EP4656754A1 - Steel sheet and member, and method for producing said steel sheet and method for producing said member - Google Patents
Steel sheet and member, and method for producing said steel sheet and method for producing said memberInfo
- Publication number
- EP4656754A1 EP4656754A1 EP23928768.3A EP23928768A EP4656754A1 EP 4656754 A1 EP4656754 A1 EP 4656754A1 EP 23928768 A EP23928768 A EP 23928768A EP 4656754 A1 EP4656754 A1 EP 4656754A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- less
- good
- steel sheet
- steel
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/19—Hardening; Quenching with or without subsequent tempering by interrupted quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0236—Cold rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0273—Final recrystallisation annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0224—Two or more thermal pretreatments
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present disclosure relates to a steel sheet, a member using the steel sheet as material, and methods of producing same.
- the steel sheets that serve as material for automotive parts are often required to have excellent stretch flangeability.
- automotive parts such as crash boxes have a punched end face. Therefore, the steel sheets that serve as material for such automotive parts, from the perspective of formability, are required to have excellent stretch flangeability.
- Patent Literature (PTL) 1 describes:
- Automotive parts often undergo paint baking.
- toughness and crash properties of a steel sheet may change significantly before and after paint baking. Therefore, in recent years, steel sheets used as material for automotive parts are also required to have excellent toughness and crash properties after paint baking for further improvement of automobile safety.
- TS is measured by a tensile test in accordance with JIS Z 2241:2022.
- Excellent stretch flangeability means that a maximum hole expansion ratio ⁇ is 30 % or more.
- the maximum hole expansion ratio ⁇ is measured by a hole expanding test in accordance with JIS Z 2256:2020.
- Excellent toughness after paint baking means that a brittle-ductile transition temperature after aging treatment is -40 °C or lower.
- the aging treatment conditions are a treatment temperature of 170 °C and a treatment time of 20 min.
- the brittle-ductile transition temperature is measured by the Charpy impact test in accordance with JIS Z 2242:2018.
- Excellent crash properties after paint baking means that a YR after aging treatment is 0.85 or more, and a fracture stress ratio after aging treatment is 0.90 or less.
- the aging treatment conditions are a treatment temperature of 170 °C and a treatment time of 20 min.
- the YR after aging treatment and the fracture stress ratio after aging treatment are determined from the TS, yield stress (YS), and fracture stress after aging treatment measured by a tensile test in accordance with JIS Z 2241:2022, determined using the following expressions.
- [YR after aging treatment] [YS after aging treatment]/[TS after aging treatment]
- [Fracture stress ratio after aging treatment] [fracture stress after aging treatment]/[TS after aging treatment]
- a steel sheet is obtainable that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking.
- the steel sheet of the present disclosure as a material for automotive parts, for example, it is possible to improve fuel efficiency due to an automotive body weight decrease, which can greatly contribute to a decrease in CO 2 emissions. Therefore, the industrial utility value is extremely high.
- FIG. 1 is a schematic diagram for explaining definitions of entry side intermesh pressing amount and delivery intermesh pressing amount.
- C is an important basic component of steel.
- C is an important element that affects the area fraction of tempered martensite and the crash properties after paint baking.
- C content is less than 0.030 %, the area fraction of tempered martensite decreases, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent crash properties after paint baking also becomes difficult.
- the C content exceeds 0.500 %, tempered martensite becomes brittle, and achieving excellent toughness after paint baking becomes difficult.
- the C content is therefore 0.030 % or more and 0.500 % or less.
- the C content is preferably 0.050 % or more.
- the C content is more preferably 0.100 % or more.
- the C content is preferably 0.400 % or less.
- the C content is more preferably 0.350 % or less.
- Si is an important basic component of steel.
- Si suppresses carbide formation during annealing and promotes formation of retained austenite. That is, Si is an important element that affects the area fraction of retained austenite.
- Si content is less than 0.010 %, achieving a TS of 1320 MPa or more becomes difficult.
- the Si content exceeds 2.500 %, retained austenite increases excessively, and achieving excellent toughness after paint baking becomes difficult.
- the Si content is therefore 0.010 % or more and 2.500 % or less.
- the Si content is preferably 0.050 % or more.
- the Si content is more preferably 0.100 % or more.
- the Si content is preferably 2.000 % or less.
- the Si content is more preferably 1.200 % or less.
- Mn is an important basic component of steel.
- Mn is an important element that affects the area fraction of tempered martensite and toughness after paint baking.
- Mn content is less than 0.10 %, the area fraction of tempered martensite decreases, and achieving a TS of 1320 MPa or more becomes difficult.
- Mn content exceeds 5.00 %, tempered martensite becomes embrittled, and achieving excellent toughness after paint baking becomes difficult.
- the Mn content is therefore 0.10 % or more and 5.00 % or less.
- the Mn content is preferably 0.50 % or more.
- the Mn content is more preferably 0.80 % or more.
- the Mn content is preferably 4.50 % or less.
- the Mn content is more preferably 4.00 % or less.
- P segregates at prior austenite grain boundaries, embrittling the grain boundaries and decreasing steel sheet ultimate deformability. Therefore, when P content becomes excessive, achieving excellent toughness after paint baking becomes difficult.
- the P content is therefore 0.100 % or less.
- the P content is preferably 0.070 % or less.
- a lower limit of the P content is not particularly specified.
- P is a solid-solution-strengthening element and can increase steel sheet strength. The P content is therefore preferably 0.001 % or more.
- S exists as a sulfide and decreases steel sheet ultimate deformability. Therefore, when S content becomes excessive, achieving excellent toughness after paint baking becomes difficult.
- the S content is therefore 0.0200 % or less.
- the S content is preferably 0.0050 % or less.
- a lower limit of the S content is not particularly specified. However, in view of production technology constraints, the S content is preferably 0.0001 % or more.
- N exists as a nitride and decreases steel sheet ultimate deformability. Therefore, when N content becomes excessive, achieving excellent toughness after paint baking becomes difficult.
- the N content is therefore 0.0100 % or less.
- the N content is preferably 0.0050 % or less.
- a lower limit of the N content is not particularly specified. However, in view of production technology constraints, the N content is preferably 0.0001 % or more.
- O exists as an oxide and decreases steel sheet ultimate deformability. Therefore, when O content becomes excessive, achieving excellent toughness after paint baking becomes difficult.
- the O content is therefore 0.0100 % or less.
- the O content is preferably 0.0050 % or less.
- a lower limit of the O content is not particularly specified. However, in view of production technology constraints, the O content is preferably 0.0001 % or more.
- Al exists as an oxide and decreases steel sheet ultimate deformability. Therefore, when Al content becomes excessive, achieving excellent toughness after paint baking becomes difficult.
- the Al content is therefore 1.000 % or less.
- the Al content is preferably 0.500 % or less.
- a lower limit of the Al content is not particularly specified. However, in view of production technology constraints, the Al content is preferably 0.001 % or more.
- the steel sheet according to an embodiment of the present disclosure has a chemical composition including the basic composition above, with the balance being Fe (iron) and inevitable impurity.
- the steel sheet according to an embodiment of the present disclosure preferably has a chemical composition consisting of the basic composition above, with the balance being Fe and inevitable impurity.
- the steel sheet according to an embodiment of the present disclosure may contain one or more elements selected from the following as optional additive elements, either alone or in combination.
- each of Ti, Nb, and V are 0.200 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ti, Nb, and V are included, the content of each is preferably 0.200 % or less.
- the content of each of Ti, Nb, and V is respectively more preferably 0.100 % or less.
- a lower limit of the content of each of Ti, Nb, and V is not particularly specified.
- Ti, Nb, and V increase the strength of steel sheets by forming fine carbides, nitrides, or carbonitrides during hot rolling or annealing. Therefore, the content of each of Ti, Nb, and V is respectively preferably 0.001 % or more.
- each of Ta and W are 0.10 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ta and W are included, the content of each is preferably 0.10 % or less.
- the content of each of Ta and W is respectively more preferably 0.08 % or less.
- a lower limit of the content of each of Ta and W is not particularly specified.
- Ta and W increase the strength of steel sheets by forming fine carbides, nitrides or carbonitrides during hot rolling or annealing. Therefore, the content of each of Ta and W is respectively preferably 0.01 % or more.
- the B content is preferably 0.0100 % or less.
- the B content is more preferably 0.0080 % or less.
- a lower limit of the B content is not particularly specified.
- B is an element that segregates at an austenite grain boundary during annealing and improves hardenability.
- the B content is therefore preferably 0.0003 % or more.
- each of Cr, Mo, and Ni are 1.00 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Cr, Mo, and Ni are included, the content of each is preferably 1.00 % or less. The content of each of Cr, Mo, and Ni is respectively more preferably 0.80 % or less. A lower limit of the content of each of Cr, Mo, and Ni is not particularly specified. However, Cr, Mo, and Ni are elements that improve hardenability. Therefore, the content of each of Cr, Mo, and Ni is respectively preferably 0.01 % or more.
- the Co content is preferably 0.010 % or less.
- the Co content is more preferably 0.008 % or less.
- a lower limit of the Co content is not particularly specified.
- Co is an element that improves hardenability. The Co content is therefore preferably 0.001 % or more.
- the Cu content is preferably 1.00 % or less.
- the Cu content is more preferably 0.80 % or less.
- a lower limit of the Cu content is not particularly specified.
- Cu is an element that improves hardenability.
- the Cu content is therefore preferably 0.01 % or more.
- the Sn content is preferably 0.200 % or less.
- the Sn content is more preferably 0.100 % or less.
- a lower limit of the Sn content is not particularly specified.
- Sn is an element that improves hardenability and is generally also an element that improves corrosion resistance. The Sn content is therefore preferably 0.001 % or more.
- the Sb content is preferably 0.200 % or less.
- the Sb content is more preferably 0.100 % or less.
- a lower limit of the Sb content is not particularly specified.
- Sb is an element that controls surface layer softening thickness and allows strength adjustment. The Sb content is therefore preferably 0.001 % or more.
- each of Ca, Mg, and REM are 0.0100 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ca, Mg, and REM are included, the content of each is preferably 0.0100 % or less.
- the content of each of Ca, Mg, and REM is respectively more preferably 0.0050 % or less.
- a lower limit of the content of each of Ca, Mg, and REM is not particularly specified.
- Ca, Mg, and REM are elements that spheroidize the shape of nitrides and sulfides and improve steel sheet ultimate deformability. Therefore, the content of each of Ca, Mg, and REM is respectively preferably 0.0005 % or more.
- each of Zr and Te are 0.100 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Zr and Te are included, the content of each is preferably 0.100 % or less.
- the content of each of Zr and Te is respectively more preferably 0.080 % or less.
- a lower limit of the content of each of Zr and Te is not particularly specified.
- Zr and Te are elements that spheroidize the shape of nitrides and sulfides and improve steel sheet ultimate deformability. Therefore, the content of each of Zr and Te is respectively preferably 0.001 % or more.
- the Hf content is preferably 0.10 % or less.
- the Hf content is more preferably 0.08 % or less.
- a lower limit of the Hf content is not particularly specified.
- Hf is an element that spheroidizes the shape of nitrides and sulfides and improves steel sheet ultimate deformability. The Hf content is therefore preferably 0.01 % or more.
- the Bi content is preferably 0.200 % or less.
- the Bi content is more preferably 0.100 % or less.
- a lower limit of the Bi content is not particularly specified.
- Bi is an element that reduces segregation. The Bi content is therefore preferably 0.001 % or more.
- Fe and inevitable impurity examples include Zn, Pb, As, Ge, Sr, and Cs. Such inevitable impurity is allowed to be included as long as a total amount is 0.100 % or less.
- the area fraction of each phase is the area ratio occupied by each phase relative to the entire microstructure.
- the area fraction of tempered martensite is 95 % or more. That is, by making tempered martensite the main phase, in particular by making the area fraction 95 % or more, a TS of 1320 MPa or more is possible to achieve.
- the area fraction of tempered martensite is therefore 95 % or more.
- the area fraction of tempered martensite is preferably 96 % or more.
- the area fraction of tempered martensite is more preferably 97 % or more.
- An upper limit of the area fraction of tempered martensite is not specifically defined.
- the area fraction of tempered martensite may be 100 %.
- the area fraction of retained austenite is less than 3 %. That is, when the area fraction of retained austenite is 3 % or more, achieving excellent toughness after paint baking becomes difficult.
- One of the causes of decreased toughness after paint baking is that retained austenite transforms into deformation-induced martensite during processing, resulting in high-hardness martensite, which becomes an initiation point of a fracture.
- the area fraction of retained austenite is therefore less than 3 %.
- the area fraction of retained austenite is preferably 1 % or less. A lower limit of the area fraction of retained austenite is not specifically defined.
- the area fraction of retained austenite may be 0 %.
- the total area fraction of ferrite and bainitic ferrite is less than 5 %. That is, when the total area fraction of ferrite and bainitic ferrite is 5 % or more, achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult. Therefore, the total area fraction of ferrite and bainitic ferrite is less than 5 %.
- the total area fraction of ferrite and bainitic ferrite is preferably 3 % or less.
- the total area fraction of ferrite and bainitic ferrite is more preferably 2 % or less.
- a lower limit of the total area fraction of ferrite and bainitic ferrite is not specifically defined.
- the total area fraction of ferrite and bainitic ferrite may be 0 %. Ferrite and bainitic ferrite may be included individually, or both may be included.
- the area fraction of residual microstructure other than described above is preferably 5 % or less.
- Examples of residual microstructure include pearlite, fresh martensite, and acicular ferrite. These residual microstructures may be included as long as the content is 5 % or less, as they do not affect the properties.
- the area fraction of the residual microstructure may be 0 %.
- the area fraction of tempered martensite, as well as the total area fraction of ferrite and bainitic ferrite, is measured, for example, as follows.
- a sample is cut from the steel sheet such that a thickness cross-section parallel to the rolling direction of the steel sheet (L-section) becomes an observation plane.
- the observation plane of the sample is then polished.
- the observation plane of the sample is then corroded with 3 vol% nital to reveal the microstructure.
- a 1/4 sheet thickness position of the steel sheet (a position corresponding to 1/4 of the sheet thickness in the depth direction from a steel sheet surface) is observed at 2000 ⁇ magnification by SEM for ten fields of view.
- tempered martensite has fine irregularities in the microstructure and contains carbides in the microstructure.
- ferrite and bainitic ferrite have a flat microstructure in recessed portions and do not contain carbides.
- the areas occupied by tempered martensite, as well as ferrite and bainitic ferrite are determined.
- the area occupied by tempered martensite, and the area occupied by ferrite and bainitic ferrite are each divided by the total area of the observed field of view and multiplied by 100. Then, the average values of these are taken as the area fraction of tempered martensite and the total area fraction of ferrite and bainitic ferrite, respectively.
- the microstructure of steel sheets is normally approximately vertically symmetrical in the thickness direction. Therefore, any one surface of the steel sheet (front or back) can be set as an initiation point of a thickness position (sheet thickness 0 position), such as the 1/4 sheet thickness position or a depth of 100 ⁇ m from the steel sheet surface.
- the area fraction of retained austenite is measured as follows.
- the steel sheet is mechanically ground to a depth of 1/4 - 0.1 mm so that the 1/4 sheet thickness position of the steel sheet becomes the observation position, and then further polished by 0.1 mm by chemical polishing.
- an integrated intensity of the diffraction peaks of bcc iron ⁇ 200 ⁇ , ⁇ 211 ⁇ , and ⁇ 220 ⁇ is compared to that of fcc iron (austenite) ⁇ 200 ⁇ , ⁇ 220 ⁇ , and ⁇ 311 ⁇ using Co K ⁇ radiation with an X-ray diffractometer.
- a volume fraction of retained austenite is then calculated from the ratio of the integrated intensity of each plane. Then, assuming that the retained austenite is uniform in three dimensions, the volume fraction of the retained austenite is taken as the area fraction of retained austenite.
- the area fraction of the residual microstructure is determined by subtracting the area fraction of tempered martensite, the total area fraction of ferrite and bainitic ferrite, and the area fraction of retained austenite from 100 %.
- Area fraction of residual microstructure (%)] 100 - [area fraction of tempered martensite (%)] - [total area fraction of ferrite and bainitic ferrite (%)] - [area fraction of retained austenite (%)]
- the 20° or greater grain boundary density of tempered martensite is 1.0 ⁇ m/ ⁇ m 2 or more.
- Large-angle grain boundaries in tempered martensite, particularly 20° or greater grain boundaries in tempered martensite become sites of carbon segregation during paint baking, helping prevent steel sheet fracture. As a result, fracture stress during tensile deformation decreases. Therefore, when 20° or greater grain boundary density in tempered martensite (hereinafter also referred to as large-angle grain boundary density of tempered martensite) is less than 1.0 ⁇ m/ ⁇ m 2 , achieving excellent crash properties after paint baking becomes difficult.
- the large-angle grain boundary density of tempered martensite is 1.0 ⁇ m/ ⁇ m 2 or more.
- the large-angle grain boundary density of tempered martensite is preferably 1.2 ⁇ m/ ⁇ m 2 or more.
- the large-angle grain boundary density of tempered martensite is more preferably 1.3 ⁇ m/ ⁇ m 2 or more.
- An upper limit of the large-angle grain boundary of tempered martensite is not specifically defined.
- the large-angle grain boundary density of tempered martensite is preferably 3.0 ⁇ m/ ⁇ m 2 or less.
- the large-angle grain boundary density of tempered martensite is determined, for example, as follows.
