EP4649105A1 - Perfluoropolyether polymers - Google Patents

Perfluoropolyether polymers

Info

Publication number
EP4649105A1
EP4649105A1 EP24700726.3A EP24700726A EP4649105A1 EP 4649105 A1 EP4649105 A1 EP 4649105A1 EP 24700726 A EP24700726 A EP 24700726A EP 4649105 A1 EP4649105 A1 EP 4649105A1
Authority
EP
European Patent Office
Prior art keywords
group
formula
chain
carbon atoms
block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24700726.3A
Other languages
German (de)
French (fr)
Inventor
Andrea LOTIERZO
Roberto Valsecchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Syensqo Specialty Polymers Italy SpA
Original Assignee
Syensqo Specialty Polymers Italy SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Syensqo Specialty Polymers Italy SpA filed Critical Syensqo Specialty Polymers Italy SpA
Publication of EP4649105A1 publication Critical patent/EP4649105A1/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/002Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
    • C08G65/005Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
    • C08G65/007Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/38Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2211/00Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2211/06Perfluorinated compounds
    • C10M2211/063Perfluorinated compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/04Molecular weight; Molecular weight distribution
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/14Electric or magnetic purposes

Definitions

  • the present invention relates to a copolymer comprising (per)fluoro- polyether chains and functional groups that confer discharging properties to the copolymer itself.
  • PFPE polymers have been long known as base oils or as additives in several lubricant applications.
  • US 4500739 discloses the reaction of a peroxidic PFPE with - among the others - perfluoro butadiene (Group II of fluoroolefins).
  • Example 4 discloses the reaction with perfluoro butadiene, with a large excess of perfluorinated bis-olefin, resulting in pendant unsaturated groups along the macromolecular chain such that the reaction can further proceed in the presence of hexamethylenediamine.
  • T and T’ are C1-3 perfluoroalkyl or C1-6 alkyl, A and A are a perfluoropolyether chain, B derives from two different olefins, of which at least one homopolymerizable by radical route, of formula: (la) -[(CRiR 2 -CR3R4)j-(CR5R6-CR7R8)j]- wherein j is from 1 to 5, j’ is from 0 to 4 and the sum of j+j’ is between 2 and 5;
  • R1 to Rs are halogen, H, C1-6 (per)haloalkyl, C1-6 alkyl, C1-6 oxy(per)fluoroalkyl; z is higher than or equal to 2, z’ is an integer and the sum of z and z’ is such that the number average molecular weight of the polymer of formula (I) is in the range 500-500000;
  • B’ is (la) but at least one of R1 to R8 has a meaning different from that in B.
  • This patent discloses block copolymers characterised by a linear backbone, without any branching. Indeed, no branching is obtained within B, notably comprising (per)fluoropolyether chains.
  • PFPE polymers comprising functional groups along the backbone have been disclosed in the art, being useful as reactive intermediate compounds and as additives.
  • US 2011/0230631 discloses (per)fluoropolyethers comprising at least one (per)fluoropolyoxyalkylene chain comprising at least one recurring unit of formula -CF2-CF(CF2O-SO2F)-O-, wherein fluorosulfate group in brackets is a pendant group, which is subsequently reacted with a nucleophilic agent to provide functional groups, such as notably carboxylic acid, acyl fluoride, amide and esters.
  • WO 2019/048394 (Solvay Specialty Polymers Italy S.p.A.) discloses polyfunctional perfluoropolyether derivatives including a block (with sub “n2”) comprising a plurality of ionisable groups selected from the group consisting of -SOsXa, -POsXa and -COOXa, wherein Xa is H, ammonium group or a monovalent metal; and a block (with sub “n1”) comprising PFPE chain(s).
  • Such polyfunctional PFPE is then used as a dispersant in the synthesis of TFE-based elastomers.
  • the Applicant is aware that lubricants based on PFPE-polymers are currently used to lubricate electric and electronic components, including for example electrical connectors. However, the Applicant is also aware that such lubricants are provided in the form of greases and often comprise solid particles as thickeners. When thickeners in the form of solid particles are used, issues in the stability can arise and for example separation of the solid particles can be observed.
  • the Applicant also faced the problem of developing lubricants that can be used to lubricate electric and electronic components with the aim of decreasing the static discharge that can be generated in electric and electronic equipment.
  • the Applicant developed copolymers that can be used as oils for such applications, such oils showing inherent reduced electrical resistivity without the need of adding conductive additives.
  • copolymers can be used as oils without the need of adding thickeners in the form of solid particles, thus simplifying the manufacturing process and the storage of the same. Also, no compatibility issues arose with the additive and no phase separation occurred.
  • the copolymer according to the present invention also showed low-to-zero weight loss when used at high temperatures
  • PFPE perfluoropolyether
  • the term “functionality (F)” is intended to indicate the amount of functional groups in the copolymer according to the present invention as measured via NMR or titration.
  • L A is 0 or an integer from 1 to 250;
  • R100, R101, R102 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR200 wherein R200 is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR201 in which R201 is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R102 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms; L is 0 or an integer from 1 to 250, and
  • D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of R o* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-I O3]L A -; with the proviso that, when L A and L are both different from 0, the recurring units are statistically distributed;
  • Rs to Rs each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
  • R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom,
  • X is an anionic functional group selected from: each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, and y is an integer equal to 1 or 2; with the proviso that in formula (II), at least one, preferably one, of Rs to Rs is group of formula (III);
  • R1 to R4 each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
  • R10 is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
  • Ri 1 to R15 each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A)a-(B) b -(E)c-(F)f]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
  • RIA to R4 A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
  • D* has the same meaning provided above for D, with the proviso that, when e A and e* are both different from 0, the recurring units are statistically distributed;
  • f is 0 or an integer from 1 to 5, preferably from 1 to 2;
  • RS A to RS A each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
  • At least one of Ri to R4 is a group of formula (V),
  • one of R11 or R12 and one of R13 to R15 is a group of formula (VI),
  • said at least one block (1 ), said at least one block (2), said at least one block (3) and, when present, said at least one block (4) are statistically distributed.
  • first chain end of said first and second PFPE chain correspond to the two chain ends of copolymer (P).
  • each of said PFPE chain is a fully fluorinated chain [chain (Rf)] comprising, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
  • chain (Rf) complies with the following formula:
  • - X 1 is independently selected from -F and -CF3,
  • - X 2 , X 3 are independently -F, -CF3, with the proviso that at least one of X is -F;
  • - g1 , g2 , g3, and g4, equal or different from each other are independently integers >0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
  • chain (Rf) is selected from chains of formula:
  • - a1 and a2 are independently integers > 0 such that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000; both a1 and a2 are preferably different from zero, with the ratio a1/a2 being preferably comprised between 0.1 and 10;
  • chain (Rf) complies with formula (Rf-lll) here below:
  • - a1 , and a2 are integers > 0 such that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000, with the ratio a1/a2 being generally between 0.1 and 10, more preferably between 0.2 and 5.
  • At least one of L A and L, preferably both L A and L, is different from 0.
  • R100, R101, R 2 and R103 each independently, is a halogen atom, such as fluorine atom or chlorine atom.
  • m is an integer from 1 to 2.
  • one of Rs to Rs is a group of formula (V).
  • R 2 o is a sigma bond or a group selected from those of formula (R 2 o-i) to (R 2 o-iv) as defined hereinafter:
  • each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
  • s3 is an integer from 1 to 6, preferably from 1 to 5;
  • R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to
  • R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF 2 -, - CF 2 CF 2 -, -CF(CF 3 )-;
  • Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
  • R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms; Rso2 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined above.
  • R10 complies with one of the following formulae:
  • the present invention relates to a process [process (P)] for the manufacture of copolymer (P) as defined above.
  • the process according to the present invention can be easily scaled up from laboratory scale to pilot and industrial scale.
  • copolymer (P) of the present invention is prepared via process (P) comprising at least the following steps :
  • each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
  • R20 and y are as defined above for formula (III) and
  • X is selected from :
  • Rf is a C1-C6 (per)fluoroalkyl group, preferably -CF3, -C2F5, -C3F7 ; a group C1-C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
  • Rt2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Fta is -CF2CF3, -CF2CF2OCF3, or - CF 3 ;
  • Rfz is selected from the group consisting of C-i-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
  • each of Rf3, Rf4, Rts, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and C1- Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2F5, -C3F7, -OCF3, -OCF2CF2OCF3; and/or
  • each of R21 to R23 are as defined above in formula (X-p)
  • each of R31 to R33 is independently -F or perfluorinated alkyl group having from 1 to 6 carbon atoms
  • R10 is an oxygen atom, a perfluorinated alkyl chain comprising from 1 to 24 carbon atoms, optionally interrupted by at least one oxygen atom, t is zero or 1 ; each of z* and z** is independently 1 or 2; and
  • step (a) the order in which the reactants are added is not limited.
  • the PFPE peroxy, the compound of formula (X-p), and when used both or either or the compound of formula (XX-p) and at least one compound (0), can be supplied to the reaction environment in any order.
  • the PFPE peroxy can be subjected to partial reduction of the peroxide bonds, for example by chemical reduction or UV treatment or thermal treatment.
  • chain (Rf) complies with formulae (Rf-I), or (Rf-IIA), (Rf-IIB), (Rf-I IC) or (Rf-lll) as defined above.
  • step (a) of the process of the present invention is performed with at least one compound (O).
