EP4695498A1 - Systems and methods for determining real-time performance of coiled tubing cleanout operations - Google Patents
Systems and methods for determining real-time performance of coiled tubing cleanout operationsInfo
- Publication number
- EP4695498A1 EP4695498A1 EP24800638.9A EP24800638A EP4695498A1 EP 4695498 A1 EP4695498 A1 EP 4695498A1 EP 24800638 A EP24800638 A EP 24800638A EP 4695498 A1 EP4695498 A1 EP 4695498A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coiled tubing
- wellbore
- real
- downhole
- cleanout operation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B37/00—Methods or apparatus for cleaning boreholes or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/10—Locating fluid leaks, intrusions or movements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/20—Computer models or simulations, e.g. for reservoirs under production, drill bits
Definitions
- a coiled tubing system may include many systems and components, including a coiled tubing reel, an injector head, a gooseneck, lifting equipment (e.g., a mast or a crane), and other supporting IS23.0420-WO-PCT equipment, such as pumps, treating irons, or other components.
- Coiled tubing has been utilized for performing well treatment and/or well intervention operations in existing wellbores such as hydraulic fracturing operations, matrix acidizing operations, milling operations, perforating operations, coiled tubing drilling operations, and various other types of operations.
- Various embodiments described herein provide systems and methods for providing real-time diagnostics of downhole conditions for coiled tubing cleanout operations (CTCOs).
- CTCOs coiled tubing cleanout operations
- Such techniques use data from downhole and/or surface sensors and/or other components of a coiled tubing system to automatically determine various outputs that provide real-time assessments of the CTCOs.
- outputs may include solids transport efficiency, bottoms up, pump-to-bottom hole assembly (BHA) fluid travel time, and reservoir inflow and leakoff.
- BHA pump-to-bottom hole assembly
- Certain embodiments of the present disclosure include a method that includes acquiring, via one or more sensors of a coiled tubing system, data relating to a CTCO performed at least partially within a wellbore of the coiled tubing system. The method also includes analyzing, via a processing and control system, the acquired data to provide real-time diagnostics of downhole conditions within the wellbore during performance of the CTCO. The method IS23.0420-WO-PCT further includes providing, via the processing and control system, one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore during performance of the CTCO.
- the method includes adjusting, via the processing and control system, one or more operational parameters of the CTCO based at least in part on the one or more outputs.
- FIG.1 illustrates a schematic diagram of an example coiled tubing system, in accordance with embodiments of the present disclosure
- FIG.2 illustrates a well control system including a surface processing system to control the coiled tubing system of FIG.1, in accordance with embodiments of the present disclosure
- FIG.3 illustrates various example graphs, metrics, or other indicators that may be generated during a coiled tubing cleanout operation (CTCO), which may be generated by the surface processing system of FIG.1, in accordance with embodiments of the present disclosure
- CTCO coiled tubing cleanout operation
- FIG.4 illustrates another example coiled tubing system for performing a CTCO, in accordance with embodiments of the present disclosure
- FIG.5 illustrates an example workflow of various types of input data that may be used by the surface processing
- connection As used herein, the terms “connect,” “connection,” “connected,” “in connection with,” and “connecting” are used to mean “in direct connection with” or “in connection with via one or more elements”; and the term “set” is used to mean “one element” or “more than one element.” Further, the terms “couple,” “coupling,” “coupled,” “coupled together,” and “coupled IS23.0420-WO-PCT with” are used to mean “directly coupled together” or “coupled together via one or more elements.” As used herein, the terms “up” and “down,” “uphole” and “downhole”, “upper” and “lower,” “top” and “bottom,” and other like terms indicating relative positions to a given point or element are utilized to more clearly describe some elements.
- these terms relate to a reference point as the surface from which drilling operations are initiated as being the top (e.g., uphole or upper) point and the total depth along the drilling axis being the lowest (e.g., downhole or lower) point, whether the well (e.g., wellbore, borehole) is vertical, horizontal or slanted relative to the surface.
- the terms “real time”, ”real-time”, or “substantially real time” may be used interchangeably and are intended to describe operations (e.g., computing operations) that are performed without any human-perceivable interruption between operations.
- data relating to the systems described herein may be collected, transmitted, and/or used in control computations in “substantially real time” such that data readings, data transfers, and/or data processing steps occur once every second, once every 0.1 second, once every 0.01 second, or even more frequent, during operations of the systems (e.g., while the systems are operating).
- the terms “automatic” and “automated” are intended to describe operations that are performed or are caused to be performed, for example, by a processing and control system (i.e., solely by the processing and control system, without human intervention).
- coiled tubing cleanout operations generally include injecting fluids (e.g., including injection water, oil, and gas) to transport solids present in a IS23.0420-WO-PCT wellbore from downhole locations where they have deposited, during the production life of a well, to surface.