- a test piece for microstructure observation is collected from the steel sheet.
- the collected test piece is then polished by colloidal silica vibrational polishing so that the cross-section in the rolling direction (L-section) becomes the observation plane.
- the observation plane is mirror-finished.
- EBSD electron backscatter diffraction
- the step size is set to 0.10 ⁇ m, and the measurement area is 50 ⁇ m square (50 ⁇ m ⁇ 50 ⁇ m). Then, using the analysis software OIM Analysis 7, the obtained local crystal orientation data is analyzed.
- the analysis of the local crystal orientation data is executed for each of 10 fields of view at the 1/4 sheet thickness position of the steel sheet, and an average value is used. Further, prior to the analysis of the local crystal orientation data, a cleanup process is executed once using a grain dilatation function of the analysis software (grain tolerance angle: 5, minimum grain size: 2, single iteration: ON). Next, the 20° or greater grain boundaries in tempered martensite are displayed, and a total length of the 20° or greater grain boundaries in tempered martensite is determined. Then, by dividing the total length of the 20° or greater grain boundaries in tempered martensite by the area of the measurement region, the large-angle grain boundary density of tempered martensite is determined.
- KAM(S)/KAM(C) exceeds 1.00.
- KAM(S) is the KAM value at a depth of 100 ⁇ m from the steel sheet surface
- KAM(C) is the KAM value at the mid-thickness position of the steel sheet.
- KAM(S)/KAM(C) is therefore more than 1.00.
- KAM(S)/KAM(C) is preferably 1.03 or more.
- An upper limit of KAM(S)/KAM(C) is not particularly defined.
- KAM(S)/KAM(C) is preferably 1.110 or less.
- KAM(S) and KAM(C) can be determined, for example, as follows.
- EBSD measurement is carried out, and the obtained local crystal orientation data is analyzed.
- the analysis of the local crystal orientation data is executed for 10 fields of view at a depth of 100 ⁇ m from the steel sheet surface and at the mid-thickness position of the steel sheet, and average values are used.
- a chart of the KAM values of the bcc phase for each position is created, and average values are used as KAM(S) and KAM(C), respectively.
- the steel sheet according to an embodiment of the present disclosure may include a coated or plated layer on a surface.
- the coated or plated layer may be on only one surface of the steel sheet or may be on both surfaces.
- the coated or plated layer is not particularly limited.
- a galvanized layer with Zn as the main component Zn content of 50.0 mass% or more
- examples of galvanized layers include hot-dip galvanized layers, galvannealed layers, and electrogalvanized layers.
- a steel sheet that has a galvanized layer may also be referred to as a galvanized steel sheet.
- a steel sheet that has a hot-dip galvanized layer, a galvannealed layer, or an electrogalvanized layer may also be referred to as a hot-dip galvanized steel sheet (GI), a galvannealed steel sheet (GA), or an electrogalvanized steel sheet (EG), respectively.
- GI hot-dip galvanized steel sheet
- GA galvannealed steel sheet
- EG electrogalvanized steel sheet
- Coated or plated layers other than galvanized layers may include aluminum coated or plated layers and alloy coated or plated layers.
- alloy coated or plated layers examples include hot-dip zinc-aluminum-magnesium alloy coated layers and Zn-Ni electroplated alloy layers.
- coating weight per side of the coated or plated layer is not particularly limited.
- the coating weight per side of the coated or plated layer is preferably 20 g/m 2 or more.
- the coating weight per side is preferably 80 g/m 2 or less.
- the thickness of the steel sheet according to an embodiment of the present disclosure is not particularly limited.
- the thickness of the steel sheet is preferably 0.50 mm or more.
- the thickness of the steel sheet is preferably 2.50 mm or less.
- the member according to an embodiment of the present disclosure is a member formed using the steel sheet described above as a material.
- the material, the steel sheet is subjected to at least one of a forming process or a joining process to make the member.
- the steel sheet described above has a TS of 1320 MPa or more, and has excellent stretch flangeability, as well as excellent toughness and crash properties after paint baking. Therefore, the member according to an embodiment of the present disclosure is particularly suitable for application as a material for automotive parts. This allows for improved fuel efficiency due to an automotive body weight decrease, which can greatly contribute to a decrease in CO 2 emissions.
- the following describes a method of producing a steel sheet according to an embodiment of the present disclosure.
- each of the temperatures above refers to a surface temperature of the steel sheet. Further, the average heating rate and the average cooling rate are based on the surface temperature of the steel sheet, unless otherwise specified.
- a blank sheet having the chemical composition described above is prepared.
- a blank sheet can be prepared by hot rolling a steel slab into a hot-rolled steel sheet, then subjecting the hot-rolled steel sheet to optional pickling and heat treatment, and then cold rolling to obtain a cold-rolled steel sheet.
- the conditions of these processes are not particularly limited and may follow a conventional method.
- a method of smelting the steel slab may be any known method, such as by use of a converter, an electric furnace, or the like.
- the steel slab is preferably smelted by continuous casting to help prevent macro-segregation.
- hot rolling examples include methods such as rolling the steel slab after heating, direct rolling the steel slab after continuous casting without heating, and rolling the steel slab after applying a short heating treatment following continuous casting.
- slab heating temperature, slab soaking duration, and coiling temperature in hot rolling are not particularly limited.
- the slab heating temperature is preferably 1100 °C or more.
- the slab heating temperature is preferably 1300 °C or less.
- the slab soaking duration is preferably 30 min or more.
- the slab soaking duration is preferably 250 min or less.
- the rolling finish temperature is preferably the Ar 3 transformation temperature or more.
- the coiling temperature is preferably 350 °C or more.
- the coiling temperature is preferably 650 °C or less.
- the Ar 3 transformation temperature is determined by the following expression.
- Ar 3 transformation temperature (°C) 868 - 396 ⁇ [%C] + 24.6 ⁇ [%Si] - 68.1 ⁇ [%Mn] - 36.1 ⁇ [%Ni] - 20.7 ⁇ [%Cu] - 24.8 ⁇ [%Cr]
- [%element symbol] in the above expression represents the content in mass% of the element in the chemical composition described above.
- Pickling is capable of removing oxides from the surface of the hot-rolled steel sheet, and is preferably carried out to secure good chemical convertibility and coating quality in the final steel sheet product. Pickling may be carried out in one or more batches. Further, the hot-rolled steel sheet after pickling may be subjected to heat treatment.
- the total rolling reduction in the cold rolling is preferably 30 % or more.
- the total rolling reduction in the cold rolling is preferably 80 % or less. The defined effect can be obtained without limiting the number of rolling passes or the rolling reduction for each pass.
- the blank sheet prepared in the preparation process is heated to the annealing temperature T1 under a set of conditions including an average heating rate of 5.0 °C/s or less in the temperature range of 700 °C to 750 °C.
- the annealing temperature T1 is explained in the annealing process described later.
- the average heating rate in the temperature range of 700 °C to 750 °C affects the density of large-angle grain boundaries of tempered martensite. That is, by setting the average heating rate to 5.0 °C/s or less, the dissolution of carbides is promoted. As a result, prior austenite grain boundaries are refined, and the number of 20° or greater grain boundaries after martensitic transformation increases. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking. Accordingly, the average heating rate is 5.0 °C/s or less.
- the average heating rate is preferably 3.0 °C/s or less.
- a lower limit of the average heating rate is not specifically defined.
- the average heating rate is preferably 0.1 °C/s or more.
- the blank sheet is annealed under a set of conditions including the annealing temperature T1 being 800 °C or more and the annealing time t1 being 10 s or longer.
- the annealing temperature T1 is therefore 800 °C or more.
- the annealing temperature T1 is preferably 820 °C or more.
- An upper limit of the annealing temperature T1 is not specifically defined.
- the annealing temperature T1 is preferably 1000 °C or less.
- the annealing temperature referred to here is the holding temperature during the annealing process. Further, the annealing temperature may remain constant during holding. Further, the annealing temperature is a temperature range of 800 °C or more, and when temperature fluctuation is within ⁇ 10 °C of the set temperature, the annealing temperature does not have to be constant during holding.
- the annealing time t1 is less than 10 s, the total area fraction of ferrite and bainitic ferrite becomes 5 % or more, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult.
- the annealing time t1 is therefore 10 s or longer.
- the annealing time t1 is preferably 30 s or longer.
- An upper limit of the annealing time t1 is not specifically defined.
- the annealing time t1 is preferably 1000 s or shorter.
- the annealing time t1 referred to here is the holding time at the annealing temperature T1.
- the blank sheet is subjected to bending once or more using a roller that has a radius of 800 mm or less in the temperature range from the annealing temperature T1 to 700 °C.
- the inventors found that carrying out bending in the temperature range from the annealing temperature T1 to 700 °C affects the large-angle grain boundary density of tempered martensite.
- carrying out bending using a roller that has a radius of 800 mm or less in the bending temperature range promotes martensitic transformation nucleation.
- martensite is refined, and 20° or greater grain boundaries after martensitic transformation increase. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking.
- the number of times bending using a roller that has a radius of 800 mm or less in the bending temperature range (hereinafter also referred to as bending count) is set to be once or more.
- the radius of the roller used for bending is preferably 600 mm or less.
- a lower limit of the radius of the roller used for bending is not particularly restricted.
- the radius of the roller used for bending is preferably 100 mm or more.
- the number of bends may be one or more.
- the number of bends is preferably two or more.
- An upper limit of the number of bends is not specifically defined.
- the number of bends is preferably 15 or fewer.
- the bending may be carried out by bending in one direction with a roller and then bending back the same amount in the opposite direction. In such a case, the number of bends is counted as two (one for bending and one for bending back).
- the bending angle is preferably 80° or more.
- the bending angle is preferably 110° or less. This results in a greater effect of promoting martensitic transformation nucleation.
- the bending angle is the angle (acute angle) formed between the sheet passing direction of the steel sheet on the roller entry side and the sheet passing direction of the steel sheet on the roller delivery side.
- the blank sheet is cooled to a first cooling end temperature under a set of conditions including an average cooling rate of 10 °C/s or more in a temperature range from 700 °C to 550 °C.
- first average cooling rate When the average cooling rate in the temperature range from 700 °C to 550 °C (hereinafter also referred to as first average cooling rate) is less than 10 °C/s, the total area fraction of ferrite and bainitic ferrite becomes 5 % or more, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult.
- the first average cooling rate is therefore 10 °C/s or more.
- the first average cooling rate is preferably 30 °C/s or more.
- An upper limit of the first average cooling rate is not specifically defined.
- the first average cooling rate is preferably 2000 °C/s or less.
- the first cooling end temperature may be, for example, from 550 °C to 300 °C.
- a coating or plating treatment may be applied to the blank sheet between the first cooling process and the second cooling process described later. Details about the coating or plating treatment are described later.
- the blank sheet is cooled to the second cooling end temperature under a set of conditions including an average cooling rate of 300 °C/s or more in a temperature range from 300 °C to 100 °C, and a tension of 5 MPa or more applied to the blank sheet in the temperature range from 300 °C to 100 °C.
- the average cooling rate in the temperature range from 300 °C to 100 °C (hereinafter also referred to as second average cooling rate) is less than 300 °C/s, the area fraction of retained austenite becomes 3 % or more, and achieving excellent toughness after paint baking becomes difficult.
- the second average cooling rate is therefore 300 °C/s or more.
- the second average cooling rate is preferably 800 °C/s or more.
- An upper limit of the second average cooling rate is not specifically defined.
- the second average cooling rate is preferably 2000 °C/s or less.
- applied tension to the blank sheet during cooling in the temperature range from 300 °C to 100 °C affects the large-angle grain boundary density of tempered martensite.
- the tension applied to the blank sheet in the temperature range from 300 °C to 100 °C (hereinafter also referred to simply as applied tension) is 5 MPa or more, martensitic transformation is promoted.
- martensite is refined, and 20° or greater grain boundaries after martensitic transformation increase. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking.
- the applied tension is 5 MPa or more.
- the applied tension is preferably 10 MPa or more.
- An upper limit of the applied tension is not specifically defined.
- the applied tension is preferably 100 MPa or less.
- the second cooling end temperature may be, for example, less than 100 °C.
- the second cooling end temperature may be, for example, around room temperature.
- the bending in the bending process described above increases the number of nucleation sites, which are initiation points of martensitic transformation.
- the application of tension in the second cooling process promotes the martensitic transformation itself. That is, the effects obtained from both are different.
- the blank sheet is tempered under a set of conditions including the tempering temperature T2 being 100 °C or more and 400 °C or less, and tempering time t2 being 10 s or longer and 10,000 s or shorter.
- Tempered martensite is formed by tempering treatment, where martensite is tempered.
- the tempering temperature T2 is less than 100 °C, martensite is not sufficiently tempered, resulting in a microstructure mainly composed of quenched martensite. In such a microstructure mainly composed of quenched martensite, excellent toughness after paint baking cannot be obtained.
- the tempering temperature T2 exceeds 400 °C, tempering of martensite progresses excessively, and achieving a TS of 1320 MPa or more becomes difficult.
- the tempering temperature T2 is therefore 100 °C or more and 400 °C or less.
- the tempering temperature T2 is preferably 150 °C or more.
- the tempering temperature T2 is preferably 350 °C or less.
- the tempering temperature referred to here is the holding temperature during the tempering process.
- the tempering temperature may be constant during holding. Further, the tempering temperature is in the range from 100 °C or more to 400 °C or less, and when temperature fluctuation is within ⁇ 10 °C of the set temperature, the tempering temperature does not have to be constant during holding.
- tempered martensite is formed by tempering treatment, where martensite is tempered.
- the tempering time t2 is shorter than 10 s, martensite is not sufficiently tempered, resulting in a microstructure mainly composed of quenched martensite. In such a microstructure mainly composed of quenched martensite, excellent toughness after paint baking cannot be obtained.
- the tempering time t2 exceeds 10,000 s, tempering of martensite progresses excessively, and achieving a TS of 1320 MPa or more becomes difficult.
- the tempering time t2 is 10 s or longer and 10,000 s or shorter.
- the tempering time t2 is preferably 50 s or longer.
- the tempering time t2 is preferably 5000 s or shorter.
- the tempering time t2 refers to the holding time at the tempering temperature T2.
- the cooling after tempering is not specifically defined. For example, it is sufficient to cool by any method according to a conventional method.
- the cooling end temperature after tempering may be, for example, around room temperature.
- a coating or plating treatment may be applied to the blank sheet between the tempering process and the straightening process described below. Details about the coating or plating treatment are described later.
- the blank sheet is subjected to straightening by leveling (using a leveler). At this time, satisfying the following conditions is extremely important in the method of producing the steel sheet according to an embodiment of the present disclosure.
- the straightening start temperature is therefore 100 °C or less.
- the straightening start temperature is preferably 80 °C or less.
- a lower limit of the straightening start temperature is not specifically defined.
- the straightening start temperature is preferably -10 °C or more.
- the entry side intermesh pressing amount When the entry side intermesh pressing amount is less than 4.0 mm, the amount of processing is insufficient. As a result, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease.
- An upper limit of the entry side intermesh pressing amount is 10.0 mm or less in view of production technology constraints.
- the entry side intermesh pressing amount is therefore 4.0 mm or more and 10.0 mm or less.
- the entry side intermesh pressing amount is preferably 5.0 mm or more.
- the delivery intermesh pressing amount is less than 1.0 mm, the amount of processing is insufficient. As a result, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease.
- An upper limit of the delivery intermesh pressing amount is 10.0 mm or less in view of production technology constraints. The delivery intermesh pressing amount is therefore 1.0 mm or more and 10.0 mm or less.
- the entry side intermesh pressing amount refers to the pressing amount of the second roller from the entry side (roller 2 in FIG. 1 ) against the steel sheet plane (the surface of the steel sheet where roller 2 is disposed) in leveling.
- the delivery intermesh pressing amount refers to the pressing amount of the second roller from the delivery side (roller 8 in FIG. 1 ) against the steel sheet plane (the surface of the steel sheet where roller 8 is disposed) in leveling.
- the number of rollers in the leveling (leveler) is not particularly limited. For example, five or more rollers is preferred.
- the entry side tension When the entry side tension is less than 20 MPa, the amount of processing is insufficient. Therefore, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease.
- the upper limit of the entry side tension is 500 MPa in view of production technology constraints. Accordingly, the entry side tension is 20 MPa or more and 500 MPa or less.
- the entry side tension is preferably 100 MPa or more.
- the delivery tension is higher than the entry side tension.
- the delivery intermesh pressing amount is less than 25 MPa, the amount of processing is insufficient. Therefore, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease.
- the upper limit of the delivery tension is 550 MPa in view of production technology constraints. Accordingly, the delivery tension is 25 MPa or more and 550 MPa or less.
- the delivery tension is preferably 100 MPa or more.
- the steel sheet may be subjected to coating or plating treatment.
- Coating or plating treatment is not particularly limited.
- coating or plating treatment include galvanizing treatment such as hot-dip galvanizing treatment, galvannealing treatment, and electrogalvanization treatment.
- examples of coating or plating treatment include aluminum coating or plating treatment and alloy coating or plating treatment.
- alloy coating or plating treatment include hot-dip zinc-aluminum-magnesium alloy coating treatment and Zn-Ni electro-alloy plating treatment. Treatment conditions may follow conventional methods.
- the coating or plating treatment is preferably carried out between the first cooling process and the second cooling process, or between the tempering process and the straightening process.
