EP4673399A1 - A liquid phase exfoliation method and an exfoliating medium - Google Patents
A liquid phase exfoliation method and an exfoliating mediumInfo
- Publication number
- EP4673399A1 EP4673399A1 EP23715280.6A EP23715280A EP4673399A1 EP 4673399 A1 EP4673399 A1 EP 4673399A1 EP 23715280 A EP23715280 A EP 23715280A EP 4673399 A1 EP4673399 A1 EP 4673399A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cellulose
- 2dlm
- minutes
- exfoliating
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
- C01B32/19—Preparation by exfoliation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/06—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
- C01B21/064—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with boron
- C01B21/0648—After-treatment, e.g. grinding, purification
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/198—Graphene oxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/21—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/20—Silicates
- C01B33/36—Silicates having base-exchange properties but not having molecular sieve properties
- C01B33/38—Layered base-exchange silicates, e.g. clays, micas or alkali metal silicates of kenyaite or magadiite type
- C01B33/40—Clays
Definitions
- the invention relates to the field of nanotechnology, nanomaterials and nanocomposites fabrication.
- 2D-layered materials are atomically thin materials where intramolecular interactions are covalent/ionic forces, whereas the intermolecular interactions are weaker van der Waals forces. This peculiar configuration makes them prone to exfoliation into single or few atomic layers, with lateral size ranging from hundreds of nanometres (top down approach, Chen et al. 2012; Coleman 2013a; Yi et al. 2013).
- Bottom-up methods growth were also attempted, such as chemical vapor deposition, pulsed laser deposition, or wet chemical method. These methods were found to as effective for the production of highly pure 2DLMs with negligible number of defects.
- the main limitation intrinsic to the bottom-up approach is the very low yield, which hinders their use in industrial applications.
- 2DLM is Graphene (G), monoatomic planes of sp 2 carbon atoms, disposed as hexagonal two-dimensional honeycomb lattice. This has shown many exclusive properties, such as the quantum hall effect (QHE), large specific surface area, high carrier mobility at room temperature, high mechanical strength, optical transparency, high flexibility, abundant surface functional groups and excellent thermal and electrical conductivity. Stacks of G planes held together by short-range intermolecular forces (Van der Walls interactions) then form graphite particles. Boron nitride nanosheets (BNNSs) are the structural analogous of G, obtained from the exfoliation of hexagonal boron nitride (h-BN).
- N-methylpyrrolidone have generally low viscosities (values ranging from 0.5 to 2 mPa-s (Smith et al. 2011)) and exhibit toxicity and low boiling points. Toxicity sets risks related to handling and sustainability. Low viscosity implies shearing at high shear rates, in order to generate sufficiently high shear stresses to initiate exfoliation (Paton et al. 2014; Arao et al. 2016). This approach has serious limitations due to its high energy consumption. As far as inventor's knowledge is concerned, very few attempts have tried to elucidate the effect of superior viscosity/macromolecular media on the exfoliation of 2DLMs.
- CNFs Cellulose nanofibrils
- the object of this invention to provide a cost-friendly and effective exfoliation method for manufacturing 2DLMs, and a non-toxic exfoliating medium containing said 2DLMs.
- This invention proposes a highly versatile, low-cost, eco-friendly strategy for the high- yield exfoliation of 2DLMs up to mono- or few-layers- nanosheets using a highly viscous water-based semi-solid paste containing sodium silicate (waterglass) and cellulose fibres.
- a liquid phase exfoliation method comprises as input materials cellulose, amorphous SiO2 powder, NaOH, 2DLM precursor and water, and includes the following steps: i. Adding 0.01 to 10 wt.% of cellulose, calculated with respect to the total weight of the SiO2+NaOH dry mix, into a 10M NaOH water solution and stirring for at least 5 minutes, preferably from 30 to 60 minutes, ii.
