EP4634414A1 - Cold rolled and heat-treated steel sheet and a method of manufacturing thereof - Google Patents
Cold rolled and heat-treated steel sheet and a method of manufacturing thereofInfo
- Publication number
- EP4634414A1 EP4634414A1 EP22829890.7A EP22829890A EP4634414A1 EP 4634414 A1 EP4634414 A1 EP 4634414A1 EP 22829890 A EP22829890 A EP 22829890A EP 4634414 A1 EP4634414 A1 EP 4634414A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel sheet
- ferrite
- cold rolled
- layer
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0236—Cold rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0273—Final recrystallisation annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present invention relates to cold rolled and heat-treated steel sheet which is suitable for use as a steel sheet for vehicles.
- Automotive parts are required to satisfy two inconsistent necessities, viz. ease of forming and strength but in recent years a third requirement of improvement in fuel consumption is also bestowed upon automobiles in view of global environment concerns.
- automotive parts must be made of material having high formability in order that to fit in the criteria of ease of fit in the intricate automobile assembly and at same time have to improve strength for vehicle crashworthiness and durability while reducing weight of vehicle to improve fuel efficiency further to it the steel part must be weldable while not suffering from liquid metal embrittlement.
- EP3128027 is a high-strength cold-rolled steel sheet has a composite structure containing 0.15 to 0.25% by mass of C, 1.8 to 3.0% by mass of Mn, and 0.0003 to 0.0050% by mass of B, and having a ferrite volume fraction of 20% to 50%, a retained austenite volume fraction of 7% to 20%, a martensite volume fraction of 1% to 8%, and the balance containing bainite and tempered martensite, and in the composite structure, ferrite has an average crystal grain diameter of 5
- EP3128027does not demonstrate adequate LME resistance.
- the known prior art related to the manufacture of high strength and high formability steel sheets is inflicted by one or the other lacuna : hence there lies a need for a cold rolled steel sheet having strength greater than 1100MPa and a method of manufacturing the same.
- the purpose of the present invention is to solve these problems by making available cold- rolled and heat-treated steel sheets that simultaneously have: - an ultimate tensile strength greater than or equal to 1150 MPa and preferably above 1180 MPa, - a hole expansion ratio greater than or above 22% and preferably above 25% - an adequate liquid metal embrittlement resistance - total elongation value greater than or above 13%
- the cold-rolled and heat-treated steel sheet shows a yield strength value greater than or above 750 MPa and preferably above 800 MPa.
- such steel can also have a good suitability for forming, in particular for rolling with good weldability and coat ability.
- Another object of the present invention is also to make available a method for the manufacturing of these sheets that is compatible with conventional industrial applications while being robust towards manufacturing parameters shifts.
- the cold rolled heat treated steel sheet of the present invention is coated with zinc or zinc alloys, or with aluminum or aluminum alloys to improve its corrosion resistance.
- Carbon is present in the steel from 0.15% to 0.25%. Carbon is an element necessary for increasing the strength of a steel sheet by delaying the formation of ferrite and bainite during cooling after annealing. Further carbon also plays a pivotal role in austenite stabilization. A content less than 0.15% would not allow stabilizing austenite, thereby decreasing strength as well as ductility.
- a weld zone and a heat-affected zone are significantly hardened, and thus the mechanical properties of the weld zone are impaired.
- Preferable limit for carbon is from 0.16% to 0.24% and more preferred limit is from 0.17% to 0.22%.
- Manganese content of the steel of present invention is from 2.2% to 3%.
- Manganese is an element that imparts strength as well as stabilizes austenite to obtain residual austenite.
- An amount of at least 2.2 % of manganese is necessary to provide the strength and hardenability of the steel sheet by delaying the formation of Ferrite as well as to stabilize austenite. Thus, a higher percentage of Manganese such as 2.3 to 2.8% is preferred.
- Preferred limit for silicon for the present steel is from 1.2% to 1.9% and more preferably from 1.2% to 1.8%.