- hot-dip galvanizing treatment or galvannealing treatment is preferably carried out between the first cooling process and the second cooling process.
- electrogalvanization treatment or Zn-Ni electro-alloy plating treatment is preferably carried out between the tempering process and the straightening process.
- the series of treatments including the heating process, the annealing process, and the coating or plating treatment process is preferably carried out on a continuous galvanizing line (CGL).
- wiping may be carried out for adjusting the coating amount.
- a steel sheet is obtainable that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking.
- the obtained steel sheet may be suitably used as a material for automotive parts, for example.
- the method of producing a member according to an embodiment of the present disclosure includes process of at least one of forming or joining the steel sheet described above to make the member.
- a forming method is not particularly limited, and a typical processing method such as press forming may be used, for example.
- a joining method is also not particularly limited, and for example, typical welding such as spot welding, laser welding, arc welding, and the like, rivet joining, swaging joining, and the like may be used.
- Forming and joining conditions are not particularly limited and may follow a conventional method.
- the first cooling end temperature in each case was set to 550 °C to 300 °C.
- Both the second cooling end temperature and the cooling end temperature after tempering were set to room temperature.
- the bending angle in the bending was set to 80° to 110°.
- some of the steel sheets (those listed as GI, GA, and EG in Table 2) were subjected to coating or plating treatment. Among these, for those listed as GI and GA in Table 2, coating treatment was carried out between the first cooling process and the second cooling process. For those listed as EG in Table 2, plating treatment was carried out between the tempering process and the straightening process. Conditions not specified were followed according to conventional methods.
- a JIS No. 5 test piece (gauge length: 50 mm, parallel portion width: 25 mm) was taken so that the direction perpendicular to the rolling direction of the steel sheet was the longitudinal direction of the test piece.
- a tensile test was conducted according to JIS Z 2241:2022 using the test piece, and TS was measured.
- the crosshead speed was set to 1.67 ⁇ 10 -1 mm/s. Evaluation was based on the following criteria.
- a plurality of sheets were stacked and fastened with bolts.
- a V-notch having a depth of 2 mm was applied to the stacked steel sheets, and a stacked Charpy test piece (hereinafter also referred to simply as the test piece) was prepared.
- the number of stacked steel sheets was set to the number that most closely approaches a thickness of 10 mm for the test piece (when there were two numbers that were closest to 10 mm, the smaller number was chosen). For example, when the thickness of the steel sheet was 1.2 mm, eight sheets of the steel sheet were stacked together. That is, the thickness of the test piece was 9.6 mm.
- test piece was prepared so that the sheet transverse direction of the steel sheet (direction perpendicular to the rolling direction) was the longitudinal direction of the test piece.
- the prepared test piece was then subjected to aging treatment at a treatment temperature of 170 °C for a treatment time of 20 min.
- a Charpy impact test was carried out in a test temperature range of -120 °C to +120 °C. From the obtained percent brittle fracture, a transition curve was determined, and the temperature at which the percent brittle fracture reached 50 % was defined as the brittle-ductile transition temperature. Based on the following criteria, the toughness after paint baking was evaluated. Other than the above conditions, JIS Z 2242:2018 was followed.
- the obtained steel sheets were each subjected to aging treatment at a treatment temperature of 170 °C for a treatment time of 20 min.
- a JIS No. 5 test piece (gauge length: 50 mm, parallel portion width: 25 mm) was taken so that the direction perpendicular to the rolling direction of the steel sheet was the longitudinal direction of the test piece.
- a tensile test was carried out according to JIS Z 2241:2022 in the same manner as in the TS evaluation described above, measuring the TS, yield stress (YS), and fracture stress after aging treatment. Based on the following criteria, the crash properties after paint baking were then evaluated.
- the YR and fracture stress ratio after aging treatment are determined by the following expressions, respectively.
- [YR after aging treatment] [YS after aging treatment]/[TS after aging treatment]
- [Fracture stress ratio after aging treatment] [fracture stress after aging treatment]/[TS after aging treatment]
- the fracture stress is the stress at the fracture point in the tensile test (the stress applied when the test piece fractures).
- Table 2 No. Steel sample ID Heating process Annealing process Bending process First cooling process Second cooling process Tempering process Straightening process Type* Remarks Average heating rate (°C/s) Annealing temp. T1 (°C) Annealing time t1 (s) Number of bends (times) First average cooling rate (°C/s) Second average cooling rate (°C/s) Applied tension (MPa) Tempering temp. T2 (°C) Tempering time t2 (s) Straightening start temp.
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Abstract
Description
- The present disclosure relates to a steel sheet, a member using the steel sheet as material, and methods of producing same.
- Higher strength steel sheets as material for automotive parts are being developed to both decrease CO2 emissions by decreasing automobile body weight and improve crashworthiness. Further, new laws and regulations are being introduced one after another. As a result, in the main structural parts of automobiles, the application of steel sheets that have a tensile strength (hereinafter also referred to as TS) of 1320 MPa or more is increasing.
- The steel sheets that serve as material for automotive parts are often required to have excellent stretch flangeability. For example, automotive parts such as crash boxes have a punched end face. Therefore, the steel sheets that serve as material for such automotive parts, from the perspective of formability, are required to have excellent stretch flangeability.
- As a steel sheet used as material for an automotive part, for example, Patent Literature (PTL) 1 describes:
- "a steel sheet comprising: a chemical composition containing, in mass%,
- C: 0.12 % or more and 0.40 % or less,
- Si: 0.01 % or more and 1.5 % or less,
- Mn: more than 1.7 % and 3.5 % or less,
- P: 0.05 % or less,
- S: 0.010 % or less,
- sol.Al: 1.00 % or less,
- N: 0.010 % or less,
- B: 0.0002 % or more and 0.0050 % or less, and
- one or both of Nb and Ti for a total of 0.010 % or more and 0.080 % or less, with the balance being Fe and inevitable impurity; and
- a steel microstructure that has a martensite area fraction of 70 % or more, a bainite area fraction of 30 % or less, and a total area fraction of ferrite and retained austenite of 10 % or less, wherein
- a number density of carbides that have a major axis length of 0.5 µm or more at a 1/4 sheet thickness position of the steel sheet is 60,000/mm2 or less,
- a number density of inclusion particles that have a circle equivalent diameter of 4.0 µm or more in a range from 1/4 to 3/4 sheet thickness of the steel sheet is 10/mm2 or more and 30/mm2 or less,
- a number density of inclusion particles that have a circle equivalent diameter of 4.0 µm or more in a range from a surface to 1/4 sheet thickness of the steel sheet is 27/mm2 or less, and
- tensile strength is 1310 MPa or more."
- PTL 2 describes:
- "a steel sheet comprising: a chemical composition represented by, in mass%,
- C: 0.05 % to 0.40 %,
- Si: 0.05 % to 3.0 %,
- Mn: 1.5 % to 3.5 %,
- Al: 1.5 % or less,
- N: 0.010 % or less,
- P: 0.10 % or less,
- S: 0.005 % or less,
- Cr, Cu, Ni, Sn, and Mo: total of 0.0 % to 1.0 %,
- B: 0.000 % to 0.005 %,
- Ca: 0.000 % to 0.005 %,
- Ce: 0.000 % to 0.005 %, and
- La: 0.000 % to 0.005 %,
- and further containing one or more selected from the group consisting of
- Nb: 0.0002 % to 0.04 %,
- Ti: 0.0002 % to 0.08 %, and
- V and Ta: a total of 0.01 % to 0.3 %,
- with the balance being Fe and impurity; and
- a steel microstructure represented by, in area%,
- first martensite with two or more iron carbides having a circle equivalent diameter from 2 nm to 500 nm: 20 % to 95 %,
- ferrite: 15 % or less,
- retained austenite: 15 % or less, and
- residual microstructure: bainite or second martensite with less than two iron carbides having a circle equivalent diameter from 2 nm to 500 nm, or both of these, wherein
- a total area fraction of ND//<111> orientation grains and ND//<100> orientation grains is 40 % or less,
- an amount of solute C is 0.44 ppm or more,
- the ND//<111> orientation grains are crystal grains that have a crystal orientation parallel to the normal direction of the sheet surface, with a deviation of 10° or less from the <111> direction, and
- the ND//<100> orientation grains are crystal grains that have a crystal orientation parallel to the normal direction of the sheet surface, with a deviation of 10° or less from the <100> direction."
- PTL 3 describes:
- "a high strength steel sheet comprising: a chemical composition containing, in mass%,
- C: 0.09 % or more and 0.37 % or less,
- Si: more than 0.70 % and 2.00 % or less,
- Mn: 2.60 % or more and 3.60 % or less,
- P: 0.001 % or more and 0.100 % or less,
- S: 0.0200 % or less,
- Al: 0.010 % or more and 1.000 % or less, and
- N: 0.0100 % or less, with the balance being Fe and inevitable impurity; and
- a steel microstructure that has an area fraction of martensite with a carbon concentration greater than 0.7 × [%C] and less than 1.5 × [%C] of 55 % or more,
- an area fraction of tempered martensite with a carbon concentration of 0.7 × [%C] or less of 5 % or more and 40 % or less,
- a ratio of carbon concentration in retained austenite to a volume fraction of retained austenite of 0.05 or more and 0.40 or less, and
- an average grain size of the martensite and the tempered martensite of 5.3 µm or less, wherein
- the steel microstructure further has a surface layer softening thickness of 10 µm or more and 100 µm or less, and
- tensile strength is 1180 MPa or more,
- where [%C] represents content in mass% of the component element C in the steel."
-
- PTL 1:
JP 7001197 B2 - PTL 2:
JP 6497443 B2 - PTL 3:
JP 6747612 B2 - Automotive parts often undergo paint baking. Here, toughness and crash properties of a steel sheet may change significantly before and after paint baking. Therefore, in recent years, steel sheets used as material for automotive parts are also required to have excellent toughness and crash properties after paint baking for further improvement of automobile safety.
- However, none of the steel sheets described in PTL 1 to PTL 3 take into account toughness and crash properties after paint baking. Accordingly, it is currently desirable to develop a steel sheet that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking.
- In view of the above circumstances, it would be helpful to provide a steel sheet that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking, along with an advantageous method of producing the steel sheet.
- Further, it would be helpful to provide a member using the steel sheet as a material and a method of producing the member.
- Here, TS is measured by a tensile test in accordance with JIS Z 2241:2022.
- Excellent stretch flangeability means that a maximum hole expansion ratio λ is 30 % or more. The maximum hole expansion ratio λ is measured by a hole expanding test in accordance with JIS Z 2256:2020.
- Excellent toughness after paint baking means that a brittle-ductile transition temperature after aging treatment is -40 °C or lower. Here, the aging treatment conditions are a treatment temperature of 170 °C and a treatment time of 20 min. Further, the brittle-ductile transition temperature is measured by the Charpy impact test in accordance with JIS Z 2242:2018.
- Excellent crash properties after paint baking means that a YR after aging treatment is 0.85 or more, and a fracture stress ratio after aging treatment is 0.90 or less. Here, the aging treatment conditions are a treatment temperature of 170 °C and a treatment time of 20 min. The YR after aging treatment and the fracture stress ratio after aging treatment are determined from the TS, yield stress (YS), and fracture stress after aging treatment measured by a tensile test in accordance with JIS Z 2241:2022, determined using the following expressions.
[YR after aging treatment] = [YS after aging treatment]/[TS after aging treatment] [Fracture stress ratio after aging treatment] = [fracture stress after aging treatment]/[TS after aging treatment] - Details of the measurement methods are described in the EXAMPLES section below.
- The inventors conducted intensive studies to achieve the above, and made the following discoveries:
- (A) To achieve a TS of 1320 MPa or more, it is important to have an area fraction of tempered martensite of 95 % or more. This allows for obtaining a TS of 1320 MPa or more while securing defined required properties.
- (B) To obtain excellent stretch flangeability, it is important to have a total area fraction of ferrite and bainitic ferrite of less than 5 %. This allows for obtaining excellent stretch flangeability while securing defined required properties.
- (C) To obtain excellent toughness after paint baking, it is important to have an area fraction of retained austenite of less than 3 %, and a 20° or greater grain boundary density in tempered martensite of 1.0 µm/µm2 or more. This allows for obtaining excellent toughness after paint baking while securing the defined required properties.
- (D) To obtain excellent crash properties after paint baking, it is important to have a 20° or greater grain boundary density in tempered martensite of 1.0 µm/µm2 and to satisfy the following Expression (1). This allows for obtaining excellent crash properties after paint baking while securing defined required properties.
- Here,
- KAM(S) is KAM value at a depth of 100 µm from a surface of the steel sheet, and
- KAM(C) is KAM value at a mid-thickness position of the steel sheet.
- The present disclosure is based on these discoveries and further studies.
- Primary features of the present disclosure are as follows.
- 1. A steel sheet comprising: a chemical composition containing (consisting of), in mass%,
- C: 0.030 % or more and 0.500 % or less,
- Si: 0.010 % or more and 2.500 % or less,
- Mn: 0.10 % or more and 5.00 % or less,
- P: 0.100 % or less,
- S: 0.0200 % or less,
- N: 0.0100 % or less,
- O: 0.0100 % or less, and
- Al: 1.000 % or less,
- with the balance being Fe and inevitable impurity; and a steel microstructure wherein
- area fraction of tempered martensite is 95 % or more,
- area fraction of retained austenite is less than 3 %,
- total area fraction of ferrite and bainitic ferrite is less than 5 %,
- 20° or greater grain boundary density in the tempered martensite is 1.0 µm/µm2 or more, and
- the following Expression (1) is satisfied,
- where,
- KAM(S) is an average KAM value at a depth of 100 µm from a surface of the steel sheet, and
- KAM(C) is an average KAM value at a mid-thickness position of the steel sheet.
- 2. The steel sheet according to 1, above, wherein the chemical composition further contains, in mass%, at least one selected from the group consisting of
- Ti: 0.200 % or less,
- Nb: 0.200 % or less,
- V: 0.200 % or less,
- Ta: 0.10 % or less,
- W: 0.10 % or less,
- B: 0.0100 % or less,
- Cr: 1.00 % or less,
- Mo: 1.00 % or less,
- Ni: 1.00 % or less,
- Co: 0.010 % or less,
- Cu: 1.00 % or less,
- Sn: 0.200 % or less,
- Sb: 0.200 % or less,
- Ca: 0.0100 % or less,
- Mg: 0.0100 % or less,
- REM: 0.0100 % or less,
- Zr: 0.100 % or less,
- Te: 0.100 % or less,
- Hf: 0.10 % or less, and
- Bi: 0.200 % or less.
- 3. The steel sheet according to 1 or 2, above, further comprising a coated or plated layer on a surface.
- 4. A member formed using the steel sheet according to any one of 1 to 3, above.
- 5. A method of producing the steel sheet according to any one of 1 to 3, above, the method comprising:
- a preparation process of preparing a blank sheet having the chemical composition according to 1 or 2, above;
- a heating process of heating the blank sheet under a set of conditions including an average heating rate in a temperature range from 700 °C to 750 °C of 5.0 °C/s or less, and
- heating to an annealing temperature T1;
- an annealing process of annealing the blank sheet under a set of conditions including the annealing temperature T1 being 800 °C or more, and
- an annealing time t1 of 10 s or longer;
- a bending process of applying bending once or more to the blank sheet using a roller that has a radius of 800 mm or less in a temperature range from the annealing temperature T1 to 700 °C;
- a first cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 700 °C to 550 °C of 10 °C/s or more,
- to a first cooling end temperature;
- a second cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 300 °C to 100 °C of 300 °C/s or more, and
- applying tension to the blank sheet in the temperature range from 300 °C to 100 °C of 5 MPa or more,
to a second cooling end temperature; - a tempering process of tempering the blank sheet under a set of conditions including a tempering temperature T2 of 100 °C or more and 400 °C or less, and
- a tempering time t2 of 10 s or longer and 10,000 s or shorter; and
- a straightening process of applying straightening to the blank sheet by leveling under a set of conditions including a straightening start temperature of 100 °C or less,
- an entry side intermesh pressing amount of 4.0 mm or more and 10.0 mm or less,
- a delivery intermesh pressing amount of 1.0 mm or more and 10.0 mm or less,
- an entry side tension of 20 MPa or more and 500 MPa or less, and
- a delivery tension of 25 MPa or more and 550 MPa or less.
- 6. The method of producing a steel sheet according to 5, above, further comprising a coating or plating process of applying a coating or plating treatment to the blank sheet between the first cooling process and the second cooling process, or between the tempering process and the straightening process.
- 7. A method of producing a member, wherein the steel sheet according to any one of 1 to 3, above, is subjected to at least one of a forming process or a joining process to produce the member.
- According to the present disclosure, a steel sheet is obtainable that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking. By applying the steel sheet of the present disclosure as a material for automotive parts, for example, it is possible to improve fuel efficiency due to an automotive body weight decrease, which can greatly contribute to a decrease in CO2 emissions. Therefore, the industrial utility value is extremely high.
- In the accompanying drawings:
FIG. 1 is a schematic diagram for explaining definitions of entry side intermesh pressing amount and delivery intermesh pressing amount. - The following describes embodiments of the present disclosure.
- First, the chemical composition of a steel sheet according to an embodiment of the present disclosure is described. Hereinafter, although the unit in all chemical compositions is "mass%", this may be indicated simply as "%", unless otherwise specified.