- fluids e.g., including injection water, oil, and gas
- CTCOs coiled tubing operators must ensure in substantially real-time that certain job performance criteria and operational constraints are met.
- the problem solved by the embodiments described herein is the difficulty operators face when trying to assess certain relatively important CTCO check points in substantially real-time, including, but not limited to the following Check Points 1-4, which are described in greater detail herein: 1. That the amount of fluid leak-off into the reservoir is minimized to prevent formation damage; 2. That the amount of fluid inflow from the reservoir is under control to prevent surface fluid handling limitations; 3. That the solids to be removed from, and present in, the wellbore are being transported efficiently toward the surface with the injected fluids; and 4. That operating conditions such as pump rates, choke settings, CT depth may be adjusted to optimize the CTCO efficiency when required. [0025]
- the embodiments described herein provide systems and methods for providing real- time diagnostics of downhole conditions for CTCOs.
- FIG.1 illustrates a schematic diagram of an example coiled tubing system 10.
- a coiled tubing string 12 may be run into a wellbore 14 that traverses a hydrocarbon-bearing formation 16 (i.e., reservoir). While certain elements of the coiled tubing system 10 are illustrated in FIG.1, other elements of the coiled tubing system 10 (e.g., blow-out preventers, wellhead “tree”, etc.) may be omitted for clarity of illustration.
- the coiled tubing system 10 includes an interconnection of pipes, including vertical and/or horizontal casings 18, coiled tubing 20, and so forth, that connect to a surface facility 22 at the surface 24 of the coiled tubing system 10.
- the coiled tubing 20 extends inside the casing 18 and terminates at a tubing head (not shown) at or near the surface 24.
- the casing 18 contacts the wellbore 14 and terminates at a casing head (not shown) at or near the surface 24.
- a BHA 26 may be run inside the casing 18 by the coiled tubing 20.
- the BHA 26 may include a downhole motor 28 that operates to rotate a drill bit 30 (e.g., during drilling operations) or other downhole tools.
- the downhole motor 28 may be driven by hydraulic forces carried in fluid supplied from the surface 24 of the coiled tubing system 10.
- the BHA 26 may be connected to the coiled tubing 20, which is used to run the BHA 26 to a desired location within the wellbore 14. It is also contemplated that, in certain embodiments, the rotary motion of the drill bit 30 may be driven by rotation of the coiled tubing 20 effectuated by a rotary table or other surface-located rotary actuator. In such embodiments, the downhole motor 28 may be omitted.
- the coiled tubing 20 may also be used to deliver fluid 32 to the drill bit 30 through an interior of the coiled tubing 20 to aid in the drilling process and carry IS23.0420-WO-PCT cuttings and possibly other fluid or solid components in return fluid 34 that flows up the annulus between the coiled tubing 20 and the casing 18 (or via a return flow path provided by the coiled tubing 20, in certain embodiments) for return to the surface facility 22.
- the return fluid 34 may include remnant proppant (e.g., sand) or possibly rock fragments that result from a hydraulic fracturing application, and flow within the coiled tubing system 10.
- fracturing fluid and possibly hydrocarbons (oil and/or gas), proppants and possibly rock fragments may flow from the fractured formation 16 through perforations in a newly opened interval and back to the surface 24 of the coiled tubing system 10 as part of the return fluid 34.
- the BHA 26 may be supplemented behind a rotary drill by an isolation device such as, for example, an inflatable packer that may be activated to isolate the zone below or above it and enable local pressure tests.
- the coiled tubing system 10 may include a downhole well tool 36 that is moved along the wellbore 14 via the coiled tubing 20.
- the downhole well tool 36 may include a variety of drilling/cutting tools coupled with the coiled tubing 20 to provide a coiled tubing string 12.
- the downhole well tool 36 includes the drill bit 30, which may be powered by the downhole motor 28 (e.g., a positive displacement motor (PDM), or other hydraulic motor) of the BHA 26.
- the wellbore 14 may be an open wellbore or a cased wellbore defined by the casing 18.
- the wellbore 14 may be vertical or horizontal or inclined. It should be noted that the downhole well tool 36 may be part of various types of BHAs 26 coupled to the coiled tubing 20.
- the coiled tubing system 10 may include a downhole sensor package 38 having multiple downhole sensors 40.
- the sensor package 38 may be mounted along the coiled tubing string 12, although certain downhole sensors 40 may be positioned at other downhole locations in other embodiments.
- downhole sensors 40 disposed on the coiled tubing 20 may be configured to detect downhole flow rates, downhole temperatures, and downhole pressures, and so forth, in the wellbore 14.
- downhole sensors 40 disposed on the casing 18 may be configured to detect downhole temperatures, and downhole pressures, and so forth, in the wellbore 14.
- data from the downhole sensors 40 may be relayed uphole to a surface processing system 42 (e.g., a computer-based processing and control system) disposed at the surface 24 and/or other suitable location of the coiled tubing system 10.