  • said at least one compound (O) is selected in the group comprising, preferably consisting of:
  • olefin comprising from 2 to 10 carbon atoms, preferably from 2 to 8 carbon atoms. More preferably, it is selected in the group comprising: tetrafluoroethylene (TFE), hexafluoropropylene (HFP), chlorotrifluoroethylene (CTFE). TFE and HFP being particularly preferred.
  • the first compound (O) is selected from those defined in (i) above and a second compound (0) is selected in the group comprising, more preferably consisting of:
  • Rf is a Ci-C 6 (per)fluoroalkyl group, preferably -CFs, -C2F5, -C3F7 ; a group C1-C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
  • Rf2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Rf 2 is -CF2CF3, -CF2CF2OCF3, or - CF 3 ;
  • Rf? is selected from the group consisting of Ci-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
  • each of Fta, Rf4, Rfs, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and C-i- Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2F5, -C3F7, -OCF3, -OCF2CF2OCF3 .
  • each of R21 , R22 and R23 is -F.
  • R20 is a sigma bond or a group selected from those of formula (R2o-i) to (R2o-iv) as defined hereinafter: (R 2 o-i)
  • each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
  • s3 is an integer from 1 to 6, preferably from 1 to 5;
  • R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to 6, preferably from 1 to 3, carbon atoms, and more preferably complying with formula -CF2-, -CF2CF2-, -CF2CF2CF2-, -CF2CF(CFs)-; and R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF2-, - CF2CF2-, -CF(CF 2 )-;
  • Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
  • R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms;
  • R502 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined above.
  • said at least one compound of formula (X-p) is selected in the group comprising, more preferably consisting of :
  • said at least one compound of formula (XX-p) complies with the following formula:
  • RCF is a linear perfluoroalkyl chain comprising from 1 to 10, preferably from 1 to 8 carbon atoms.
  • the amount of each of said at least one compound (X-p), and when used compound (XX-p) and/or at least one compound (0) is not limited. As explained above, the amount of each of the above mentioned compounds can advantageously be selected based on both the amount of the PFPE peroxy, as well as its peroxidic content, and the properties desired in the final copolymer (P).
  • the equivalents of double bonds of said compound (X-p) to the equivalents of peroxidic groups preferably range from 1 :100 to 5000:100.
  • the equivalents of double bonds of said compound (XX-p) to the equivalents of peroxidic groups preferably range from 1 :100 to 100:100.
  • Step (a) of process (P) can be advantageously performed by contacting said PFPE peroxy with one compound of formula (X-p).
  • step (a) can be performed by contacting said PFPE peroxy with two or more compounds of formula (X-p).
  • Step (a) and step (b) can be performed in the presence of a fluorinated solvent.
  • said fluorinated solvent is selected in the group comprising: perfluorocarbons, hydrofluorocarbons, perfluoropolyethers, hydrofluoro- polyethers.
  • step (b) is performed in the presence of UV radiation for a time from 2 to 150 hours, more preferably from 5 to 100 hours.
  • step (b) is performed in the presence of UV radiation at a temperature from -60°C to +150°C, more preferably from -20°C to +100°C and even more preferably from 0°C to 60°C.
  • step (b) can be performed under thermal treatment, preferably by heating at a temperature from 150 °C to 250 °C.
  • said step (b) is performed in an inert atmosphere.
  • a fluorination step can be performed after step (b) and before step (c1 ) or (c2).
  • a fluorination step allows neutralising the end groups -COF at the chain end(s) of the PFPE peroxy.
  • said step (c1 ) of salifying is performed with at least one inorganic metal salt, which is preferably an alkaline metal.
  • said alkaline metal is selected in the group comprising: sodium, potassium, cesium, lithium, magnesium and calcium.
  • said step (c2) of hydrolysis is performed in the presence of an alkaline compound.
  • such step can be performed using metal hydroxide, such as a solution of sodium or potassium hydroxide in water.
  • metal hydroxide such as a solution of sodium or potassium hydroxide in water.
  • step (c2) is performed at 20-100°C.
  • step (c2) is performed for a time from 1 hour to 10 hours.
  • the copolymer (P) as obtained at the end of step (c2) can be further reacted in order to obtain the organic salt with a compound containing the ammonium group or the phosphonium group.
  • the compound comprising the ammonium group complies with formula:
  • each of R21 , R22, R23 is selected from: linear or branched C1-C20 aliphatic chain, optionally containing at least one heteroatom, preferably - O-; or two of R21 , R22, R23 together form a 5- or 6- membered aliphatic or aromatic ring, said ring optionally containing at least one heteroatom and/or being optionally substituted by at least one linear or branched alkyl chain comprising from 1 to 10 carbon atoms and optionally containing at least one heteroatom, preferably selected from -O- and -N-, and the third of R21 , R22, R23 is as defined above.
  • said compound comprising the ammonium group is selected from triethanol ammonium, triethyl ammonium, pyridinium, trimethyl ammonium, tributyl ammonium, 1 -methyl imidazolium, di(ethyl)cyclohexyl-ammonium, benzimidazolium, 1 -benzyl imidazolium.
  • the compound comprising the phosphonium group complies with formula:
  • each of R211 , R221 , R231 is selected from: linear or branched C1-C20 aliphatic chain, optionally containing at least one heteroatom, preferably - O-; or two of R211 , R221 , R231 together form a 5- or 6- membered aliphatic or aromatic ring, said ring optionally containing at least one heteroatom and/or being optionally substituted by at least one linear or branched alkyl chain comprising from 1 to 10 carbon atoms and optionally containing at least one heteroatom, preferably selected from O and N, and the third of R211 , R221 , R231 is as defined above.
  • said compound comprising the organic phosphonium salt is selected from triethyl phosphine, tri propyl phosphine, tributylphosphine, triethylphosphine, trioctylphosphine.
  • the present invention relates to copolymer (P) obtained via process (P) as described above.
  • L A is 0 or an integer from 1 to 250;
  • R100, R101 , R102 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR200 wherein R200 is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR201 in which R201 is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R102 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms;
  • L is 0 or an integer from 1 to 250
  • D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of R100* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-I O3]L A -; with the proviso that, when L A and L are both different from 0, the recurring units are statistically distributed;
  • Rs to Rs each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
  • R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom
  • R1 to R4 each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
  • R10 is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
  • R11 to R15 each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A) a -(B)b-(E)c-(F) f ]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
  • RIA to R4 A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
  • E is a block of formula
  • D* has the same meaning provided above for D, with the proviso that, when e A and e* are both different from 0, the recurring units are statistically distributed;
  • f is 0 or an integer from 1 to 5, preferably from 1 to 2;
  • RS A to RS A each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
  • At least one of Ri to R4 is a group of formula (V),
  • one of R11 or R12 and one of R13 to R15 is a group of formula (VI),
  • said at least one block (1 ), said at least one block (2), said at least one block (3) and said at least one block (4) are statistically distributed.
  • the PFPE chain of copolymer (P°) is as defined above for copolymer (P).
  • block (1 ) of copolymer (P°) is as defined above for copolymer (P).
  • block (3) of copolymer (P°) is as defined above for copolymer (P).
  • each of m, Rs to Rs and R20 in block (2) of copolymer (P°) have the same meanings defined above for copolymer (P).
  • X in block (2) of copolymer (P°) is selected from :
  • X is an anionic group of formula copolymer (P°) is prepared via a process [process (P°)], said process (P°) comprising the same steps (a), (b) and (cl ) or (c2) as defined for process (P).
  • copolymer (P°°) is prepared via process (P°°) comprising in step (a) contacting:
  • each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
  • R20 and y are as defined above for formula (III) and
  • X is selected from :
  • process (P°) of the present invention comprises after step (b), at least one of the following steps:
  • CF2 CFCF2OCF2CF 2 COF
  • CF2 CFO(CF2)3OCF(CF 3 )COF
  • CF2 CFOCF2CF(CF3)OCF2CF 2 CN
  • CF2 CFCF2OCF2CF 2 CN.
  • copolymer (P) and copolymer (P°) according to the present invention is advantageously used to lubricate electric and electronic components, in particular with the aim of decreasing the static discharge that can be generated in electric and electronic equipment.
  • the element in the electric, electronic or mechanical device to be lubricated with copolymer (P) or copolymer (P°) according to the present invention is preferably selected from electrical connectors, sensors, switchgears, circuit breakers, battery terminals, or ball bearings.
  • Peroxidic perfluoropolyether oil was obtained by Solvay Specialty Polymers Italy S.p.A., complying with formula XO-(CF 2 CF 2 O)ai (CF 2 O)a2(O)h-X’ wherein
  • 19 F-NMR-Varian Mercury 300 MHz spectrometer working for the 19 F nucleus was used to obtain the structure, molecular weight, chain end composition of the perfluoropolyether oils.
  • the 19 F-NMR spectrum was obtained on pure samples using CFCI3 as internal reference.
  • the peroxidic content (PO) was expressed as grams of peroxidic oxygen per 100 g of polymer.
  • the analysis of the peroxide content was carried out by iodometric titration using a Mettler DL40 device equipped with platinum electrode.
  • the sensitivity limit for the PO determination was 0.0002%.
  • the mixture was transferred into a second glass photochemical reactor and treated with UV light and 1 NL/h of fluorine gas at 60°C for 8 hours.
  • the UV lamp was switched off and the mixture was thoroughly flushed with nitrogen.
  • the reactor content then was transferred in a round bottom flask equipped with a magnetic stirrer and treated at 240°C for 6h to remove solvent and residual P.O.
  • the distillation was conducted first at atmospheric pressure, then under reduced pressure (0.1 mbar) until complete removal of the solvent. Iodometric titration confirmed the complete removal of the peroxide units.
  • the number average molecular weight (M n ) was 24 530 g/mol.
  • Example 1 - Copolymer (P) salified with triethyl amine
  • Example 2 - Copolymer (P) salified with 1 -butylimidazole
  • Example 1 The procedure disclosed for Example 1 was followed, with the difference that 0.6 g of 1 -butyl Imidazole were used.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Polyethers (AREA)
  • Lubricants (AREA)