- SiO2 powder to the mixture in a quantity to ensure a waterglass modulus n (molar ratio SiO2/Na2O) from 1.5 to 2, heating it to the temperature of at least 50°C, preferably from 50 to 100°C, more preferably from 60 to 80°C, the most preferably 70°C, and stirring it at that temperature until complete dissolution of the SiO2 powder, iv. Evaporating water from the suspension at a temperature from 90 to 150°C until evaporation is no longer possible due to the hygroscopic properties of the cellulose/waterglass system, v.
- n waterglass modulus n
- the waterglass is formed "in-situ" i.e. monomeric and oligomeric silicate anions has access to intrafibrillar domain, initiating the cellulose deconstruction process.
- Monomeric and oligomeric silicate anions form upon amorphous silica dissolution, diffusing towards the Na-rich cellulose surface as counterions layer, according to the DLVO model.
- the viscosity increases and the solution transits from a liquid state to very viscous consistence (similar to honey).
- the process leads to the formation of a mesogenic phase comprised of parallel arrays of silicate intercalated straightened cellulose nanofibrils. These ordered alkali-cellulose/silicate structures bind to graphite exposed surfaces establishing adhesion.
- the mixtures is further shrunk, by exposing it to temperatures as high as 90-100 °C (on a hot plate for example), a doughy and sticky paste is obtained.
- temperatures as high as 90-100 °C (on a hot plate for example)
- a doughy and sticky paste is obtained.
- the paste is let to cool down at room temperature while kept under constant mechanical work (hand-mixing with a spatula or using a homogenizer). As cooling proceeds, the system experiences an additional viscous transition, in which the paste assumes a cohesive putty-like consistency.
- the paste can be also deformed using machineries that could impart a controlled and homogeneous mechanical work (such as homogenizers, extruders, laminating rollers etc%) for at least fifteen minutes.
- Suitable types of 2DLM precursors are i.e. graphite, graphene oxide, boron nitride, cloisite, MXenes and montmorillonite. They can be in the form of powder or flakes.
- MXenes are a relatively new class of two-dimensional inorganic compounds. These materials consist of atomically thin layers of transition metal carbides, nitrides, or carbonitrides. MXenes accept a variety of hydrophilic terminations.
- the further aspect of this invention is an exfoliating medium containing 2DLM obtainable by the process above - steps i to v.
- the exfoliating medium can work also as a storage medium., i.e. a matrix in which nanosheets could be stored once exfoliated.
- the high viscosity of this matrix suppresses in fact all diffusion kinetics, preventing their restacking.
- This exfoliating medium is easy to remove or exchange with other solvents after exfoliation.
- the method according to the present invention has several advantages, such as:
- the method offers a solution for the exfoliation of both apolar (Gs, BNNSs) or polar (montmorillonites, cloisites) precursors, owing to the amphiphilic character of cellulose fibres.
- the method is cost-effective and eco-friendly - using an aqueous medium and inexpensive raw materials (no toxic and expensive solvents are used).
- the products are essentially intact, unfolded and defect-free nanosheets.
- the paste could be re-diluted, recovered by filtration, and reused. Subsequent processing of the so-obtained exfoliating medium can follow different parallel routes, depending on the desired product:
- the waterglass medium is utilized as a matrix for fabrication of cellulose/2DLMs nanocomposite, by drying the paste at 150-250°C, preferably 200°C to remove the chemical water, or the waterglass is treated in any hydrogen halide acids (HCI, HF etc8) with tuned concentration to form highly water-soluble sodium salts and thus to remove the desired quantity of sodium from the system with precipitation of silica powder.
- HCI hydrogen halide acids
- the semi-solid paste is diluted in water and treated with diluted phosphoric (H3PO4) or sulfuric (H2SO4) acid to carry out an anionic exchange in the waterglass with silicate anions (SiC 4 ), thus precipitating silica and sodium phosphate or sodium sulphate salts.
- H3PO4 diluted phosphoric
- H2SO4 sulfuric
- siC 4 silicate anions
- These salts are able to freeze the highly ordered cellulose tactoids along with homogenously dispersed 2DMLs.