- the content of aluminum of the steel of the present invention is from 0 to 0.09%.
- Aluminum is added during the steel making for deoxidizing the steel to trap oxygen. Higher than 0.09% will increase the Ac3 point, thereby lowering the productivity. Additionally, within such range, aluminum bounds nitrogen in the steel to form aluminum nitride so as to reduce the size of the grains. But, whenever the content of aluminum exceeds 0.09% in the present invention, the amount and size of aluminum nitrides are detrimental to hole expansion and bending.
- Preferable limit for aluminum is 0% to 0.06% and more preferably 0% to 0.05%.
- Molybdenum is an essential element that is present from 0.05% to 0.5% in the steel of present invention; Molybdenum plays an effective role in improving hardenability and hardness, delays the formation of ferrite and bainite during the cooling after annealing, when added in an amount of at least 0.05%. Mo is also beneficial for the toughness of the hot rolled product resulting to an easier manufacturing. However, the addition of Molybdenum excessively increases the cost of the addition of alloy elements, so that for economic reasons its content is limited to 0.5%.
- Molybdenum also facilitate the formation of Ferrite microstructure on the surface up to the thickness depth of 50 microns measured from the outer surface because Ac3 is increased a little, for the same soaking and dew point temperatures thereby increasing the formation of Ferrite on the surface steel of present invention.
- the preferable limit for Molybdenum is from 0.06% to 0.3% and more preferably from 0.07% to 0.2%.
- Titanium is an essential element which is added to the steel of the present invention from 0.001% to 0.06%, preferably from 0.001% to 0.03%.
- niobium it is involved in carbo- nitrides so plays a role in hardening. But it is also involved to form TiN appearing during solidification of the cast product.
- the amount of Ti is so limited to 0.06% to avoid coarse TiN detrimental for hole expansion. In case the titanium content is below 0.001% it does not impart any effect on the steel of present invention.
- Boron is a mandatory element, which can be added from 0.001 to 0.010% , preferably from 0.001% to 0.004%, to harden the steel. Boron imparts hardenability and strength to the steel of present invention. However, when boron is added more than 0.010% the rollability of the steel sheet is found to be significantly lowered. Further boron the segregation may happen at grain boundaries which is detrimental for the formability.
- Phosphorus content of the steel of present invention is limited to 0.02%. Phosphorus is an element which hardens in solid solution.
- phosphorus has its adverse effects also, such as a reduction of the spot weldability and the hot ductility, particularly due to its tendency to segregation at the grain boundaries or co-segregation with manganese.
- its content is preferably limited to a maximum of 0.015%.
- Sulfur is not an essential element but may be contained as an impurity in steel. The sulfur content is preferably as low as possible but is 0.03% or less and preferably at most 0.005%, from the viewpoint of manufacturing cost.
- Chromium is an optional element of the steel of present invention, is from 0% to 1%. Chromium provides strength and hardening to the steel, but when used above 1 % impairs surface finish of the steel. Copper may be added as an optional element in an amount of 0% to 2% to increase the strength of the steel of present invention and to improve its corrosion resistance. A minimum of 0.01% is preferred to get such effects.
- Niobium is an optional element that can be added to the steel from 0% to 0.06%, preferably from 0.0010 to 0.03%. It is suitable for forming carbonitrides to impart strength to the steel according to the invention by precipitation hardening. Because niobium delays the recrystallization during the heating, the microstructure formed at the end of the holding temperature and as a consequence after the complete annealing is finer, this leads to the hardening of the product. But when the niobium content is above 0.06% the amount of carbo- nitrides is not favorable for the present invention as large amount of carbo-nitrides tend to reduce the ductility of the steel.
- Vanadium is an optional element which may be added to the steel of the present invention from 0% to 0.1%, preferably from 0.001% to 0.1%. As niobium, it is involved in carbo- nitrides so plays a role in hardening. But it is also involved to form VN appearing during solidification of the cast product. The amount of V is so limited to 0.1% to avoid coarse VN detrimental for hole expansion. In case the vanadium content is below 0.001% it does not impart any effect on the steel of present invention. Calcium is an optional element which may be added to the steel of present invention from 0% to 0.005%, preferably from 0.001% to 0.005%. Calcium is added to steel of present invention as an optional element especially during the inclusion treatment.