- C is an important basic component of steel. In particular, in the steel sheet according to an embodiment of the present disclosure, C is an important element that affects the area fraction of tempered martensite and the crash properties after paint baking. When C content is less than 0.030 %, the area fraction of tempered martensite decreases, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent crash properties after paint baking also becomes difficult. On the other hand, when the C content exceeds 0.500 %, tempered martensite becomes brittle, and achieving excellent toughness after paint baking becomes difficult. The C content is therefore 0.030 % or more and 0.500 % or less. The C content is preferably 0.050 % or more. The C content is more preferably 0.100 % or more. The C content is preferably 0.400 % or less. The C content is more preferably 0.350 % or less.
- Si is an important basic component of steel. In particular, in the steel sheet according to an embodiment of the present disclosure, Si suppresses carbide formation during annealing and promotes formation of retained austenite. That is, Si is an important element that affects the area fraction of retained austenite. When Si content is less than 0.010 %, achieving a TS of 1320 MPa or more becomes difficult. On the other hand, when the Si content exceeds 2.500 %, retained austenite increases excessively, and achieving excellent toughness after paint baking becomes difficult. The Si content is therefore 0.010 % or more and 2.500 % or less. The Si content is preferably 0.050 % or more. The Si content is more preferably 0.100 % or more. The Si content is preferably 2.000 % or less. The Si content is more preferably 1.200 % or less.
- Mn is an important basic component of steel. In particular, in the steel sheet according to an embodiment of the present disclosure, Mn is an important element that affects the area fraction of tempered martensite and toughness after paint baking. When Mn content is less than 0.10 %, the area fraction of tempered martensite decreases, and achieving a TS of 1320 MPa or more becomes difficult. On the other hand, when the Mn content exceeds 5.00 %, tempered martensite becomes embrittled, and achieving excellent toughness after paint baking becomes difficult. The Mn content is therefore 0.10 % or more and 5.00 % or less. The Mn content is preferably 0.50 % or more. The Mn content is more preferably 0.80 % or more. The Mn content is preferably 4.50 % or less. The Mn content is more preferably 4.00 % or less.
- P segregates at prior austenite grain boundaries, embrittling the grain boundaries and decreasing steel sheet ultimate deformability. Therefore, when P content becomes excessive, achieving excellent toughness after paint baking becomes difficult. The P content is therefore 0.100 % or less. The P content is preferably 0.070 % or less. A lower limit of the P content is not particularly specified. However, P is a solid-solution-strengthening element and can increase steel sheet strength. The P content is therefore preferably 0.001 % or more.
- S exists as a sulfide and decreases steel sheet ultimate deformability. Therefore, when S content becomes excessive, achieving excellent toughness after paint baking becomes difficult. The S content is therefore 0.0200 % or less. The S content is preferably 0.0050 % or less. A lower limit of the S content is not particularly specified. However, in view of production technology constraints, the S content is preferably 0.0001 % or more.
- N exists as a nitride and decreases steel sheet ultimate deformability. Therefore, when N content becomes excessive, achieving excellent toughness after paint baking becomes difficult. The N content is therefore 0.0100 % or less. The N content is preferably 0.0050 % or less. A lower limit of the N content is not particularly specified. However, in view of production technology constraints, the N content is preferably 0.0001 % or more.
- O exists as an oxide and decreases steel sheet ultimate deformability. Therefore, when O content becomes excessive, achieving excellent toughness after paint baking becomes difficult. The O content is therefore 0.0100 % or less. The O content is preferably 0.0050 % or less. A lower limit of the O content is not particularly specified. However, in view of production technology constraints, the O content is preferably 0.0001 % or more.
- Al exists as an oxide and decreases steel sheet ultimate deformability. Therefore, when Al content becomes excessive, achieving excellent toughness after paint baking becomes difficult. The Al content is therefore 1.000 % or less. The Al content is preferably 0.500 % or less. A lower limit of the Al content is not particularly specified. However, in view of production technology constraints, the Al content is preferably 0.001 % or more.
- Basic chemical composition of the steel sheet according to an embodiment of the present disclosure is described above. The steel sheet according to an embodiment of the present disclosure has a chemical composition including the basic composition above, with the balance being Fe (iron) and inevitable impurity. Here, the steel sheet according to an embodiment of the present disclosure preferably has a chemical composition consisting of the basic composition above, with the balance being Fe and inevitable impurity. In addition to the basic components described above, the steel sheet according to an embodiment of the present disclosure may contain one or more elements selected from the following as optional additive elements, either alone or in combination.
- Ti: 0.200 % or less,
- Nb: 0.200 % or less,
- V: 0.200 % or less,
- Ta: 0.10 % or less,
- W: 0.10 % or less,
- B: 0.0100 % or less,
- Cr: 1.00 % or less,
- Mo: 1.00 % or less,
- Ni: 1.00 % or less,
- Co: 0.010 % or less,
- Cu: 1.00 % or less,
- Sn: 0.200 % or less,
- Sb: 0.200 % or less,
- Ca: 0.0100 % or less,
- Mg: 0.0100 % or less,
- REM: 0.0100 % or less,
- Zr: 0.100 % or less,
- Te: 0.100 % or less,
- Hf: 0.10 % or less, and
- Bi: 0.200 % or less.
- The effects of the present disclosure are obtainable whenever content is equal to or less than the upper limit indicated above, and therefore there is no particular lower limit for the above optional additive elements. Further, when any of the above optional additional elements are included below a preferred lower limit described below, such an element is included as an inevitable impurity.
- When each of Ti, Nb, and V are 0.200 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ti, Nb, and V are included, the content of each is preferably 0.200 % or less. The content of each of Ti, Nb, and V is respectively more preferably 0.100 % or less. A lower limit of the content of each of Ti, Nb, and V is not particularly specified. However, Ti, Nb, and V increase the strength of steel sheets by forming fine carbides, nitrides, or carbonitrides during hot rolling or annealing. Therefore, the content of each of Ti, Nb, and V is respectively preferably 0.001 % or more.
- When each of Ta and W are 0.10 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ta and W are included, the content of each is preferably 0.10 % or less. The content of each of Ta and W is respectively more preferably 0.08 % or less. A lower limit of the content of each of Ta and W is not particularly specified. However, Ta and W increase the strength of steel sheets by forming fine carbides, nitrides or carbonitrides during hot rolling or annealing. Therefore, the content of each of Ta and W is respectively preferably 0.01 % or more.
- When B content is 0.0100 % or less, this element does not cause cracks inside the steel sheet during casting or hot rolling or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when B is included, the B content is preferably 0.0100 % or less. The B content is more preferably 0.0080 % or less. A lower limit of the B content is not particularly specified. However, B is an element that segregates at an austenite grain boundary during annealing and improves hardenability. The B content is therefore preferably 0.0003 % or more.
- When each of Cr, Mo, and Ni are 1.00 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Cr, Mo, and Ni are included, the content of each is preferably 1.00 % or less. The content of each of Cr, Mo, and Ni is respectively more preferably 0.80 % or less. A lower limit of the content of each of Cr, Mo, and Ni is not particularly specified. However, Cr, Mo, and Ni are elements that improve hardenability. Therefore, the content of each of Cr, Mo, and Ni is respectively preferably 0.01 % or more.
- When Co is 0.010 % or less, this element does not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Co is included, the Co content is preferably 0.010 % or less. The Co content is more preferably 0.008 % or less. A lower limit of the Co content is not particularly specified. However, Co is an element that improves hardenability. The Co content is therefore preferably 0.001 % or more.
- When Cu is 1.00 % or less, this element does not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Cu is included, the Cu content is preferably 1.00 % or less. The Cu content is more preferably 0.80 % or less. A lower limit of the Cu content is not particularly specified. However, Cu is an element that improves hardenability. The Cu content is therefore preferably 0.01 % or more.
- When Sn content is 0.200 % or less, this element does not cause cracks inside the steel sheet during casting or hot rolling or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Sn is included, the Sn content is preferably 0.200 % or less. The Sn content is more preferably 0.100 % or less. A lower limit of the Sn content is not particularly specified. However, Sn is an element that improves hardenability and is generally also an element that improves corrosion resistance. The Sn content is therefore preferably 0.001 % or more.
- When Sb is 0.200 % or less, this element does not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Sb is included, the Sb content is preferably 0.200 % or less. The Sb content is more preferably 0.100 % or less. A lower limit of the Sb content is not particularly specified. However, Sb is an element that controls surface layer softening thickness and allows strength adjustment. The Sb content is therefore preferably 0.001 % or more.
- When each of Ca, Mg, and REM are 0.0100 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Ca, Mg, and REM are included, the content of each is preferably 0.0100 % or less. The content of each of Ca, Mg, and REM is respectively more preferably 0.0050 % or less. A lower limit of the content of each of Ca, Mg, and REM is not particularly specified. However, Ca, Mg, and REM are elements that spheroidize the shape of nitrides and sulfides and improve steel sheet ultimate deformability. Therefore, the content of each of Ca, Mg, and REM is respectively preferably 0.0005 % or more.
- When each of Zr and Te are 0.100 % or less, these elements do not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Zr and Te are included, the content of each is preferably 0.100 % or less. The content of each of Zr and Te is respectively more preferably 0.080 % or less. A lower limit of the content of each of Zr and Te is not particularly specified. However, Zr and Te are elements that spheroidize the shape of nitrides and sulfides and improve steel sheet ultimate deformability. Therefore, the content of each of Zr and Te is respectively preferably 0.001 % or more.
- When Hf is 0.10 % or less, this element does not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Hf is included, the Hf content is preferably 0.10 % or less. The Hf content is more preferably 0.08 % or less. A lower limit of the Hf content is not particularly specified. However, Hf is an element that spheroidizes the shape of nitrides and sulfides and improves steel sheet ultimate deformability. The Hf content is therefore preferably 0.01 % or more.
- When Bi is 0.200 % or less, this element does not cause large amounts of coarse precipitates or inclusions to form or cause steel sheet ultimate deformability to decrease. Therefore, a decrease in toughness after paint baking does not result. Therefore, when Bi is included, the Bi content is preferably 0.200 % or less. The Bi content is more preferably 0.100 % or less. A lower limit of the Bi content is not particularly specified. However, Bi is an element that reduces segregation. The Bi content is therefore preferably 0.001 % or more.
- Elements other than those described above are Fe and inevitable impurity. Examples of inevitable impurity include Zn, Pb, As, Ge, Sr, and Cs. Such inevitable impurity is allowed to be included as long as a total amount is 0.100 % or less.
- The following describes the microstructure of the steel sheet according to an embodiment of the present disclosure.
- The microstructure of the steel sheet according to an embodiment of the present disclosure satisfies the following conditions:
- area fraction of tempered martensite is 95 % or more,
- area fraction of retained austenite is less than 3 %,
- total area fraction of ferrite and bainitic ferrite is less than 5 %,
- 20° or greater grain boundary density in tempered martensite is 1.0 µm/µm2 or more, and
- Expression (1) is satisfied.
- The reasons for each of these limitations are described below. The area fraction of each phase is the area ratio occupied by each phase relative to the entire microstructure.
- In the steel sheet according to an embodiment of the present disclosure, it is extremely important that the area fraction of tempered martensite is 95 % or more. That is, by making tempered martensite the main phase, in particular by making the area fraction 95 % or more, a TS of 1320 MPa or more is possible to achieve. The area fraction of tempered martensite is therefore 95 % or more. The area fraction of tempered martensite is preferably 96 % or more. The area fraction of tempered martensite is more preferably 97 % or more. An upper limit of the area fraction of tempered martensite is not specifically defined. The area fraction of tempered martensite may be 100 %.
- In the steel sheet according to an embodiment of the present disclosure, it is extremely important that the area fraction of retained austenite is less than 3 %. That is, when the area fraction of retained austenite is 3 % or more, achieving excellent toughness after paint baking becomes difficult. One of the causes of decreased toughness after paint baking is that retained austenite transforms into deformation-induced martensite during processing, resulting in high-hardness martensite, which becomes an initiation point of a fracture. The area fraction of retained austenite is therefore less than 3 %. The area fraction of retained austenite is preferably 1 % or less. A lower limit of the area fraction of retained austenite is not specifically defined. The area fraction of retained austenite may be 0 %.
- In the steel sheet according to an embodiment of the present disclosure, it is extremely important that the total area fraction of ferrite and bainitic ferrite is less than 5 %. That is, when the total area fraction of ferrite and bainitic ferrite is 5 % or more, achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult. Therefore, the total area fraction of ferrite and bainitic ferrite is less than 5 %. The total area fraction of ferrite and bainitic ferrite is preferably 3 % or less. The total area fraction of ferrite and bainitic ferrite is more preferably 2 % or less. A lower limit of the total area fraction of ferrite and bainitic ferrite is not specifically defined. The total area fraction of ferrite and bainitic ferrite may be 0 %. Ferrite and bainitic ferrite may be included individually, or both may be included.
- The area fraction of residual microstructure other than described above is preferably 5 % or less. Examples of residual microstructure include pearlite, fresh martensite, and acicular ferrite. These residual microstructures may be included as long as the content is 5 % or less, as they do not affect the properties. The area fraction of the residual microstructure may be 0 %.
- Here, the area fraction of tempered martensite, as well as the total area fraction of ferrite and bainitic ferrite, is measured, for example, as follows.
- A sample is cut from the steel sheet such that a thickness cross-section parallel to the rolling direction of the steel sheet (L-section) becomes an observation plane. The observation plane of the sample is then polished. The observation plane of the sample is then corroded with 3 vol% nital to reveal the microstructure. Then, a 1/4 sheet thickness position of the steel sheet (a position corresponding to 1/4 of the sheet thickness in the depth direction from a steel sheet surface) is observed at 2000× magnification by SEM for ten fields of view. In the observation images, tempered martensite has fine irregularities in the microstructure and contains carbides in the microstructure. Further, ferrite and bainitic ferrite have a flat microstructure in recessed portions and do not contain carbides. Then, for each field of view, the areas occupied by tempered martensite, as well as ferrite and bainitic ferrite, are determined. Next, for each field of view, the area occupied by tempered martensite, and the area occupied by ferrite and bainitic ferrite, are each divided by the total area of the observed field of view and multiplied by 100. Then, the average values of these are taken as the area fraction of tempered martensite and the total area fraction of ferrite and bainitic ferrite, respectively.
- The microstructure of steel sheets is normally approximately vertically symmetrical in the thickness direction. Therefore, any one surface of the steel sheet (front or back) can be set as an initiation point of a thickness position (sheet thickness 0 position), such as the 1/4 sheet thickness position or a depth of 100 µm from the steel sheet surface.
- Further, the area fraction of retained austenite is measured as follows.
- That is, the steel sheet is mechanically ground to a depth of 1/4 - 0.1 mm so that the 1/4 sheet thickness position of the steel sheet becomes the observation position, and then further polished by 0.1 mm by chemical polishing. Using the polished surface as the observation plane, an integrated intensity of the diffraction peaks of bcc iron {200}, {211}, and {220} is compared to that of fcc iron (austenite) {200}, {220}, and {311} using Co Kα radiation with an X-ray diffractometer. A volume fraction of retained austenite is then calculated from the ratio of the integrated intensity of each plane. Then, assuming that the retained austenite is uniform in three dimensions, the volume fraction of the retained austenite is taken as the area fraction of retained austenite.
- Further, the area fraction of the residual microstructure is determined by subtracting the area fraction of tempered martensite, the total area fraction of ferrite and bainitic ferrite, and the area fraction of retained austenite from 100 %.
[Area fraction of residual microstructure (%)] = 100 - [area fraction of tempered martensite (%)] - [total area fraction of ferrite and bainitic ferrite (%)] - [area fraction of retained austenite (%)] - In the steel sheet according to an embodiment of the present disclosure, it is extremely important that the 20° or greater grain boundary density of tempered martensite is 1.0 µm/µm2 or more. Large-angle grain boundaries in tempered martensite, particularly 20° or greater grain boundaries in tempered martensite, become sites of carbon segregation during paint baking, helping prevent steel sheet fracture. As a result, fracture stress during tensile deformation decreases. Therefore, when 20° or greater grain boundary density in tempered martensite (hereinafter also referred to as large-angle grain boundary density of tempered martensite) is less than 1.0 µm/µm2, achieving excellent crash properties after paint baking becomes difficult. Therefore, the large-angle grain boundary density of tempered martensite is 1.0 µm/µm2 or more. The large-angle grain boundary density of tempered martensite is preferably 1.2 µm/µm2 or more. The large-angle grain boundary density of tempered martensite is more preferably 1.3 µm/µm2 or more. An upper limit of the large-angle grain boundary of tempered martensite is not specifically defined. For example, the large-angle grain boundary density of tempered martensite is preferably 3.0 µm/µm2 or less.
- Here, the large-angle grain boundary density of tempered martensite is determined, for example, as follows.
- A test piece for microstructure observation is collected from the steel sheet. The collected test piece is then polished by colloidal silica vibrational polishing so that the cross-section in the rolling direction (L-section) becomes the observation plane. The observation plane is mirror-finished. At the 1/4 sheet thickness position of the steel sheet (the position corresponding to 1/4 of the thickness in the depth direction from the surface of the steel sheet), electron backscatter diffraction (EBSD) measurement is performed to obtain local crystal orientation data. In the EBSD measurement, the step size is set to 0.10 µm, and the measurement area is 50 µm square (50 µm × 50 µm). Then, using the analysis software OIM Analysis 7, the obtained local crystal orientation data is analyzed. The analysis of the local crystal orientation data is executed for each of 10 fields of view at the 1/4 sheet thickness position of the steel sheet, and an average value is used. Further, prior to the analysis of the local crystal orientation data, a cleanup process is executed once using a grain dilatation function of the analysis software (grain tolerance angle: 5, minimum grain size: 2, single iteration: ON). Next, the 20° or greater grain boundaries in tempered martensite are displayed, and a total length of the 20° or greater grain boundaries in tempered martensite is determined. Then, by dividing the total length of the 20° or greater grain boundaries in tempered martensite by the area of the measurement region, the large-angle grain boundary density of tempered martensite is determined.
