 of the plurality of third openings 330. Further, in the front-rear direction view (second direction view), the second region 332 of the third opening 330 overlaps a portion of the fourth liquid member 34 other than the fourth opening 340. Here, in the front-rear direction view, the entire second region 332 overlaps a portion of the fourth liquid member 34 other than the fourth opening 340. In other words, in the front-rear direction view, the fourth opening 340 does not overlap the second region 332.
In the front-rear direction view, both ends of the first region 331 are located on outer sides of the fourth opening 340 in the left-right direction. Here, in the front-rear direction view, both ends of the first region 331 in the left-right direction are located more on the outer side than both ends of the ascending space 343 of the fourth opening 340 in the left-right direction. In other words, the length of the first region 331 in the left-right direction is longer than the length of the ascending space 343 in the left-right direction. Here, the length of the first region 331 in the left-right direction is longer than the length of the fourth opening 340 in the left-right direction.

(4-5) Fifth Liquid Member

The fifth liquid member 35 is stacked on the side of the fourth liquid member 34 opposite to the third liquid member 33 in the front-rear direction (an example of second direction). Specifically, the fifth liquid member 35 is stacked to come into contact with the front surface of the fourth liquid member 34. The fifth liquid member 35 spreads in parallel to the fourth liquid member 34, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The fifth liquid member 35 extends in the up-down direction (an example of first direction). Here, the fifth liquid member 35 is a flat plate that spreads in both the up-down direction and the left-right direction.
The fifth liquid member 35 includes a fifth opening 350 forming a flow path of the refrigerant. The fifth opening 350 is an opening formed through the fifth liquid member 35 in the plate thickness direction.
In the present embodiment, the fifth opening 350 includes the second communication opening 351, the return flow path 352, and the outbound flow path 353. The second communication opening 351, the return flow path 352, and the outbound flow path 353 are independent openings arranged in this order from the bottom.
The second communication opening 351 overlaps and communicates with the introduction space 341 of the fourth opening 340 of the fourth liquid member 34 in the front-rear direction view. Additionally, the second communication opening 351 overlaps and communicates with the first communication opening 361 of the sixth liquid member 36, which will be described below, in the front-rear direction view. The second communication opening 351 does not overlap or communicate with the nozzle 342 and the ascending space 343 of the fourth opening 340 of the fourth liquid member 34 in the front-rear direction view. The second communication opening 351 does not overlap or communicate with a descending space 362 of the sixth liquid member 36, which will be described below, in the front-rear direction view.
The return flow path 352 overlaps a portion in the vicinity of the lower end of the ascending space 343 of the first opening of the fourth liquid member 34 in the front-rear direction view, and communicates with the portion in the vicinity of the lower end of the ascending space 343. The return flow path 352 does not overlap the nozzle 342 in the front-rear direction view or communicate with the nozzle 342.
In the front-rear direction view, the outbound flow path 353 overlaps a portion of the fourth opening 340 of the fourth liquid member 34 in the vicinity of the upper end of the ascending space 343, and communicates with the portion in the vicinity of the upper end of the ascending space 343. In the present embodiment, when the liquid header portion 30 is viewed in the stacking direction of the members, the outbound flow path 353 is formed to have a larger area than the return flow path 352. Thus, the refrigerant that has ascended in the ascending space 343 and reached the vicinity of the upper end can easily pass through the outbound flow path 353. Further, in the present embodiment, when the liquid header portion 30 is viewed in the stacking direction of the members, the return flow path 352 is formed to have a smaller area than the outbound flow path 353. Thus, it is possible to prevent the refrigerant from flowing backward from the ascending space 343 to the return flow path 352.

(4-6) Sixth Liquid Member

The sixth liquid member 36 is stacked on the side of the fifth liquid member 35 opposite to the fourth liquid member 34 in the front-rear direction (an example of the second direction). Specifically, the sixth liquid member 36 is stacked so as to be in contact with the front surface of the fifth liquid member 35. The sixth liquid member 36 spreads in parallel to the fifth liquid member 35, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The sixth liquid member 36 extends in the up-down direction (an example of first direction). Here, the sixth liquid member 36 is a flat plate that spreads in both the up-down direction and the left-right direction.
The sixth liquid member 36 includes the sixth opening 360 forming a flow path of the refrigerant. The sixth opening 360 is an opening formed through the sixth liquid member 36 in the plate thickness direction.
In the present embodiment, the sixth opening 360 includes the first communication opening 361 and the descending space 362. The first communication opening 361 and the descending space 362 are independent openings arranged in this order from the bottom, and both are openings formed through in the plate thickness direction.
The first communication opening 361 overlaps and communicates with the second communication opening 351 of the fifth liquid member 35 in the front-rear direction view. In addition, the first communication opening 361 overlaps and communicates with the seventh opening 370 of the seventh liquid member 37, which will be described below, in the front-rear direction view.
The descending space 362 overlaps the return flow path 352 and the outbound flow path 353 in the front-rear direction view, and is in a state of communicating with both the return flow path 352 and the outbound flow path 353. Note that the descending space 362 does not overlap or communicate with the seventh opening 370 of the seventh liquid member 37, which will be described below, in the front-rear direction view.
In the longitudinal direction of the liquid header portion 30, the descending space 362 and the ascending space 343 have the same length, and communicate via the outbound flow path 353 in the vicinity of the upper end, and via the return flow path 352 in the vicinity of the lower end. Note that the width of the descending space 362 in the left-right direction is larger than the width of the ascending space 343 in the left-right direction. Accordingly, it is possible to reduce the pressure loss when the refrigerant passes through the descending space 362 while suppressing a decrease in the flow velocity when the refrigerant ascends and flows in the ascending space 343.