- the data may be relayed uphole in substantially real time (e.g., relayed while it is detected by the downhole sensors 40 during operation of the downhole well tool 36) via a wired or wireless telemetric control line 44, and this real-time data may be referred to as edge data.
- the telemetric control line 44 may be in the form of an electrical line, fiber- optic line, or other suitable control line for transmitting data signals.
- the telemetric control line 44 may be routed along an interior of the coiled tubing 20, within a wall of the coiled tubing 20, or along an exterior of the coiled tubing 20.
- additional data e.g., surface data
- a memory location 48 By way of example, historical data and other useful data may be stored in the memory location 48 such as a cloud storage 50.
- the coiled tubing 20 may be deployed by a coiled tubing unit 52 and delivered downhole via an injector head 54.
- the injector head 54 may be controlled to slack off or pick up the coiled tubing 20 so as to control IS23.0420-WO-PCT the tubing string weight and, thus, the weight on bit (WOB) or torque acting on the drill bit 30 (or the downhole well tool 36).
- the downhole well tool 36 may be moved along the wellbore 14 via the coiled tubing 20 under control of the injector head 54 so as to apply a desired tubing weight and, thus, to achieve a desired rate of penetration (ROP) as the drill bit 30 is operated.
- ROP rate of penetration
- fluid 32 may be delivered downhole under pressure from a pump unit 56.
- the fluid 32 may be delivered by the pump unit 56 through the downhole hydraulic motor 28 to power the downhole hydraulic motor 28 and, thus, the drill bit 30.
- the return fluid 34 is returned uphole, and this flow back of the return fluid 34 is controlled by suitable flowback equipment 58.
- the flowback equipment 58 may include chokes and other components/equipment used to control flow back of the return fluid 34 in a variety of applications, including well treatment applications.
- the coiled tubing unit 52, the injector head 54, the pump unit 56, and the flowback equipment 58 may include advanced surface sensors 46, actuators, and local controllers, such as PLCs, which may cooperate together to provide sensor data to, receive control signals from, and generate local control signals based on communications with, respectively, the surface processing system 42.
- the surface sensors 46 may include flow rate, pressure, and fluid rheology sensors 46, among other types of sensors.
- the actuators may include actuators for pump and choke control of the pump unit 56 and the flowback equipment 58, respectively, among other types of actuators.
- surface sensors 46 of the coiled tubing unit 52 may be configured to detect positions of the coiled tubing 20, weights of the coiled tubing 20, and so forth.
- surface sensors 46 of the injector head 54 may be configured to detect wellhead pressure, and so forth.
- surface sensors 46 of the pump unit 56 may be configured to detect pump pressures, pump flow rates, and so forth.
- FIG.2 illustrates a well control system 60 that may include the surface processing system 42 to control the coiled tubing system 10 described herein.
- the surface processing system 42 may include one or more analysis modules 62 (e.g., a program of computer-executable instructions and associated data) that may be configured to perform various functions of the embodiments described herein.
- the one or more analysis modules 62 may execute on one or more processors 64 of the surface processing system 42, which may be connected to one or more storage media 66 of the surface processing system 42.
- the one or more analysis modules 62 may be stored in the one or more storage media 66.
- the computer-executable instructions of the one or more analysis modules 62 when executed by the one or more processors 64, may cause the one or IS23.0420-WO-PCT more processors 64 to generate one or more models.
- models may be used by the surface processing system 42 to predict values of operational parameters that may or may not be measured (e.g., using gauges, sensors) during well operations.
- the one or more processors 64 may include a microprocessor, a microcontroller, a processor module or subsystem, a programmable integrated circuit, a programmable gate array, a digital signal processor (DSP), or another control or computing device.
- the one or more processors 64 may include machine learning and/or artificial intelligence (AI) based processors.
- the one or more storage media 66 may be implemented as one or more non-transitory computer-readable or machine-readable storage media.
- the one or more storage media 66 may include one or more different forms of memory including semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories; magnetic disks such as fixed, floppy and removable disks; other magnetic media including tape; optical media such as compact disks (CDs) or digital video disks (DVDs); or other types of storage devices.
- semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories
- magnetic disks such as fixed, floppy and removable disks
- optical media such as compact disks (CDs) or digital video disks (DVDs); or other types of storage devices.
- the computer-executable instructions and associated data of the analysis module(s) 62 may be provided on one computer-readable or machine-readable storage medium of the storage media 66, or alternatively, may be provided on multiple computer-readable or machine-readable storage media distributed in a large system having possibly plural nodes. Such computer-readable or machine-readable storage medium or media are considered to be part of an article (or article of manufacture), which may refer to any manufactured single component or multiple components.
- the one or more storage media 66 may be located either in the machine running the machine-readable IS23.0420-WO-PCT instructions, or may be located at a remote site from which machine-readable instructions may be downloaded over a network for execution.