- In the steel sheet according to an embodiment of the present disclosure, it is extremely important that KAM(S)/KAM(C) exceeds 1.00. Here, KAM(S) is the KAM value at a depth of 100 µm from the steel sheet surface, and KAM(C) is the KAM value at the mid-thickness position of the steel sheet. As a result of various studies, the inventors discovered that changing the dislocation distribution state from the surface layer of the steel sheet to the interior is effective for improving crash properties after paint baking. In particular, by making KAM(S)/KAM(C) exceed 1.00, excellent crash properties after paint baking are obtainable. KAM(S)/KAM(C) is therefore more than 1.00. KAM(S)/KAM(C) is preferably 1.03 or more. An upper limit of KAM(S)/KAM(C) is not particularly defined. For example, KAM(S)/KAM(C) is preferably 1.110 or less.
- Here, KAM(S) and KAM(C) can be determined, for example, as follows.
- In the same manner as the measurement of the large-angle grain boundary density of tempered martensite, EBSD measurement is carried out, and the obtained local crystal orientation data is analyzed. The analysis of the local crystal orientation data is executed for 10 fields of view at a depth of 100 µm from the steel sheet surface and at the mid-thickness position of the steel sheet, and average values are used. Then, from the analysis results of the local crystal orientation data at the depth of 100 µm from the steel sheet surface and at the mid-thickness position of the steel sheet, a chart of the KAM values of the bcc phase for each position is created, and average values are used as KAM(S) and KAM(C), respectively.
- Mechanical properties of the steel sheet according to an embodiment of the present disclosure are as described above.
- Further, the steel sheet according to an embodiment of the present disclosure may include a coated or plated layer on a surface. The coated or plated layer may be on only one surface of the steel sheet or may be on both surfaces. The coated or plated layer is not particularly limited. As a coated or plated layer, a galvanized layer with Zn as the main component (Zn content of 50.0 mass% or more) is an example. Further, examples of galvanized layers include hot-dip galvanized layers, galvannealed layers, and electrogalvanized layers. A steel sheet that has a galvanized layer may also be referred to as a galvanized steel sheet. Further, a steel sheet that has a hot-dip galvanized layer, a galvannealed layer, or an electrogalvanized layer may also be referred to as a hot-dip galvanized steel sheet (GI), a galvannealed steel sheet (GA), or an electrogalvanized steel sheet (EG), respectively.
- Coated or plated layers other than galvanized layers may include aluminum coated or plated layers and alloy coated or plated layers. As alloy coated or plated layers, examples include hot-dip zinc-aluminum-magnesium alloy coated layers and Zn-Ni electroplated alloy layers.
- Further, coating weight per side of the coated or plated layer is not particularly limited. The coating weight per side of the coated or plated layer is preferably 20 g/m2 or more. The coating weight per side is preferably 80 g/m2 or less.
- The thickness of the steel sheet according to an embodiment of the present disclosure is not particularly limited. The thickness of the steel sheet is preferably 0.50 mm or more. The thickness of the steel sheet is preferably 2.50 mm or less.
- A member according to an embodiment of the present disclosure is described below.
- The member according to an embodiment of the present disclosure is a member formed using the steel sheet described above as a material. For example, the material, the steel sheet, is subjected to at least one of a forming process or a joining process to make the member.
- Here, the steel sheet described above has a TS of 1320 MPa or more, and has excellent stretch flangeability, as well as excellent toughness and crash properties after paint baking. Therefore, the member according to an embodiment of the present disclosure is particularly suitable for application as a material for automotive parts. This allows for improved fuel efficiency due to an automotive body weight decrease, which can greatly contribute to a decrease in CO2 emissions.
- The following describes a method of producing a steel sheet according to an embodiment of the present disclosure.
- The method of producing a steel sheet according to an embodiment of the present disclosure includes:
- a preparation process of preparing a blank sheet having the chemical composition described above;
- a heating process of heating the blank sheet under a set of conditions including an average heating rate in a temperature range from 700 °C to 750 °C of 5.0 °C/s or less, and
- heating to an annealing temperature T1;
- an annealing process of annealing the blank sheet under a set of conditions including the annealing temperature T1 being 800 °C or more, and
- an annealing time t1 of 10 s or longer;
- a bending process of applying bending once or more to the blank sheet using a roller that has a radius of 800 mm or less in a temperature range from the annealing temperature T1 to 700 °C;
- a first cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 700 °C to 550 °C of 10 °C/s or more,
- to a first cooling end temperature;
- a second cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 300 °C to 100 °C of 300 °C/s or more, and
- applying tension to the blank sheet in the temperature range from 300 °C to 100 °C of 5 MPa or more,
to a second cooling end temperature; - a tempering process of tempering the blank sheet under a set of conditions including a tempering temperature T2 of 100 °C or more and 400 °C or less, and
- a tempering time t2 of 10 s or longer and 10,000 s or shorter; and
- a straightening process of applying straightening to the blank sheet by leveling under a set of conditions including a straightening start temperature of 100 °C or less,
- an entry side intermesh pressing amount of 4.0 mm or more and 10.0 mm or less,
- a delivery intermesh pressing amount of 1.0 mm or more and 10.0 mm or less,
- an entry side tension of 20 MPa or more and 500 MPa or less, and
- a delivery tension of 25 MPa or more and 550 MPa or less.
- Unless otherwise specified, each of the temperatures above refers to a surface temperature of the steel sheet. Further, the average heating rate and the average cooling rate are based on the surface temperature of the steel sheet, unless otherwise specified.
- First, a blank sheet having the chemical composition described above is prepared. For example, a blank sheet can be prepared by hot rolling a steel slab into a hot-rolled steel sheet, then subjecting the hot-rolled steel sheet to optional pickling and heat treatment, and then cold rolling to obtain a cold-rolled steel sheet. The conditions of these processes are not particularly limited and may follow a conventional method.
- For example, a method of smelting the steel slab (steel material) may be any known method, such as by use of a converter, an electric furnace, or the like. The steel slab is preferably smelted by continuous casting to help prevent macro-segregation.
- Examples of hot rolling include methods such as rolling the steel slab after heating, direct rolling the steel slab after continuous casting without heating, and rolling the steel slab after applying a short heating treatment following continuous casting. Further, slab heating temperature, slab soaking duration, and coiling temperature in hot rolling are not particularly limited. The slab heating temperature is preferably 1100 °C or more. The slab heating temperature is preferably 1300 °C or less. The slab soaking duration is preferably 30 min or more. The slab soaking duration is preferably 250 min or less. The rolling finish temperature is preferably the Ar3 transformation temperature or more. The coiling temperature is preferably 350 °C or more. The coiling temperature is preferably 650 °C or less. The Ar3 transformation temperature is determined by the following expression.
Ar3 transformation temperature (°C) = 868 - 396 × [%C] + 24.6 × [%Si] - 68.1 × [%Mn] - 36.1 × [%Ni] - 20.7 × [%Cu] - 24.8 × [%Cr] - Here, [%element symbol] in the above expression represents the content in mass% of the element in the chemical composition described above.
- Pickling is capable of removing oxides from the surface of the hot-rolled steel sheet, and is preferably carried out to secure good chemical convertibility and coating quality in the final steel sheet product. Pickling may be carried out in one or more batches. Further, the hot-rolled steel sheet after pickling may be subjected to heat treatment.
- The total rolling reduction in the cold rolling is preferably 30 % or more. The total rolling reduction in the cold rolling is preferably 80 % or less. The defined effect can be obtained without limiting the number of rolling passes or the rolling reduction for each pass.
- Next, the blank sheet prepared in the preparation process is heated to the annealing temperature T1 under a set of conditions including an average heating rate of 5.0 °C/s or less in the temperature range of 700 °C to 750 °C. The annealing temperature T1 is explained in the annealing process described later.
- [Average heating rate in temperature range of 700 °C to 750 °C: 5.0 °C/s or less]
- The inventors have carried out intensive studies and found that the average heating rate in the temperature range of 700 °C to 750 °C (hereinafter also referred to simply as average heating rate) affects the density of large-angle grain boundaries of tempered martensite. That is, by setting the average heating rate to 5.0 °C/s or less, the dissolution of carbides is promoted. As a result, prior austenite grain boundaries are refined, and the number of 20° or greater grain boundaries after martensitic transformation increases. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking. Accordingly, the average heating rate is 5.0 °C/s or less. The average heating rate is preferably 3.0 °C/s or less. A lower limit of the average heating rate is not specifically defined. For example, the average heating rate is preferably 0.1 °C/s or more.
- Next, the blank sheet is annealed under a set of conditions including the annealing temperature T1 being 800 °C or more and the annealing time t1 being 10 s or longer.
- When the annealing temperature T1 is less than 800 °C, the total area fraction of ferrite and bainitic ferrite becomes 5 % or more, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult. The annealing temperature T1 is therefore 800 °C or more. The annealing temperature T1 is preferably 820 °C or more. An upper limit of the annealing temperature T1 is not specifically defined. For example, the annealing temperature T1 is preferably 1000 °C or less. The annealing temperature referred to here is the holding temperature during the annealing process. Further, the annealing temperature may remain constant during holding. Further, the annealing temperature is a temperature range of 800 °C or more, and when temperature fluctuation is within ±10 °C of the set temperature, the annealing temperature does not have to be constant during holding.
- When the annealing time t1 is less than 10 s, the total area fraction of ferrite and bainitic ferrite becomes 5 % or more, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult. The annealing time t1 is therefore 10 s or longer. The annealing time t1 is preferably 30 s or longer. An upper limit of the annealing time t1 is not specifically defined. For example, the annealing time t1 is preferably 1000 s or shorter. The annealing time t1 referred to here is the holding time at the annealing temperature T1.
- Next, the blank sheet is subjected to bending once or more using a roller that has a radius of 800 mm or less in the temperature range from the annealing temperature T1 to 700 °C.
- As a result of intensive studies, the inventors found that carrying out bending in the temperature range from the annealing temperature T1 to 700 °C (hereinafter also referred to as bending temperature range) affects the large-angle grain boundary density of tempered martensite. In particular, carrying out bending using a roller that has a radius of 800 mm or less in the bending temperature range promotes martensitic transformation nucleation. As a result, martensite is refined, and 20° or greater grain boundaries after martensitic transformation increase. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking. Accordingly, the number of times bending using a roller that has a radius of 800 mm or less in the bending temperature range (hereinafter also referred to as bending count) is set to be once or more.
- The radius of the roller used for bending is preferably 600 mm or less. A lower limit of the radius of the roller used for bending is not particularly restricted. For example, the radius of the roller used for bending is preferably 100 mm or more.
- Further, the number of bends may be one or more. The number of bends is preferably two or more. An upper limit of the number of bends is not specifically defined. For example, the number of bends is preferably 15 or fewer. The bending may be carried out by bending in one direction with a roller and then bending back the same amount in the opposite direction. In such a case, the number of bends is counted as two (one for bending and one for bending back). Further, the bending angle is preferably 80° or more. The bending angle is preferably 110° or less. This results in a greater effect of promoting martensitic transformation nucleation. The bending angle is the angle (acute angle) formed between the sheet passing direction of the steel sheet on the roller entry side and the sheet passing direction of the steel sheet on the roller delivery side.
- When bending using a roller that has a radius of 800 mm or less is carried out at least once in the bending temperature range, additional bending that does not satisfy the described conditions may be carried out.
- Next, the blank sheet is cooled to a first cooling end temperature under a set of conditions including an average cooling rate of 10 °C/s or more in a temperature range from 700 °C to 550 °C.
- When the average cooling rate in the temperature range from 700 °C to 550 °C (hereinafter also referred to as first average cooling rate) is less than 10 °C/s, the total area fraction of ferrite and bainitic ferrite becomes 5 % or more, and achieving a TS of 1320 MPa or more becomes difficult. Further, achieving excellent stretch flangeability becomes difficult. The first average cooling rate is therefore 10 °C/s or more. The first average cooling rate is preferably 30 °C/s or more. An upper limit of the first average cooling rate is not specifically defined. For example, the first average cooling rate is preferably 2000 °C/s or less.
- The first cooling end temperature may be, for example, from 550 °C to 300 °C. Further, a coating or plating treatment may be applied to the blank sheet between the first cooling process and the second cooling process described later. Details about the coating or plating treatment are described later.
- Next, the blank sheet is cooled to the second cooling end temperature under a set of conditions including an average cooling rate of 300 °C/s or more in a temperature range from 300 °C to 100 °C, and a tension of 5 MPa or more applied to the blank sheet in the temperature range from 300 °C to 100 °C.
- When the average cooling rate in the temperature range from 300 °C to 100 °C (hereinafter also referred to as second average cooling rate) is less than 300 °C/s, the area fraction of retained austenite becomes 3 % or more, and achieving excellent toughness after paint baking becomes difficult. The second average cooling rate is therefore 300 °C/s or more. The second average cooling rate is preferably 800 °C/s or more. An upper limit of the second average cooling rate is not specifically defined. For example, the second average cooling rate is preferably 2000 °C/s or less.
- As a result of intensive studies, the inventors found that applied tension to the blank sheet during cooling in the temperature range from 300 °C to 100 °C affects the large-angle grain boundary density of tempered martensite. In particular, when the tension applied to the blank sheet in the temperature range from 300 °C to 100 °C (hereinafter also referred to simply as applied tension) is 5 MPa or more, martensitic transformation is promoted. As a result, martensite is refined, and 20° or greater grain boundaries after martensitic transformation increase. Therefore, the density of large-angle grain boundaries of tempered martensite in the final steel sheet product also increases, improving crash properties after paint baking. Accordingly, the applied tension is 5 MPa or more. The applied tension is preferably 10 MPa or more. An upper limit of the applied tension is not specifically defined. For example, the applied tension is preferably 100 MPa or less.
- Further, the second cooling end temperature may be, for example, less than 100 °C. The second cooling end temperature may be, for example, around room temperature.
- The bending in the bending process described above increases the number of nucleation sites, which are initiation points of martensitic transformation. On the other hand, the application of tension in the second cooling process promotes the martensitic transformation itself. That is, the effects obtained from both are different.
- Next, the blank sheet is tempered under a set of conditions including the tempering temperature T2 being 100 °C or more and 400 °C or less, and tempering time t2 being 10 s or longer and 10,000 s or shorter.
- Tempered martensite is formed by tempering treatment, where martensite is tempered. Here, when the tempering temperature T2 is less than 100 °C, martensite is not sufficiently tempered, resulting in a microstructure mainly composed of quenched martensite. In such a microstructure mainly composed of quenched martensite, excellent toughness after paint baking cannot be obtained. On the other hand, when the tempering temperature T2 exceeds 400 °C, tempering of martensite progresses excessively, and achieving a TS of 1320 MPa or more becomes difficult. The tempering temperature T2 is therefore 100 °C or more and 400 °C or less. The tempering temperature T2 is preferably 150 °C or more. The tempering temperature T2 is preferably 350 °C or less. The tempering temperature referred to here is the holding temperature during the tempering process. The tempering temperature may be constant during holding. Further, the tempering temperature is in the range from 100 °C or more to 400 °C or less, and when temperature fluctuation is within ±10 °C of the set temperature, the tempering temperature does not have to be constant during holding.
- As mentioned above, tempered martensite is formed by tempering treatment, where martensite is tempered. Here, when the tempering time t2 is shorter than 10 s, martensite is not sufficiently tempered, resulting in a microstructure mainly composed of quenched martensite. In such a microstructure mainly composed of quenched martensite, excellent toughness after paint baking cannot be obtained. On the other hand, when the tempering time t2 exceeds 10,000 s, tempering of martensite progresses excessively, and achieving a TS of 1320 MPa or more becomes difficult. Accordingly, the tempering time t2 is 10 s or longer and 10,000 s or shorter. The tempering time t2 is preferably 50 s or longer. The tempering time t2 is preferably 5000 s or shorter. Here, the tempering time t2 refers to the holding time at the tempering temperature T2.
- The cooling after tempering is not specifically defined. For example, it is sufficient to cool by any method according to a conventional method. The cooling end temperature after tempering may be, for example, around room temperature. Further, a coating or plating treatment may be applied to the blank sheet between the tempering process and the straightening process described below. Details about the coating or plating treatment are described later.
- Next, the blank sheet is subjected to straightening by leveling (using a leveler). At this time, satisfying the following conditions is extremely important in the method of producing the steel sheet according to an embodiment of the present disclosure.
- Straightening start temperature: 100 °C or less.
- Entry side intermesh pressing amount: 4.0 mm or more and 10.0 mm or less.
- Delivery intermesh pressing amount: 1.0 mm or more and 10.0 mm or less.
- Entry side tension: 20 MPa or more and 500 MPa or less.
- Delivery tension: 25 MPa or more and 550 MPa or less.
- When the straightening start temperature exceeds 100 °C, the steel sheet becomes soft. As a result, the amount of strain introduced into the surface layer and the center of the steel sheet by leveling changes, and KAM(S)/KAM(C) becomes 1.00 or less. Therefore, crash properties after paint baking are decreased. The straightening start temperature is therefore 100 °C or less. The straightening start temperature is preferably 80 °C or less. A lower limit of the straightening start temperature is not specifically defined. For example, the straightening start temperature is preferably -10 °C or more.