(4-7) Seventh Liquid Member

The seventh liquid member 37 is stacked on the side of the sixth liquid member 36 opposite to the fifth liquid member 35 in the front-rear direction (an example of second direction). Specifically, the seventh liquid member 37 is stacked to be in contact with the front surface of the sixth liquid member 36. The seventh liquid member 37 spreads in parallel to the sixth liquid member 36, and has a plate shape whose plate thickness direction is the direction in which the flat tube 28 extends.
The seventh liquid member 37 extends in the up-down direction (an example of first direction). Here, the seventh liquid member 37 is a flat plate spreading in the up-down direction and the left-right direction.
The seventh liquid member 37 forms an outer contour of the liquid header portion 30. By forming the seventh liquid member 37 in a plate shape, pressure resistance can be improved.
The front surface of the seventh liquid member 37 is crimped in contact with the first claw portion 31d and the second claw portion 31e of the first liquid member 31.
The seventh liquid member 37 includes the seventh opening 370. The seventh opening 370 is an opening formed through in the plate thickness direction. The seventh opening 370 overlaps and communicates with a part of the first communication opening 361 of the sixth liquid member 36 in the front-rear direction view. The seventh opening 370 does not overlap or communicate with the descending space 362 of the sixth liquid member 36 in the front-rear direction view.
The seventh opening 370 is a circular opening into which the liquid refrigerant connection pipe 20a is inserted and connected. Thus, when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant, the refrigerant flowing through the liquid refrigerant connection pipe 20a is sent to the introduction space 341 of the fourth opening 340 through the first communication opening 361 and the second communication opening 351.

(5) Flow of Refrigerant in Liquid Header Portion

Hereinafter, a flow of the refrigerant in the liquid header portion 30 when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant will be described. When the outdoor heat exchanger 11 functions as a radiator for the refrigerant, the refrigerant flows in a direction substantially opposite to that when the outdoor heat exchanger 11 functions as an evaporator.
The liquid refrigerant or the gas-liquid two-phase refrigerant flows through the liquid refrigerant connection pipe 20a, to pass through the seventh opening 370 of the seventh liquid member 37, and flows into the first communication opening 361 of the sixth liquid member 36. The refrigerant that has flowed into the first communication opening 361 flows into the introduction space 341 of the fourth opening 340 of the fourth liquid member 34 through the second communication opening 351 of the fifth liquid member 35. The refrigerant flowing into the introduction space 341 has the flow velocity increased while passing through the nozzle 342, and ascends in the ascending space 343. Since the width of the ascending space 343 in the left-right direction is smaller than that of the introduction space 341, the refrigerant flowing into the ascending space 343 can easily reach the plurality of third openings 330 of the third liquid member 33 located in the vicinity of the upper end of the ascending space 343 even in a case where the amount of refrigerant circulating in the refrigerant circuit 6 is small such as, for example, a case where the driving frequency of the compressor 8 is low.
The refrigerant that has flowed into the ascending space 343 flows toward the vicinity of the upper end of the ascending space 343 while branching and flowing toward the first regions 331 of the respective third openings 330. In a case where the amount of refrigerant circulating in the refrigerant circuit 6 is large, such as a case where the driving frequency of the compressor 8 is high, the amount of refrigerant reaching the vicinity of the upper end of the ascending space 343 is large, and the refrigerant reaches the descending space 362 of the sixth liquid member 36 through the outbound flow path 353 of the fifth liquid member 35. The refrigerant that has reached the descending space 362 descends and again returns to the space above the nozzle 342 that is in the vicinity of the lower side of the ascending space 343 of the fourth liquid member 34 through the return flow path 352 of the fifth liquid member 35. Here, in the ascending space 343, since the refrigerant has the flow velocity increased while passing through the nozzle 342, the static pressure at the portion of the ascending space 343 in the vicinity of the return flow path 352 is lower than that at the portion of the descending space 362 in the vicinity of the return flow path 352. Therefore, the refrigerant descending in the descending space 362 easily returns to the ascending space 343 through the return flow path 352. Thus, the refrigerant can be circulated through the ascending space 343, the outbound flow path 353, the descending space 362, and the return flow path 352. When the refrigerant flows to ascend in the ascending space 343, even if there is a refrigerant not branching and thus flowing to none of the third openings 330, such a refrigerant can return to the ascending space 343 again through the outbound flow path 353, the descending space 362, and the return flow path 352, facilitating the flow of the refrigerant to any of the third openings 330.
Since the fourth opening 340 forming the refrigerant flow path overlaps the plurality of third openings 330, the refrigerant flowing out from the fourth opening 340 forming the refrigerant flow path has the flow rate adjusted and flows into each first region 331 of each third opening 330. The refrigerant that has branched and flowed into each first region 331 flows into the flow path 28b of each flat tube 28 through the second opening 320 of the second liquid member 32 with the branched state maintained.
As described above, the fourth opening 340 of the fourth liquid member 34, the fifth opening 350 of the fifth liquid member 35, and the sixth opening 360 of the sixth liquid member 36 form a loop structure in which refrigerant circulates within the liquid header portion 30. The fourth opening 340 forms a blow-up space in which the refrigerant flows upward from below.