- the processor(s) 64 may be connected to a network interface 68 of the surface processing system 42 to allow the surface processing system 42 to communicate with the multiple downhole sensors 40 and surface sensors 46 described herein, as well as communicate with the actuators 70 and/or PLCs 72 of the surface equipment 74 (e.g., the coiled tubing unit 52, the pump unit 56, the flowback equipment 58, and so forth) and of the downhole equipment 76 (e.g., the BHA 26, the downhole motor 28, the drill bit 30, the downhole well tool 36, and so forth) for the purpose of controlling operation of the coiled tubing system 10, as described in greater detail herein.
- the actuators 70 and/or PLCs 72 of the surface equipment 74 e.g., the coiled tubing unit 52, the pump unit 56, the flowback equipment 58, and so forth
- the downhole equipment 76 e.g., the BHA 26, the downhole motor 28, the drill bit 30, the downhole well tool 36, and so forth
- the network interface 68 may also facilitate the surface processing system 42 to communicate data to the cloud storage 50 (or other wired and/or wireless communication network) to, for example, archive the data or to enable external computing systems 78 to access the data and/or to remotely interact with the surface processing system 42.
- the well control system 60 illustrated in FIG.2 is only one example of a well control system, and that the well control system 60 may have more or fewer components than shown, may combine additional components not depicted in the embodiment of FIG.2, and/or the well control system 60 may have a different configuration or arrangement of the components depicted in FIG.2.
- the various components illustrated in FIG.2 may be implemented in hardware, software, or a combination of both hardware and software, including one or more signal processing and/or application specific integrated circuits.
- the operations of the well control system 60 as described herein may be implemented by running one or more functional modules in an information processing IS23.0420-WO-PCT apparatus such as application specific chips, such as application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), programmable logic devices (PLDs), systems on a chip (SOCs), or other appropriate devices.
- ASICs application-specific integrated circuits
- FPGAs field-programmable gate arrays
- PLDs programmable logic devices
- SOCs systems on a chip
- downhole parameters may be obtained via, for example, downhole sensors 40 while the downhole well tool 36 is disposed within the wellbore 14.
- the downhole parameters may be obtained in substantially real time and sent to the surface processing system 42 via wired or wireless telemetry.
- downhole parameters may be combined with surface parameters by the surface processing system 42.
- the downhole IS23.0420-WO-PCT and surface parameters may be processed by the surface processing system 42 during use of the downhole well tool 36 to enable automatic (e.g., without human intervention) optimization with respect to use of the downhole well tool 36 during subsequent stages of operation of the downhole well tool 36.
- downhole parameters that may be sensed in substantially real time include, but are not limited to, weight on bit (WOB), torque acting on the downhole well tool 36, downhole pressures, downhole differential pressures, downhole temperatures, downhole fluid velocities and fluid direction, and other desired downhole parameters.
- WOB weight on bit
- the surface data that may be processed by the surface processing system 42 to optimize performance also may include previously recorded data such as fracturing data (e.g., close-in pressures from each fracturing stage, proppant data, friction data, fluid volume data, and other desired data).
- fracturing data e.g., close-in pressures from each fracturing stage, proppant data, friction data, fluid volume data, and other desired data.
- use of the downhole data and surface data enables the surface processing system 42 to self-learn (e.g., modeling or simulation using the machine learning or artificial intelligence (AI) based processors, machine learning or AI based algorithms IS23.0420-WO-PCT stored in the one or more storage media 66, or combinations thereof). This real-time modeling by the surface processing system 42, based on the downhole and surface parameters, enables improved downhole operations.
- AI machine learning or artificial intelligence
- Such modeling by the surface processing system 42 also enables the downhole process to be automated and automatically optimized by the surface processing system 42.
- the modeling based on the downhole parameters may be used by the surface processing system 42 to predict wear on the downhole motor 28 and/or the drill bit 30, and to advise as to timing of the next trip to the surface 24 for replacement of the downhole motor 28 and/or the drill bit 30.
- the modeling based on the downhole parameters also enable use of pressures to be used by the surface processing system 42 in characterizing the formation 16.
- the processed data may then be utilized by the surface processing system 42 to control the injector head 54 to generate, for example, a faster and more controlled rate of penetration (ROP). Additionally, the processed data may be updated by the surface processing system 42 as the downhole well tool 36 is moved to different positions along the wellbore 14 to IS23.0420-WO-PCT help optimize operations. The processed data also enables automation of the downhole process through automated controls over the injector head 54 via control instructions provided by the surface processing system 42. [0047] In certain embodiments, data from downhole may be combined by the surface processing system 42 with surface data received from injector head 54 and/or other measured or stored surface data.
- ROI faster and more controlled rate of penetration
- surface data may include hanging weight of the coiled tubing string 12, speed of the coiled tubing 20, wellhead pressure, choke and flow back pressures, return pump rates, circulating pressures (e.g., circulating pressures from the manifold of a coiled tubing reel in the coiled tubing unit 52), and pump rates.