Abstract

The present invention relates to a copolymer comprising (per)fluoropolyether chains and functional groups that confer discharging properties to the copolymer itself.

Description

Description
Perfluoropolyether polymers
Cross reference to related patent applications
[0001] This application claims priority filed on 12 January 2023 in Europe with Nr. 23151335.9, the whole content of this application being incorporated herein by reference for all purposes.
Technical field
[0002] The present invention relates to a copolymer comprising (per)fluoro- polyether chains and functional groups that confer discharging properties to the copolymer itself.
Background Art
[0003] (Per)fluoropolyether polymers (in the following referred to as “PFPE polymers”) have been long known as base oils or as additives in several lubricant applications.
[0004] Several syntheses of PFPE polymers have been disclosed in the art. The first synthesis of unspecified perfluorinated polyether mixtures was reported in 1953, when an oily product was obtained in the course of photoligomerization of hexafluoropropene. Since then, a number of different perfluorinated polyethers have been synthesised and described in literature.
[0005] US 4500739 (in the name of Montedison) discloses the reaction of a peroxidic PFPE with - among the others - perfluoro butadiene (Group II of fluoroolefins). Example 4 discloses the reaction with perfluoro butadiene, with a large excess of perfluorinated bis-olefin, resulting in pendant unsaturated groups along the macromolecular chain such that the reaction can further proceed in the presence of hexamethylenediamine.
[0006] US 8,258,090 (in the name of Solvay Solexis S.p.A.) discloses fluorinated lubricants of formula:
(I) T-O-[A-B]z-[A’-B’]z’-A-T wherein
T and T’ are C1-3 perfluoroalkyl or C1-6 alkyl, A and A are a perfluoropolyether chain, B derives from two different olefins, of which at least one homopolymerizable by radical route, of formula: (la) -[(CRiR2-CR3R4)j-(CR5R6-CR7R8)j]- wherein j is from 1 to 5, j’ is from 0 to 4 and the sum of j+j’ is between 2 and 5;
R1 to Rs are halogen, H, C1-6 (per)haloalkyl, C1-6 alkyl, C1-6 oxy(per)fluoroalkyl; z is higher than or equal to 2, z’ is an integer and the sum of z and z’ is such that the number average molecular weight of the polymer of formula (I) is in the range 500-500000;
B’ is (la) but at least one of R1 to R8 has a meaning different from that in B.
[0007] This patent discloses block copolymers characterised by a linear backbone, without any branching. Indeed, no branching is obtained within B, notably comprising (per)fluoropolyether chains.
[0008] PFPE polymers comprising functional groups along the backbone have been disclosed in the art, being useful as reactive intermediate compounds and as additives.
[0009] Perfluoropolyether polymers obtained from the reaction of polyperoxidic perfluoropolyether and fluorinated olefin in the presence of U.V. radiations have been disclosed in US 4,500,739 (Montedison S.p.A.).
[0010] Polyfunctional (per)fluoropolyether polymers have been further disclosed in US 5,719,259 (E.l. DuPont de Nemours and Company), US 4,853,097 (Ausimont S.r.l.), US 5,104,911 (Ausimont S.r.l.).
[0011] US 2011/0230631 (Solvay Solexis S.p.A.) discloses (per)fluoropolyethers comprising at least one (per)fluoropolyoxyalkylene chain comprising at least one recurring unit of formula -CF2-CF(CF2O-SO2F)-O-, wherein fluorosulfate group in brackets is a pendant group, which is subsequently reacted with a nucleophilic agent to provide functional groups, such as notably carboxylic acid, acyl fluoride, amide and esters.
[0012] WO 2019/048394 (Solvay Specialty Polymers Italy S.p.A.) discloses polyfunctional perfluoropolyether derivatives including a block (with sub “n2”) comprising a plurality of ionisable groups selected from the group consisting of -SOsXa, -POsXa and -COOXa, wherein Xa is H, ammonium group or a monovalent metal; and a block (with sub “n1”) comprising PFPE chain(s). Such polyfunctional PFPE is then used as a dispersant in the synthesis of TFE-based elastomers. This document however neither discloses nor suggests copolymers comprising PFPE chains, a plurality of ionisable groups and at least one further block derived from at least one olefin or a bis-perfluorinated-olefin.
Summary of invention
[0013] The Applicant is aware that lubricants based on PFPE-polymers are currently used to lubricate electric and electronic components, including for example electrical connectors. However, the Applicant is also aware that such lubricants are provided in the form of greases and often comprise solid particles as thickeners. When thickeners in the form of solid particles are used, issues in the stability can arise and for example separation of the solid particles can be observed.
[0014] Starting from this issue, the Applicant faced the problem of developing lubricants that can be used to lubricate electric and electronic components, without the need of adding solid particles to the formulation.
[0015] Further to the above, the Applicant also faced the problem of developing lubricants that can be used to lubricate electric and electronic components with the aim of decreasing the static discharge that can be generated in electric and electronic equipment. [0016] Surprisingly, the Applicant developed copolymers that can be used as oils for such applications, such oils showing inherent reduced electrical resistivity without the need of adding conductive additives.
[0017] Also, such copolymers can be used as oils without the need of adding thickeners in the form of solid particles, thus simplifying the manufacturing process and the storage of the same. Also, no compatibility issues arose with the additive and no phase separation occurred.
[0018] Advantageously, the copolymer according to the present invention also showed low-to-zero weight loss when used at high temperatures
Detailed description of the invention
[0019] For the purpose of the present description and of the following claims:
- the use of parentheses around symbols or numbers identifying the formulae, for example in expressions like “polymer (P)”, etc., has the mere purpose of better distinguishing the symbol or number from the rest of the text and, hence, said parenthesis can also be omitted;
- the acronym “PFPE” stands for "perfluoropolyether” and, when used as substantive, is intended to mean either the singular or the plural form, depending on the context;
- the term “functionality (F)” is intended to indicate the amount of functional groups in the copolymer according to the present invention as measured via NMR or titration.
[0020] In a first aspect, the present invention relates to a block copolymer [copolymer (P)] comprising a first and a second perfluoropolyether chain [PFPE chain] each having two chain ends, wherein: the first chain end of each one of said first and second PFPE chain is a chain end of copolymer (P) and each one comprises a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O_ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium; and the second chain ends of said first and second PFPE chain are bonded to each other via:
- at least one first block [block (1 )] complying with formula (I): -[CRIOORIOI -CRIO2RIO3]LA-(D)L- (I) wherein
LA is 0 or an integer from 1 to 250;
R100, R101, R102 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR200 wherein R200 is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR201 in which R201 is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R102 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms; L is 0 or an integer from 1 to 250, and
D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of R o* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-I O3]LA-; with the proviso that, when LA and L are both different from 0, the recurring units are statistically distributed;
- at least one second block [block (2)] complying with formula (II): wherein m is an integer from 1 to 5;
Rs to Rs, each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
(III) -R2o-(X)y wherein
R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom,
X is an anionic functional group selected from: each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, and y is an integer equal to 1 or 2; with the proviso that in formula (II), at least one, preferably one, of Rs to Rs is group of formula (III);
- at least one third block [block (3)] complying with formula (IV): wherein n is 0 or an integer from 1 to 3;
R1 to R4, each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
(V) -(Rio)t[C(Rn)(Ri2)-C(Ri3)(Ri4)(Ri5)]z wherein
R10 is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
Ri 1 to R15, each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A)a-(B)b-(E)c-(F)f]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
T is a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O_ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium; a is zero or 1 , each A is independently a PFPE chain; b is zero or an integer from 1 to 3, B is a block of formula (IV*)
-[C(RI )(R2 )-C(R3 )(R4 )]- (IV*) wherein
RIA to R4A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
E is a block of formula (I*)
-[C Ri 00ARl 01 A-C Ri 02ARl 03A]eA-(D*)e*- (I*) wherein eA has the same meaning provided above for LA, each of R OA R IA ,R 2A and R 3A has the same meaning provided above for R100, R101 , R102 and R103, respectively, e* has the same meaning provided above for L, and
D* has the same meaning provided above for D, with the proviso that, when eA and e* are both different from 0, the recurring units are statistically distributed; f is 0 or an integer from 1 to 5, preferably from 1 to 2;
F is a block of formula (II*)
-[C(R5A)(R6A)-C(R7A)(R8A)]- (II*) wherein
RSA to RSA, each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
- in said formula (IV), at least one of Ri to R4 is a group of formula (V),
- in said formula (IV*), at least one of RIA to R4A is a group of formula (V)
- in said formula (V), one of R11 or R12 and one of R13 to R15, is a group of formula (VI),
- in said formula (VI), when a, b, c and f are all different from 0, the recurring units (A), (B), (E) and (F) are statistically distributed; and
- optionally, at least one fourth block [block (4)] comprising a PFPE chain; with the proviso that, in copolymer (P):
- at least one of L, LA or n is different from 0;
- the sum of (m+f) is at least 1 , preferably from 1 to 100; and
- said at least one block (1 ), said at least one block (2), said at least one block (3) and, when present, said at least one block (4) are statistically distributed.
[0021 ] It will be understood by those skilled in the art that said first chain end of said first and second PFPE chain correspond to the two chain ends of copolymer (P).
[0022] Preferably, in copolymer (P), each of said PFPE chain is a fully fluorinated chain [chain (Rf)] comprising, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
(i) -CFXO-, wherein X is -F or -CFs;
(ii) -CFXCFXO-, wherein X, equal or different at each occurrence, is -F or - CFs, with the proviso that at least one of X is -F;
(iii) -CF2CF2CF2O-;
(iv) -CF2CF2CF2CF2O-;
(v) -(CF2)j-CFZ-O- wherein j is an integer from 0 to 3 and Z is a group of general formula -O-R(f-a)-T, wherein R<f-a) is a fluoropolyoxyalkene chain comprising a number of repeating units from 0 to 10, said recurring units being chosen among the following : -CFXO- , -CF2CFXO-, -CF2CF2CF2O-, -CF2CF2CF2CF2O-, with each of X being independently -F or -CFs and T being a C1-C3 perfluoroalkyl alkyl chain.
[0023] Preferably, chain (Rf) complies with the following formula:
(Rf-I)
-[(CFX10)g1 (CFX2CFX3O)g2(CF2CF2CF2O)g3(CF2CF2CF2CF2O)g4]- wherein
- X1 is independently selected from -F and -CF3,
- X2, X3, equal or different from each other and at each occurrence, are independently -F, -CF3, with the proviso that at least one of X is -F;
- g1 , g2 , g3, and g4, equal or different from each other, are independently integers >0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
[0024] More preferably, chain (Rf) is selected from chains of formula:
(Rf-IIA) -[(CF2CF2O)ai (CF2O)a2]_ wherein:
- a1 and a2 are independently integers > 0 such that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000; both a1 and a2 are preferably different from zero, with the ratio a1/a2 being preferably comprised between 0.1 and 10;
(Rf-IIB) -[(CF2CF2O)bi(CF2O)b2(CF(CF3)O)b3(CF2CF(CF3)O)b4]- wherein: b1 , b2, b3, b4, are independently integers > 0 such that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000; preferably each of b1 , b2, b3, b4 are > 0; (Rf-IIC) -[(CF2CF2O)C1 (CF2O)C2(CF2(CF2)CWCF2O)C3]- wherein: cw = 1 or 2; c1 , c2, and c3 are independently integers > 0 chosen so that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000; preferably c1 , c2 and c3 are all > 0, with the ratio c3/(c1 +c2) being generally lower than 0.2.
[0025] Still more preferably, chain (Rf) complies with formula (Rf-lll) here below:
(Rf-lll) -[(CF2CF2O)ai(CF2O)a2]- wherein:
- a1 , and a2 are integers > 0 such that the number average molecular weight is between 400 and 100,000, preferably between 400 and 50,000, with the ratio a1/a2 being generally between 0.1 and 10, more preferably between 0.2 and 5.
[0026] According to an embodiment, in block (1 ), at least one of LA and L, preferably both LA and L, is different from 0.
[0027] Preferably, R100, R101, R 2 and R103, each independently, is a halogen atom, such as fluorine atom or chlorine atom.