(6) Gas Header Portion

Fig. 14 is a schematic exploded perspective view of the gas header portion 50. In Fig. 14, an arrow of a two dot chain line indicates a flow of the refrigerant when the outdoor heat exchanger 11 functions as a radiator for the refrigerant.
The gas header portion 50 includes a first gas member 51, a second gas member 52, and a third gas member 53. The gas header portion 50 is formed by joining the first gas member 51, the second gas member 52, and the third gas member 53 to each other by brazing.
The first gas member 51 is similar to the first liquid member 31. Therefore, the first gas member 51 has an opening 510 into which the flat tube 28 is inserted. In the present embodiment, the first gas member 51 is continuous with the first liquid member 31 in the up-down direction. Therefore, the first liquid member 31 and the first gas member 51 are members extending in a plate shape from the upper end to the lower end of the inlet/outlet header 40.
The second gas member 52 is similar to the second liquid member 32. Therefore, the second gas member 52 has an opening 520 into which the flat tube 28 is inserted. In the present embodiment, the second gas member 52 is continuous with the second liquid member 32 in the up-down direction. Therefore, the second liquid member 32 and the second gas member 52 are members extending in a plate shape from the upper end to the lower end of the inlet/outlet header 40.
The third gas member 53 is stacked on the side of the second gas member 52 opposite to the first gas member 51 in the front-rear direction. Specifically, the third gas member 53 is stacked to be in contact with the front surface of the second gas member 52. The third gas member 53 spreads in parallel to the second gas member 52, and has a plate shape whose plate thickness direction is the direction in which the flat tubes 28 extend.
The third gas member 53 includes a plurality of openings 530. The plurality of openings 530 are arranged in the up-down direction, and are openings formed through the third gas member 53 in the plate thickness direction.
The left and right edges of each of the openings 530 are located more on the inner side than the opening 520 of the second gas member 52 and than each opening 510 of the first gas member 51 in the front-rear direction view. The width of the plurality of openings 530 of the third gas member 53 in the left-right direction is smaller than the width of the flat tube 28 in the left-right direction.
Note that the upper and lower edges of the plurality of openings 530 of the third gas member 53 defines an opening located more on the outer side than each opening 510 of the first gas member 51 in the front-rear direction view.
As a result, the vicinities of both ends in the left-right direction of the distal end of each of the flat tubes 28 inserted into the gas header portion 50 can be brought into contact with the inner edge portion defining each of the openings 530 of the third gas member 53. Therefore, how much the flat tube 28 can be inserted into the gas header portion 50 can be determined.
A fourth gas member 54 includes a plate-shaped portion 54a and a semicircular portion 54b. The plate-shaped portion 54a is a plate-shaped portion spreading in the up-down direction and the left-right direction on each of the left side and the right side of the semicircular portion 54b.
The semicircular portion 54b is provided to connect between the right side portion and the left side portion of the plate-shaped portion 54a. The semicircular portion 54b is a semicircular arc-shaped portion formed by a semicircular arc whose axial direction is the longitudinal direction of the gas header portion 50. The semicircular portion 54b bulges toward the side of the plate-shaped portion 54a opposite to the first gas member 51 side. The semicircular portion 54b is provided with the opening 510 that is connected to the gas refrigerant connection pipe 19a of the first gas refrigerant pipe 19.
The left side portion and the right side portion of the plate-shaped portion 54a of the fourth gas member 54 come into contact with a claw portion 51c of the first gas member 51 and are crimped by the claw portion of the first gas member 51.
The partition plate 41 and the upper lid 42 are provided between the second gas member 52 and the fourth gas member 54, and function as a lower lid and an upper lid defining the internal space of the gas header portion 50.

(7) Features

(7-1)