- Calcium contributes towards the refining of the steel by arresting the detrimental sulphur content in globularizing it.
- Other elements such as cerium, magnesium or zirconium can be added individually or in combination in the following proportions: Ce ⁇ 0.1%, Mg ⁇ 0.05% and Zr ⁇ 0.05%. Up to the maximum content levels indicated, these elements make it possible to refine the inclusion grain during solidification.
- the remainder of the composition of the steel consists of iron and inevitable impurities resulting from processing.
- the core microstructure of the steel sheet according to the invention comprises 15% to 70% Bainite, 15% to 70% of Partitioned martensite, 10% to 30% of Ferrite, 9% to 22% of Residual Austenite in Bainite and partitioned martensite, 0% to 5% of Fresh martensite by area fraction.
- Bainite is the matrix of the steel and is present from 15% to 70%,
- bainite can comprise of upper bainite, lower bainite, granular bainite, carbide-free bainite and/or lath bainite.
- Bainite of present invention contains the film like austenite in the grains and this Bainite provides an improved elongation as well as the hole expansion to the steel of present invention when controlled in the invention range.
- the preferred presence for bainite is from 18% to 65% and more preferably from 22% to 62%.
- Partitioned martensite is contained in an amount of 15% to 70% to achieve the strength level of 1150 MPa or more. If the martensite amount reaches beyond 70%, it would have detrimental impact on ductility.
- Partitioned martensite of present steel can be in the form of laths wherein the lath thickness is more than 0.1 micron and film like austenite present between these lathes. Martensite, that is formed during the cooling after annealing, is transformed into Partitioned martensite during the heating to the overaging temperature.
- the preferred presence of the partitioned martensite for the steel of present invention is from 18% to 65% and more preferably from 18% to 60%.
- Residual Austenite is contained in an amount of 9% to 22% and imparts ductility to the present steel.
- Residual Austenite can comprise film-like austenite and/or blocky austenite.
- Film-like Austenite of the present invention can be present in the bainite and partitioned martensite and shows an aspect ratio above 3.
- Blocky Austenite can be present in form of islands in bainite showing an aspect ratio below 2 and can act as an effective carbon trap thereby assisting in formation of Bainite.
- Blocky austenite is less than 5 microns in the biggest dimension of the grains and preferably less than 3 microns and can form during the overaging holding.
- the retained austenite of the present invention preferably contains carbon from 0.4 to 0.7%. It is preferred to have residual austenite from 9% to 20% and more preferably from 9% to 16%. It is preferred to have blocky austenite with the characteristics described above. Ferrite is present from 10% to 30% in the steel, except at the surface layer which is rich in ferrite. Such ferrite may comprise polygonal ferrite, lath ferrite, acicular ferrite, plate ferrite or epitaxial ferrite. The presence of ferrite in the present invention impart the steel with formability and elongation. Presence of ferrite has also negative impacts due to the fact that ferrite increases the gap in hardness with hard phases such as martensite and bainite and reduces local ductility.
- Fresh Martensite can be present in the steel according to the invention, as isolated phases. Fresh martensite may also be present from 0% to 5% and preferably from 0% to 3%. In addition to this core microstructure of the steel sheet, the steel sheet also includes a ferrite-enriched layer on both surfaces of the steel sheet up to a thickness of 90 microns.
- This ferrite-enriched layer is further divided into two sub-layers wherein the first sub-layer which is formed adjacent to the surface of the steel sheet and showing an average ferrite percentage from 40% to 80% in area fraction, preferably from 42% to 78% more preferably from 43% to 70%.
- This first sub-layer can have a thickness from 30 microns to 70 microns.