- When the entry side intermesh pressing amount is less than 4.0 mm, the amount of processing is insufficient. As a result, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease. An upper limit of the entry side intermesh pressing amount is 10.0 mm or less in view of production technology constraints. The entry side intermesh pressing amount is therefore 4.0 mm or more and 10.0 mm or less. The entry side intermesh pressing amount is preferably 5.0 mm or more.
- When the delivery intermesh pressing amount is less than 1.0 mm, the amount of processing is insufficient. As a result, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease. An upper limit of the delivery intermesh pressing amount is 10.0 mm or less in view of production technology constraints. The delivery intermesh pressing amount is therefore 1.0 mm or more and 10.0 mm or less.
- Here, the entry side intermesh pressing amount, as indicated in
FIG. 1 , refers to the pressing amount of the second roller from the entry side (roller 2 inFIG. 1 ) against the steel sheet plane (the surface of the steel sheet where roller 2 is disposed) in leveling. Further, the delivery intermesh pressing amount refers to the pressing amount of the second roller from the delivery side (roller 8 inFIG. 1 ) against the steel sheet plane (the surface of the steel sheet where roller 8 is disposed) in leveling. The number of rollers in the leveling (leveler) is not particularly limited. For example, five or more rollers is preferred. - When the entry side tension is less than 20 MPa, the amount of processing is insufficient. Therefore, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease. The upper limit of the entry side tension is 500 MPa in view of production technology constraints. Accordingly, the entry side tension is 20 MPa or more and 500 MPa or less. The entry side tension is preferably 100 MPa or more.
- Due to leveler apparatus constraints, the delivery tension is higher than the entry side tension. Here, when the delivery intermesh pressing amount is less than 25 MPa, the amount of processing is insufficient. Therefore, KAM(S)/KAM(C) becomes 1.00 or less, and the crash properties after paint baking decrease. The upper limit of the delivery tension is 550 MPa in view of production technology constraints. Accordingly, the delivery tension is 25 MPa or more and 550 MPa or less. The delivery tension is preferably 100 MPa or more.
- Further, optionally, the steel sheet may be subjected to coating or plating treatment. Coating or plating treatment is not particularly limited. Examples of coating or plating treatment include galvanizing treatment such as hot-dip galvanizing treatment, galvannealing treatment, and electrogalvanization treatment. Other than galvanizing treatment, examples of coating or plating treatment include aluminum coating or plating treatment and alloy coating or plating treatment. Examples of alloy coating or plating treatment include hot-dip zinc-aluminum-magnesium alloy coating treatment and Zn-Ni electro-alloy plating treatment. Treatment conditions may follow conventional methods. As mentioned above, the coating or plating treatment is preferably carried out between the first cooling process and the second cooling process, or between the tempering process and the straightening process. For example, hot-dip galvanizing treatment or galvannealing treatment is preferably carried out between the first cooling process and the second cooling process. Further, electrogalvanization treatment or Zn-Ni electro-alloy plating treatment is preferably carried out between the tempering process and the straightening process.
- In the case of hot-dip galvanizing treatment and galvannealing treatment, from the perspective of productivity, the series of treatments including the heating process, the annealing process, and the coating or plating treatment process is preferably carried out on a continuous galvanizing line (CGL). After the hot-dip galvanizing, wiping may be carried out for adjusting the coating amount.
- Conditions other than those described above are not particularly limited, and a conventional method may be used. According to the method of producing the steel sheet according to an embodiment of the present disclosure described above, a steel sheet is obtainable that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking. The obtained steel sheet may be suitably used as a material for automotive parts, for example.
- The following describes a method of producing a member according to an embodiment of the present disclosure.
- The method of producing a member according to an embodiment of the present disclosure includes process of at least one of forming or joining the steel sheet described above to make the member.
- Here, a forming method is not particularly limited, and a typical processing method such as press forming may be used, for example. Further, a joining method is also not particularly limited, and for example, typical welding such as spot welding, laser welding, arc welding, and the like, rivet joining, swaging joining, and the like may be used. Forming and joining conditions are not particularly limited and may follow a conventional method.
- Steel having the chemical compositions listed in Table 1 (the balance being Fe and inevitable impurity) was melted in a converter and made into steel slabs by a continuous casting method. The steel slabs were then heated. The steel slabs were then hot rolled to produce hot-rolled steel sheets. Pickling treatment was then carried out on the hot-rolled steel sheets. The hot-rolled steel sheets were then subjected to cold rolling to obtain cold-rolled steel sheets. In this way, blank sheets were prepared. The prepared blank sheets then underwent the heating process, the annealing process, the bending process, the first cooling process, the second cooling process, the tempering process, and the straightening process under conditions including the conditions listed in Table 2 to obtain final product steel sheets (thickness: 0.6 mm to 2.2 mm). The first cooling end temperature in each case was set to 550 °C to 300 °C. Both the second cooling end temperature and the cooling end temperature after tempering were set to room temperature. The bending angle in the bending was set to 80° to 110°. Further, some of the steel sheets (those listed as GI, GA, and EG in Table 2) were subjected to coating or plating treatment. Among these, for those listed as GI and GA in Table 2, coating treatment was carried out between the first cooling process and the second cooling process. For those listed as EG in Table 2, plating treatment was carried out between the tempering process and the straightening process. Conditions not specified were followed according to conventional methods.
- Using the obtained steel sheets, the area fraction of tempered martensite, the area fraction of retained austenite, the total area fraction of ferrite and bainitic ferrite, the large-angle grain boundary density of tempered martensite, and KAM(S)/KAM(C) were determined in the manner described above. Results are listed in Table 3.
- Further, each evaluation was carried out according to the following procedure. The evaluation results are listed in Table 3.
- From each obtained steel sheet, a JIS No. 5 test piece (gauge length: 50 mm, parallel portion width: 25 mm) was taken so that the direction perpendicular to the rolling direction of the steel sheet was the longitudinal direction of the test piece. Next, a tensile test was conducted according to JIS Z 2241:2022 using the test piece, and TS was measured. The crosshead speed was set to 1.67 × 10-1 mm/s. Evaluation was based on the following criteria.
- Good (pass, very good): TS was 1320 MPa or more
- Poor (fail): TS was less than 1320 MPa
- The evaluation of stretch flangeability was carried out by a hole expanding test in accordance with JIS Z 2256:2020. That is, each obtained steel sheet was sheared to a size of 100 mm × 100 mm, and a test piece was taken. A hole having a diameter of 10 mm was then punched through the test piece with a clearance of 12.5 %. The test piece was then held down by a blank holding force of 9 tonnes (88.26 kN) using a die with an inner diameter of 75 mm. Then, in that state, a conical punch having a vertex angle of 60° was pressed into the hole of the test piece, and the diameter of the hole of the test piece at the crack initiation limit (when cracking occurs) was measured. The maximum hole expansion ratio λ was obtained by the following expression.
- Here,
- Df is diameter in mm of the hole in the test piece at the crack initiation limit (when cracking occurs), and
- D0 is diameter in mm of the hole in the test piece at start.
- The stretch flangeability was evaluated based on the following criteria.
- Good (pass, very good): λ was 30 % or more
- Poor (fail): λ was less than 30 %
- For each obtained steel sheet, a plurality of sheets were stacked and fastened with bolts. Next, after confirming that there were no gaps between the steel sheets, a V-notch having a depth of 2 mm was applied to the stacked steel sheets, and a stacked Charpy test piece (hereinafter also referred to simply as the test piece) was prepared. The number of stacked steel sheets was set to the number that most closely approaches a thickness of 10 mm for the test piece (when there were two numbers that were closest to 10 mm, the smaller number was chosen). For example, when the thickness of the steel sheet was 1.2 mm, eight sheets of the steel sheet were stacked together. That is, the thickness of the test piece was 9.6 mm. Further, the test piece was prepared so that the sheet transverse direction of the steel sheet (direction perpendicular to the rolling direction) was the longitudinal direction of the test piece. The prepared test piece was then subjected to aging treatment at a treatment temperature of 170 °C for a treatment time of 20 min. Using the test piece that was subjected to the aging treatment, a Charpy impact test was carried out in a test temperature range of -120 °C to +120 °C. From the obtained percent brittle fracture, a transition curve was determined, and the temperature at which the percent brittle fracture reached 50 % was defined as the brittle-ductile transition temperature. Based on the following criteria, the toughness after paint baking was evaluated. Other than the above conditions, JIS Z 2242:2018 was followed.
- Excellent (pass, particularly good): the brittle-ductile transition temperature after aging treatment was -60 °C or lower.
- Good (pass, very good): the brittle-ductile transition temperature after aging treatment was -40 °C or lower (excluding Excellent results).
- Poor (fail): the brittle-ductile transition temperature after aging treatment was higher than -40 °C.
- The obtained steel sheets were each subjected to aging treatment at a treatment temperature of 170 °C for a treatment time of 20 min. From each steel sheet subjected to aging treatment, a JIS No. 5 test piece (gauge length: 50 mm, parallel portion width: 25 mm) was taken so that the direction perpendicular to the rolling direction of the steel sheet was the longitudinal direction of the test piece. Then, using the test piece, a tensile test was carried out according to JIS Z 2241:2022 in the same manner as in the TS evaluation described above, measuring the TS, yield stress (YS), and fracture stress after aging treatment. Based on the following criteria, the crash properties after paint baking were then evaluated.
- Good (pass, very good): the YR after aging treatment was 0.85 or more, and the fracture stress ratio after aging treatment was 0.90 or less.
- Poor (fail): at least one of the YR after aging treatment being 0.85 or more and the fracture stress ratio after aging treatment being 0.90 or less was not satisfied.
- The YR and fracture stress ratio after aging treatment are determined by the following expressions, respectively.
[YR after aging treatment] = [YS after aging treatment]/[TS after aging treatment] [Fracture stress ratio after aging treatment] = [fracture stress after aging treatment]/[TS after aging treatment] - Further, the fracture stress is the stress at the fracture point in the tensile test (the stress applied when the test piece fractures).
-