- the precipitates are then dried for further processing, or the salts are separated from the silica precipitates through a selective chemical dissolution of silica (in diluted HCI or NaOH) and then filtered and washed.
- the cellulose-graphene mixture can be redispersed in any suitable solvent such as N-methyl pyrrolidone (NMP) or dimethysulfoxide (DMSO).
- NMP N-methyl pyrrolidone
- DMSO dimethysulfoxide
- it can be homogenized in suitable organic solvents to synthesize polymeric matrix for the fabrication of polymer-based nanocomposites possessing both the benefits of cellulose fibres and graphene nanosheets (such as mechanical reinforcement and improved electrical conductivity, respectively), rendering the product suitable for several applications, including fabrication of electronic sensors, biosensor, polymeric solid electrolyte films for energy storage and/or capacitors etc.
- the cellulose-BNNSs mixture can be redispersed in suitable inorganic and organic solvents such as NMP (N- methyl pyrrolidone) or DMSO (dimethysulfoxide), THF (tetra hydrofuran).
- suitable inorganic and organic solvents such as NMP (N- methyl pyrrolidone) or DMSO (dimethysulfoxide), THF (tetra hydrofuran).
- an organic solvent can be used to synthesize a polymer matrix homogenously embedding the cellulose-BNNSs mixture to form a polymeric nanocomposites possessing both the advantages of cellulose microfibres and BNNSs (such as mechanical resistance, thermal conductivity, electric insulation, optical properties), making it suitable for several applications, including electronic sensors, biomedicine, automotive, energy storage etc.
- Exfoliated 2DLMs can be collected through removal of the cellulose fibres following the route 3, by means of two methods:
- 8- 2DLMs nanocomposite with glass or glass-ceramic matrix can be obtained following the synthesis routes 1 or 2.
- the products are calcined in air to burn the cellulose out or in Argon at 650°C to 750°C, preferably at 700 °C to pyrolize cellulose, then melt-quenched to obtain a silicate or sodiumsilicate or sodium-silicate-phosphate or silicate-phosphate glasses with dispersed 2DLMs.
- the glass can be then recrystallized by annealing at temperature slightly high its glass-transition temperature.
- ceramic-matrix nanocomposites with dispersed 2DLMs are synthesized following the synthesis routes 1 and/or 2.
- the matrix is formed through calcination.
- calcination in air burns the ordered cellulose tactoids, therefore using them as templates for synthesis of hierarchical microstructure; when calcined in inert gas, it prompts the formation of a hierarchically structured carbon from pyrolized cellulose.
- the ceramic matrix is also formed on the basis of the waterglass or phosphate/sulphate (if precipitated with HsPC or H2SO4, see section 1.1) salts surrounding and fixing the highly ordered cellulose tactoids.
- This matrix can be tailored in its composition for several different applications, such as aerospace (thermally-resistant binary and ternary ceramics), bio-application (biocompatible and bioactive ceramics) and energy storage (semiconductors for cathode or anode in Na/Li-ion batteries, for solid electrolytes in Na/Li all-solid-state-batteries, capacitors and super-capacitors, etc).
- aerospace thermalally-resistant binary and ternary ceramics
- bio-application biocompatible and bioactive ceramics
- energy storage semiconductorsemiconductors for cathode or anode in Na/Li-ion batteries, for solid electrolytes in Na/Li all-solid-state-batteries, capacitors and super-capacitors, etc.
- Fig. 4 TEM image of a graphene monolayer on the grid substrate of the Example 3 - borders are not visible due to the high aspect ratio of this specific graphene nanosheet.
- Fig. 5 RAMAN spectra of graphite (dashed line) and the product of exfoliation (solid line).
- the weight percentages of cellulose and 2DLM was calculated with respect to the total weight of the SiO2+NaOH dry mix.
- the precursor 2DLM of choice is here graphite, which is the main common precursor for the production of graphene by mechanical methods.