The outdoor heat exchanger 11 as the heat exchanger of the present embodiment includes the plurality of flat tubes 28 and the liquid header portion 30 (header). The plurality of flat tubes 28 are arranged in the up-down direction (first direction). The flat tubes 28 are connected to the liquid header portion 30. The liquid header portion 30 includes the third liquid member 33 (first member), the fourth liquid member 34 (second member), the second liquid member 32 (third member), the seventh liquid member 37 (fourth member), and the first liquid member 31 (fifth member). The third liquid member 33 includes the plurality of third openings 330 (first openings). The plurality of third openings 330 communicate with the flow path 28b of the refrigerant of the flat tube 28 and are arranged in the up-down direction. The fourth liquid member 34 is stacked on the third liquid member 33 in the front-rear direction (second direction) in which the flat tubes 28 extend. The fourth liquid member 34 includes the fourth opening 340 (second opening). The fourth opening 340 forms a flow path of the refrigerant. The second liquid member 32 (third member) includes the second opening 320 (third opening). The flat tube 28 is inserted into the second opening 320. The seventh liquid member 37 (fourth member) forms an outer contour of the liquid header portion 30. The third liquid member 33, the fourth liquid member 34, the second liquid member 32, and the seventh liquid member 37 are integrated by the first liquid member 31 (fifth member). The first liquid member 31, the second liquid member 32, the third liquid member 33, and the fourth liquid member 34 are stacked in this order in the front-rear direction. The fourth opening 340 overlaps the plurality of third openings 330 in the front-rear direction view. In the front-rear direction view, the inner edge portion 33a defining the third opening 330 of the third liquid member 33 overlaps with the flat tube 28.
According to the outdoor heat exchanger 11 of the present embodiment, the inner edge portion 33a defining the third opening 330 overlaps the flat tube 28. Thus, the flat tube 28 can be abutted against the inner edge portion 33a. Therefore, the third liquid member 33 has a function of determining the insertion position of the flat tube 28 in the liquid header portion 30.
Since the fourth opening 340 overlaps the plurality of third openings 330, the refrigerant can flow from the fourth opening 340 forming the flow path of the refrigerant to the plurality of third openings 330 communicating with the flow path 28b of the refrigerant of the flat tube 28, with the amount of the refrigerant adjusted. Since the third opening 330 communicates with the flow path 28b of the refrigerant of the flat tube 28, the third liquid member 33 has a function of adjusting the amount of the refrigerant flowing from the flow path of the refrigerant of the fourth liquid member 34 to the flow path 28b of the refrigerant of the flat tube 28.
As described above, in the liquid header portion 30 in which the first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, and the seventh liquid member 37 are stacked and the first liquid member 31 and the seventh liquid member 37 form the outer contour, the third liquid member 33 has a function of determining the insertion position of the flat tube 28 (the function of the inner plate member 63 of PTL 1) and a function of adjusting the refrigerant amount (the function of the inner plate member 64 of PTL 1). Thus, the liquid header portion 30 can be formed by a smaller number of members.
The heat capacity is reduced by thus reducing the number of members forming the liquid header portion 30, whereby a shorter brazing time can also be achieved.
Furthermore, since the seventh liquid member 37 and the fourth liquid member 34 are different members, the pressure resistance of the liquid header portion 30 can be improved.

(7-2)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, in the front-rear direction view (second direction view), the region R1 in which the inner edge portion 33a of the third liquid member 33 (first member) and the flat tube 28 overlap is different from the region R2 in which the inner edge portion 33a of the third liquid member 33 and the fourth opening 340 (second opening) overlap.
Here, in the third liquid member 33, the region R1, which part that provides the function of determining the insertion position of the flat tube 28, is different from the region R2, which part providing the function of adjusting the amount of refrigerant. For this reason, it is possible to realize the third liquid member 33 which can effectively exhibit each of the functions.

(7-3)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the longitudinal direction of the third opening 330 (first opening) is the left-right direction (third direction) intersecting the up-down direction (first direction) and the front-rear direction (second direction).
Here, since the 330 is the same as the width direction of the flat tube 28, the amount of refrigerant can be easily adjusted.

(7-4)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the length of the third opening 330 (first opening) is shorter than the length of the flat tube 28 in the left-right direction (third direction).
Here, since the length of the third opening 330 is shorter than the length of the flat tube 28 in the longitudinal direction, the flat tube 28 can be abutted at the outer sides of both ends of the third liquid member 33 of the third opening 330 in the longitudinal direction. As described above, the insertion position of the flat tube 28 may be determined by the inner edge portion 33a located at both end portions of the third opening 330 in the longitudinal direction.

(7-5)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the third opening 330 (first opening) includes the first region 331 and the second region 332. The length of the first region 331 in the up-down direction (first direction) is shorter than a predetermined length. The length of the second region 332 in the up-down direction (first direction) is longer than the predetermined length.
The amount of refrigerant from the fourth opening 340 of the fourth liquid member 34 is easily adjusted with the first region 331 of the third opening 330 having a short length in the up-down direction. At the time of brazing the first liquid member 31, the second liquid member 32, the third liquid member 33, the fourth liquid member 34, and the seventh liquid member 37, the molten brazing material can move to the second region 332 of the third opening 330 having a long length in the first direction. Therefore, it is possible to suppress blocking of the flow path 28b of the flat tube 28 by the brazing material.

(7-6)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the first region 331 overlaps the fourth opening 340 in the front-rear direction view (second direction view).
Here, since the first region 331 of the third opening 330 having a short length in the up-down direction overlaps the fourth opening 340, the amount of refrigerant flowing from the fourth opening 340 can be easily adjusted.

(7-7)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the longitudinal direction of the third opening 330 is the left-right direction (third direction) intersecting the up-down direction (first direction) and the front-rear direction (second direction). In the front-rear direction view (second direction view), both ends of the first region 321 are located on outer sides of the fourth opening 340 (second opening) in the left-right direction (third direction).
Here, since the first region 321 has a longer length than the fourth opening 340 in the longitudinal direction, misalignment between the third liquid member 33 and the fourth liquid member 34 can be tolerated when the first region 321 is arranged to overlap the fourth opening 340.