[0028] Preferably, in block (2), m is an integer from 1 to 2.
[0029] Preferably, in block (2), one of Rs to Rs is a group of formula (V).
[0030] Preferably, in block (2), R2o is a sigma bond or a group selected from those of formula (R2o-i) to (R2o-iv) as defined hereinafter:
(R2o-i)
-(CF2)si-O-(CF2)s2- wherein each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
(R2o-ii)
-O-(CF2)S3- wherein s3 is an integer from 1 to 6, preferably from 1 to 5;
(R2o-iii)
-O-R400-O-R401- wherein
R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to
6, preferably from 1 to 3, carbon atoms, and more preferably complying with formula -CF2-, -CF2CF2-, -CF2CF2CF2-, -CF2CF(CFs)-; and
R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF2-, - CF2CF2-, -CF(CF3)-;
(R2o-iv) wherein
Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms; Rso2 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined above.
[0031 ] Preferably, in block (3) and formula (V), R10 complies with one of the following formulae:
(Rw-i) -(CF2)d(O)e(CF2O)fRcF(O)e*(CF2)d*(CF2O)f* wherein each of d, d* e, e* f and f* is independently zero or 1 and
RCF is either a perfluoroalkyl chain comprising from 1 to 12, preferably from 1 to 8 carbon atoms, optionally interrupted by one or more oxygen atoms (R -ii) -O-(C3F6O)h-(CF2)i-(C3F6O)j-O- wherein h = j and h + j is from 2 to 6, and i is from 2 to 6.
[0032] In a further aspect, the present invention relates to a process [process (P)] for the manufacture of copolymer (P) as defined above.
[0033] The process according to the present invention can be easily scaled up from laboratory scale to pilot and industrial scale.
[0034] Advantageously, copolymer (P) of the present invention is prepared via process (P) comprising at least the following steps :
(a) contacting:
- at least one perfluoropolyether polymer comprising at least one peroxidic group [PFPE peroxy];
- at least one perfluorinated compound of formula (X-p:
(X-p) wherein each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
R20 and y are as defined above for formula (III) and
X is selected from :
(X-a) a group of formula: -OP(=O)(OH)2, -OS(=O)2OH, -S(=O)2OH
(X-b) a group of formula: -S(=O)2F; and at least one of:
- at least one compound [compound (O)] selected in the group comprising, preferably consisting of:
(i) hydrogenated olefin comprising from 2 to 15 carbon atoms, partially or fully halogenated olefin comprising from 2 to 15 carbon atoms;
(ii) CF2=CFORf, wherein
Rf is a C1-C6 (per)fluoroalkyl group, preferably -CF3, -C2F5, -C3F7 ; a group C1-C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
(iii) CF2=CFOCF2ORf2 wherein
Rt2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Fta is -CF2CF3, -CF2CF2OCF3, or - CF3;
(iv) CF2=CFCF2ORf7 wherein
Rfz is selected from the group consisting of C-i-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
(v) perfluorodioxoles having formula : wherein each of Rf3, Rf4, Rts, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and C1- Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2F5, -C3F7, -OCF3, -OCF2CF2OCF3; and/or
- at least one perfluorinated compound of formula (XX-p):
(XX-p) wherein each of R21 to R23 are as defined above in formula (X-p), each of R31 to R33 is independently -F or perfluorinated alkyl group having from 1 to 6 carbon atoms,
R10 is an oxygen atom, a perfluorinated alkyl chain comprising from 1 to 24 carbon atoms, optionally interrupted by at least one oxygen atom, t is zero or 1 ; each of z* and z** is independently 1 or 2; and
(b) reacting said PFPE peroxy, said at least one compound of formula (X- p), optionally said at least one compound of formula (XX-p) and optionally at least one compound (0), in the presence of UV radiation or under heating; and
* when in formula (X-p) above, X is (X-a) a group of formula: - OP(=O)(OH)2, -OS(=O)2OH, -S(=O)2OH, a step (c1 ) of salifying such group with at least one compound containing an inorganic metal, an ammonium or a phosphonium group;
* when in formula (X-p) above, X is (X-b) a group -S(=0)2F, a step (c2) of hydrolysis to provide group -S(=O)2O’.
[0035] In step (a), the order in which the reactants are added is not limited.
Accordingly, the PFPE peroxy, the compound of formula (X-p), and when used both or either or the compound of formula (XX-p) and at least one compound (0), can be supplied to the reaction environment in any order.
[0036] Before step (a), the PFPE peroxy can be subjected to partial reduction of the peroxide bonds, for example by chemical reduction or UV treatment or thermal treatment.
[0037] Preferably, said PFPE peroxy is a peroxidic perfluoropolyether polymer having two chain ends, each comprising a group selected from a linear or branched perfluorinated alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)F, said two chain ends being bonded to opposite sides of a perfluoropolyether chain [chain (Rf)] comprising, preferably consisting of, repeating units (R°) being independently selected from the group consisting of formulae (i) to (v) as above defined and having a peroxidic content (PO), defined as grams of active oxygen (Mw = 16) in 100 g of PFPE peroxy between 0.1 and 4, preferably between 0.1 and 3.5.
[0038] Preferably, in said PFPE peroxy, chain (Rf) complies with formulae (Rf-I), or (Rf-IIA), (Rf-IIB), (Rf-I IC) or (Rf-lll) as defined above.
[0039] According to a preferred embodiment, step (a) of the process of the present invention is performed with at least one compound (O).
[0040] Preferably, said at least one compound (O) is selected in the group comprising, preferably consisting of:
(i) fully halogenated olefin comprising from 2 to 10 carbon atoms, preferably from 2 to 8 carbon atoms. More preferably, it is selected in the group comprising: tetrafluoroethylene (TFE), hexafluoropropylene (HFP), chlorotrifluoroethylene (CTFE). TFE and HFP being particularly preferred.
[0041 ] When two or more compounds (O) are used, preferably, the first compound (O) is selected from those defined in (i) above and a second compound (0) is selected in the group comprising, more preferably consisting of:
(ii) CF2=CFORf, wherein
Rf is a Ci-C6 (per)fluoroalkyl group, preferably -CFs, -C2F5, -C3F7 ; a group C1-C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
(iii) CF2=CFOCF2ORf2 wherein
Rf2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Rf2 is -CF2CF3, -CF2CF2OCF3, or - CF3;
(iv) CF2=CFCF2ORf7 wherein
Rf? is selected from the group consisting of Ci-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
(v) perfluorodioxoles having formula : wherein each of Fta, Rf4, Rfs, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and C-i- Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2F5, -C3F7, -OCF3, -OCF2CF2OCF3 .
[0042] Preferably, in said at least one compound of formula (X-p), each of R21 , R22 and R23 is -F.
[0043] Preferably, in said compound (X-p), R20 is a sigma bond or a group selected from those of formula (R2o-i) to (R2o-iv) as defined hereinafter: (R2o-i)
-(CF2)S1-O-(CF2)S2- wherein each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
(R20-H)
-O-(CF2)S3- wherein s3 is an integer from 1 to 6, preferably from 1 to 5;
(R2o-iii)
-O-R400-O-R401- wherein
R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to 6, preferably from 1 to 3, carbon atoms, and more preferably complying with formula -CF2-, -CF2CF2-, -CF2CF2CF2-, -CF2CF(CFs)-; and R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF2-, - CF2CF2-, -CF(CF2)-;
(R2o-iv) wherein
Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms;
R502 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined above.
[0044] Preferably, said at least one compound of formula (X-p) is selected in the group comprising, more preferably consisting of :
CF2=CFCF2OCF2CF2OP(=O)(OH)2
CF2=CFOCF2CF2O\P(=O)(OH)2
[0045] Some exemplary compounds of formula (X-p) and the preparation thereof are provided in WO 03/106515 (Daikin Ind.), JP 2017-025242 (ASAHI GLASS CO., LTD.) and in US 2008/138685 (AGC Inc.).
[0046] Preferably, in said compound of formula (XX-p), when t is 1 , the one, two, three or four unsaturated moieties are bonded to the same or different atoms, preferably carbon atoms, belonging to R .
[0047] Preferably, said at least one compound of formula (XX-p) complies with the following formula:
CF2=CF(Rio)tCF=CF2 wherein t is zero or 1 , and
Rio complies with one of the following formulae:
(Rw-i) -(CF2)d(O)e(CF2O)fRcF(O)e*(CF2)d*(CF2O)f* wherein each of d, d* e, e* f and f* is independently zero or 1 and
RCF is either a perfluoroalkyl chain comprising from 1 to 12, preferably from 1 to 8 carbon atoms, optionally interrupted by one or more oxygen atoms (R -ii) -O-(C3F6O)h-(CF2)i-(C3F6O)j-O- wherein h = j and h + j is from 2 to 6, and i is from 2 to 6.
[0048] According to a particularly preferred embodiment, said at least one compound of formula (XX-p) complies with the following formula: CF2=CF(Rio)tCF=CF2 wherein t is 1 and
Rio complies with formula:
(Rw-i) -(CF2)d(O)e(CF2O)fRcF(O)e*(CF2)d*(CF2O)f* wherein d, f, d* and f* are zero, e and e* are 1 , and
RCF is a linear perfluoroalkyl chain comprising from 1 to 10, preferably from 1 to 8 carbon atoms.
[0049] Preferably, said compound of formula (XX-p) is selected from the group comprising, more preferably consisting of: CF2=CFCF=CF2 CF2=CFOCF=CF2 CF2=CFCF2OCF2CF=CF2 CF2=CFO-(CF2)3CF=CF2
CF2=CFCF2O(CF2)3OCF2-CF=CF2
CF2=CFCF2CF=CF2
CF2=CF(CF2)2CF=CF2
CF2=CF(CF2)3CF=CF2
CF2=CF(CF2)4CF=CF2
CF2=CFOCF2OCF=CF2
CF2=CFO(CF2)2OCF=CF2 CF2=CFO(CF2)3OCF=CF2
CF2=CFO(CF2)4OCF=CF2
CF2=CF(CF2)2OCF=CF2 CF2=CF(CF2)3OCF=CF2 CF2=CF(CF2)4OCF=CF2 CF2=CFCF2O(CF2)2OCF2O-CF=CF2 CF2=CFCF2O(CF2)3OCF2O-CF=CF2 CF2=CFCF2O(CF2)4OCF2OCF=CF2 CF2=CFCF2O(CF2)6OCF2CF=CF2 CF2=CFO-CF2O-(CF2)2O-CF2O-CF=CF2 CF2=CFO-CF2O-(CF2)3O-CF2O-CF=CF2 CF2=CFO-CF2O-(CF2)4O-CF2O-CF=CF2 CF2=CFO-(CF2O)6-CF=CF2 CF2=CFO-(CF2CF2O)2-CF=CF2 CF2=CFO-(CF2CF2O)2-CF2OCF= CF2 CF2=CFO(C3F6O)h-(CF2)i-(C3F6O)j-OCF=CF2 wherein h and j are the same and their sum is from 2 to 6 and i is from 2 to 6.
[0050] The amount of each of said at least one compound (X-p), and when used compound (XX-p) and/or at least one compound (0) is not limited. As explained above, the amount of each of the above mentioned compounds can advantageously be selected based on both the amount of the PFPE peroxy, as well as its peroxidic content, and the properties desired in the final copolymer (P).
[0051 ] For example, the equivalents of double bonds of said compound (X-p) to the equivalents of peroxidic groups preferably range from 1 :100 to 5000:100. Also, the equivalents of double bonds of said compound (XX-p) to the equivalents of peroxidic groups preferably range from 1 :100 to 100:100.
[0052] Step (a) of process (P) can be advantageously performed by contacting said PFPE peroxy with one compound of formula (X-p).
[0053] Alternatively, said step (a) can be performed by contacting said PFPE peroxy with two or more compounds of formula (X-p).
[0054] Step (a) and step (b) can be performed in the presence of a fluorinated solvent.
[0055] Preferably said fluorinated solvent is selected in the group comprising: perfluorocarbons, hydrofluorocarbons, perfluoropolyethers, hydrofluoro- polyethers.
[0056] Preferably, step (b) is performed in the presence of UV radiation for a time from 2 to 150 hours, more preferably from 5 to 100 hours.
[0057] Preferably, step (b) is performed in the presence of UV radiation at a temperature from -60°C to +150°C, more preferably from -20°C to +100°C and even more preferably from 0°C to 60°C.
[0058] As an alternative, step (b) can be performed under thermal treatment, preferably by heating at a temperature from 150 °C to 250 °C.
[0059] Preferably, said step (b) is performed in an inert atmosphere.
[0060] Optionally, after step (b) and before step (c1 ) or (c2), a fluorination step can be performed. Such fluorination step allows neutralising the end groups -COF at the chain end(s) of the PFPE peroxy. [0061 ] Preferably, said step (c1 ) of salifying is performed with at least one inorganic metal salt, which is preferably an alkaline metal.
[0062] More preferably, said alkaline metal is selected in the group comprising: sodium, potassium, cesium, lithium, magnesium and calcium.
[0063] Preferably, said step (c2) of hydrolysis is performed in the presence of an alkaline compound.
[0064] Such step (c2) of hydrolysis allows obtaining a group -S(=O)2O’ salified with at least one inorganic metal salt.
[0065] For example, such step can be performed using metal hydroxide, such as a solution of sodium or potassium hydroxide in water.
[0066] Preferably, such step (c2) is performed at 20-100°C.
[0067] Preferably, such step (c2) is performed for a time from 1 hour to 10 hours. [0068] The copolymer (P) as obtained at the end of step (c2) can be further reacted in order to obtain the organic salt with a compound containing the ammonium group or the phosphonium group.
[0069] Preferably, the compound comprising the ammonium group complies with formula:
N+H(R21)(R22)(R23) wherein each of R21 , R22, R23 is selected from: linear or branched C1-C20 aliphatic chain, optionally containing at least one heteroatom, preferably - O-; or two of R21 , R22, R23 together form a 5- or 6- membered aliphatic or aromatic ring, said ring optionally containing at least one heteroatom and/or being optionally substituted by at least one linear or branched alkyl chain comprising from 1 to 10 carbon atoms and optionally containing at least one heteroatom, preferably selected from -O- and -N-, and the third of R21 , R22, R23 is as defined above.