- this first sub-layer has a gradient of ferrite presence referred as ⁇ F that is ferrite present on the top of the first sub layer and at the bottom of the first sub layer have difference in the presence of ferrite from 20 to 70%.
- ⁇ F (ferrite content of top of first sub-layer – ferrite content of bottom of first sub-layer) 20% ⁇ ⁇ F ⁇ 70%
- ⁇ F (ferrite content of top of first sub-layer – ferrite content of bottom of first sub-layer) 20% ⁇ ⁇ F ⁇ 70%
- the preferred ⁇ F is from 22% to 60% and more preferably from 24% to 55%.
- the second sub-layer constitutes the topmost layer of the ferrite enriched layer is adjacent to first sub-layer.
- the second sub-layer has a ferrite percentage from 70% to 98% in area fraction, preferably from 72% to 96% more preferably from 74% to 94% and in addition to the ferrite this second sub-layer also constitutes of internal oxides of manganese and silicon.
- This second sub-layer preferably has a thickness from 1 micron to 15 microns and preferably from 3 to 10 microns.
- the ferrite enriched layer formed on the surface preferably comprises any or all possible ferrite kinds and notably polygonal ferrite, lath ferrite, acicular ferrite, plate ferrite or epitaxial ferrite. This ferrite layer imparts the steel sheet of the invention with resistance against the liquid metal embrittlement (LME).
- LME liquid metal embrittlement
- a steel sheet according to the invention can be produced by any suitable method.
- a preferred method consists in providing a semi-finished casting of steel with a chemical composition according to the invention. The casting can be done either into ingots or continuously in form of thin slabs or thin strips, i.e. with a thickness ranging from approximately 220mm for slabs up to several tens of millimeters for thin strip. For example, a slab will be considered as a semi-finished product.
- a slab having the above-described chemical composition is manufactured by continuous casting wherein the slab preferably underwent a direct soft reduction during casting to ensure the elimination of central segregation and porosity reduction.
- the slab provided by continuous casting process can be used directly at a high temperature after the continuous casting or may be first cooled to room temperature and then reheated for hot rolling.
- the temperature of the slab which is subjected to hot rolling is preferably at least 1000°C, preferably above 1200°C and must be below 1280°C.
- the temperature of the slab is lower than 1000° C, excessive load is imposed on a rolling mill, and further, the temperature of the steel may decrease to a ferrite transformation temperature during finishing rolling, whereby the steel will be rolled in a state in which transformed ferrite contained in the structure. Further, the temperature must not be above 1280°C because industrially expensive.
- the temperature of the slab is preferably sufficiently high so that hot rolling can be completed entirely in the austenitic range, the finishing hot rolling temperature remaining above 850°C and preferably above 900°C. It is necessary that the final rolling be performed above 850°C, because below this temperature the steel sheet exhibits a significant drop in rollability.
- a final rolling temperature from 900 to 950° C is preferred to have a structure that is favorable to recrystallization and rolling.
- the sheet obtained in this manner is then cooled at a cooling rate above 30°C/s to a temperature which is equal or below 550°C.The cooling temperature is kept below 550°C to avoid oxidation of alloying elements such as manganese, silicon and chromium.
- the cooling rate will be less than or equal to 65°C/s and above 35°C/s.
- the hot rolled steel sheet is coiled and the coiling temperature must be below 550°C.
- the temperature of the coiled hot rolled steel sheet must be kept below 550°C to avoid oxidation of Silicon, Manganese on the surface of hot rolled coil as these oxides forms cracks on the surface of the hot rolled steel sheet.
- the coiled hot rolled steel sheet is allowed to cool down to room temperature.
- the hot rolled sheet is subjected to on optional scale removal process such as pickling to remove scale formed during hot rolling and ensure that there is no scale on the surface of hot rolled steel sheet before subjecting it to an optional hot band annealing.
- the hot rolled sheet may be subjected to an optional hot band annealing at a temperature from 350°C to 750°C during 1 to 96 hours.
- the temperature and time of such hot band annealing is selected to ensure softening of the hot rolled sheet to facilitate the cold rolling of the hot rolled steel sheet.