(7-8)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the second region 322 overlaps a portion of the fourth liquid member 34 other than the fourth opening 340 in the front-rear direction view (second direction view).
As described above, the liquid header portion 30 in which the second region 332 of the third liquid member 33 overlaps a portion of the fourth liquid member 34 other than the fourth opening 340 may be provided.

(7-9)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the seventh liquid member 37 is a flat plate extending in the up-down direction (the first direction).
Here, since the seventh liquid member 37 forming the outer contour of the liquid header portion 30 is a flat plate, the pressure resistance can be improved.

(7-10)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the fourth opening 340 of the fourth liquid member 34 forms a loop structure in which the refrigerant circulates in the liquid header portion 30.
Here, the liquid header portion 30 of a loop structure to which the fourth liquid member 34 is applied is provided. Thus, it is possible to obtain the outdoor heat exchanger 11 suppressing fluctuation in the refrigerant flowing amount among the plurality of flat tubes 28.

(7-11)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the fourth opening 340 forms a blow-up space in which the refrigerant flows upward from below.
Here, since the fourth opening 340 of the fourth liquid member 34 forms the blow-up space, the refrigerant can flow from the fourth opening 340 to the plurality of third openings 330. Thus, it is possible to obtain the outdoor heat exchanger 11 further suppressing fluctuation in the refrigerant flowing amount among the plurality of flat tubes 28.

(7-12)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the first liquid member 31 (fifth liquid member) includes the stack portion 31a, the first wall portion 31b, the second wall portion 31c, the first claw portion 31d, and the second claw portion 31e. The stack portion 31a extends in the up-down direction (first direction) and is stacked on the fourth liquid member 34 (second member) in the front-rear direction (second direction). The first wall portion 31b and the second wall portion 31c extend in the front-rear direction from both end portions of the stack portion 31a in the left-right direction (third direction) intersecting the up-down direction and the front-rear direction. The first claw portion 31d and the second claw portion 31e extend so as to approach each other at the end portions of the first wall portion 31b and the second wall portion 31c on the side opposite to the stack portion 31a.
Here, the stack portion 31a, the first wall portion 31b, the second wall portion 31c, the first claw portion 31d, and the second claw portion 31e are formed as a single plate member, and the third liquid member 33, the fourth liquid member 34, the second liquid member 32, and the seventh liquid member 37 are bent such that the first claw portion 31d and the second claw portion 31e approach each other with the stack portion 31a, the first wall portion 31b, and the second wall portion 31c surrounding three sides. Thus, the third liquid member 33, the fourth liquid member 34, the second liquid member 32, and the seventh liquid member 37 can be fixed to each other by crimping using the first liquid member 31.

(7-13)

In the outdoor heat exchanger 11 as the heat exchanger of the present embodiment, the refrigerant includes carbon dioxide. Here, since the seventh liquid member 37 and the fourth liquid member 34 are different members, the pressure resistance of the liquid header portion 30 can be improved. Therefore, a refrigerant including carbon dioxide can be used.

(7-14)

The refrigeration apparatus of the present embodiment includes any one of the outdoor heat exchangers 11 (heat exchangers) described above.
The refrigeration apparatus of the fourteenth aspect includes a heat exchanger in which the header can be formed by a smaller number of members. Thus, cost reduction can be achieved.
Furthermore, the refrigeration apparatus including the outdoor heat exchanger 11 of the present embodiment is configured to be operable using a high-pressure refrigerant having a pressure exceeding 5 MPa.

(8) Modifications

(8-1) First Modification

In the above embodiment, the third opening 330 has one first region 331, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 15, the third opening 330 includes a plurality of the first regions 331. Fig. 15 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33 and the flat tube 28 according to the first modification.
Specifically, in Fig. 15, the third opening 330 includes two first regions 331 and three second regions 332. The first regions 331 and the second regions 332 are alternately arranged in the left-right direction (an example of third direction). Here, the second region 332, the first region 331, the second region 332, the first region 331, and the second region 332 are arranged in this order from one side to the other side in the left-right direction.
In the present modification, the first regions 331 have the same length in the left-right direction, and the second regions 332 have the same length in the left-right direction. The plurality of first regions 331 may have the same shape or different shapes. In addition, the plurality of second regions 332 may have the same shape or different shapes.
In the present modification, the second region 332 is located at the center of the third opening 330 in the longitudinal direction.
In addition, the first inner edge portion 33b located on the upper side and defining the third opening 330 includes the plurality of protruding portions 33b1, and the second inner edge portion 33c located on the lower side includes the plurality of protruding portions 33c1. Here, the first inner edge portion 33b includes two protruding portions 33b1 and the second inner edge portion 33c includes two protruding portions 33c1. The two protruding portions 33b1 on the upper side and the two protruding portions 33c1 on the lower side face each other.
In the outdoor heat exchanger 11 (heat exchanger) of the present modification, the plurality of first regions 331 are formed in the left-right direction (third direction) of the third opening 330. Thus, the plurality of first regions 331 may be provided in the longitudinal direction.