[0070] More preferably, said compound comprising the ammonium group is selected from triethanol ammonium, triethyl ammonium, pyridinium, trimethyl ammonium, tributyl ammonium, 1 -methyl imidazolium, di(ethyl)cyclohexyl-ammonium, benzimidazolium, 1 -benzyl imidazolium.
[0071] Preferably, the compound comprising the phosphonium group complies with formula:
P+H(R2I I )(R22I )(R23I ) wherein each of R211 , R221 , R231 is selected from: linear or branched C1-C20 aliphatic chain, optionally containing at least one heteroatom, preferably - O-; or two of R211 , R221 , R231 together form a 5- or 6- membered aliphatic or aromatic ring, said ring optionally containing at least one heteroatom and/or being optionally substituted by at least one linear or branched alkyl chain comprising from 1 to 10 carbon atoms and optionally containing at least one heteroatom, preferably selected from O and N, and the third of R211 , R221 , R231 is as defined above.
[0072] More preferably, said compound comprising the organic phosphonium salt is selected from triethyl phosphine, tri propyl phosphine, tributylphosphine, triethylphosphine, trioctylphosphine.
[0073] In a third aspect, the present invention relates to copolymer (P) obtained via process (P) as described above.
[0074] In a second aspect, the present invention relates to a method for lubricating at least one element in an electric, electronic or mechanical device, said method comprising a step of applying to such element at least one copolymer (P) as defined above and/or at least one block copolymer [copolymer (P°)], said copolymer (P°) comprising a first and a second perfluoropolyether chain [PFPE chain] each having two chain ends, wherein the first chain end of each one of said first and second PFPE chain is a chain end of copolymer (P°) and each one comprises a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms, or -C(=O)O’ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium, and the second chain ends of said first and second PFPE chain are bonded to each other via:
- at least one first block [block (1 )] complying with formula (I): -[CRIOORIOI -CRIO2RIO3]LA-(D)L- (I) wherein
LA is 0 or an integer from 1 to 250;
R100, R101 , R102 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR200 wherein R200 is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR201 in which R201 is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R102 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms;
L is 0 or an integer from 1 to 250, and
D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of R100* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-I O3]LA-; with the proviso that, when LA and L are both different from 0, the recurring units are statistically distributed;
- at least one second block [block (2)] complying with formula (II): wherein m is an integer from 1 to 5;
Rs to Rs, each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
(III) -R2o-(X)y wherein
R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom, X is an anionic functional group selected from: -C(=O)O- each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, and y is an integer equal to 1 or 2; with the proviso that in formula (II), at least one, preferably one, of Rs to Rs is group of formula (III);
- at least one third block [block (3)] complying with formula (IV): wherein n is 0 or an integer from 1 to 3;
R1 to R4, each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
(V) -(Rio)t[C(Rn)(Ri2)-C(Ri3)(Ri4)(Ri5)]z wherein
R10 is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
R11 to R15, each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A)a-(B)b-(E)c-(F)f]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
T is a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O’ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium a is zero or 1 , each A is independently a PFPE chain; b is zero or an integer from 1 to 3,
B is a block of formula (IV*)
-[C(RI )(R2 )-C(R3 )(R4 )]- (IV*) wherein
RIA to R4A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
E is a block of formula
-[C Ri 00ARl 01 A-C Ri 02ARI wherein eA has the same meaning provided above for LA, each of R OA R IA , R 2A and R 3A has the same meaning provided above for R100, R101, R102 and R103, respectively, e* has the same meaning provided above for L, and
D* has the same meaning provided above for D, with the proviso that, when eA and e* are both different from 0, the recurring units are statistically distributed; f is 0 or an integer from 1 to 5, preferably from 1 to 2;
F is a block of formula (II*)
-[C(R5A)(R6A)-C(R7A)(R8A)]- (II*) wherein
RSA to RSA, each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
- in said formula (IV), at least one of Ri to R4 is a group of formula (V),
- in said formula (IV*), at least one of RIA to R4A is a group of formula (V)
- in said formula (V), one of R11 or R12 and one of R13 to R15, is a group of formula (VI),
- in said formula (VI), when a, b, c and f are all different from 0, the recurring units (A), (B), (E) and (F) are statistically distributed; and
- optionally, at least one fourth block [block (4)] comprising a PFPE chain; with the proviso that, in copolymer (P):
- the sum of (m+f) is at least 1 , preferably from 1 to 100; and
- when present, said at least one block (1 ), said at least one block (2), said at least one block (3) and said at least one block (4) are statistically distributed.
[0075] Preferably, the PFPE chain of copolymer (P°) is as defined above for copolymer (P).
[0076] Preferably, block (1 ) of copolymer (P°) is as defined above for copolymer (P).
[0077] Preferably, block (3) of copolymer (P°) is as defined above for copolymer (P).
[0078] Preferably, each of m, Rs to Rs and R20 in block (2) of copolymer (P°) have the same meanings defined above for copolymer (P).
[0079] Preferably, X in block (2) of copolymer (P°) is selected from :
-C(=O)O- , each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, as defined above for copolymer (P). [0080] Advantageously, when X is an anionic group of formula copolymer (P°) is prepared via a process [process (P°)], said process (P°) comprising the same steps (a), (b) and (cl ) or (c2) as defined for process (P).
[0081 ] Advantageously, when X is an anionic group of formula -C(=O)O’, copolymer (P°°) is prepared via process (P°°) comprising in step (a) contacting:
- at least one perfluoropolyether polymer comprising at least one peroxidic group [PFPE peroxy];
- at least one perfluorinated compound of formula (X-p):
(X-p) wherein each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
R20 and y are as defined above for formula (III) and
X is selected from :
(X-c) a group of formula: -COF, -C(=O)OH or -CN.
[0082] According to this embodiment, process (P°) of the present invention comprises after step (b), at least one of the following steps:
(c°-3) of hydrolysis of group -COF to provide group -COOH, followed by a step of salifying said group -COOH to provide group -COO’ as defined above;
(c°-4) of salifying said group -COOH to provide group -COO’ as defined above; or
(c°-5) of hydrolysis of group -CN to provide group -COO’ as defined above. [0083] Preferably, according to this embodiment, said at least one compound (X- p) is selected in the group comprising, more preferably consisting of: CF2=CFCF2OCF2CF2COOH CF2=CFOCF2COOH CF2=CFO(CF2)5COOH
CF2=CFOCF2CF2OCF2COOH
CF2=CF CF2 CF2 COOH
CF2=CFCF2OCF2CF2COF
CF2=CFOCF2COF
CF2=CFO(CF2)3OCF(CF3)COF
CF2=CFO(CF2)5COF
CF2=CFOCF2CF(CF3)OCF2CF2CN
CF2=CFOCF2CN
CF2=CFO(CF2)5CN CF2=CFO(CF2)3OCF(CF3)CN
CF2=CFCF2OCF2CF2CN.
[0084] Each of copolymer (P) and copolymer (P°) according to the present invention is advantageously used to lubricate electric and electronic components, in particular with the aim of decreasing the static discharge that can be generated in electric and electronic equipment.
[0085] For this application, the element in the electric, electronic or mechanical device to be lubricated with copolymer (P) or copolymer (P°) according to the present invention is preferably selected from electrical connectors, sensors, switchgears, circuit breakers, battery terminals, or ball bearings.
[0086] Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence
[0087] The invention will be hereinafter illustrated in greater detail by means of the Examples contained in the following Experimental Section; the Examples are merely illustrative and are by no means to be interpreted as limiting the scope of the invention.
Experimental section
[0088] Materials
[0089] Peroxidic perfluoropolyether oil was obtained by Solvay Specialty Polymers Italy S.p.A., complying with formula XO-(CF2CF2O)ai (CF2O)a2(O)h-X’ wherein
X and X’ were -CFs, -CF2COF, -COF and having the following properties: Mn = 31 990 g/mol; P.O.= 1.61 %; a1/a2 = 1.0
[0090] Perfluorinated solvents Galden(R) HT200, Galden SV70, as well as Fomblin(R) HV25 (highly viscous neutral PFPE) and the perfluorinated sulfonyl vinyl ether (VEFS) CF2=CFOCF2CF2SO2F were obtained by Solvay Specialty Polymers Italy S.p.A..
[0091 ] Sodium hydroxide (powder, 97%), hydrochloric acid 37% (aq.), triethylamine (> 99.5%), 1 -butylimidazole (98%) were supplied by Sigma Aldrich as used as received.
[0092] Methods:
[0093] 19F-NMR-Varian Mercury 300 MHz spectrometer working for the 19F nucleus was used to obtain the structure, molecular weight, chain end composition of the perfluoropolyether oils. The 19F-NMR spectrum was obtained on pure samples using CFCI3 as internal reference.
[0094] The peroxidic content (PO) was expressed as grams of peroxidic oxygen per 100 g of polymer. The analysis of the peroxide content was carried out by iodometric titration using a Mettler DL40 device equipped with platinum electrode. The sensitivity limit for the PO determination was 0.0002%.
[0095] GPC analyses were performed on a Waters GPC equipped with an Rl detector and operating at 35°C. All average molecular weight results are reported compared to perfluoropolyethers linear neutral internal standards.
[0096] Preparation 1 - PFPE copolymer with VEFS [0097] 320.7 g of the peroxidic perfluoropolyether oil described above were charged in a 1500mL stirred cylindrical photochemical reactor equipped with a high-pressure mercury lamp model HANAU TQ150, a thermocouple, a condenser and a mechanical stirrer. The oil was diluted with 1805.3 g of Galden(R) HT200. Next, 3.52 g of VEFS were added to the reactor and the mixture was purged with nitrogen. The UV lamp was then switched on and the reaction was conducted at 20°C for 55h. After this reaction time, the UV lamp was switched off, the olefins flow was interrupted and the reaction mixture was flushed with nitrogen.
[0098] The mixture was transferred into a second glass photochemical reactor and treated with UV light and 1 NL/h of fluorine gas at 60°C for 8 hours. The UV lamp was switched off and the mixture was thoroughly flushed with nitrogen. The reactor content then was transferred in a round bottom flask equipped with a magnetic stirrer and treated at 240°C for 6h to remove solvent and residual P.O. The distillation was conducted first at atmospheric pressure, then under reduced pressure (0.1 mbar) until complete removal of the solvent. Iodometric titration confirmed the complete removal of the peroxide units.
[0099] 256g of the oil obtained from the previous step and 180g of Galden(R) SV70 were added to a 1 L round bottom flask equipped with a magnetic stirrer and a condenser. Next, 35.4g of a 6.6wt% of NaOH (aq.) were charged into the flask under stirring. The resulting mixture was heated to 65°C and kept under stirring for 4 hours. At the end of this time, the mixture was cooled down to room temperature and 130g of HCI 10wt% (aq.) were added to the flask. The mixture was thoroughly stirred at room temperature and then added to a separating flask. The bottom phase was recovered and the solvents were stripped at 80°C under vacuum.
[00100] 19F-NMR analysis of the product confirmed the structure: XO-(CF2CF2O)m(CF2O)n(CF2CFO(CF2CF2SO3H))a-X’ where m/n = 1 .0, a = 1 .1 on average and X and X’= -CFs.
[00101] The number average molecular weight (Mn) was 24 530 g/mol.
[00102] Example 1 - Copolymer (P) salified with triethyl amine
[00103] 100g of the oil from Preparation 1 were charged to a 250ml round bottom flask equipped with a magnetic stirrer.
[00104] Next, 50 g of Galden(R) SV70 and 0.5 g of triethyl amine were added to the flask. The mixture was left to stir at room temperature for 2 hours and then heated at 50°C for 4 hours. At the end of this time, the mixture was stripped under reduced vacuum at 50°C.
[00105] Example 2 - Copolymer (P) salified with 1 -butylimidazole
[00106] The procedure disclosed for Example 1 was followed, with the difference that 0.6 g of 1 -butyl Imidazole were used.
[00107] The liquid volume resistivity and the kinematic viscosity of the copolymers (P) according to the present invention prepared according to Example 1 and Example 2 were evaluated and are reported in Table 1 below. The copolymer prepared in Preparation 1 was also evaluated as comparison.
Table 1
(*) comparative n/p = not performed
[00108] The results reported above showed that the copolymers of Examples 1 and 2 according to the present invention were characterised by a lower liquid volume resistivity when compared to both the non-salified copolymer of Preparation 1 (*) and the highly viscous neutral PFPE Fomblin(R) HV25.