Table 1 Steel sample ID Chemical composition (mass%) Remarks C Si Mn P S N O Al Ti Nb B Cu Other A 0.220 0.227 1.53 0.014 0.0015 0.0060 0.0025 0.017 Conforming steel B 0.210 0.223 1.87 0.014 0.0005 0.0065 0.0030 0.045 Conforming steel C 0.212 0.124 1.98 0.012 0.0013 0.0035 0.0045 0.048 Conforming steel D 0.214 0.293 1.28 0.014 0.0006 0.0043 0.0038 0.052 Conforming steel E 0.228 0.183 1.12 0.009 0.0009 0.0026 0.0044 0.044 Conforming steel F 0.037 0.145 1.60 0.013 0.0013 0.0046 0.0016 0.034 Conforming steel G 0.024 0.209 1.55 0.010 0.0011 0.0052 0.0026 0.016 Comparative steel H 0.496 0.208 1.03 0.013 0.0011 0.0037 0.0063 0.038 Conforming steel I 0.505 0.149 1.21 0.012 0.0010 0.0011 0.0049 0.012 Comparative steel J 0.239 0.022 1.68 0.008 0.0005 0.0054 0.0023 0.050 Conforming steel K 0.225 0.005 1.25 0.011 0.0013 0.0063 0.0021 0.046 Comparative steel L 0.206 2.334 1.72 0.006 0.0008 0.0061 0.0024 0.053 Conforming steel M 0.214 2.580 1.08 0.007 0.0013 0.0020 0.0016 0.054 Comparative steel N 0.242 0.252 0.42 0.008 0.0005 0.0021 0.0041 0.018 Conforming steel O 0.237 0.243 0.07 0.008 0.0013 0.0033 0.0047 0.035 Comparative steel P 0.228 0.200 4.64 0.006 0.0013 0.0021 0.0033 0.023 Conforming steel Q 0.203 0.162 5.16 0.011 0.0007 0.0069 0.0011 0.023 Comparative steel R 0.201 0.154 1.36 0.097 0.0012 0.0055 0.0061 0.037 Conforming steel S 0.236 0.163 1.64 0.109 0.0014 0.0011 0.0013 0.045 Comparative steel T 0.249 0.224 1.72 0.015 0.0192 0.0022 0.0040 0.036 Conforming steel U 0.219 0.215 1.90 0.005 0.0203 0.0032 0.0069 0.060 Comparative steel V 0.239 0.218 1.32 0.013 0.0006 0.0018 0.0037 0.924 Conforming steel W 0.211 0.135 1.27 0.010 0.0013 0.0057 0.0049 1.049 Comparative steel X 0.212 0.152 1.60 0.009 0.0012 0.0094 0.0012 0.046 Conforming steel Y 0.212 0.287 1.91 0.006 0.0009 0.0111 0.0025 0.038 Comparative steel Z 0.207 0.132 1.65 0.007 0.0006 0.0032 0.0088 0.030 Conforming steel AA 0.215 0.264 1.18 0.005 0.0008 0.0028 0.0112 0.035 Comparative steel AB 0.238 0.107 1.83 0.009 0.0006 0.0052 0.0028 0.014 Conforming steel AC 0.226 0.234 1.59 0.005 0.0007 0.0061 0.0028 0.032 0.002 Conforming steel AD 0.245 0.127 1.32 0.010 0.0011 0.0027 0.0014 0.056 0.183 Conforming steel AE 0.220 0.121 1.36 0.006 0.0007 0.0043 0.0068 0.026 0.214 Comparative steel AF 0.213 0.273 1.57 0.007 0.0006 0.0021 0.0045 0.042 0.0001 Conforming steel AG 0.208 0.172 1.23 0.009 0.0015 0.0035 0.0051 0.024 0.0098 Conforming steel AH 0.224 0.219 1.80 0.005 0.0008 0.0058 0.0025 0.019 0.0120 Comparative steel AI 0.250 0.100 1.29 0.013 0.0005 0.0034 0.0041 0.031 0.002 Conforming steel AJ 0.237 0.187 1.61 0.010 0.0013 0.0017 0.0044 0.053 0.190 Conforming steel AK 0.244 0.144 1.71 0.006 0.0006 0.0066 0.0019 0.021 0.209 Comparative steel AL 0.227 0.234 1.19 0.013 0.0006 0.0049 0.0048 0.036 0.03 Conforming steel AM 0.205 0.154 1.47 0.010 0.0014 0.0050 0.0051 0.013 0.96 Conforming steel AN 0.229 0.258 1.88 0.007 0.0013 0.0011 0.0039 0.040 1.15 Comparative steel AO 0.205 0.173 1.66 0.012 0.0014 0.0053 0.0040 0.058 V:0.071 Conforming steel AP 0.200 0.268 1.12 0.014 0.0008 0.0040 0.0067 0.022 Ta:0.08 Conforming steel AQ 0.203 0.137 1.44 0.011 0.0005 0.0024 0.0025 0.018 W:0.07 Conforming steel AR 0.207 0.255 1.39 0.006 0.0012 0.0069 0.0070 0.059 Cr:0.61 Conforming steel AS 0.231 0.223 1.02 0.011 0.0014 0.0034 0.0035 0.034 Mo:0.37 Conforming steel AT 0.226 0.275 1.70 0.013 0.0013 0.0057 0.0051 0.055 Co:0.008 Conforming steel AU 0.246 0.283 1.36 0.014 0.0010 0.0070 0.0049 0.045 Ni:0.78 Conforming steel AV 0.210 0.107 1.04 0.012 0.0008 0.0032 0.0037 0.021 Sn:0.112 Conforming steel AW 0.220 0.241 1.70 0.012 0.0007 0.0063 0.0033 0.054 Sb:0.099 Conforming steel AX 0.243 0.227 1.50 0.013 0.0006 0.0061 0.0049 0.014 Ca:0.0023 Conforming steel AY 0.214 0.177 1.95 0.009 0.0010 0.0017 0.0024 0.060 Mg:0.0031 Conforming steel AZ 0.201 0.161 1.57 0.009 0.0014 0.0060 0.0068 0.028 Zr:0.067 Conforming steel BA 0.231 0.211 1.38 0.012 0.0007 0.0013 0.0045 0.036 Te:0.030 Conforming steel BB 0.219 0.200 1.54 0.011 0.0008 0.0057 0.0045 0.043 Hf:0.09 Conforming steel BC 0.241 0.129 1.78 0.009 0.0011 0.0017 0.0060 0.048 REM:0.0048 Conforming steel BD 0.210 0.262 1.86 0.010 0.0013 0.0046 0.0059 0.051 Bi:0.062 Conforming steel BE 0.228 0.156 1.35 0.010 0.0006 0.0061 0.0034 0.030 Zn:0.091 Conforming steel BF 0.243 0.115 1.81 0.013 0.0010 0.0041 0.0015 0.030 Pb:0.076 Conforming steel BG 0.246 0.220 1.50 0.006 0.0007 0.0040 0.0040 0.050 As:0.094 Conforming steel BH 0.223 0.205 1.86 0.010 0.0006 0.0057 0.0011 0.015 Ge:0.052 Conforming steel BI 0.224 0.150 1.18 0.011 0.0007 0.0058 0.0056 0.052 Sr:0.050 Conforming steel BJ 0.222 0.260 1.63 0.013 0.0007 0.0041 0.0053 0.041 Cs:0.025 Conforming steel BK 0.227 0.185 1.32 0.009 0.0005 0.0054 0.0052 0.041 Conforming steel BL 0.235 0.109 1.58 0.014 0.0007 0.0065 0.0065 0.036 Conforming steel BM 0.241 0.225 1.55 0.006 0.0013 0.0039 0.0015 0.035 Conforming steel BN 0.243 0.284 1.18 0.006 0.0005 0.0065 0.0028 0.054 Conforming steel BO 0.241 0.286 1.81 0.012 0.0010 0.0038 0.0035 0.036 Conforming steel Underlined: indicates value outside scope of present disclosure. -
Table 2 No. Steel sample ID Heating process Annealing process Bending process First cooling process Second cooling process Tempering process Straightening process Type* Remarks Average heating rate (°C/s) Annealing temp. T1 (°C) Annealing time t1 (s) Number of bends (times) First average cooling rate (°C/s) Second average cooling rate (°C/s) Applied tension (MPa) Tempering temp. T2 (°C) Tempering time t2 (s) Straightening start temp. (°C) Entry side intermesh pressing amount (mm) Delivery intermesh pressing amount (mm) Entry side tension (MPa) Delivery tension (MPa) 1 A 0.2 854 92 3 954 851 16 177 622 21 7.0 1.6 262 271 CR Example 2 B 0.8 834 99 4 890 933 19 201 621 37 7.5 1.5 246 253 CR Example 3 B 0.1 834 173 4 943 891 18 206 513 29 7.7 1.9 225 230 CR Example 4 B 0.2 848 164 4 952 941 16 184 699 31 7.6 1.6 154 164 CR Example 5 B 4.5 838 134 4 984 814 13 192 579 20 7.0 1.8 194 203 CR Example 6 B 5.2 831 178 4 994 837 12 197 819 39 7.8 1.5 196 205 CR Comparative Example 7 B 0.6 804 179 3 845 892 19 179 820 38 7.5 2.0 160 167 CR Example 8 B 0.3 794 106 3 826 904 11 202 770 37 7.3 1.6 197 203 CR Comparative Example 9 B 0.7 941 118 3 807 966 16 182 904 22 6.1 1.3 167 176 CR Example 10 B 0.9 843 81 4 912 958 15 199 739 32 6.5 1.7 271 277 CR Example 11 B 0.2 834 15 4 847 893 19 181 601 22 7.7 1.6 162 167 CR Example 12 B 0.9 849 2 5 828 818 18 178 563 25 7.3 2.0 298 306 CR Comparative Example 13 B 0.9 836 984 4 912 834 15 190 822 27 7.3 1.2 275 282 CR Example 14 B 0.6 856 186 4 963 954 18 198 560 35 7.4 1.1 185 190 CR Example 15 B 0.7 833 54 1 869 882 19 196 612 24 6.4 1.1 219 226 CR Example 16 B 0.2 855 53 0 802 860 14 210 547 29 8.0 1.2 200 208 CR Comparative Example 17 B 0.5 837 51 0 887 928 16 173 694 23 6.3 1.3 194 202 CR Comparative Example 18 B 0.2 856 187 9 884 999 18 184 624 38 6.6 1.2 290 299 CR Example 19 B 0.8 858 100 3 13 966 12 192 662 25 6.0 2.0 257 263 CR Example 20 B 0.8 840 150 2 8 928 19 210 887 20 6.7 1.3 218 226 CR Comparative Example 21 B 0.5 828 126 5 1859 868 19 181 902 20 6.7 1.2 233 241 CR Example 22 B 0.4 853 148 2 869 863 18 193 518 24 6.2 1.2 270 278 CR Example 23 B 0.3 834 83 5 823 305 19 178 835 29 7.8 2.0 287 296 CR Example 24 B 0.5 859 151 3 902 254 20 187 888 30 6.7 1.9 254 260 CR Comparative Example 25 B 0.9 823 118 3 954 1992 16 197 956 38 7.7 1.1 245 252 CR Example 26 B 0.4 821 92 3 982 989 15 202 584 36 6.0 1.0 246 252 CR Example 27 B 0.2 837 191 3 924 867 6 185 995 32 6.1 1.2 278 286 CR Example 28 B 0.8 856 102 3 898 923 2 205 945 25 6.5 1.0 227 237 CR Comparative Example 29 B 1.0 833 109 3 898 978 44 200 962 32 7.1 1.7 204 210 CR Example 30 B 0.9 840 152 3 844 915 59 202 904 26 6.7 1.8 257 263 CR Example 31 B 0.7 860 108 3 995 823 11 105 717 34 6.5 1.8 251 259 CR Example 32 B 0.3 849 200 3 844 888 16 105 871 40 8.0 1.0 287 292 CR Example 33 B 0.6 860 137 3 814 860 12 368 930 24 6.3 1.1 281 289 CR Example 34 B 0.2 836 166 2 906 820 17 384 549 30 6.8 1.0 250 259 CR Example 35 B 0.3 832 62 4 942 931 12 191 12 27 6.1 1.9 262 269 CR Example 36 B 0.8 831 128 5 844 815 16 209 34 35 7.0 1.6 260 266 CR Example 37 B 0.2 833 143 3 877 951 16 196 9542 39 6.4 1.1 180 187 CR Example 38 B 0.8 838 167 4 881 924 15 208 9684 35 7.2 1.6 214 223 CR Example 39 B 0.7 826 179 3 922 920 18 191 633 3 7.9 1.8 296 302 CR Example 40 B 0.4 846 171 3 922 969 14 199 988 20 6.9 1.1 214 224 CR Example 41 B 0.9 843 147 4 997 992 11 209 544 88 7.4 1.7 234 241 CR Example 42 B 0.4 836 137 4 947 970 19 188 863 105 6.2 1.8 150 158 CR Comparative Example 43 B 0.6 839 176 3 864 894 15 206 775 33 4.3 1.2 234 243 CR Example 44 B 0.9 850 154 2 830 977 16 182 526 39 2.5 1.3 264 272 CR Comparative Example 45 B 0.8 831 135 4 997 956 13 182 596 28 9.4 1.6 210 216 CR Example 46 B 0.6 836 134 3 850 948 18 208 718 22 9.6 1.6 279 288 CR Example 47 B 0.2 847 178 5 853 926 16 176 676 36 7.9 1.0 249 258 CR Example 48 B 0.6 850 52 2 960 961 12 178 811 37 6.6 1.0 222 231 CR Example 49 B 0.4 854 121 5 869 939 14 188 952 38 9.4 8.4 190 196 CR Example 50 B 0.9 822 62 5 801 981 16 207 599 33 9.6 8.6 243 250 CR Example 51 B 0.7 841 91 3 993 860 16 206 883 35 7.6 1.2 24 31 CR Example 52 B 0.9 853 182 5 823 801 13 203 891 39 7.5 1.7 15 26 CR Comparative Example 53 B 0.3 832 174 2 843 979 17 189 627 33 7.2 1.1 415 424 CR Example 54 B 0.7 845 189 3 976 931 15 187 852 40 6.6 1.4 487 495 CR Example 55 B 0.7 834 158 4 859 985 18 192 760 40 7.5 1.6 26 34 CR Example 56 B 0.3 860 142 2 934 934 12 178 771 32 7.9 1.2 14 27 CR Comparative Example 57 B 0.4 827 120 3 939 982 16 191 623 33 6.8 1.8 487 540 CR Example 58 B 0.3 848 82 3 989 920 20 206 797 30 7.6 1.1 497 545 CR Example 59 B 0.9 843 123 4 818 826 15 207 811 33 7.0 1.4 231 237 GA Example 60 B 0.5 833 149 3 837 924 18 181 507 23 6.4 1.9 170 176 GA Example 61 C 0.3 854 181 4 957 855 17 202 895 29 6.3 1.5 274 280 GA Example 62 D 0.7 850 150 4 954 950 17 196 577 30 7.1 1.5 201 210 GA Example 63 E 0.6 844 76 4 997 850 19 181 784 39 7.4 1.8 190 200 GA Example 64 F 0.5 836 110 5 915 969 18 190 573 21 6.9 1.3 283 292 CR Example 65 G 0.4 855 54 4 844 966 13 208 778 23 7.4 1.3 277 285 CR Comparative Example 66 H 0.8 858 164 5 832 910 12 175 941 26 6.4 1.9 193 201 GA Example 67 I 0.4 820 115 4 990 940 20 206 669 23 6.0 1.0 170 175 GA Comparative Example 68 J 0.2 851 168 4 1000 821 15 196 832 38 6.4 1.1 293 302 GI Example 69 K 0.4 854 101 4 959 904 16 185 753 37 7.3 1.4 269 278 GA Comparative Example 70 L 0.4 833 81 5 982 974 13 184 911 40 6.4 1.0 284 293 GA Example 71 M 0.6 832 69 4 826 843 16 187 964 33 6.3 1.6 245 250 GA Comparative Example 72 N 0.6 854 147 3 871 888 15 197 990 29 7.5 1.3 187 193 GA Example 73 O 0.8 828 150 4 873 922 16 188 807 26 6.1 1.4 289 299 GI Comparative Example 74 P 0.6 829 88 3 982 903 17 199 721 27 6.0 1.4 201 208 GA Example 75 Q 0.7 841 196 4 828 989 10 185 679 35 6.4 1.1 208 213 GA Comparative Example 76 R 0.3 836 180 5 928 872 11 180 528 22 6.4 1.2 214 223 GA Example 77 S 0.4 826 69 5 939 860 19 204 706 33 7.5 1.1 271 277 GA Comparative Example 78 T 0.7 858 200 2 838 868 11 176 685 31 6.0 1.8 225 233 GA Example 79 U 0.4 835 122 2 880 931 18 184 886 28 7.4 1.9 172 177 GI Comparative Example 80 V 0.9 830 56 3 832 807 10 199 905 39 7.8 1.0 188 197 GA Example 81 W 0.6 822 69 2 837 921 15 171 738 36 6.2 1.4 228 237 GA Comparative Example 82 X 0.8 836 119 5 821 939 18 180 617 21 6.1 1.3 191 200 GA Example 83 Y 0.6 853 108 4 869 944 16 182 793 35 7.1 1.8 158 166 GA Comparative Example 84 Z 1.0 839 167 3 929 864 13 204 987 21 6.2 1.7 295 303 CR Example 85 AA 0.5 853 126 3 896 969 18 207 523 27 6.8 1.3 177 182 CR Comparative Example 86 AB 0.9 822 106 3 976 864 15 208 980 26 7.9 1.1 229 237 GA Example 87 AC 0.4 843 128 3 984 972 17 204 785 26 7.3 1.7 277 286 GA Example 88 AD 0.4 831 55 3 923 879 12 200 630 25 6.2 1.4 150 159 GA Example 89 AE 0.3 832 171 4 988 888 15 180 812 28 7.4 1.8 269 277 GA Comparative Example 90 AF 0.5 840 192 4 892 873 13 194 579 25 7.6 1.6 199 206 GA Example 91 AG 0.6 822 128 4 949 950 20 205 503 38 7.9 1.8 169 177 GA Example 92 AH 0.8 850 100 2 941 856 11 203 864 23 6.9 1.2 291 298 GA Comparative Example 93 AI 1.0 838 126 4 899 971 19 198 950 31 7.5 1.9 262 272 CR Example 94 AJ 0.9 849 52 4 922 817 19 188 634 26 6.8 1.2 175 183 CR Example 95 AK 0.5 827 71 3 859 888 18 207 911 29 6.2 1.2 195 203 CR Comparative Example 96 AL 0.9 840 184 3 852 939 13 190 577 38 6.6 1.6 177 186 CR Example 97 AM 0.5 825 163 3 962 915 11 203 985 29 6.8 1.7 292 300 CR Example 98 AN 0.3 822 70 2 902 893 13 182 731 30 7.2 1.6 186 192 CR Comparative Example 99 AO 0.1 820 163 4 861 825 14 190 760 25 7.4 1.8 288 294 CR Example 100 AP 4.7 844 68 2 925 992 15 171 671 23 8.0 1.6 173 181 CR Example 101 AQ 0.3 811 119 4 887 976 12 205 678 26 7.4 1.5 182 188 CR Example 102 AR 0.4 947 56 3 886 959 12 181 979 33 7.7 1.8 237 244 CR Example 103 AS 0.5 839 15 3 936 801 16 176 967 36 6.1 1.5 221 231 CR Example 104 AT 0.9 828 958 5 847 896 20 200 568 29 6.4 1.5 244 252 GA Example 105 AU 1.0 843 138 1 914 873 11 207 568 25 6.9 1.5 164 171 GA Example 106 AV 0.4 827 143 10 842 985 15 202 802 27 7.1 1.2 202 208 CR Example 107 AW 0.8 831 53 3 11 818 17 172 891 26 7.9 1.7 199 205 CR Example 108 AX 0.3 851 77 5 1898 842 12 173 529 29 7.2 1.7 290 298 CR Example 109 AY 0.5 827 53 3 860 322 18 178 692 31 7.6 1.2 199 208 EG Example 110 AZ 0.2 821 72 4 880 1891 19 199 702 32 7.1 1.8 269 277 GI Example 111 BA 0.3 836 153 3 886 920 6 209 628 38 6.0 1.5 258 264 EG Example 112 BB 0.5 830 100 3 888 997 46 195 614 24 7.4 1.3 288 295 GI Example 113 BC 0.2 828 197 2 966 814 11 111 874 31 6.9 1.6 178 186 CR Example 114 BD 1.0 847 197 2 830 936 20 368 931 37 6.1 1.6 223 228 CR Example 115 BE 0.4 845 166 3 929 905 10 205 11 23 7.1 1.4 197 207 CR Example 116 BF 0.8 837 94 4 996 857 12 187 9658 38 7.4 1.0 180 189 CR Example 117 BG 0.9 860 195 2 911 806 11 203 619 6 7.3 1.3 213 221 CR Example 118 BH 0.5 827 92 4 822 900 14 181 900 94 6.3 1.8 282 291 CR Example 119 BI 0.7 822 173 3 940 972 12 172 804 24 4.1 1.9 294 300 CR Example 120 BJ 0.9 847 189 4 851 917 12 187 733 35 9.8 1.6 198 203 CR Example 121 BK 0.9 837 192 4 811 894 15 171 801 23 7.4 1.3 24 32 EG Example 122 BL 0.3 822 91 4 981 850 14 198 635 21 7.3 1.8 487 544 GI Example 123 BM 0.9 834 65 4 887 964 11 187 558 22 7.6 1.1 248 254 EG Example 124 BN 0.9 829 184 3 956 833 14 185 766 24 7.4 1.2 297 307 GI Example 125 BO 0.6 846 127 4 867 950 18 176 797 23 6.1 1.6 274 280 GA Example Underlined: indicates value outside scope of present disclosure.