- the Hot rolled steel sheet is then cooled down to room temperature, thereafter, the hot rolled sheet is then cold rolled with a thickness reduction from 35 to 70% to obtain a cold rolled steel sheet.
- the cold rolled steel sheet is then subjected to annealing to impart the steel of present invention with targeted microstructure and mechanical properties.
- the cold rolled steel sheet is subjected to two steps of heating to reach the soaking temperature TA from Ac3-30°C to Ac3 +100°C, during the two step heating the dewpoint is maintained from -15°C to +15°C to provide the steel of present invention with a ferrite rich layer on surface to have adequate Liquid metal embrittlement resistance, the preferred dew point is maintained from -10°C to +10°C.
- the Ac3 for the present steel is determined by a dilatometry test as per the method described in article published in journal “TECHNIQUES DE L'INGENIEUR, MESURES ET ANALYSE; FRA; PARIS: TECH.-ING.; DA.
- step one cold rolled steel sheet is heated from room temperature to temperature HT1 which is in a range from 600°C to 800°C at a heating rate HR1 from 2°C/s to 70°C/s. It is preferred to have HR1 rate from 5°C/s to 60°C/s and more preferably from 10°C/s to 50°C/s.
- the preferred HT1 temperature is from 625°C to 775°C, more preferably from 640°C to 750°C.
- the cold rolled steel sheet is heated from temperature HT1 to the soaking temperature TA which is in temperature range from Ac3-10°C to Ac3+100°C at a heating rate HR2 from 0.1°C/s to 10°C/s .It is preferred to have HR2 rate from 0.1°C/s to 8°C/s and more preferably from 0.1°C/s to 5°C/s. HR2 being always lower than HR1
- the preferred TA temperature is from Ac3-25°C to Ac3+75°C, more preferably from Ac3-20°C to Ac3+50°C.
- Dew point is maintained from -10°C to +10°C at the soaking temperature and preferably from -5°C to +5°C to provide the present steel with the ferrite- enriched layer at the surface with the targeted depth.
- the ferrite-enriched layer according to the invention is formed during annealing. Carbon reacts with oxygen to form carbon monoxide that escapes from the steel, resulting in a decarburization of the surface layer, such layer having a microstructure enriched in ferrite and extending from the surface of the sheet up to the depth of 90 microns. This ferrite-enriched layer forms during the heating before annealing and during soaking thanks to the control of dew point.
- the dew point is controlled from -15°C to +15°C during the heating before annealing and from -10°C to +10°C during the soaking by using conventional means known by the man skilled in the art, like water injection for example. Then the cold rolled steel sheet is held at the annealing soaking temperature TA during 10 to 1000 seconds to ensure adequate transformation to Austenite microstructure of the strongly work-hardened initial structure.
- the cold rolled steel sheet is then cooled in a cooling process wherein the first step of cooling is optional and this first steps starts from TA, the cold rolled steel sheet being cooled down, at a cooling rate CR1 from 0.01°C/s to 15°C/s, to a temperature CT1 which is in a range from 580°C to 860°C.
- the cooling rate CR1 for such first step of cooling is from 0.02°C/s to 5°C/s.
- the preferred T1 temperature for such first step is from 590°C to 850°C.
- the cold rolled steel sheet is cooled from CT1 or TA to a temperature CT2 which is from Ms-30°C to 20°C, at a cooling rate CR2 of at least 10°C/s.
- the cooling rate CR2 for the second step of cooling is at least 20°C/s and more preferably at least 25°C/s.
- the preferred CT2 temperature for such second step is from Ms-50°C to 100°C. Whenever step one of cooling is not performed then CT1 is equal to TA.
- the cold rolled steel sheet is heated to an overaging temperature range TOA from 250°C to 580°C from CT2 temperature at a heating rate HR3 from 1°C/s to 100°C/s.
- martensite formed during cooling after annealing is transformed into partitioned martensite, thereby assisting in formation of bainite during the holding at TOA temperature.