- the surface data may be combined with the downhole data by the surface processing system 42 in real time to provide an automated system that self-controls the injector head 54.
- the injector head 54 may be automatically controlled (e.g., without human intervention) to optimize ROP under direction from the surface processing system 42.
- data from drilling parameters e.g., surveys and pressures
- fracturing parameters e.g., volumes and pressures
- the combined data may be used by the surface processing system 42 in a manner that aids in machine learning and/or artificial intelligence to automate subsequent jobs in the same well and/or for neighboring wells.
- the accurate combination of data and the updating of that data in real time helps the surface processing system 42 improve the automatic performance of subsequent tasks.
- various embodiments described herein provide systems and methods for providing real-time diagnostics of downhole conditions for CTCOs.
- FIG.3 illustrates various example graphs, metrics, or other indicators that may be generated during a CTCO, which may be generated by the surface processing system 42, as described in greater detail herein.
- the system and methods described herein may generate a graph 80 that illustrates one or more pump rates (e.g., from the pump unit 56 illustrated in FIG.1) associated with a CTCO, a graph 82 that illustrates losses or reservoir leakoff, or a graph 84 that illustrates gains or reservoir inflow, or a combination thereof.
- the systems and methods described herein may generate a graph 86 that illustrates annular rates associated with a CTCO.
- a first curve 88 may illustrate a minimum rate for the cleanout operation
- a second curve 90 may illustrate an actual rate of the cleanout operation.
- the systems and methods and methods described herein may generate a graph 92 that illustrates cleanout efficiency of a CTCO.
- the systems and methods and methods described herein may generate metrics that indicate a bottoms up rate 94 associated with a flowmeter, a bottoms up rate 96 associated with a pump (e.g., the pump unit 56 illustrated in FIG.1), a bottoms up rate 98 associated with a BHA 26 (e.g., as illustrated in FIG.1), or the like, or a combination thereof.
- FIG.4 illustrates another example coiled tubing system 10 for performing a CTCO.
- the coiled tubing system 10 may include various components, such as one or more downhole pressure sensors (DHPs) 40A, one or more downhole temperature sensors (DHTs) 40B, a flowmeter (Vx) 46A, one or more pump sensors 46B, and one or more drill sensors (WHTs) 46C.
- the sensors may provide a pump rate associated with the CTCO, a pressure associated with the CTCO, a depth of the coiled tubing associated with the CTCO, or the like, or a combination thereof.
- Various sources of data may be used, for example, by the surface processing system 42 illustrated in FIG.2, to determine the various outputs that provide real-time assessments of the CTCOs, as described in greater detail herein.
- hole survey data may be used by the surface processing system 42.
- nitrogen PVT data if nitrogen is used
- data relating to baseoil i.e., the oil that is used for cleaning out the well
- seawater i.e., the water that is used for cleaning out the well
- any other water-based or oil-based liquid may be used by the surface processing system 42.
- data that is relatively more difficult to obtain such as solids density and particle size, hydrocarbon PVT or molar composition, and so forth, may be used by the surface processing system 42.
- FIG.5 illustrates an example workflow 100 of various types of input data that may be used by the surface processing system 42 as described herein to generate various types of output data associated with a CTCO to provide a real-time diagnostic or assessment of the CTCO.
- FIGS.6A through 6E illustrate closer views of the various sections of the workflow 100 illustrated in FIG.5.
- FIGS.6A through 6C illustrate methods to determine production rates of all injected fluids and reservoir fluids at standard conditions as well as the leak-off rate of injected fluid at reference conditions
- FIGS.6D and 6E illustrate how the rates determined in FIGS.6A through 6C may be used to determine annular volume rates at all times and at all measure depths, and compare them with the minimum flowrate required to transport solids, as determined by a solids transport model 102.
- pump flow sensors S_IX_inject_rate the volume rate ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ of all injected fluids at pump conditions is known.
- the mass rate of all injected fluid may be determined using PVT data 104.
- the volume rate ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ of all produced fluid phases (gas, oil and water) at pump IS23.0420-WO-PCT conditions is known.
- X is intended to denote either G for gas, O for oil, or W for water.
- the surface production volume rate ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ of all injected fluids at surface production conditions ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ , ⁇ ⁇ may be determined.
- the leak-off volume rate ⁇ ⁇ ⁇ of all injected fluids at surface production conditions ⁇ ⁇ ⁇ ⁇ ⁇ , ⁇ ⁇ may be determined.
- the volume rates ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ ⁇ ⁇ may be determined at these ( ⁇ , ⁇ ) conditions.
- the total volume rate ⁇ the sum of all ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ may therefore be determined at time ⁇ and a measured depth ⁇ ⁇ .
- a solids transport model 102 may be used to determine what the minimum volume rate ⁇ ⁇ ⁇ ⁇ should be to ensure efficient solids transport and compare it with ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ .
- the methodology described herein combines the use of: • Dynamic data from downhole sensors 40 acquired in substantially real-time, including pressure and temperature; • Dynamic data from surface sensors 46 acquired in substantially real-time, including pressure, temperature, pump rates, and production rates; • Dynamic data from coiled tubing hardware, including sensors providing coiled tubing depth data; • Static data describing geometries of the wellbore 14 and the coiled tubing 20, properties of the fluids and solids, and so forth; and • Interpretation models described herein and running in substantially real-time using the dynamic and static data; [0061] to provide coiled tubing operators with real-time diagnostics on the various check points, such as the four Check Points described herein.
- the sensor data S_X_inject_pressure ( ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) and S_X_inject_temperature ( ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) provide the required information for the injected fluids.
- the sensor data S_X_prod_pressure ( ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) and S_X_prod_temperature ( ⁇ ⁇ ) provides the required information for the produced fluids. If the sensors 40, 46 do not use ambient conditions, the reference conditions, ⁇ ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ ⁇ for the sensors 40, 46 must be known a priori.
- the volume rates ⁇ are provided at such conditions.
- the density function is a known fluid property that does not require sensing. As described herein, all rates are assumed to have been converted to the same reference pressure ⁇ ⁇ ⁇ ⁇ and temperature ⁇ ⁇ ⁇ ⁇ .
- FIG.7 illustrates a real-time graph 106 showing estimations of fluid inflow, which may be generated by the surface processing system 42, as described in greater detail herein.
- FIG.8 illustrates a real-time graph 108 showing estimations of reservoir fluid inflow, which may be generated by the surface processing system 42, as described in greater detail herein.
- pressure ⁇ ( ⁇ , ⁇ ⁇ ) and temperature ⁇ ( ⁇ , ⁇ ⁇ ) must be estimated.
- ⁇ ⁇ ⁇ may denote the true vertical depth measured at ⁇ ⁇ .
- S_DH_pressure and S_DH_temperature IS23.0420-WO-PCT provide the downhole pressure ⁇ ⁇ h ⁇ ( ⁇ ) and temperature ⁇ ⁇ h ⁇ ( ⁇ ) at a measured depth, denoted ⁇ ⁇ ⁇ ⁇ ⁇ .
- ⁇ ⁇ ( ⁇ , ⁇ ⁇ ) ⁇ ⁇ h ⁇ ( ⁇ ) + ⁇ ⁇ h ⁇ ( ⁇ ) ⁇ ⁇ ⁇ h ⁇ ( ⁇ ) ⁇ ⁇ ⁇ ( ⁇ ⁇ ) ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) ⁇ or ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ [0076] Reservoir oil and gas may undergo phase transitions along the annulus.
- the annular volume rate ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ h ⁇ ⁇ ⁇ of the combined reservoir hydrocarbon fluids along the coiled tubing annulus is a function of the temperature ⁇ ( ⁇ , ⁇ ⁇ ) and pressure ⁇ ( ⁇ , ⁇ ⁇ ) where ⁇ is time and ⁇ ⁇ is the the Measured Depth along the annulus.
- ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ are the oil and gas volume fractions, respectively.
- ⁇ ⁇ ⁇ , ⁇ ⁇ ⁇ , ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ are known function of pressure and temperature. They can be provided by the IS23.0420-WO-PCT relevant Equation of State (EOS), or Pressure-Volume-Temperature (PVT) tables derived experimentally of using correlations, or by a Compositional Model (CM) when the hydrocarbon molar composition is known.
- EOS IS23.0420-WO-PCT relevant Equation of State
- PVT Pressure-Volume-Temperature
- ⁇ ⁇ ⁇ , ⁇ ⁇ ⁇ , ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ may be pre-computed before the CTCO starts and stored in tables, for various values of pressure and temperature, and may be used as lookup tables during performance of the CTCO to improve computation time as the use of the CM may be relatively computationally expensive.
- ⁇ ⁇ ⁇ ⁇ ⁇ ( ⁇ , ⁇ ⁇ ) ⁇ ⁇ ⁇ ⁇ ( ⁇ , ⁇ ⁇ ), ⁇ ( ⁇ , ⁇ ⁇ ) ⁇ ⁇ ⁇ ⁇ ⁇ ( ⁇ , ⁇ ⁇ ) [0079]
- ⁇ ⁇ ⁇ may be pre-computed for various combinations of the above ⁇ ⁇ parameters and stored in lookup tables to be used to solve ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ during performance of the CTCO.
- the range of the above parameters and, therefore, the size of the lookup tables may be reduced by constraining the parameters to a range that could possibly occur during performance of the CTCO in consideration.
- FIG.9 illustrates an example graphical display 110 for showing all times and all depths how ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ to determine regions of relatively good and relatively poor solids tubing annulus.
- Step 2. Evaluating inflow/losses following the methodology for Check Points 1 and 2.