- the mixture of exfoliating medium and graphite was produced as follows:
- MFC micro-fibrillated cellulose
- the process of Gs harvesting i.e. the separation of them from the paste-like exfoliating medium was accomplished by re-dissolving the wrought paste in water to the point to obtain a liquid suspension of cellulose fibres and Gs in diluted watereglass, and then filtering away the waterglass.
- the MFC/Gs mixture was then washed firstly in a 0.5M HCI solution to remove excess of Na and/or waterglass, and secondly in distilled water. If MFC/Gs is the desired end-product, no further processing is needed, and the mixture can be used to form highly ordered nanocomposites, and/or highly homogenous cellulose-nanosheets mixtures for several applications.
- Example 2 In order to prepare a high quality Gs powder, the resulting mixture of Example 2 was placed in oven at 400°C in air atmosphere (10 minutes are usually enough) to burn the cellulose away.
- the MFC/Gs mixture was immerged in Schweizer's reagent to dissolve cellulose, and the solution filtered away from the supernatants (see the annex for further details regarding Schweizer's reagent preparation).
- the black residue deprived of MFC was characterized by scanning electron microscopy (SEM) - Fig. 1 and Fig. 2, high resolution transmission electron microscopy (HR-TEM) - Fig. 3 and Fig. 4, and Raman spectroscopy - Fig. 5.
- SEM scanning electron microscopy
- HR-TEM high resolution transmission electron microscopy
- HR-TEM imaging evidenced the predominance of mono- and few-layer Gs with lateral size > 2
- Raman analysis exhibited no evident change in the ratios of the intensities of the main Raman peaks D, G and 2D (i.e.
- the mixture of exfoliating medium and BNNSs was produced as follows:
- MFC 3 g of MFC pulp containing 2 wt.% of cellulose
- 10M NaOH solution 10 mL H2O, 4 g NaOH
- BNNSs harvesting i.e. the separation of them from the paste-like exfoliating medium was accomplished by re-dissolving the wrought paste in water to the point to obtain a liquid suspension of cellulose fibres and BNNSs in diluted waterglass, and then filtering away the waterglass.
- the MFC/BNNSs mixture was then washed firstly in a IM HCI solution to remove excess of Na and/or waterglass, and secondly in distilled water. If MFC/BNNSs is the desired end-product, no further processing is needed, and the mixture can be used to form highly ordered nanocomposites, and/or highly homogenous cellulose-BNNS mixtures for several applications.
- Example 5 In order to prepare a high quality BNNSs powder, the resulting mixture of Example 5 was placed in oven at 400°C in air atmosphere (10 minutes are usually enough) to burn the cellulose away. Alternatively, the MFC/BNNSs mixture was immerged in Schweizer's reagent to dissolve cellulose, and the solution filtered away from the supernatants (see the annex for further details regarding Schweizer's reagent preparation).
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Nanotechnology (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/SK2023/050004 WO2024181933A1 (en) | 2023-02-27 | 2023-02-27 | A liquid phase exfoliation method and an exfoliating medium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4673399A1 true EP4673399A1 (en) | 2026-01-07 |
Family
ID=85873602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23715280.6A Pending EP4673399A1 (en) | 2023-02-27 | 2023-02-27 | A liquid phase exfoliation method and an exfoliating medium |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4673399A1 (en) |
| WO (1) | WO2024181933A1 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201304770D0 (en) * | 2013-03-15 | 2013-05-01 | Provost Fellows Foundation Scholars And The Other Members Of Board Of | A scalable process for producing exfoliated defect-free, non-oxidised 2-dimens ional materials in large quantities |
| US11920304B2 (en) * | 2018-10-26 | 2024-03-05 | The Regents Of The University Of California | Aqueous exfoliated graphene by amphiphilic cellulose nanofibrils for foldable and moisture-responsive nanopaper |
-
2023
- 2023-02-27 WO PCT/SK2023/050004 patent/WO2024181933A1/en not_active Ceased
- 2023-02-27 EP EP23715280.6A patent/EP4673399A1/en active Pending
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| Publication number | Publication date |
|---|---|
| WO2024181933A1 (en) | 2024-09-06 |
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