Claims

Claims
Claim 1 . A block copolymer [copolymer (P)] comprising a first and a second perfluoropolyether chain [PFPE chain] each having two chain ends, wherein: the first chain end of each one of said first and second PFPE chain is a chain end of copolymer (P) and each one comprises a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O’ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium; and the second chain ends of said first and second PFPE chain are bonded to each other via:
- at least one first block [block (1 )] complying with formula (I): -[CRIOORIOI -CRIO2RIO3]LA-(D)L- (I) wherein
LA is 0 or an integer from 1 to 250;
R100, R101 , R102 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR200 wherein R200 is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR201 in which R201 is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R102 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms;
L is 0 or an integer from 1 to 250, and
D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of R100* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-IO3]LA-; with the proviso that, when LA and L are both different from 0, the recurring units are statistically distributed;
- at least one second block [block (2)] complying with formula (II): wherein m is an integer from 1 to 5;
Rs to Rs, each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
(III) -R2o-(X)y wherein
R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom,
X is an anionic functional group selected from: each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, and y is an integer equal to 1 or 2; with the proviso that in formula (II), at least one, preferably one, of Rs to Rs is group of formula (III);
- at least one third block [block (3)] complying with formula (IV): wherein n is 0 or an integer from 1 to 3;
Ri to R4, each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
(V) -(Rio)t[C(Rn)(Ri2)-C(Ri3)(Ri4)(Ri5)]z wherein
Rio is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
Ri 1 to Ris, each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A)a-(B)b-(E)c-(F)f]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
T is a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O_ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium; a is zero or 1 , each A is independently a PFPE chain; b is zero or an integer from 1 to 3,
B is a block of formula (IV*)
-[C(RI )(R2 )-C(R3 )(R4 )]- (IV*) wherein
RIA to R4A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
E is a block of formula
-[C Rl 00ARl 01 A-C Rl 02ARl wherein eA has the same meaning provided above for LA, each of R OA R IA , R 2A and R 3A has the same meaning provided above for R100, R101 , R102 and R103, respectively, e* has the same meaning provided above for L, and
D* has the same meaning provided above for D, with the proviso that, when eA and e* are both different from 0, the recurring units are statistically distributed; f is 0 or an integer from 1 to 5, preferably from 1 to 2;
F is a block of formula (II*)
-[C(R5A)(R6A)-C(R7A)(R8A)]- (II*) wherein
RSA to RSA, each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
- in said formula (IV), at least one of Ri to R4 is a group of formula (V),
- in said formula (IV*), at least one of RIA to R4A is a group of formula
(V)
- in said formula (V), one of R11 or R12 and one of R13 to R15, is a group of formula (VI),
- in said formula (VI), when a, b, c and f are all different from 0, the recurring units (A), (B), (E) and (F) are statistically distributed; and
- optionally, at least one fourth block [block (4)] comprising a PFPE chain; with the proviso that, in copolymer (P):
- at least one of L, LA or n is different from 0;
- the sum of (m+f) is at least 1 , preferably from 1 to 100; and
- said at least one block (1 ), said at least one block (2), said at least one block (3) and, when present, said at least one block (4) are statistically distributed.
Claim 2. The copolymer (P) according to Claim 1 , wherein each of said PFPE chain is a fully fluorinated chain [chain (Rf)] comprising, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
(i) -CFXO-, wherein X is -F or -CF3;
(ii) -CFXCFXO-, wherein X, equal or different at each occurrence, is -F or - CF3, with the proviso that at least one of X is -F;
(iii) -CF2CF2CF2O-;
(iv) -CF2CF2CF2CF2O-;
(v) -(CF2)j-CFZ-O- wherein j is an integer from 0 to 3 and Z is a group of general formula -O-R(f-a)-T, wherein R(f-a) is a fluoropolyoxyalkene chain comprising a number of repeating units from 0 to 10, said recurring units being chosen among the following : -CFXO- , -CF2CFXO-, -CF2CF2CF2O-, - CF2CF2CF2CF2O-, with each of X being independently -F or -CF3 and T being a C1-C3 perfluoroalkyl alkyl chain.
Claim 3. The copolymer (P) according to Claim 2, wherein chain (Rf) complies with the following formula:
(Rf-I)
-[(CFX10)g1 (CFX2CFX3O)g2(CF2CF2CF2O)g3(CF2CF2CF2CF2O)g4]- wherein
- X1 is independently selected from -F and -CF3,
- X2, X3, equal or different from each other and at each occurrence, are independently -F, -CF3, with the proviso that at least one of X is -F;
- g1 , g2 , g3, and g4, equal or different from each other, are independently integers >0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
Claim 4. The copolymer according to any one of the preceding Claims, wherein in block (1 ):
- at least one of LA and L, preferably both LA and L, is different from 0.; and/or
- R100, R101 , R102 and R103, each independently, is a halogen atom.
Claim 5. The copolymer according to any one of the preceding Claims, wherein in block (2):
- m is an integer from 1 to 2; and/or
- one of Rs to Rs is a group of formula (V) as defined in Claim 1 ; and/or
- R20 is a sigma bond or a group selected from those of formula (R2o-i) to (R20- iv) as defined hereinafter:
(R2o-i)
-(CF2)S1-O-(CF2)S2- wherein each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
(R20-H)
-O-(CF2)S3- wherein s3 is an integer from 1 to 6, preferably from 1 to 5;
(R2o-iii)
-O-R400-O-R401- wherein
R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to 6, preferably from 1 to 3, carbon atoms, and more preferably complying with formula -CF2-, -CF2CF2-, -CF2CF2CF2-, -CF2CF(CF3)-; and R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF2-, -CF2CF2-, - CF(CF3)-;
(R2o-iv) wherein
Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms;
R502 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined in Claim 1.
Claim 6. The copolymer according to any one of the preceding Claims, wherein in block (3) and formula (V), R10 complies with one of the following formulae:
(Rio-i) -(CF2)d(O)e(CF2O)fRcF(O)e*(CF2)d*(CF2O)f* wherein each of d, d* e, e* f and f* is independently zero or 1 and
RCF is either a perfluoroalkyl chain comprising from 1 to 12, preferably from
1 to 8 carbon atoms, optionally interrupted by one or more oxygen atoms (Rio-ii) -O-(C3F6O)h-(CF2)i-(C3F6O)j-O- wherein h = j and h + j is from 2 to 6, and i is from 2 to 6.
Claim 7. A process [process (P)] for manufacturing copolymer (P) as defined in any one of Claims 1 to 6, wherein process (P) comprises the steps of: (a) contacting:
- at least one perfluoropolyether polymer comprising at least one peroxidic group [PFPE peroxy];
- at least one perfluorinated compound of formula (X-p):
(X-p) wherein each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
R20 and y are as defined above for formula (III) and
X is selected from :
(X-a) a group of formula: -OP(=O)(OH)2, -OS(=O)2OH, -S(=O)2OH
(X-b) a group of formula: -S(=O)2F; and at least one of:
- at least one compound [compound (0)] selected in the group comprising, preferably consisting of:
(i) hydrogenated olefin comprising from 2 to 15 carbon atoms, partially or fully halogenated olefin comprising from 2 to 15 carbon atoms;
(ii) CF2=CFORf, wherein
Rf is a C1-C6 (per)fluoroalkyl group, preferably -CF3, -C2F5, -C3F7 ; a group C1- C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
(iii) CF2=CFOCF2ORf2 wherein Rf2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Fta is -CF2CF3, -CF2CF2OCF3, or -CF3;
(iv) CF2=CFCF2ORf7 wherein
Rf7 is selected from the group consisting of Ci-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-C6 perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
(v) perfluorodioxoles having formula : wherein each of Rf3, Rf4, Rts, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and Ci-Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2F5, -C3F7, -OCF3, -OCF2CF2OCF3; and/or
- at least one perfluorinated compound of formula (XX-p):
(XX-p) wherein each of R21 to R23 are as defined above in formula (X-p), each of R31 to R33 is independently -F or perfluorinated alkyl group having from 1 to 6 carbon atoms,
R10 is an oxygen atom, a perfluorinated alkyl chain comprising from 1 to 24 carbon atoms, optionally interrupted by at least one oxygen atom, t is zero or 1 ; each of z* and z** is independently 1 or 2; and
(b) reacting said PFPE peroxy, said at least one compound of formula (X-p), optionally said at least one compound of formula (XX-p) and optionally at least one compound (0), in the presence of UV radiation or under heating; and
* when in formula (X-p) above, X is (X-a) a group of formula: -0P(=0)(0H)2, - 0S(=0)20H, -S(=0)20H, a step (c1 ) of salifying such group with at least one compound containing an inorganic metal, an ammonium or a phosphonium group;
* when in formula (X-p) above, X is (X-b) a group -S(=0)2F, a step (c2) of hydrolysis to provide group -S(=0)20’.
Claim 8. The process (P) according to Claim 7, wherein said PFPE peroxy is a peroxidic perfluoropolyether polymer having two chain ends, each comprising a group selected from a linear or branched perfluorinated alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)F, said two chain ends being bonded to opposite sides of a perfluoropolyether chain [chain (Rf)] comprising, preferably consisting of, repeating units (R°) being independently selected from the group consisting of formulae (i) to (v) as above defined and having a peroxidic content (PO), defined as grams of active oxygen (Mw = 16) in 100 g of PFPE peroxy between 0.1 and 4, preferably between 0.1 and 3.5.
Claim 9. The process (P) according to Claims 7 and 8, wherein in said at least one compound of formula (X-p):
- each of R21, R22 and R23 is -F; and/or
- R20 is a sigma bond or a group selected from those of formula (R2o-i) to (R2o-iv) as defined hereinafter:
(R2o-i)
-(CF2)S1-O-(CF2)S2- wherein each of s1 and s2 is independently an integer from 1 to 6, preferably from 1 to 3;
(R20-H)
-O-(CF2)S3- wherein s3 is an integer from 1 to 6, preferably from 1 to 5;
(R2o-iii)
-O-R400-O-R401- wherein
R400 is a linear or branched perfluorinated alkyl chain comprising from 1 to 6, preferably from 1 to 3, carbon atoms, and more preferably complying with formula -CF2-, -CF2CF2-, -CF2CF2CF2-, -CF2CF(CF3)-; and
R401 is a linear or branched perfluorinated alkyl chain comprising from 1 to 3 carbon atoms, more preferably complying with formula -CF2-, -CF2CF2-, - CF(CF2)-;