(8-2) Second Modification

In the above embodiment, the third opening 330 is symmetrical about the center line in the up-down direction and the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 16, the third opening 330 is symmetrical about the center line L in the left-right direction, but is not symmetrical about the center line in the up-down direction. Fig. 16 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33 and the flat tube 28 according to the second modification.
Specifically, the protrusion length of the protruding portion 33b1 of the first inner edge portion 33b located on the upper side and defining the third opening 330 is shorter than the protrusion length of the protruding portion 33c1 of the second inner edge portion 33c located on the lower side.
As in the present modification, the third opening 330 may not be symmetrical about the up-down direction (first direction).

(8-3) Third Modification

In the above embodiment, the first inner edge portion 33b includes one protruding portion 33b1, and the second inner edge portion 33c includes one protruding portion 33c1, but the present disclosure is not limited to this example. As illustrated in Fig. 17, one inner edge portion may include no protruding portion. Fig. 17 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33 and the flat tube 28 according to the third modification.
Specifically, the first inner edge portion 33b located on the upper side and defining the third opening 330 includes the protruding portion 33b1. On the other hand, the second inner edge portion 33c located on the lower side extends linearly in the left-right direction, and includes no protruding portion.
The third opening 330 illustrated in Fig. 17 is symmetrical about the center line in the left-right direction, but is not symmetrical about the center line in the up-down direction, as in the second modification described above.
In the outdoor heat exchanger 11 (heat exchanger) of the present modification, the inner edge portion 33a of the third liquid member 33 (first member) includes the first inner edge portion 33b on the upper side (one side) in the up-down direction (first direction) and the second inner edge portion 33c on the lower side (other side). The first inner edge portion 33b includes the protruding portion 33b1 protruding toward the lower side, or the second inner edge portion 33c includes the protruding portion 33c1 protruding toward the upper side. Thus, the inner edge portion 33a defining the third opening 330 may include a protruding portion on one side in the longitudinal direction.

(8-4) Fourth Modification

In the above embodiment, the third opening 330 is symmetrical about the median lines in the up-down direction and the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 18, the third opening 330 is symmetrical about the center line in the up-down direction, but is not symmetrical about the center line L in the left-right direction. Fig. 18 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33 and the flat tube 28 according to the fourth modification.
Specifically, the center of the third opening 330 in the left-right direction is different from the center of the first region 331 in the left-right direction. In Fig. 18, the center of the first region 331 in the left-right direction is located closer to one end portion than the center of the third opening in the left-right direction.
Here, the second regions 332 are located at both end portions in the left-right direction, and the second regions 332 located at both end portions have different lengths in the left-right direction. In the present modification, the first region 331 is located at the center of the third opening 330 in the longitudinal direction.
The center, in the left-right direction, of the protruding portion 33b1 of the first inner edge portion 33b defining the third opening 330 is different from the center of the first inner edge portion 33b in the left-right direction. The center, in the left-right direction, of the protruding portion 33c1 of the second inner edge portion 33c defining the third opening 330 is different from the center of the second inner edge portion 33c in the left-right direction.
In the outdoor heat exchanger 11 of the present modification, the center of the third opening 330 in the left-right direction (third direction) is different from the center of the first region 331 in the third direction. Thus, the first region 331 may be provided at a position shifted from the center of the third opening 330 in the left-right direction.

(8-5) Fifth Modification

In the above embodiment, the second regions 332 are located at both end portions in the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 19, the second region 332 is located only at one end portion of the third opening 330. Fig. 19 is a rear side view of the vicinity of the third opening 330 of the third liquid member 33 and the flat tube 28 according to the fifth modification.
Specifically, the first region 331 is located at one end portion of the third opening 330 in the left-right direction. The length of the first region 331 in the left-right direction is longer than the length of the second region 332 in the left-right direction. In the present modification, the first region 331 is located at the center of the third opening 330 in the longitudinal direction.
The third opening 330 of the present modification is symmetrical about the center line in the up-down direction, but is not symmetrical about the center line L in the left-right direction, as in the fourth modification. The center of the third opening 330 in the left-right direction is different from the center of the first region 331 in the third direction.
In the outdoor heat exchanger 11 (heat exchanger) of the present modification, the first region 331 is located at one end portion of the third opening 330 (first opening) in the left-right direction (third direction). Thus, the first region 331 may be provided at one end portion in the longitudinal direction.

(8-6) Sixth Modification

In the above embodiment, the first inner edge portion 32b on the upper side defining the second opening 320 includes one protrusion portion 32b1, and the second inner edge portion 32c on the lower side includes one protrusion portion 32c1, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 20, at least one of the first inner edge portion 32b and the second inner edge portion 32c includes a plurality of protrusion portions. Fig. 20 is a rear side view of the vicinity of the second opening 320 of the second liquid member 32 and the flat tube 28 according to the sixth modification.
Specifically, the first inner edge portion 32b located on the upper side and defining the second opening 320 includes the plurality of protrusion portions 32b1, and the second inner edge portion 32c located on the lower side includes the plurality of protrusion portions 32c1. Here, the first inner edge portion 32b includes two protrusion portions 32b1, and the second inner edge portion 32c includes two protrusion portions 32c1. The two protrusion portions 32b1 on the upper side and the two protrusion portions 32c1 on the lower side face each other. The two protrusion portions 32b1 on the upper side have the same length in the left-right direction. The two protrusion portions 32c1 on the lower side have the same length in the left-right direction.
Further, the second opening 320 includes two first regions 321 and three second regions 322. The first regions 321 and the second regions 322 are alternately arranged in the left-right direction (an example of third direction). Here, the second region 322, the first region 321, the second region 322, the first region 321, and the second region 322 are arranged in this order from one side to the other side in the left-right direction.
In the outdoor heat exchanger 11 of the present modification, at least one of the first inner edge portion 32b and the second inner edge portion 32c that defines the second opening 320 includes the plurality of protrusion portions 32b1 and 32c1. As described above, the inner edge portion 32a defining the second opening 320 may include a plurality of protrusion portions 32b1 and 32c1 on at least one side in the longitudinal direction.