- the cold rolled steel sheet is held at TOA temperature for over-aging during 5 to 500 seconds allowing the bainite of the present invention to be formed.
- the cold rolled steel sheet can be brought to the temperature of a hot dip coating bath, which can be from 420°C to 680°C, depending on the nature of the coating.
- the coating can be made with zinc or a zinc-based alloy or with aluminium or with an aluminum-based alloy.
- the cold rolled steel sheet may also be coated by any of the known industrial processes such as Electro-galvanization, JVD, PVD, Hot dip (GI), GA or ZM etc., which do not require the steel sheet to be brought to the above described range of temperature after overaging.
- the steel sheet can be cooled down to room temperature before being coated in a subsequent step.
- An optional post batch annealing preferably done at 170 to 210°C during 12h to 30h can be performed after annealing on a coated product in order to ensure degassing for coated products.
- Ms and Ac3 for all inventive and reference steels are determined through dilatometry tests as per the method described in article published in journal “TECHNIQUES DE L'INGENIEUR, MESURES ET ANALYSE; FRA; PARIS: TECH.-ING.; DA.1981; VOL.20; NO 59; P1280” by M.Murat.
- Table 1 composition of the trials Trials C Mn Si Al Mo Ti B P S N Cr Ac3 Ms I1 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 315 I2 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 300 I3 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 300 I4 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 295 I5 0.189 2.67 1.75 0.0230.087 0.0280.00260.0110.00180.0039 0.02 855 300 I6 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 315 I7 0.194 2.79 1.75 0.0290.087 0.02 0.00330.0080.00110.004 0.027 850 315 R1 0.189 2.67 1.75 0.029
- the samples were heated to a temperature from 1000° C to 1280°C and then subjected to hot rolling with finishing temperature above 850° C.
- the cooling rate after hot rolling was above 30°C/s until cooling down below 550°C.
- All cold rolled steel sheets were 10 coated in a zinc bath at temperature 460°C after the over aging holding.
- Table 4 gathers the mechanical and surface properties of both the inventive steel and reference steel.
- the tensile strength, yield strength and total elongation tests are conducted in accordance with ISO 6892-1 standards and the test for Hole expansion ratio is conducted accordance with ISO 16630 standards.
- Table 4 mechanical and surface properties of the trials : The susceptibility of LME of the trials was evaluated by resistance spot welding method.
- one steel sheet corresponding respectively to trials I1 to I7 and to trials R1 to R4 was spot welded with two additional steel sheets to build a three-sheet stack-up including successively: - one steel sheet corresponding to trials I1 to I7 and to trials R1 to R4, - a sheet of 1.5 mm of an Interstitial free galvanized steel comprising 0.003% of carbon and 0.11% of manganese, - a sheet of 1.5 mm of an Interstitial free galvanized steel comprising 0.003% of carbon and 0.11% of manganese.
- Welding conditions were according to standard ISO-18278-2.
- the type of the welding electrode was F1 with a face diameter of 6mm; the clamping force of the electrode was set at 450daN.
- the welding cycle is as follows: Welding time Weld time Current (Hz) Cool time (ms) (ms) Cycle 50 380 260
- Welding time Weld time Current (Hz) Cool time (ms) (ms) Cycle 50 380 260
- Each trial was reproduced 10 times to produce 10 spot welds at a current level defined as the upper welding limit of the current range from Imax to Imax + 10%, Imax being comprised between 0.9 and 1.1*Iexp, Iexp being the intensity beyond which expulsion appears during welding, determined according to ISO standard 18278-2.
- the cracks length in the 10 spot-welded joints was then evaluated after cross- sectioning through the surface crack and using an optical microscope.
- a grade was considered as providing enough LME resistance if less than 60% of the spots had a crack longer than 200 ⁇ m.
- the yield strength YS, the tensile strength TS and the total elongation TE are measured according to ISO standard ISO 6892-1, published in October 2009.
- the hole expansion ratio is measured according to ISO standard 16630:2009.
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Abstract
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