(*) CR: cold-rolled steel sheet (uncoated), GI: hot-dip galvanized steel sheet (without alloying treatment), GA: galvannealed steel sheet, EG: electrogalvanized steel sheet -
Table 3 No. Steel sample ID Microstructure Evaluation result Remarks Area fraction Large-angle grain boundary density of tempered M (µn/µm2) KAM(S) /KAM(C) TS Stretch flangeability Toughness after paint baking Crash properties after paint baking Tempered M (%) Retained γ (%) F+B (%) TS (MPa) Evaluation λ (%) Evaluation Brittle-ductile transition temp. after aging treatment (°C) Evaluation YR after aging treatment Fracture stress ratio after aging treatment Evaluation 1 A 99 1 0 1.7 1.07 1569 Good 57 Good -102 Excellent 0.94 0.84 Good Example 2 B 98 1 1 1.2 1.06 1489 Good 49 Good -108 Excellent 0.91 0.82 Good Example 3 B 99 1 0 2.1 1.06 1502 Good 53 Good -97 Excellent 0.92 0.81 Good Example 4 B 99 0 1 1.0 1.05 1520 Good 57 Good -98 Excellent 0.93 0.84 Good Example 5 B 99 0 1 1.1 1.04 1509 Good 58 Good -45 Good 0.91 0.90 Good Example 6 B 100 0 0 0.8 1.05 1522 Good 57 Good -6 Poor 0.91 0.93 Poor Comparative Example 7 B 96 0 4 1.5 1.04 1363 Good 32 Good -107 Excellent 0.93 0.82 Good Example 8 B 91 1 8 1.6 1.08 1231 Poor 18 Poor -92 Excellent 0.90 0.84 Good Comparative Example 9 B 97 1 2 1.2 1.05 1497 Good 47 Good -109 Excellent 0.90 0.83 Good Example 10 B 99 1 0 1.2 1.08 1524 Good 50 Good -95 Excellent 0.93 0.84 Good Example 11 B 96 1 3 2.0 1.06 1337 Good 34 Good -100 Excellent 0.92 0.85 Good Example 12 B 95 0 5 1.4 1.04 1351 Good 26 Poor -103 Excellent 0.90 0.81 Good Comparative Example 13 B 100 0 0 1.7 1.07 1541 Good 56 Good -90 Excellent 0.91 0.83 Good Example 14 B 98 1 1 1.6 1.04 1491 Good 58 Good -93 Excellent 0.93 0.84 Good Example 15 B 98 0 2 1.2 1.04 1470 Good 51 Good -47 Good 0.93 0.87 Good Example 16 B 99 0 1 0.8 1.03 1466 Good 52 Good -18 Poor 0.92 0.93 Poor Comparative Example 17 B 97 1 2 0.7 1.04 1517 Good 58 Good -6 Poor 0.94 0.94 Poor Comparative Example 18 B 99 1 0 2.5 1.04 1547 Good 59 Good -98 Excellent 0.91 0.85 Good Example 19 B 96 0 4 1.4 1.06 1357 Good 34 Good -106 Excellent 0.91 0.84 Good Example 20 B 95 0 5 1.3 1.03 1361 Good 18 Poor -100 Excellent 0.91 0.82 Good Comparative Example 21 B 100 0 0 1.2 1.07 1563 Good 52 Good -100 Excellent 0.94 0.84 Good Example 22 B 98 1 1 1.5 1.06 1498 Good 58 Good -98 Excellent 0.93 0.80 Good Example 23 B 97 2 1 1.1 1.04 1537 Good 60 Good -53 Good 0.91 0.82 Good Example 24 B 96 4 0 1.7 1.08 1341 Good 49 Good -19 Poor 0.91 0.81 Good Comparative Example 25 B 98 0 2 1.8 1.04 1465 Good 49 Good -106 Excellent 0.91 0.81 Good Example 26 B 100 0 0 1.3 1.04 1522 Good 52 Good -95 Excellent 0.92 0.80 Good Example 27 B 98 0 2 1.2 1.07 1492 Good 45 Good -45 Good 0.92 0.86 Good Example 28 B 97 1 2 0.8 1.08 1449 Good 46 Good -26 Poor 0.91 0.94 Poor Comparative Example 29 B 100 0 0 1.3 1.05 1524 Good 59 Good -104 Excellent 0.90 0.84 Good Example 30 B 99 0 1 1.1 1.04 1483 Good 58 Good -102 Excellent 0.94 0.80 Good Example 31 B 98 0 2 1.6 1.06 1654 Good 52 Good -57 Good 0.92 0.81 Good Example 32 B 97 1 2 1.7 1.04 1652 Good 58 Good -52 Good 0.91 0.81 Good Example 33 B 98 1 1 1.6 1.04 1358 Good 58 Good -97 Excellent 0.90 0.82 Good Example 34 B 98 0 2 1.3 1.06 1367 Good 45 Good -109 Excellent 0.92 0.81 Good Example 35 B 98 1 1 1.8 1.06 1633 Good 46 Good -48 Good 0.90 0.82 Good Example 36 B 99 0 1 1.4 1.04 1648 Good 54 Good -52 Good 0.93 0.82 Good Example 37 B 97 1 2 2.0 1.05 1337 Good 54 Good -97 Excellent 0.92 0.85 Good Example 38 B 100 0 0 1.2 1.03 1351 Good 60 Good -101 Excellent 0.90 0.82 Good Example 39 B 98 1 1 1.7 1.05 1507 Good 47 Good -98 Excellent 0.93 0.83 Good Example 40 B 98 1 1 1.8 1.06 1491 Good 55 Good -104 Excellent 0.94 0.82 Good Example 41 B 97 1 2 1.5 1.02 1447 Good 59 Good -95 Excellent 0.86 0.84 Good Example 42 B 98 1 1 1.7 0.95 1517 Good 54 Good -96 Excellent 0.81 0.81 Poor Comparative Example 43 B 99 0 1 1.9 1.02 1472 Good 48 Good -105 Excellent 0.85 0.82 Good Example 44 B 99 0 1 1.9 0.93 1529 Good 54 Good -105 Excellent 0.81 0.84 Poor Comparative Example 45 B 99 1 0 1.4 1.09 1558 Good 58 Good -105 Excellent 0.96 0.84 Good Example 46 B 99 1 0 1.2 1.14 1506 Good 54 Good -92 Excellent 0.96 0.80 Good Example 47 B 99 0 1 1.6 1.04 1539 Good 46 Good -100 Excellent 0.86 0.83 Good Example 48 B 99 0 1 1.3 1.06 1535 Good 48 Good -108 Excellent 0.86 0.81 Good Example 49 B 98 1 1 1.6 1.15 1514 Good 52 Good -103 Excellent 0.95 0.81 Good Example 50 B 99 0 1 1.7 1.21 1477 Good 51 Good -93 Excellent 0.96 0.85 Good Example 51 B 97 1 2 1.8 1.02 1445 Good 59 Good -92 Excellent 0.86 0.82 Good Example 52 B 98 0 2 1.5 0.98 1452 Good 56 Good -102 Excellent 0.84 0.82 Poor Comparative Example 53 B 98 1 1 1.3 1.11 1512 Good 51 Good -96 Excellent 0.96 0.82 Good Example 54 B 99 0 1 1.4 1.15 1515 Good 51 Good -104 Excellent 0.97 0.85 Good Example 55 B 99 0 1 1.7 1.02 1502 Good 57 Good -103 Excellent 0.86 0.82 Good Example 56 B 98 1 1 1.9 0.98 1535 Good 53 Good -106 Excellent 0.82 0.82 Poor Comparative Example 57 B 99 1 0 1.3 1.09 1541 Good 57 Good -101 Excellent 0.97 0.81 Good Example 58 B 97 1 2 1.1 1.15 1450 Good 57 Good -109 Excellent 0.95 0.83 Good Example 59 B 100 0 0 1.2 1.04 1505 Good 57 Good -90 Excellent 0.92 0.82 Good Example 60 B 99 1 0 2.0 1.03 1555 Good 55 Good -102 Excellent 0.93 0.83 Good Example 61 C 99 1 0 1.4 1.08 1519 Good 54 Good -102 Excellent 0.93 0.81 Good Example 62 D 98 1 1 1.0 1.07 1473 Good 52 Good -93 Excellent 0.91 0.84 Good Example 63 E 97 1 2 1.5 1.07 1491 Good 55 Good -92 Excellent 0.93 0.80 Good Example 64 F 96 1 3 1.7 1.04 1350 Good 31 Good -101 Excellent 0.87 0.82 Good Example 65 G 91 1 8 1.2 1.06 1209 Poor 23 Poor -99 Excellent 0.81 0.83 Poor Comparative Example 66 H 98 1 1 1.7 1.07 1876 Good 52 Good -43 Good 0.91 0.83 Good Example 67 I 98 0 2 1.4 1.08 2008 Good 53 Good -7 Poor 0.91 0.82 Good Comparative Example 68 J 97 1 2 1.3 1.07 1338 Good 46 Good -92 Excellent 0.94 0.81 Good Example 69 K 99 0 1 1.3 1.05 1268 Poor 59 Good -97 Excellent 0.93 0.81 Good Comparative Example 70 L 98 2 0 1.5 1.07 1852 Good 52 Good -49 Good 0.91 0.80 Good Example 71 M 95 4 1 1.2 1.05 1873 Good 60 Good -14 Poor 0.92 0.81 Good Comparative Example 72 N 97 0 3 1.5 1.07 1337 Good 32 Good -98 Excellent 0.91 0.84 Good Example 73 O 94 0 6 1.1 1.04 1213 Poor 26 Poor -108 Excellent 0.90 0.80 Good Comparative Example 74 P 98 1 1 1.2 1.05 1738 Good 51 Good -58 Good 0.92 0.81 Good Example 75 Q 99 1 0 1.9 1.04 1759 Good 52 Good -27 Poor 0.93 0.82 Good Comparative Example 76 R 98 1 1 1.0 1.05 1458 Good 60 Good -47 Good 0.94 0.85 Good Example 77 S 100 0 0 1.4 1.06 1569 Good 53 Good -22 Poor 0.91 0.84 Good Comparative Example 78 T 98 0 2 1.4 1.05 1615 Good 59 Good -49 Good 0.91 0.82 Good Example 79 U 99 1 0 1.4 1.04 1577 Good 53 Good -22 Poor 0.92 0.80 Good Comparative Example 80 V 99 1 0 1.2 1.03 1568 Good 50 Good -44 Good 0.91 0.82 Good Example 81 W 99 0 1 1.1 1.05 1507 Good 51 Good -21 Poor 0.92 0.80 Good Comparative Example 82 X 99 0 1 1.9 1.04 1507 Good 48 Good -57 Good 0.91 0.83 Good Example 83 Y 97 1 2 1.7 1.08 1508 Good 50 Good -5 Poor 0.93 0.84 Good Comparative Example 84 Z 98 1 1 1.4 1.06 1445 Good 45 Good -50 Good 0.91 0.81 Good Example 85 AA 99 1 0 1.8 1.05 1476 Good 59 Good -5 Poor 0.93 0.81 Good Comparative Example 86 AB 99 0 1 2.0 1.07 1551 Good 56 Good -106 Excellent 0.94 0.81 Good Example 87 AC 100 0 0 1.5 1.03 1538 Good 54 Good -103 Excellent 0.93 0.81 Good Example 88 AD 98 1 1 1.1 1.07 1882 Good 46 Good -50 Good 0.92 0.83 Good Example 89 AE 98 0 2 1.3 1.05 2009 Good 55 Good -6 Poor 0.91 0.81 Good Comparative Example 90 AF 99 0 1 1.9 1.08 1488 Good 51 Good -102 Excellent 0.92 0.84 Good Example 91 AG 100 0 0 1.1 1.05 1802 Good 50 Good -44 Good 0.93 0.81 Good Example 92 AH 97 1 2 1.9 1.06 2014 Good 53 Good -19 Poor 0.92 0.81 Good Comparative Example 93 AI 99 0 1 1.5 1.08 1570 Good 58 Good -96 Excellent 0.93 0.82 Good Example 94 AJ 100 0 0 1.7 1.03 1816 Good 55 Good -54 Good 0.93 0.81 Good Example 95 AK 100 0 0 1.4 1.03 2027 Good 55 Good -13 Poor 0.90 0.84 Good Comparative Example 96 AL 97 1 2 1.2 1.06 1488 Good 54 Good -109 Excellent 0.92 0.82 Good Example 97 AM 100 0 0 1.4 1.05 1864 Good 49 Good -52 Good 0.92 0.83 Good Example 98 AN 99 0 1 1.8 1.03 2029 Good 47 Good -26 Poor 0.92 0.83 Good Comparative Example 99 AO 98 1 1 2.8 1.06 1472 Good 46 Good -90 Excellent 0.93 0.85 Good Example 100 AP 97 1 2 1.2 1.05 1437 Good 50 Good -47 Good 0.93 0.88 Good Example 101 AQ 95 1 4 1.3 1.08 1356 Good 33 Good -103 Excellent 0.93 0.83 Good Example 102 AR 100 0 0 1.2 1.06 1515 Good 59 Good -96 Excellent 0.92 0.80 Good Example 103 AS 95 1 4 1.5 1.08 1366 Good 34 Good -104 Excellent 0.92 0.82 Good Example 104 AT 99 1 0 1.5 1.05 1556 Good 59 Good -96 Excellent 0.93 0.83 Good Example 105 AU 98 1 1 1.2 1.05 1548 Good 59 Good -44 Good 0.93 0.89 Good Example 106 AV 97 1 2 2.3 1.07 1385 Good 52 Good -106 Excellent 0.90 0.83 Good Example 107 AW 97 0 3 1.9 1.04 1340 Good 35 Good -92 Excellent 0.92 0.81 Good Example 108 AX 98 1 1 1.5 1.06 1621 Good 47 Good -91 Excellent 0.92 0.85 Good Example 109 AY 96 2 2 1.3 1.06 1520 Good 46 Good -49 Good 0.90 0.80 Good Example 110 AZ 99 1 0 1.9 1.08 1470 Good 53 Good -110 Excellent 0.92 0.82 Good Example 111 BA 99 0 1 1.1 1.05 1496 Good 46 Good -49 Good 0.93 0.89 Good Example 112 BB 100 0 0 27 1.07 1529 Good 60 Good -109 Excellent 0.90 0.81 Good Example 113 BC 99 1 0 1.7 1.04 1820 Good 60 Good -104 Excellent 0.93 0.84 Good Example 114 BD 100 0 0 1.6 1.05 1347 Good 48 Good -98 Excellent 0.93 0.82 Good Example 115 BE 98 1 1 1.5 1.05 1840 Good 57 Good -52 Good 0.91 0.80 Good Example 116 BF 97 1 2 1.3 1.06 1366 Good 52 Good -108 Excellent 0.91 0.82 Good Example 117 BG 97 1 2 1.4 1.08 1537 Good 47 Good -99 Excellent 0.91 0.82 Good Example 118 BH 98 1 1 1.2 1.02 1563 Good 59 Good -104 Excellent 0.88 0.85 Good Example 119 BI 98 1 1 1.6 1.02 1537 Good 45 Good -92 Excellent 0.86 0.80 Good Example 120 BJ 99 0 1 1.3 1.13 1540 Good 51 Good -91 Excellent 0.92 0.80 Good Example 121 BK 100 0 0 2.0 1.02 1592 Good 51 Good -108 Excellent 0.88 0.82 Good Example 122 BL 98 1 1 1.3 1.11 1536 Good 47 Good -91 Excellent 0.94 0.84 Good Example 123 BM 98 1 1 1.2 1.03 1591 Good 59 Good -99 Excellent 0.94 0.81 Good Example 124 BN 98 1 1 1.5 1.06 1579 Good 60 Good -94 Excellent 0.92 0.82 Good Example 125 BO 100 0 0 2.0 1.05 1657 Good 54 Good -106 Excellent 0.90 0.82 Good Example Underlined: indicates value outside scope of present disclosure.
(*) Tempered M: tempered martensite, retained γ: retained austenite, F: ferrite, B: bainitic ferrite - As indicated in Table 3, for the Examples according to the present disclosure, TS, stretch flangeability, as well as toughness and crash properties after painting baking, all reached passing criteria. Further, using the steel sheets of the Examples, members obtained by forming and members obtained by joining all had a target shape without crack occurrence, and TS, stretch flangeability, as well as toughness and crash properties after paint baking, all reached passing criteria.
- On the other hand, for the Comparative Examples, at least one criterion was failed among TS, stretch flangeability, and toughness and crash properties after paint baking.
Claims (8)
- A steel sheet comprising: a chemical composition containing, in mass%,C: 0.030 % or more and 0.500 % or less,Si: 0.010 % or more and 2.500 % or less,Mn: 0.10 % or more and 5.00 % or less,P: 0.100 % or less,S: 0.0200 % or less,N: 0.0100 % or less,O: 0.0100 % or less, andAl: 1.000 % or less,with the balance being Fe and inevitable impurity; and a steel microstructure whereinarea fraction of tempered martensite is 95 % or more,area fraction of retained austenite is less than 3 %,total area fraction of ferrite and bainitic ferrite is less than 5 %,20° or greater grain boundary density in the tempered martensite is 1.0 µm/µm2 or more, andthe following Expression (1) is satisfied,where,KAM(S) is an average KAM value at a depth of 100 µm from a surface of the steel sheet, andKAM(C) is an average KAM value at a mid-thickness position of the steel sheet.
- The steel sheet according to claim 1, wherein the chemical composition further contains, in mass%, at least one selected from the group consisting ofTi: 0.200 % or less,Nb: 0.200 % or less,V: 0.200 % or less,Ta: 0.10 % or less,W: 0.10 % or less,B: 0.0100 % or less,Cr: 1.00 % or less,Mo: 1.00 % or less,Ni: 1.00 % or less,Co: 0.010 % or less,Cu: 1.00 % or less,Sn: 0.200 % or less,Sb: 0.200 % or less,Ca: 0.0100 % or less,Mg: 0.0100 % or less,REM: 0.0100 % or less,Zr: 0.100 % or less,Te: 0.100 % or less,Hf: 0.10 % or less, andBi: 0.200 % or less.
- The steel sheet according to claim 1, further comprising a coated or plated layer on a surface.
- The steel sheet according to claim 2, further comprising a coated or plated layer on a surface.
- A member made using the steel sheet according to any one of claims 1 to 4.
- A method of producing the steel sheet according to any one of claims 1 to 4, the method comprising:a preparation process of preparing a blank sheet having the chemical composition according to claim 1 or 2;a heating process of heating the blank sheet under a set of conditions includingan average heating rate in a temperature range from 700 °C to 750 °C of 5.0 °C/s or less, andheating to an annealing temperature T1;an annealing process of annealing the blank sheet under a set of conditions including the annealing temperature T1 being 800 °C or more, andan annealing time t1 of 10 s or longer;a bending process of applying bending once or more to the blank sheet using a roller that has a radius of 800 mm or less in a temperature range from the annealing temperature T1 to 700 °C;a first cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 700 °C to 550 °C of 10 °C/s or more,to a first cooling end temperature;a second cooling process of cooling the blank sheet under a set of conditions including an average cooling rate in a temperature range from 300 °C to 100 °C of 300 °C/s or more, andapplying tension to the blank sheet in the temperature range from 300 °C to 100 °C of 5 MPa or more,to a second cooling end temperature;a tempering process of tempering the blank sheet under a set of conditions including a tempering temperature T2 of 100 °C or more and 400 °C or less, anda tempering time t2 of 10 s or longer and 10,000 s or shorter; anda straightening process of applying straightening to the blank sheet by leveling under a set of conditions including a straightening start temperature of 100 °C or less,an entry side intermesh pressing amount of 4.0 mm or more and 10.0 mm or less,a delivery intermesh pressing amount of 1.0 mm or more and 10.0 mm or less,an entry side tension of 20 MPa or more and 500 MPa or less, anda delivery tension of 25 MPa or more and 550 MPa or less.
- The method of producing a steel sheet according to claim 6, further comprising a coating or plating process of applying a coating or plating treatment to the blank sheet between the first cooling process and the second cooling process, or between the tempering process and the straightening process.
- A method of producing a member, wherein the steel sheet according to any one of claims 1 to 4 is subjected to at least one of a forming process or a joining process to produce the member.
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