(8-7) Seventh Modification

In the sixth modification described above, the plurality of protrusion portions have the same length in the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 21, the plurality of protrusion portions have different lengths in the left-right direction. Fig. 21 is a rear side view of the vicinity of the second opening 320 of the second liquid member 32 and the flat tube 28 according to the seventh modification.
Specifically, the first inner edge portion 32b includes three protrusion portions 32b1, and the second inner edge portion 32c includes three protrusion portions 32c1. The three protrusion portions 32b1 on the upper side and the three protrusion portions 32c1 on the lower side face each other. The two protrusion portions 32b1 in the vicinity of both ends on the upper side have the same length in the left-right direction. However, the length, in the left-right direction, of the two protrusion portions 32b1 in the vicinity of both ends is shorter than the length, in the left-right direction, of one protrusion portion 32b1 in the central portion. The two protrusion portions 32c1 in the vicinity of both ends on the lower side have the same length in the left-right direction. However, the length, in the left-right direction, of the two protrusion portions 32c1 in the vicinity of both ends is shorter than the length, in the left-right direction, of one protrusion portion 32c1 in the central portion.
In the outdoor heat exchanger 11 of the present modification, the plurality of protrusion portions 32b1 and 32c1 have different lengths in the left-right direction (third direction). As described above, the inner edge portion 32a defining the second opening 320 may include the protrusion portions 32b1 and 32c1 having different lengths in the longitudinal direction.

(8-8) Eighth Modification

In the above embodiment, the second opening 320 is symmetrical about the center lines in the up-down direction and the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 22, the second opening 320 is symmetrical about the center line L in the left-right direction, but is not symmetrical about the center line in the up-down direction. Fig. 22 is a rear side view of the vicinity of the second opening 320 of the second liquid member 32 and the flat tube 28 according to the seventh modification.
Specifically, the position in the left-right direction of the protrusion portion 32b1 of the first inner edge portion 32b located on the upper side and defining the second opening 320 is different from the position in the left-right direction of the protrusion portion 32c1 of the second inner edge portion 33c located on the lower side. In other words, the protrusion portion 32b1 of the first inner edge portion 32b and the second inner edge portion 32c do not face each other.
In the second opening 320, the region formed by at least one of the protrusion portion 32b1 and the protrusion portion 32c1 is the first region 321, and the region formed by a portion other than the protrusion portion 32b1 and the protrusion portion 32c1 is the second region 322.
In the outdoor heat exchanger 11 of the present modification, the second opening 320 is asymmetric about the center line in the up-down direction (first direction). Thus, the second opening 320 asymmetric about the shorter direction may be provided.

(8-9) Ninth Modification

In the above embodiment, the second opening 320 is symmetrical about the center lines in the up-down direction and the left-right direction, but the present disclosure is not limited to this example. In the present modification, as illustrated in Fig. 23, the second opening 320 is symmetrical about the center line in the up-down direction, but is not symmetrical about the center line L in the left-right direction. Fig. 23 is a rear side view of the vicinity of the second opening 320 of the second liquid member 32 and the flat tube 28 according to the ninth modification.
Specifically, the center of the second opening 320 in the left-right direction is different from the center of the first region 321 in the left-right direction. Here, the second regions 322 are located at both end portions in the left-right direction, and the second regions 322 located at both end portions have different lengths in the left-right direction. In the present modification, the first region 321 is located at the center of the second opening 320 in the longitudinal direction.
Further, the center in the left-right direction of the protrusion portion 32b1 of the first inner edge portion 32b defining the second opening 320 is different from the center of the first inner edge portion 32b. Further, the center, in the left-right direction, of the protrusion portion 32c1 of the second inner edge portion 32c defining the second opening 320 is different from the center of the second inner edge portion 32c in the left-right direction.
The outdoor heat exchanger 11 of the present modification is asymmetrical about the center line L in the left-right direction (third direction). Thus, the second opening 320 asymmetric in the longitudinal direction may be provided.
Note that the first region 321 of the second opening 320 is preferably disposed so as to overlap the fourth opening 340 forming the flow path of the refrigerant of the fourth liquid member 34 in the front-rear direction view (in the second direction view). Therefore, the present modification is suitably used when the center of the fourth opening 340 in the left-right direction is shifted toward an end portion.

(8-10) Tenth Modification

In the above embodiment, the first to the seventh liquid members 31 to 37 forming the liquid header portion 30 have a plate shape. However, the present disclosure is not limited to this example, and any shape can be adopted.

(8-11) Eleventh Modification

In the above embodiment, the liquid header portion 30 has a loop structure in which the refrigerant circulates, but the present disclosure is not limited to this example. The heat exchanger of the present disclosure may include a header without a loop structure.