(R2o-iv) wherein
Rsoo is a linear perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, preferably from 1 to 3 carbon atoms and optionally interrupted by at least one oxygen atom;
R501 is a chain of formula -OR503 wherein R503 is a linear perfluorinated alkyl chain comprising from 1 to 3 carbon atoms;
R502 is a linear perfluorinated alkyl chain comprising from 1 to 4 carbon atoms and optionally interrupted by at least one oxygen atom; each of R501 and R502 bonding a group X as defined in Claim 7.
Claim 10. The process (P) according to Claim 9, wherein said at least one compound of formula (X-p) is selected in the group comprising, more preferably consisting of :
CF2=CFCF2OCF2CF2OP(=O)(OH)2
CF2=CFOCF2CF2O\P(=O)(OH)2
CF2=CFOCF2CF2SO3H
Claim 11 . The process (P) according to any one of Claims 7 to 10, further comprising after step (b) and before step (c1 ) or (c2), a fluorination step.
Claim 12. The process (P) according to any one of Claim 7 to 11 , wherein:
- step (c1 ) of salifying is performed with at least one inorganic metal salt, preferably an alkaline metal; or
- step (c2) of hydrolysis is performed in the presence of an alkaline compound.
Claim 13. The process (P) according to any one of Claims 7 to 12, wherein the copolymer obtained after step (c2) is reacted with a compound comprising an ammonium group or a phosphonium group thus obtaining copolymer (P) wherein X is an anionic group as defined in Claim 1 salified with an organic salt.
Claim 14. A method for lubricating at least one element in an electric, electronic or mechanical device, said method comprising a step of applying to such element
* at least one copolymer (P) as defined in any one of Claims 1 to 6, and/or
* at least one block copolymer [copolymer (P°)], said copolymer (P°) comprising a first and a second perfluoropolyether chain [PFPE chain] each having two chain ends, wherein the first chain end of each one of said first and second PFPE chain is a chain end of copolymer (P°) and each one comprises a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms, or -C(=O)O’ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium, and the second chain ends of said first and second PFPE chain are bonded to each other via:
- at least one first block [block (1 )] complying with formula (I):
-[CRIOORIOI-CRIO2RIO3]LA-(D)L- (I) wherein
LA is 0 or an integer from 1 to 250;
R100, R101, RIO2 and R103 are each independently selected from hydrogen atom, halogen atom, more preferably fluorine or chlorine atom; linear or branched alkyl chain comprising from 1 to 6 carbon atoms; -OR2oo wherein R2oo is a linear or branched perfluorinated chain comprising from 1 to 6 carbon atoms or a group of formula -CF2OR2OI in which R2OI is a perfluorinated alkyl chain comprising from 1 to 6 carbon atoms, optionally interrupted by one or more oxygen ether atoms; or one of R100 and R101 and one of R 2 and R103 are a fluorine atom and the other of R100 and R101 and the other of R102 and R103 together form a perhalogenated cyclic ring having from 4 to 6 members, optionally comprising heteroatoms, such as oxygen atoms;
L is 0 or an integer from 1 to 250, and
D is a group of formula -(CRioo*Rior-CRio2*Rio3*)- wherein at least one of
R100* , R101* R102* and R103* is different from R100, R101 , R102, and R103, such that (D) is different from -[CRIOORIOI -CRIO2R-IO3]LA-; with the proviso that, when LA and L are both different from 0, the recurring units are statistically distributed;
- at least one second block [block (2)] complying with formula (II): wherein m is an integer from 1 to 5;
Rs to Rs, each independently, is selected in the group comprising, preferably consisting of, -F, perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms, and group of formula (III):
(III) -R2o-(X)y wherein
R20 is a sigma bond, or linear or branched perfluoroalkyl chain comprising from 1 to 12 carbon atoms, preferably comprising and/or interrupted by at least one oxygen atom,
X is an anionic functional group selected from:
-C(=O)O- each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium, and y is an integer equal to 1 or 2; with the proviso that in formula (II), at least one, preferably one, of Rs to Rs is group of formula (III);
- at least one third block [block (3)] complying with formula (IV): wherein n is 0 or an integer from 1 to 3;
R1 to R4, each independently, is selected in the group comprising, preferably consisting of, fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms, group of formula (V):
(V) -(Rio)t[C(Rn)(Ri2)-C(Ri3)(Ri4)(Ri5)]z wherein
R10 is an oxygen atom, or a bi-/tri-/tetravalent perfluorinated alkyl chain comprising from 1 to 24 carbon atoms and being optionally interrupted by at least one oxygen atom, t is zero or 1 , z is an integer from 1 to 3,
Ri 1 to R15, each independently, is selected in the group comprising, preferably consisting of: fluorine atom, perfluorinated linear or branched alkyl group having from 1 to 6 carbon atoms and group of formula (VI): -[(A)a-(B)b-(E)c-(F)f]u-(A)-T (VI) wherein u is zero or an integer from 1 to 50;
T is a group selected from a perfluorinated linear or branched alkyl chain comprising from 1 to 6 carbon atoms or -C(=O)O’ M+ wherein M+ is at least one inorganic metal salt or at least one organic group preferably selected from ammonium or phosphonium a is zero or 1 , each A is independently a PFPE chain; b is zero or an integer from 1 to 3,
B is a block of formula (IV*)
-[C(RI )(R2 )-C(R3 )(R4 )]- (IV*) wherein
RIA to R4A each independently has the meaning defined above for each of Ri to R4, respectively; c is 0 or an integer from 1 to 50,
E is a block of formula (I*)
-[C Ri 00ARl 01 A-C Ri 02ARl 03A]eA-(D*)e*- (I*) wherein eA has the same meaning provided above for LA, each of R OA R IA ,R 2A and R 3A has the same meaning provided above for R100, R101 , R102 and R103, respectively, e* has the same meaning provided above for L, and D* has the same meaning provided above for D, with the proviso that, when eA and e* are both different from 0, the recurring units are statistically distributed; f is 0 or an integer from 1 to 5, preferably from 1 to 2;
F is a block of formula (II*)
-[C(R5A)(R6A)-C(R7A)(R8A)]- (II*) wherein
RSA to RSA, each independently, has the meaning provided above for each of Rs to Rs, respectively; with the proviso that :
- in said formula (IV), at least one of Ri to R4 is a group of formula (V),
- in said formula (IV*), at least one of RIA to R4A is a group of formula (V)
- in said formula (V), one of R11 or R12 and one of R13 to R15, is a group of formula (VI), - in said formula (VI), when a, b, c and f are all different from 0, the recurring units (A), (B), (E) and (F) are statistically distributed; and
- optionally, at least one fourth block [block (4)] comprising a PFPE chain; with the proviso that, in copolymer (P):
- the sum of (m+f) is at least 1 , preferably from 1 to 100; and
- when present, said at least one block (1 ), said at least one block (2), said at least one block (3) and said at least one block (4) are statistically distributed.
Claim 15. The copolymer (P°) according to Claim 14, wherein in block (2), X is selected from: -C(=O)O- , each being salified with at least one inorganic metal salt or with at least one organic group preferably selected from ammonium or phosphonium.
Claim 16. A process [process (P°)] for manufacturing copolymer (P°) as defined in any one of Claims 1 to 6, wherein process (P) comprises the steps of:
(a) contacting:
- at least one perfluoropolyether polymer comprising at least one peroxidic group [PFPE peroxy];
- at least one perfluorinated compound of formula (X-p):
(X-p) wherein each of R21 to R23 is independently -F or perfluorinated linear or branched alkyl chain having from 1 to 6 carbon atoms,
R20 and y are as defined above for formula (III) and
X is selected from :
(X-a) a group of formula: -OP(=O)(OH)2, -OS(=O)2OH, -S(=O)2OH
(X-b) a group of formula: -S(=O)2F
(X-c) a group of formula: -COF, -C(=O)OH or -CN and:
- optionally, at least one compound [compound (0)] selected in the group comprising, preferably consisting of:
(i) hydrogenated olefin comprising from 2 to 15 carbon atoms, partially or fully halogenated olefin comprising from 2 to 15 carbon atoms;
(ii) CF2=CFORf, wherein
Rf is a C1-C6 (per)fluoroalkyl group, preferably -CF3, -C2F5, -C3F7 ; a group C1-
C12 [(per)fluoro]-oxyalkyl comprising catenary oxygen atoms, preferably perfluoro-2-propoxypropyl group;
(iii) CF2=CFOCF2ORf2 wherein
Rf2 is selected from the group consisting of C-i-Ce perfluoro-alkyls; Cs-Ce cyclic perfluoro-alkyls, and C2-Ce perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom, preferably Rf2 is -CF2CFs, -CF2CF2OCF3, or -CF3;
(iv) CF2=CFCF2ORf7 wherein
Rf7 is selected from the group consisting of Ci-Ce perfluoro-alkyls, Cs-Ce cyclic perfluoro-alkyls, and C2-Ce perfluoro-oxy-alkyls, comprising at least one catenary oxygen atom;
(v) perfluorodioxoles having formula : wherein each of Rf3, Rf4, Rfs, Rf6, equal to or different from each other, is independently selected from the group consisting of fluorine atom and Ci-Ce perfluoroalkyl groups, optionally comprising one or more than one oxygen atom, such as notably -CF3, -C2Fs, -C3F7, -OCF3, -OCF2CF2OCFs; and/or
- optionally, at least one perfluorinated compound of formula (XX-p): wherein each of R2I to R23 are as defined above in formula (X-p), each of R31 to R33 is independently -F or perfluorinated alkyl group having from 1 to 6 carbon atoms,
R10 is an oxygen atom, a perfluorinated alkyl chain comprising from 1 to 24 carbon atoms, optionally interrupted by at least one oxygen atom, t is zero or 1 ; each of z* and z** is independently 1 or 2; and
(b) reacting said PFPE peroxy, said at least one compound of formula (X-p), optionally said at least one compound of formula (XX-p) and optionally at least one compound (0), in the presence of UV radiation or under heating; and
* when in formula (X-p) above, X is (X-a) a group of formula: -OP(=O)(OH)2, - OS(=O)2OH, -S(=O)2OH, a step (c1 ) of salifying such group with at least one compound containing an inorganic metal, an ammonium or a phosphonium group;
* when in formula (X-p) above, X is (X-b) a group -S(=O)2F, a step (c2) of hydrolysis to provide group -S(=0)20_;
* when in formula (X-p) above, X is (X-c) a group of formula: -COF, -C(=O)OH or -CN, at least one of the following steps:
(c°-3) hydrolysis of group -COF to provide group -COOH, followed by a step of salifying said group -COOH to provide group -COO-;
(c°-4) salifying said group -COOH to provide group -COO-; or
(c°-5) hydrolysis of group -CN to provide group -COO’.
EP24700726.3A 2023-01-12 2024-01-10 Perfluoropolyether polymers Pending EP4649105A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP23151335 2023-01-12
PCT/EP2024/050486 WO2024149802A1 (en) 2023-01-12 2024-01-10 Perfluoropolyether polymers