- Step 3. Evaluating lifting capabilities following the methodology for Check Point 3.
- Step 4. Estimating characteristics describing the reservoir system in the well.
- Step 5. Setting up a predictive numerical model.
- Step 6. Running sensitivity of the predictive numerical model to a select range of reservoir characteristic values to identify required pumping rates to establish relatively good solids transport for a given reservoir description.
- Step 7a. If Step 3 indicates relatively good solids transport along the coiled tubing annulus, assessing the possibility to reduce the pumping rates, and continue with the IS23.0420-WO-PCT operation until the method for estimating Check Point 3 indicates relatively poor solids transport, then proceeding with steps 5-7.
- Step 7b Step 7b.
- Step 1 is an essential part of the CTCO, it commonly follows these steps: 1. Reach circulation depth during run in hole ⁇ ⁇ ⁇ ⁇ ⁇ . 2. Start pumping with pumping rates ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ 3.
- Steps 2 and 3 follow the methods described above and provide distribution of pressure ⁇ ( ⁇ ⁇ ), phase volume fractions ⁇ ( ⁇ ⁇ ) and volumetric flow rate ⁇ ( ⁇ ⁇ ) along the annulus and estimated inflow/losses ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ , ⁇ ⁇ ⁇ .
- Step 4 The average reservoir characteristics of the well may be estimated: average phase productivity index ⁇ ⁇ ⁇ and average reservoir pressure ⁇ ⁇ ⁇ ⁇ ⁇ may be attributed to characteristic depth ⁇ ⁇ ⁇ ⁇ ⁇ .
- Step 5 A predictive numerical model is setup using the initial distribution of phases, volumetric rates, and pressure from step 3. This model uses surface choke settings and pressure, pumping rates, and reservoir characteristics as inputs and outputs flow rates, phase volume fractions, and pressure distribution along the annulus.
- Step 6 Sensitivity of the model to the inputs is used to assess minimal pumping rates required to establish relatively good solids transport for each combination of operationally uncertain parameters. For each of the selected combination of reservoir characteristics values on step 4, these steps are performed: 1. Select new pumping rates. 2. Run numerical model with the selected pumping rates and reservoir characteristics. 3.
- Step 7 The results of this sensitivity study are used to advise on the optimization of CTCO in Step 7.
- a sensitivity study may be precalculated before the job begins.
- Steps 2-4 may be reperformed. For example, new ⁇ ⁇ ⁇ ⁇ h ⁇ , ⁇ ⁇ ⁇ ⁇ ⁇ and ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇
- FIG. 10 illustrates a workflow of a method 112 for providing such real-time diagnostics, for example, using the surface processing system 42 (e.g., a computer-based processing and control system) described herein.
- the method 112 may include acquiring, via one or more sensors 40, 46 of a coiled tubing system 10, data relating to a CTCO performed at least partially within a wellbore 14 of the coiled tubing system 10 (block 114).
- the method 112 may include analyzing, via a processing and control system (e.g., the surface processing system 42), the acquired data to provide real-time diagnostics of downhole conditions within the wellbore 14 during performance of the CTCO (block 116). In addition, in certain embodiments, the method 112 may include providing, via the processing and control system (e.g., the surface processing system 42), one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore 14 during performance of the CTCO (block 118).
- a processing and control system e.g., the surface processing system 42
- the method 112 may include providing, via the processing and control system (e.g., the surface processing system 42), one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore 14 during performance of the CTCO (block 118).
- the method 112 may include adjusting, via the processing and control system (e.g., the surface processing system 42), one or more operational parameters of the CTCO based at least in part on the one or more outputs (block 120).
- the one or more operational parameters of the CTCO may be automatically (e.g., without human intervention) adjusted by the processing and control system (e.g., the surface processing system 42) in substantially real-time during performance of the CTCO.
- all of the steps of the method 112 may be performed in substantially real-time during performance of the CTCO.
- the one or more operational parameters of the CTCO may be adjusted by an operator using a computing system 78, a display of which is displaying the one or more outputs that are provided by the processing and control system (e.g., the surface processing system 42).
- the one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore 14 may include an indication that an amount of fluid leak-off into a reservoir 16 through which the wellbore 14 extends is minimized to prevent formation damage (i.e., including the data that is described with reference to Check Point 1 described herein).
- the one or more outputs relating to the IS23.0420-WO-PCT real-time diagnostics of the downhole conditions within the wellbore 14 may include an indication that an amount of fluid inflow from a reservoir 16 through which the wellbore 14 extends is below a predetermined threshold to prevent fluid handling limitations at a surface location 24 of the coiled tubing system 10 (i.e., including the data that is described with reference to Check Point 2 described herein).
- the one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore 14 may include an indication that solids in the wellbore 14 are being transported with injected fluids to a surface location 24 of the coiled tubing system 10 at or above a desired rate (i.e., including the data that is described with reference to Check Point 3 described herein).
- the one or more outputs relating to the real-time diagnostics of the downhole conditions within the wellbore 14 may include an indication that operating conditions of the CTCO are adjustable during performance of the CTCO (i.e., including the data that is described with reference to Check Point 4 described herein).
- the one or more sensors 40, 46 of the coiled tubing system 10 may include one or more downhole sensors 40 disposed within the wellbore 14 during performance of the CTCO.
- the one or more sensors 40, 46 of the coiled tubing system 10 may include one or more surface sensors 46 disposed at a surface location 24 of the coiled tubing system 10 during performance of the CTCO.
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- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
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Abstract
Description
Claims
Applications Claiming Priority (2)
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| US202363499784P | 2023-05-03 | 2023-05-03 | |
| PCT/US2024/027583 WO2024229316A1 (en) | 2023-05-03 | 2024-05-03 | Systems and methods for determining real-time performance of coiled tubing cleanout operations |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4695498A1 true EP4695498A1 (en) | 2026-02-18 |
| EP4695498A4 EP4695498A4 (en) | 2026-06-03 |
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| EP (1) | EP4695498A4 (en) |
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| NO20230393A1 (en) | 2020-10-07 | 2023-04-11 | Schlumberger Technology Bv | System and method for non-invasive detection at a wellsite |
| EP4609053A4 (en) | 2022-12-01 | 2026-01-21 | Services Petroliers Schlumberger | SYSTEMS AND METHODS FOR ESTIMATING THE POSITION OF SOLID FILLINGS AND FOR OPTIMIZING THEIR REMOVAL DURING OPERATIONS FOR CLEANING WINDED PIPES |
| US12624628B2 (en) | 2023-06-23 | 2026-05-12 | Schlumberger Technology Corporation | Systems and methods for automated coiled tubing drilling operations |
| WO2024264037A1 (en) | 2023-06-23 | 2024-12-26 | Schlumberger Technology Corporation | Systems and methods for coiled tubing drilling |
| US12421843B2 (en) | 2023-09-11 | 2025-09-23 | Schlumberger Technology Corporation | Systems and methods for inferring reservoir pressure based on initial coiled tubing run conditions |
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| GB2324818B (en) * | 1997-05-02 | 1999-07-14 | Sofitech Nv | Jetting tool for well cleaning |
| US6607607B2 (en) * | 2000-04-28 | 2003-08-19 | Bj Services Company | Coiled tubing wellbore cleanout |
| US7308941B2 (en) * | 2003-12-12 | 2007-12-18 | Schlumberger Technology Corporation | Apparatus and methods for measurement of solids in a wellbore |
| US7857046B2 (en) * | 2006-05-31 | 2010-12-28 | Schlumberger Technology Corporation | Methods for obtaining a wellbore schematic and using same for wellbore servicing |
| US7874366B2 (en) * | 2006-09-15 | 2011-01-25 | Schlumberger Technology Corporation | Providing a cleaning tool having a coiled tubing and an electrical pump assembly for cleaning a well |
| US20080308272A1 (en) * | 2007-06-12 | 2008-12-18 | Thomeer Hubertus V | Real Time Closed Loop Interpretation of Tubing Treatment Systems and Methods |
| PL228478B1 (en) * | 2009-05-27 | 2018-04-30 | Qinetiq Ltd | Monitoring of the fracturing process |
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| EP4609053A4 (en) * | 2022-12-01 | 2026-01-21 | Services Petroliers Schlumberger | SYSTEMS AND METHODS FOR ESTIMATING THE POSITION OF SOLID FILLINGS AND FOR OPTIMIZING THEIR REMOVAL DURING OPERATIONS FOR CLEANING WINDED PIPES |
| EP4713563A1 (en) * | 2023-06-14 | 2026-03-25 | Services Pétroliers Schlumberger | Systems and methods for producing hydrocarbons downhole and performing deep transient testing using coiled tubing |
| US12421843B2 (en) * | 2023-09-11 | 2025-09-23 | Schlumberger Technology Corporation | Systems and methods for inferring reservoir pressure based on initial coiled tubing run conditions |
| US12345109B2 (en) * | 2023-10-19 | 2025-07-01 | Halliburton Energy Services, Inc. | Systems and methods for optimization of wellbore operations of producing wells |
| US12584388B2 (en) * | 2023-10-19 | 2026-03-24 | Halliburton Energy Services, Inc. | Systems and methods for optimization of wellbore operations of producing wells |
| US20260132711A1 (en) * | 2024-11-11 | 2026-05-14 | Schlumberger Technology Corporation | Techniques for generating and/or training a model for predicting parameters associated with well operations |
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| US20260218577A1 (en) | 2026-07-30 |
| AR132599A1 (en) | 2025-07-16 |
| WO2024229316A1 (en) | 2024-11-07 |
| EP4695498A4 (en) | 2026-06-03 |
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