(8-12) Twelfth Modification

In the above embodiment, the heat exchanging part 27 of the outdoor heat exchanger 11 is formed in a C shape in plan view, but the present disclosure is not limited to this example. The heat exchanging part 27 of the present modification is formed in an L shape.

(8-13) Thirteenth Modification

In the above embodiment, the opening 530 of the third gas member 53 of the gas header portion 50 and the third opening 330 of the third liquid member 33 of the liquid header portion 30 have different shapes, but the present disclosure is not limited to this example. The third gas member 53 may have the same shape as the third liquid member 33 so that these members can be commonly used.

(8-14) Fourteenth Modification

The above embodiment is applied to the outdoor heat exchanger 11 including the liquid header portion 30, but the present disclosure is not limited to this example. The heat exchanger of the present disclosure may be applied to the outdoor heat exchanger 11 including the gas header portion 50, may be applied to the outdoor heat exchanger 11 including the return header 60, or may be applied to the indoor heat exchanger 91.

(8-15) Fifteenth modification

In the above embodiment, the heat exchanger is applied to the air conditioning apparatus 1, but the present disclosure is not limited to this example. The heat exchanger may be applied to a refrigeration apparatus such as a hot water supply apparatus, a floor heating apparatus, or a refrigerator.
Note that a combination of the features of the above-described embodiment and modifications are originally intended.
While embodiments of the present disclosure have been described above, it should be understood that various changes in mode and detail may be made without departing from the spirit and scope of the present disclosure as set forth in the claims.

REFERENCE SIGNS LIST

1: air conditioning apparatus (refrigeration apparatus)
11: outdoor heat exchanger (heat exchanger)
28: flat tube
28b: flow path
30: liquid header portion (header)
31: first liquid member (fifth member)
3: second liquid member (third member)
33: third liquid member (first member)
33a: inner edge portion
34: fourth liquid member (second member)
37: seventh liquid member (fourth member)
330: third opening (first opening)
331: first region
332: second region
340: fourth opening (second opening)

CITATION LIST

PATENT LITERATURE

PTL 1: Japanese Unexamined Patent Application Publication No. 2021-25718

Claims

A heat exchanger (11) comprising:
a plurality of flat tubes (28) arranged in a first direction; and

a header (30) to which the flat tube is connected, wherein

the header includes
a first member (33) including a plurality of first openings (330) that communicate with a flow path (28b) of a refrigerant of the flat tubes and are arranged in the first direction,

a second member (34) stacked on the first member in a second direction in which the flat tube extends, the second member (34) including a second opening (340) forming a flow path of the refrigerant,

a third member (32) including a third opening (320) into which the flat tube is inserted,

a fourth member (37) forming an outer contour of the header, and

a fifth member (31) with which the first member, the second member, the third member, and the fourth member are integrated,

the fifth member, the third member, the first member, and the second member are stacked in this order in the second direction,

the second opening overlaps the plurality of first openings in the second direction view, and

in the second direction view, an inner edge portion (33a) defining the first opening of the first member overlaps the flat tube.
The heat exchanger according to claim 1, wherein a region (R1) in which the inner edge portion of the first member and the flat tube overlap is different from a region (R2) in which the inner edge portion of the first member and the second opening overlap, in the second direction view.
The heat exchanger according to claim 1 or 2, wherein a longitudinal direction of the first opening is a third direction intersecting the first direction and the second direction.
The heat exchanger according to claim 3, wherein a length of the first opening is shorter than a length of the flat tube in the third direction.
The heat exchanger according to any one of claims 1 to 4, wherein the first openings include
a first region (331) having a length in the first direction that is shorter than a predetermined length, and

a second region (332) that is longer than the predetermined length.
The heat exchanger according to claim 5, wherein in the second direction view, the first region overlaps the second opening.
The heat exchanger according to claim 5, wherein a longitudinal direction of the first opening is a third direction intersecting the first direction and the second direction, and
in the second direction view,

both ends of the first region are located on outer sides of the second opening in the third direction.
The heat exchanger according to any one of claims 5 to 7, wherein in the second direction view, the second region overlaps a portion of the second member other than the second opening.
The heat exchanger according to any one of claims 1 to 8, wherein the fourth member is a flat plate extending in the first direction.
The heat exchanger according to any one of claims 1 to 9, wherein the second opening of the second member forms a loop structure in which the refrigerant circulates in the header.
The heat exchanger according to claim 10, wherein the second opening forms a blow-up space in which the refrigerant flows upward from below.
The heat exchanger according to any one of claims 1 to 11, wherein the fifth member includes
a stack portion (31a) extending in the first direction and stacked on the second member in the second direction,

a first wall portion (31b) and a second wall portion (31c) extending in the second direction from both end portions of the stack portion in a third direction intersecting the first direction and the second direction, and

a first claw portion (31d) and a second claw portion (31e) extending so as to approach each other at end portions of the first wall portion and the second wall portion on a side opposite to the stack portion.
The heat exchanger according to any one of claims 1 to 12, wherein the refrigerant includes carbon dioxide.
A refrigeration apparatus (1) comprising the heat exchanger according to any one of claims 1 to 11.