Publications (1)

Publication Number Publication Date
EP4649105A1 true EP4649105A1 (en) 2025-11-19

Family

ID=84943438

Family Applications (1)

Application Number Title Priority Date Filing Date
EP24700726.3A Pending EP4649105A1 (en) 2023-01-12 2024-01-10 Perfluoropolyether polymers

Country Status (4)

Country Link
EP (1) EP4649105A1 (en)
JP (1) JP2026503102A (en)
CN (1) CN120958062A (en)
WO (1) WO2024149802A1 (en)

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1150705B (en) 1982-03-19 1986-12-17 Montedison Spa PERFLUOROOLEFINE INSERTION PROCESS ON PERFLUOROPOLYETERS AND RELATED PRODUCTS
IT1213071B (en) 1986-05-07 1989-12-07 Ausimont Spa PERFLUOROPOLYETERS FREE OF PEROXIDE OXYGEN AND CONTAINING PERFLUOROEPOXID GROUPS ARRANGED ALONG THE PERFLUOROPOLYETHER CHAIN.
IT1218215B (en) 1988-04-11 1990-04-12 Ausimont Spa STRUCTURE CROSS-LINKED PRODUCTS OF PERFLUOROPOLITERS WITH FUNCTIONAL GROUPS
US5719259A (en) 1995-08-14 1998-02-17 E. I. Du Pont De Nemours And Company Perfluoroalkylene oxide copolymer composition containing functional groups
IT1313597B1 (en) * 1999-08-04 2002-09-09 Ausimont Spa FLUOROPOLYEREOUS LUBRICANTS CONTAINING SULPHONYLFLUORIDE GROUPS
ITMI20010008A1 (en) * 2001-01-03 2002-07-03 Ausimont Spa ADDITIVES FOR FLUOROPOLIETEREI FOR ELECTROMAGNETIC APPLICATIONS
WO2003106515A1 (en) 2002-06-14 2003-12-24 ダイキン工業株式会社 Fluorinated monomer having sulfonate functional group, fluorinated copolymer therefrom and ion exchange membrane
WO2007013533A1 (en) 2005-07-27 2007-02-01 Asahi Glass Company, Limited Electrolyte material for solid polymer fuel cell, electrolyte membrane and membrane-electrode assembly
EP2089443B1 (en) 2006-11-30 2010-07-21 Solvay Solexis S.p.A. Fluorinated lubricants
WO2010063745A1 (en) 2008-12-05 2010-06-10 Solvay Solexis S.P.A. Polyfunctional (per)fluoropolyethers
WO2017012909A1 (en) * 2015-07-17 2017-01-26 Solvay Specialty Polymers Italy S.P.A. Anti-foaming agents
JP6524835B2 (en) 2015-07-27 2019-06-05 Agc株式会社 Method for producing fluorosulfonyl group-containing monomer, fluorosulfonyl group-containing polymer, sulfonic acid group-containing polymer, liquid composition and membrane electrode assembly
EP3679074B1 (en) 2017-09-08 2021-09-01 Solvay Specialty Polymers Italy S.p.A. Method for making fluoropolymers
US20230391958A1 (en) * 2020-10-14 2023-12-07 Solvay Specialty Polymers Italy S.P.A. Novel (per)fluoropolyether polymers and use thereof

Also Published As

Publication number Publication date
JP2026503102A (en) 2026-01-27
WO2024149802A1 (en) 2024-07-18
CN120958062A (en) 2025-11-14

Similar Documents

Publication Publication Date Title
JP5345066B2 (en) Fluorinated lubricant
CN102015828B (en) (per)fluorinated addition products
US8258090B2 (en) Fluorinated lubricants
EP4363462B1 (en) Copolymers comprising (per)fluoropolyether chains
EP4363458B1 (en) Copolymers comprising (per)fluoropolyether chains
WO2024068675A1 (en) Perfluoropolyether polymers
EP4649105A1 (en) Perfluoropolyether polymers
EP4594374A1 (en) Perfluoropolyether polymers
EP4594373A1 (en) Perfluoropolyether polymers
EP4453044B1 (en) Perfluoropolyether polymers comprising pendant functional groups
ITMI20062309A1 (en) LUBRICANT COMPOSITIONS

Legal Events

Date Code Title Description
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: UNKNOWN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20250812

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS