EP4632294A1

EP4632294A1 - Refrigeration device having four-way selector valve

Info

Publication number: EP4632294A1
Application number: EP25721451.0A
Authority: EP
Inventors: Tomoya NISHIGUCHI
Original assignee: Daikin Industries Ltd
Current assignee: Daikin Industries Ltd
Priority date: 2024-02-28
Filing date: 2025-02-03
Publication date: 2025-10-15
Also published as: WO2025182461A1; JP2025131414A; JP7727224B1; EP4632294A4

Abstract

A refrigeration apparatus (100) includes a compressor (11), a four-way switching valve (12), a heat source heat exchanger (13), a utilization heat exchanger (23), and a control unit (9). The compressor (11) compresses a refrigerant (R). The four-way switching valve (12) performs switching between a first refrigeration cycle and a second refrigeration cycle. In the first refrigeration cycle, the heat source heat exchanger (13) functions as a heat radiator, and the utilization heat exchanger (23) functions as a heat absorber. In the second refrigeration cycle, the heat source heat exchanger (13) functions as a heat absorber, and the utilization heat exchanger (23) functions as a heat radiator. Before the switching of the four-way switching valve (12), the control unit (9) performs an oil drainage operation of draining a refrigerating machine oil remaining in the four-way switching valve (12) to the outside of the four-way switching valve (12).

Description

TECHNICAL FIELD

The present disclosure relates to a refrigeration apparatus including a four-way switching valve.

BACKGROUND ART

A four-way switching valve disclosed in Patent Literature 1 ( JP S63-015056 A ) is mounted in a refrigeration apparatus to switch a circulation direction of a refrigerant. The four-way switching valve is of a so-called differential pressure-driven type, and moves a valve body by using a pressure of the refrigerant passing through a valve chamber.

SUMMARY OF THE INVENTION

The four-way switching valve of a differential pressure-driven type has multiple narrow refrigerant flow paths. When the refrigerant flow path is clogged with a refrigerating machine oil, movement of the refrigerant may be inhibited, leading to interference with a switching operation of the four-way switching valve.

A refrigeration apparatus according to a first aspect includes a compressor, a four-way switching valve, a heat source heat exchanger, a utilization heat exchanger, and a control unit. The compressor compresses a refrigerant. The four-way switching valve performs switching between a first refrigeration cycle and a second refrigeration cycle. In the first refrigeration cycle, the heat source heat exchanger functions as a heat radiator, and the utilization heat exchanger functions as a heat absorber. In the second refrigeration cycle, the heat source heat exchanger functions as a heat absorber, and the utilization heat exchanger functions as a heat radiator. Before the switching of the four-way switching valve, the control unit performs an oil drainage operation in which a refrigerating machine oil remaining in the four-way switching valve is drained to outside of the four-way switching valve.
In this configuration, before a switching operation of the four-way switching valve, the refrigerating machine oil in the four-way switching valve is drained by the oil drainage operation. It is therefore possible to reduce a possibility that the switching of the four-way switching valve fails due to the refrigerating machine oil existing in the four-way switching valve.
A refrigeration apparatus according to a second aspect is the refrigeration apparatus according to the first aspect, in which the control unit performs the oil drainage operation when a pressure difference between the refrigerant on a suction side of the compressor and the refrigerant on a discharge side of the compressor is smaller than a predetermined value.
In this configuration, the oil drainage operation is performed when the switching of the four-way switching valve has failed. Therefore, the four-way switching valve is likely to be successfully switched again.
A refrigeration apparatus according to a third aspect is the refrigeration apparatus according to the first or second aspect, in which the four-way switching valve includes a valve chamber, a valve body, a first pilot chamber, a second pilot chamber, a first port, a second port, a third port, and a fourth port, a first pilot electromagnetic valve, a second pilot electromagnetic valve, a communication path, a first flow path, a second flow path, and a third flow path, the first to fourth ports being formed in the valve chamber. The valve body slides in the valve chamber. The first pilot chamber is formed at an end of the valve chamber. The second pilot chamber is formed at an end of the valve chamber opposite to the first pilot chamber. The first port receives the refrigerant discharged from the compressor. The second port ejects the refrigerant sucked into the compressor. The third port exchanges refrigerant with a heat source heat exchanger. The fourth port exchanges refrigerant with a utilization heat exchanger. The first pilot electromagnetic valve, the second pilot electromagnetic valve, and the communication path allow the first pilot electromagnetic valve and the second pilot electromagnetic valve to communicate with each other. The first flow path allows the first pilot chamber and the communication path to communicate with each other when the first pilot electromagnetic valve is opened. The second flow path allows the second pilot chamber and the communication path to communicate with each other when the second pilot electromagnetic valve is opened. The third flow path allows the communication path and the second port to communicate with each other. When the oil drainage operation is performed, the control unit operates the compressor and opens both the first pilot electromagnetic valve and the second pilot electromagnetic valve to drain the refrigerating machine oil remaining in the valve chamber, the first flow path, or the second flow path to the outside of the four-way switching valve.
In this configuration, in the oil drainage operation, the refrigerating machine oil in the first or second flow path is drained by opening both the first and second pilot electromagnetic valves. Therefore, the refrigerating machine oil that has entered the first or second pilot chamber is prevented from inhibiting the movement of the valve body.
A refrigeration apparatus according to a fourth aspect is the refrigeration apparatus according to the third aspect, in which the control unit continues to open both the first pilot electromagnetic valve and the second pilot electromagnetic valve in the oil drainage operation.
In this configuration, in the oil drainage operation, both the first and second pilot electromagnetic valves are continuously opened. Therefore, the compressor continues to suck the refrigerating machine oil remaining in the first flow path or the second flow path.
A refrigeration apparatus according to a fifth aspect is the refrigeration apparatus according to the third aspect, in which the control unit repeats opening and closing at least one of the first pilot electromagnetic valve or the second pilot electromagnetic valve in the oil drainage operation.
In this configuration, in the oil drainage operation, the opening and closing of at least one of the first or second pilot electromagnetic valve is repeated. Therefore, the refrigerating machine oil in the first flow path or the second flow path is promoted to move.
A refrigeration apparatus according to a sixth aspect is the refrigeration apparatus according to any one of the third to fifth aspects, in which the control unit closes one of the first pilot electromagnetic valve or the second pilot electromagnetic valve after the oil drainage operation continues for a predetermined time.
In this configuration, after an end of the oil drainage operation, one of the first or second pilot electromagnetic valve is closed. Therefore, the switching of the four-way switching valve is appropriately executed.
A refrigeration apparatus according to a seventh aspect is the refrigeration apparatus according to any one of the third to sixth aspects, in which the four-way switching valve is disposed such that the second port faces downward.
In this configuration, in the oil drainage operation, the drain of the refrigerating machine oil is promoted.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a circuit diagram showing a configuration of a refrigeration apparatus 100.
FIG. 2 is a schematic sectional view showing a four-way switching valve 12 in a cold heat utilization operation.
FIG. 3 is another schematic sectional view showing the four-way switching valve 12 in a transient state.
FIG. 4 is another schematic sectional view showing the four-way switching valve 12 in a hot heat utilization operation.
FIG. 5 is a block diagram showing an electric system of the refrigeration apparatus 100.
FIG. 6 is a schematic sectional view showing the four-way switching valve 12 filled with a refrigerating machine oil.
FIG. 7 is another schematic sectional view showing a failure of a switching operation of the four-way switching valve 12 in FIG. 6.
FIG. 8 is a schematic sectional view showing the four-way switching valve 12 that performs an oil drainage operation.
FIG. 9 is a flowchart of switching control of the four-way switching valve 12.
FIG. 10 is a flowchart of the oil drainage operation.
FIG. 11 is a flowchart of output processing of a switch control signal Q2.

DESCRIPTION OF EMBODIMENTS

(1) Overall configuration

A refrigeration apparatus 100 shown in FIG. 1 is configured to provide a user with hot heat or cold heat acquired from a heat source, and is configured as an air conditioner, for example. The refrigeration apparatus 100 can perform a first refrigeration cycle and a second refrigeration cycle. In the first refrigeration cycle, a cold heat utilization operation for providing the user with cold heat is performed. In the second refrigeration cycle, a hot heat utilization operation for providing the user with hot heat is performed. When the refrigeration apparatus 100 is an air conditioner, these operations correspond to a cooling operation and a heating operation, respectively.
The refrigeration apparatus 100 includes a heat source unit 10, a utilization unit 20, a connection piping 30, and a communication line 35. These components constitute a refrigerant circuit 90 that circulates a refrigerant R and a control unit 9 that controls the refrigerant circuit 90.
As the refrigerant R, any refrigerant can be used, but for example, carbon dioxide may be used. In the following description, the refrigerant R is treated as capable of undergoing a phase change to liquid, and terms such as "condensation", "evaporation", "liquid refrigerant", and "gas-liquid two-phase refrigerant" are used for description. However, it should be noted that when the refrigerant R includes carbon dioxide, there is no phase change to liquid, and therefore these terms do not apply strictly.

(1-1) Heat source unit 10

The heat source unit 10 acquires hot heat or cold heat from a heat source such as outdoor air. The heat source unit 10 includes, as components of the refrigerant circuit 90, a compressor 11, a four-way switching valve 12, a heat source heat exchanger 13, a heat source expansion valve 15, an accumulator 16, a liquid shutoff valve 17, and a gas shutoff valve 18. The heat source unit 10 also includes a heat source fan 14 provided near the heat source heat exchanger 13. The heat source unit 10 further includes a heat source control unit 19 as a component of the control unit 9. The heat source unit 10 further includes a low pressure sensor S1, a high pressure sensor S2, a heat source heat exchanger temperature sensor S3, and an outside air temperature sensor S4.

(1-1-1) Compressor 11

The compressor 11 includes a suction pipe 11a and a discharge pipe 11b. The compressor 11 compresses a low-pressure gas refrigerant sucked from the suction pipe 11a, generates a high-pressure gas refrigerant, and discharges the refrigerant from the discharge pipe 11b. The low pressure sensor S1 is provided on a suction side of the compressor 11, in other words, near the suction pipe 11a. The high pressure sensor S2 is provided on a discharge side of the compressor 11, in other words, near the discharge pipe 11b. Both the low pressure sensor S1 and the high pressure sensor S2 measure a pressure of the refrigerant R.

(1-1-2) Four-way switching valve 12

The four-way switching valve 12 switches a circulation direction of the refrigerant R. The four-way switching valve 12 includes a first port P1, a second port P2, a third port P3, and a fourth port P4. The first port P1 is connected to a pipe communicating with the discharge pipe 11b. The second port P2 is connected to a pipe communicating with the accumulator 16. The third port P3 is connected to a pipe communicating with the heat source heat exchanger 13. The fourth port P4 is connected to a pipe communicating with the gas shutoff valve 18.
When the refrigeration apparatus 100 performs the cold heat utilization operation, in the four-way switching valve 12, the first port P1 and the third port P3 are connected, and the second port P2 and the fourth port P4 are connected as indicated by solid lines in FIG. 1. When the refrigeration apparatus 100 performs the hot heat utilization operation, in the four-way switching valve 12, the first port P1 and the fourth port P4 are connected, and the second port P2 and the third port P3 are connected as indicated by broken lines in FIG. 1.

(1-1-3) Heat source heat exchanger 13

The heat source heat exchanger 13 exchanges heat between the outdoor air and the refrigerant R. The heat source heat exchanger 13 functions as a condenser or a heat radiator for the refrigerant R in the cold heat utilization operation, and functions as an evaporator or a heat absorber for the refrigerant R in the hot heat utilization operation. The heat source heat exchanger temperature sensor S3 provided near the heat source heat exchanger 13 measures a condensation temperature, an evaporation temperature, and the like of the refrigerant R in the heat source heat exchanger 13.

(1-1-4) Heat source fan 14

The heat source fan 14 promotes heat exchange in the heat source heat exchanger 13 by moving outdoor air to pass through the inside of the heat source heat exchanger 13. The temperature of the outdoor air is measured by the outside air temperature sensor S4.

(1-1-5) Heat source expansion valve 15

The heat source expansion valve 15 decompresses the refrigerant R and adjusts a flow rate of the refrigerant R.

(1-1-6) Accumulator 16

The accumulator 16 stores a liquid refrigerant component mixed in the gas refrigerant and allows the gas refrigerant to pass therethrough. The accumulator 16 is connected to the suction pipe 11a of the compressor 11. The accumulator 16 prevents the liquid refrigerant from being sucked into the compressor 11.

(1-1-7) Liquid shutoff valve 17

The liquid shutoff valve 17 passes or shuts off a liquid refrigerant, a gas-liquid two-phase refrigerant, and the like. The liquid shutoff valve 17 is opened and closed manually by, for example, an installation worker of the refrigeration apparatus 100.

(1-1-8) Gas shutoff valve 18

The gas shutoff valve 18 passes or shuts off a low-pressure gas refrigerant, a high-pressure gas refrigerant, or the like. The gas shutoff valve 18 is opened and closed manually by, for example, the installation worker of the refrigeration apparatus 100.

(1-1-9) Heat source control unit 19

The heat source control unit 19 acquires measurement value data from the low pressure sensor S1, the high pressure sensor S2, the heat source heat exchanger temperature sensor S3, and the outside air temperature sensor S4. The heat source control unit 19 also controls the compressor 11, the four-way switching valve 12, the heat source fan 14, and the heat source expansion valve 15.

(1-2) Utilization unit 20

The utilization unit 20 provides the user with hot heat or cold heat. The utilization unit 20 includes a utilization heat exchanger 23 as a component of the refrigerant circuit 90. The utilization unit 20 also includes a utilization fan 24 provided near the utilization heat exchanger 23. The utilization unit 20 further includes a utilization control unit 29 as a component of the control unit 9. The utilization unit 20 further includes a utilization heat exchanger temperature sensor S5 and a room temperature sensor S6. A remote controller 27 is connected to the utilization control unit 29 in a wired or wireless manner.

(1-2-1) Utilization heat exchanger 23

The utilization heat exchanger 23 exchanges heat between indoor air and the refrigerant R. The utilization heat exchanger 23 functions as an evaporator or a heat absorber for the refrigerant R in the cold heat utilization operation, and functions as a condenser or a heat radiator for the refrigerant R in the hot heat utilization operation. The utilization heat exchanger temperature sensor S5 provided near the utilization heat exchanger 23 measures a condensation temperature, an evaporation temperature, and the like of the refrigerant R in the utilization heat exchanger 23.

(1-2-2) Utilization fan 24

The utilization fan 24 promotes heat exchange in the utilization heat exchanger 23 by moving indoor air to pass through the utilization heat exchanger 23. The utilization fan 24 also sends air conditioned by the utilization heat exchanger 23 to the vicinity of the user. The temperature of the indoor air is measured by the room temperature sensor S6.

(1-2-3) Utilization control unit 29

The utilization control unit 29 acquires measurement value data from the utilization heat exchanger temperature sensor S5 and the room temperature sensor S6. The utilization control unit 29 also controls the utilization fan 24. In addition, the utilization control unit 29 communicates with the heat source control unit 19 to constitute the control unit 9 together with the heat source control unit 19. The utilization control unit 29 further communicates with the remote controller 27.

(1-2-4) Remote controller 27

The remote controller 27 receives commands from the user and presents information to the user. The commands from the user include execution and switching of the cold heat utilization operation and the hot heat utilization operation in addition to setting of a target temperature and setting of an air volume.

(1-3) Connection piping 30

The connection piping 30 connects the heat source unit 10 and the utilization unit 20 to constitute the refrigerant circuit 90. The connection piping 30 includes a liquid connection pipe 31 and a gas connection pipe 32.

(1-3-1) Liquid connection pipe 31

The liquid connection pipe 31 connects the liquid shutoff valve 17 and the utilization heat exchanger 23, and moves the liquid refrigerant, the gas-liquid two-phase refrigerant, or the like.

(1-3-2) Gas connection pipe 32

The gas connection pipe 32 connects the gas shutoff valve 18 and the utilization heat exchanger 23, and moves the low-pressure gas refrigerant, the high-pressure gas refrigerant, or the like.

(1-4) Communication line 35

The communication line 35 connects the heat source control unit 19 and the utilization control unit 29 to constitute the control unit 9. The communication line 35 transmits a control signal, a status, data, and other signals between the heat source control unit 19 and the utilization control unit 29.

(2) Configuration of four-way switching valve 12

FIG. 2 shows a detailed configuration of the four-way switching valve 12. The four-way switching valve 12 includes a main valve portion 50, a pilot valve portion 60, and a small-diameter pipe group 80.

(2-1) Main valve portion 50

The main valve portion 50 determines the circulation direction of the refrigerant R. The main valve portion 50 includes a casing 51, a valve body 52, a first piston 53, and a second piston 54.

(2-1-1) Casing 51

The casing 51 is a cylindrical metal pipe. An internal space of the casing 51 constitutes a valve chamber 51a. Four pipes constituting the first port P1, the second port P2, the third port P3, and the fourth port P4 are connected to the casing 51. Among the ports, the fourth port P4, the second port P2, and the third port P3 are aligned in a line in that order in a longitudinal direction of the casing 51. The first port P1 is located at a position not aligned with the line of the other ports. The valve chamber 51a is filled with the high-pressure gas refrigerant introduced from the first port P1.

(2-1-2) Valve body 52

The valve body 52 is a member that slides in the valve chamber 51a. The valve body 52 includes a valve main body 52a having an arch shape, a first coupling portion 52b extending in one direction from the valve main body 52a, and a second coupling portion 52c extending from the valve main body 52a in a direction opposite to the first coupling portion 52b. The valve body 52 is movable in a left-right direction in FIG. 2.

(2-1-3) First piston 53

The first piston 53 is fixed to the first coupling portion 52b and moves together with the valve body 52. The first piston 53 forms a first pilot chamber 55 with the casing 51 at a left end of the valve chamber 51a. A first piston hole 53a having a small diameter is formed in the first piston 53. The first pilot chamber 55 communicates with the first port P1 through the first piston hole 53a.

(2-1-4) Second piston 54

The second piston 54 is fixed to the second coupling portion 52c and moves together with the valve body 52. The second piston 54 forms a second pilot chamber 56 with the casing 51 at a right end of the valve chamber 51a. A second piston hole 54a having a small diameter is formed in the second piston 54. The second pilot chamber 56 communicates with the second port P2 via the second piston hole 54a.

(2-2) Pilot valve portion 60

The pilot valve portion 60 adjusts the pressure inside the first pilot chamber 55 and the second pilot chamber 56 by controlling the refrigerant R moving to the first pilot chamber 55 and the second pilot chamber 56. The pilot valve portion 60 includes a first pilot electromagnetic valve 61, a second pilot electromagnetic valve 62, and a connecting portion 63.

(2-2-1) First pilot electromagnetic valve 61

The first pilot electromagnetic valve 61 controls whether to allow the refrigerant R in the second port P2 to reach the first pilot chamber 55. The first pilot electromagnetic valve 61 includes a first pilot valve body 71, a first cylinder 72, a first coil 73, and a first spring 74.
The first pilot valve body 71 is disposed in the first cylinder 72 and is movable in the left-right direction in FIG. 2. A first pilot valve 71a is formed at a right end of the first pilot valve body 71. A restoring force of the first spring 74 acts to move the first pilot valve body 71 to the right side. When a current flows through the first coil 73, the first pilot valve body 71 is attracted to the first coil 73 against the restoring force of the first spring 74, and thus moves to the left side.

(2-2-2) Second pilot electromagnetic valve 62

The second pilot electromagnetic valve 62 controls whether to allow the refrigerant R in the second port P2 to reach the second pilot chamber 56. The second pilot electromagnetic valve 62 includes a second pilot valve body 75, a second cylinder 76, a second coil 77, and a second spring 78.
The second pilot valve body 75 is disposed in the second cylinder 76 and is movable in the left-right direction in FIG. 2. A second pilot valve 75a is formed at a left end of the second pilot valve body 75. A restoring force of the second spring 78 acts to move the second pilot valve body 75 to the left side. When the current flows through the second coil 77, the second pilot valve body 75 is attracted to the second coil 77 against the restoring force of the second spring 78, and thus moves to the right side.

(2-2-3) Connecting portion 63

The connecting portion 63 is a member that connects the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62. The connecting portion 63 includes a first pilot valve seat 65, a second pilot valve seat 66, a communication path 64, a first connecting port 67, a second connecting port 68, and a third connecting port 69.
The first pilot valve seat 65 receives the first pilot valve 71a. The first pilot valve seat 65 communicates with the first connecting port 67. The first pilot electromagnetic valve 61 being closed means that the first pilot valve 71a comes into contact with the first pilot valve seat 65. At this time, the first connecting port 67 is closed by the first pilot valve 71a. The first pilot electromagnetic valve 61 being opened means that the first pilot valve 71a is separated from the first pilot valve seat 65. At this time, the first connecting port 67 is opened.
The second pilot valve seat 66 receives the second pilot valve 75a. The second pilot valve seat 66 communicates with the second connecting port 68. The second pilot electromagnetic valve 62 being closed means that the second pilot valve 75a comes into contact with the second pilot valve seat 66. At this time, the second connecting port 68 is closed by the second pilot valve 75a. The second pilot electromagnetic valve 62 being opened means that the second pilot valve 75a is separated from the second pilot valve seat 66. At this time, the second connecting port 68 is opened.
The communication path 64 communicates the first pilot valve seat 65 and the second pilot valve seat 66. A third connecting port 69 is formed in the communication path 64. When the first pilot electromagnetic valve 61 is opened, the first connecting port 67 and the third connecting port 69 communicate with each other via the communication path 64. When the second pilot electromagnetic valve 62 is opened, the second connecting port 68 and the third connecting port 69 communicate with each other via the communication path 64.

(2-3) Small-diameter pipe group 80

The small-diameter pipe group 80 is an assembly of capillary tubes, and includes a first flow path 81, a second flow path 82, and a third flow path 83. The first flow path 81 connects the first pilot chamber 55 and the first connecting port 67. The second flow path 82 connects the second pilot chamber 56 and the second connecting port 68. The third flow path 83 connects the second port P2 and the third connecting port 69.

(3) Operation of four-way switching valve 12

(3-1) State of cold heat utilization operation

FIG. 2 shows an arrangement of each part of the four-way switching valve 12 for performing the cold heat utilization operation. The valve body 52 is located on the left side. As a result, the valve body 52 allows the second port to communicate with the fourth port and allows the first port to communicate with the third port.
In order to position the valve body 52 on the left side, the first pilot electromagnetic valve 61 is opened and the second pilot electromagnetic valve 62 is closed. As a result, the second port P2 communicates with the first pilot chamber 55 via the third flow path 83, the third connecting port 69, the communication path 64, the first connecting port 67, and the first flow path 81. Since the pressure of the gas refrigerant existing in the second port P2 is low, the refrigerant R in the first pilot chamber 55 can be sucked into the second port P2. Since the diameter of the first piston hole 53a is small, the refrigerant R on both sides of the first piston is not immediately equalized.
Since the second pilot electromagnetic valve 62 is closed, the second pilot chamber 56 is isolated from the second port P2. At this time, the second pilot chamber 56 is filled with the high-pressure gas refrigerant flowing in from the second piston hole 54a.
A pressure difference between the low-pressure gas refrigerant in the first pilot chamber 55 and the high-pressure gas refrigerant in the second pilot chamber 56 causes a force to act so as to move the valve body 52 to the left. Accordingly, the valve body 52 can be stably located on the left side.

(3-2) Transient state

FIG. 3 shows a transient state of the four-way switching valve 12 at the time of switching from the cold heat utilization operation to the hot heat utilization operation. In order to switch the four-way switching valve 12, the first pilot electromagnetic valve 61 is closed and the second pilot electromagnetic valve 62 is opened. At this time, the second port P2 communicates with the second pilot chamber 56 via the third flow path 83, the third connecting port 69, the communication path 64, the second connecting port 68, and the second flow path 82. The high-pressure gas refrigerant in the second pilot chamber 56 can be sucked into the second port P2.
Since the first pilot electromagnetic valve 61 is closed, the first pilot chamber 55 is isolated from the second port P2. At this time, the first pilot chamber 55 becomes filled with the high-pressure gas refrigerant flowing in from the first piston hole 53a.
When the pressure of the gas refrigerant in the first pilot chamber 55 becomes larger than the pressure of the gas refrigerant in the second pilot chamber 56, a force acts so as to move the valve body 52 to the right.

(3-3) State of hot heat utilization operation

FIG. 4 is an arrangement of each part of the four-way switching valve when the hot heat utilization operation is performed. As in the transient state in FIG. 3, the first pilot electromagnetic valve 61 is closed and the second pilot electromagnetic valve 62 is opened. The valve body 52 located on the right side allows the second port to communicate with the third port and allows the first port to communicate with the fourth port.
A pressure difference between the high-pressure gas refrigerant in the first pilot chamber 55 and the low-pressure gas refrigerant in the second pilot chamber 56 causes a force to act so as to move the valve body 52 to the right. Accordingly, the valve body 52 can be stably located on the right side.
In order to perform the cold heat utilization operation again, control is performed so as to open the first pilot electromagnetic valve 61 and close the second pilot electromagnetic valve 62. Accordingly, by filling the first pilot chamber 55 with the low-pressure gas refrigerant and filling the second pilot chamber 56 with the high-pressure gas refrigerant, a force is generated so as to move the valve body 52 to the left.

(4) Electrical system of refrigeration apparatus 100

FIG. 5 shows an electric system of the refrigeration apparatus 100. Measurement value data of the low pressure sensor S1, the high pressure sensor S2, the heat source heat exchanger temperature sensor S3, the outside air temperature sensor S4, the utilization heat exchanger temperature sensor S5, and the room temperature sensor S6, and commands from the user transmitted from the remote controller 27 are input to the control unit 9. The control unit 9 outputs control signals to the compressor 11, the four-way switching valve 12, the heat source fan 14, the heat source expansion valve 15, and the utilization fan 24.
The commands transmitted from the remote controller 27 include a switch command Q1 for the four-way switching valve 12. For example, when the user inputs to the remote controller 27 to execute the hot heat utilization operation while the refrigeration apparatus 100 is executing the cold heat utilization operation, the remote controller 27 transmits the switch command Q1 to the control unit 9 in order to perform the switching of the four-way switching valve 12 and thereby to execute the hot heat utilization operation. Alternatively, when the user inputs to the remote controller 27 to execute the cold heat utilization operation while the refrigeration apparatus 100 is executing the hot heat utilization operation, the remote controller 27 transmits the switch command Q1 to the control unit 9 in order to perform the switching of the four-way switching valve 12 and thereby to execute the cold heat utilization operation.
Upon receiving the switch command Q1, the control unit 9 performs a predetermined calculation to output a switch control signal Q2 to the four-way switching valve 12. Specifically, the switch control signal Q2 is an open/close control signal to the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62.

(5) Oil drainage operation

(5-1) Clogging of refrigerating machine oil

FIG. 6 shows a state in which a refrigerating machine oil is clogged in the four-way switching valve 12 in the state of the cold heat utilization operation shown in FIG. 2. In order to position the valve body 52 on the left side, the first pilot electromagnetic valve 61 has been open and the second pilot electromagnetic valve 62 has been closed. The refrigerating machine oil has entered the first flow path 81 and the first pilot chamber 55.
The refrigerating machine oil easily enters, in addition to the portions shown in FIG. 6, the first piston hole 53a, for example. Furthermore, when a resin seal is provided on an outer periphery of the first piston 53a, the refrigerating machine oil easily enters a gap between the outer periphery of the first piston 53a and the resin seal.

(5-2) Transient state during switching

FIG. 7 shows a transient state when the four-way switching valve 12 shown in FIG. 6 is switched from the cold heat utilization operation to the hot heat utilization operation. In order to switch the four-way switching valve 12, the first pilot electromagnetic valve 61 is closed and the second pilot electromagnetic valve 62 is open. The second port P2 communicates with the second pilot chamber 56 via the third flow path 83, the third connecting port 69, the communication path 64, the second connecting port 68, and the second flow path 82. The high-pressure gas refrigerant in the second pilot chamber 56 can be sucked into the second port P2.
On the other hand, since the first pilot electromagnetic valve 61 is closed, the refrigerating machine oil cannot pass through the first connecting port 67. Therefore, the refrigerating machine oil is not sucked out from the second port P2. Since the first pilot chamber 55 is not filled with the refrigerant, the high-pressure gas refrigerant in the valve chamber 51a cannot enter the first pilot chamber 55 from the first piston hole 53a. In addition, since the refrigerating machine oil filling the first pilot chamber 55 is liquid, the refrigerating machine oil cannot expand even when an external force is applied. Therefore, the first piston 53 cannot move to the right, and the valve body 52 cannot move to the right. In this manner, the switching operation of the four-way switching valve 12 is inhibited by the refrigerating machine oil.

(5-3) Content of oil drainage operation

When the switching operation of the four-way switching valve 12 cannot be performed due to the refrigerating machine oil, or when it is expected that the switching operation cannot be performed, the control unit 9 performs the oil drainage operation. FIG. 8 shows the four-way switching valve 12 while the oil drainage operation is being performed.
In the oil drainage operation, the control unit 9 supplies the high-pressure gas refrigerant to the four-way switching valve 12 by operating the compressor 11. Furthermore, the control unit 9 continues to open both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62 for a predetermined time. The predetermined time is, for example, five seconds.
The refrigerating machine oil clogged in the first pilot chamber 55 and the first flow path 81 is sucked into the suction pipe 11a of the compressor 11 via the first connecting port 67, the communication path 64, the third flow path 83, and the second port P2. The refrigerant R filling the second pilot chamber 56 is also sucked into the suction pipe 11a of the compressor 11 via the second flow path 82, the second connecting port 68, the communication path 64, the third flow path 83, and the second port P2.
The oil drainage operation described above allows the refrigerating machine oil remaining in the valve chamber 51a, the first flow path 81, or the second flow path 82 to be drained to the outside of the four-way switching valve 12. In order to promote the drainage of the refrigerating machine oil, the four-way switching valve 12 may be disposed such that the second port P2 faces downward.
Thereafter, in order to perform switching for the hot heat utilization operation, the control unit 9 performs control to close the first pilot electromagnetic valve 61 while keeping the second pilot electromagnetic valve 62 open. As a result, the four-way switching valve 12 is in a state shown in FIG. 4.

(6) Switching control of four-way switching valve 12

FIG. 9 is a flowchart of a main routine of switching control of the four-way switching valve 12. In step S100, the switching control is started. In step S101, the control unit 9 confirms whether the control unit 9 has already received the switch command Q1 issued from the remote controller 27 in response to the input from the user. When the control unit 9 has not received the switch command Q1 yet (S101: NO), the processing returns to step S101. When the control unit 9 has already received the switch command Q1 (S101: YES), the processing proceeds to step S102.
In step S102, the control unit 9 confirms whether a pressure difference that is a difference between a measurement value of the low pressure sensor S1 and a measurement value of the high pressure sensor S2 is smaller than a predetermined value. When the measured pressure difference is smaller than the predetermined value (S102: YES), the processing proceeds to step S103. When the measured pressure difference is not smaller than the predetermined value (S102: NO), the processing proceeds to step S104.
In step S103, a subroutine of the oil drainage operation is executed. The subroutine of the oil drainage operation will be described later. When the oil drainage operation ends, the processing proceeds to step S104.
In step S104, the control unit 9 executes a subroutine for outputting the switch control signal Q2 to the four-way switching valve 12. The subroutine for outputting the switch control signal Q2 will be described later.
Thereafter, in step S105, the switching control of the four-way switching valve 12 ends.
FIG. 10 is a flowchart of the subroutine of the oil drainage operation. In step S200, the oil drainage operation is started. In step S201, the control unit 9 confirms whether the compressor 11 is in operation. When the compressor 11 is in operation (S201: YES), the processing proceeds to step S203. On the other hand, when the compressor 11 is not in operation (S201: NO), the processing proceeds to step S202. In step S202, the operation of the compressor 11 is started. As a result, the high-pressure gas refrigerant is supplied from the discharge pipe 11b.
In step S203, the control unit 9 opens both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62. In step S204, a count value of a timer of the control unit 9 is reset to zero. In step S205, the control unit 9 starts clocking of the timer. In step S206, the control unit 9 refers to a value measured by the timer, and confirms whether a predetermined time has elapsed. The predetermined time is, for example, five seconds. When the predetermined time has not elapsed (S206: NO), the processing returns to step S206. On the other hand, when the predetermined time has elapsed (S206: YES), the processing proceeds to step S207. In step S207, the control unit 9 ends the clocking of the timer. In step S208, the subroutine of the oil drainage operation ends.
FIG. 11 is a flowchart of a subroutine of output processing of the switch control signal Q2. In step S300, the output of the switch control signal Q2 is started. In step S301, the control unit 9 confirms a content of the switch command Q1 already received. When the content of the switch command Q1 is to request execution of the cold heat utilization operation (step S301: cold heat utilization operation), the processing transitions to step S302. In step S302, the control unit 9 outputs the switch control signal Q2 to drive the first pilot electromagnetic valve 61 open and drive the second pilot electromagnetic valve 62 close. Thereafter, in step S304, the output processing of the switch control signal Q2 ends.
On the other hand, when the content of the switch command Q1 is to request execution of the hot heat utilization operation (step S301: hot heat utilization operation), the processing transitions to step S303. In step S303, the control unit 9 outputs the switch control signal Q2 to drive the first pilot electromagnetic valve 61 close and drive the second pilot electromagnetic valve 62 open. Thereafter, in step S304, the output processing of the switch control signal Q2 ends.

(7) Characteristics

(7-1)
Before the switching operation of the four-way switching valve 12, the refrigerating machine oil in the four-way switching valve 12 is drained by the oil drainage operation. It is therefore possible to reduce a possibility that the switching of the four-way switching valve 12 fails due to the refrigerating machine oil existing in the four-way switching valve 12.
(7-2)
The state in which the pressure difference between the refrigerant R on the suction side and the refrigerant R on the discharge side of the compressor 11 is smaller than the predetermined value confirmed in step S102 is caused as a result of a failure in the switching of the four-way switching valve 12. The oil drainage operation is performed when the switching of the four-way switching valve 12 has failed. Therefore, the four-way switching valve 12 is likely to be successfully switched again.
(7-3)
In the oil drainage operation, the refrigerating machine oil in the first flow path 81 or the second flow path 82 is drained by opening both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62. Therefore, the refrigerating machine oil that has entered the first pilot chamber 55 or the second pilot chamber 56 is prevented from inhibiting the movement of the valve body 52.
(7-4)
In the oil drainage operation, both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62 are continuously opened. Therefore, the compressor 11 continues to suck the refrigerating machine oil remaining in the first flow path 81 or the second flow path 82.
(7-5)
After the oil drainage operation ends, one of the first pilot electromagnetic valve 61 or the second pilot electromagnetic valve 62 is closed in step S302 or step S303. Therefore, the switching of the four-way switching valve 12 is appropriately executed.
(7-6)
The four-way switching valve 12 is disposed such that the second port P2 faces downward. Therefore, in the oil drainage operation, the drain of the refrigerating machine oil is promoted.

(8) Modifications

(8-1) First modification

In the embodiment described earlier, in the oil drainage operation, the control unit 9 continues to open both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62. Alternatively, in the oil drainage operation, the control unit 9 may repeat opening and closing of the first pilot electromagnetic valve 61 for a predetermined time while continuing to open the second pilot electromagnetic valve 62. Alternatively, the control unit 9 may repeat opening and closing both the first pilot electromagnetic valve 61 and the second pilot electromagnetic valve 62 for a predetermined time.
In this configuration, in the oil drainage operation, repeating opening and closing the first pilot electromagnetic valve 61 promotes the movement of the refrigerating machine oil in the first flow path 81.
For clogging of the refrigerating machine oil in the second flow path 82, the control unit 9 may repeat opening and closing the second pilot electromagnetic valve 62 for a predetermined time while continuing to open the first pilot electromagnetic valve 62.

(8-2) Second modification

In the embodiment described earlier, the switch command Q1 is issued by the remote controller 27. Alternatively, the switch command Q1 may be issued by another part. For example, the switch command Q1 can be issued by being triggered by an output of the heat source heat exchanger temperature sensor S3. When the control unit 9 recognizes that the heat source heat exchanger 13 has dew condensation from a measurement value of the heat source heat exchanger temperature sensor S3 while the refrigeration apparatus 100 is performing the hot heat utilization operation, the control unit 9 can perform a defrost operation by issuing the switch control signal Q2 for causing the four-way switching valve 12 to execute the cold heat utilization operation.

(8-3) Third modification

In the embodiment described earlier, in the oil drainage operation shown in FIG. 10, a content of the operation of the compressor 11 in step S202 is not particularly changed from a normal operation. Alternatively, in the oil drainage operation, the content of the operation of the compressor 11 may be changed from the normal operation. For example, in the oil drainage operation, the number of rotations of the compressor 11 may be decreased to a predetermined small value, or may be increased to a predetermined large value.

(8-4) Fourth modification

In the embodiment described earlier, in step S102 in FIG. 9, it is confirmed whether the switching of the four-way switching valve 12 has failed. When a state is detected in which the pressure difference between the refrigerant R on the suction side and the refrigerant R on the discharge side of the compressor 11 is smaller than a predetermined value, it is determined that the switching of the four-way switching valve 12 has failed. Alternatively, the failure in the switching of the four-way switching valve 12 may be confirmed by detection of other phenomena.
For example, after the switch command Q1 to request execution of the cold heat utilization operation is received by the control unit 9 in step S101, when the heat source heat exchanger temperature sensor S3 detects a value lower than a predetermined temperature in step S102, the control unit 9 may determine that the switching of the four-way switching valve 12 has failed.
Alternatively, after the switch command Q1 to request execution of the cold heat utilization operation is received by the control unit 9 in step S101, when the utilization heat exchanger temperature sensor S5 detects a value higher than a predetermined temperature in step S102, the control unit 9 may determine that the switching of the four-way switching valve 12 has failed.
Alternatively, after the switch command Q1 to request execution of the hot heat utilization operation is received by the control unit 9 in step S101, when the heat source heat exchanger temperature sensor S3 detects a value higher than a predetermined temperature in step S102, the control unit 9 may determine that the switching of the four-way switching valve 12 has failed.
Alternatively, after the switch command Q1 to request execution of the hot heat utilization operation is received by the control unit 9 in step S101, when the utilization heat exchanger temperature sensor S5 detects a value lower than a predetermined temperature in step S102, the control unit 9 may determine that the switching of the four-way switching valve 12 has failed.
When it is confirmed that the switching of the four-way switching valve 12 has failed in this manner (S102: YES), the oil drainage operation is executed in step S103.

The embodiment of the present disclosure has been described above. It is understood that various changes to modes and details should be available without departing from the gist and scope of the present disclosure recited in the claims.

REFERENCE SIGNS LIST

9: control unit
10: heat source unit
11: compressor
12: four-way switching valve
13: heat source heat exchanger
15: heat source expansion valve
19: heat source control unit
20: utilization unit
23: utilization heat exchanger
27: remote controller
29: utilization control unit
30: connection piping
50: main valve portion
51: casing
51a: valve chamber
52: valve body
53: first piston
54: second piston
55: first pilot chamber
56: second pilot chamber
60: pilot valve portion
61: first pilot electromagnetic valve
62: second pilot electromagnetic valve
64: communication path
80: small-diameter pipe group
81: first flow path
82: second flow path
83: third flow path
90: refrigerant circuit
100: refrigeration apparatus
P1: first port
P2: second port
P3: third port
P4: fourth port
Q1: switch command
Q2: switch control signal
R: refrigerant
S1: low pressure sensor
S2: high pressure sensor

CITATION LIST

PATENT LITERATURE

Patent Literature 1: JP S63-015056 A

Claims

A refrigeration apparatus (100) comprising:
a compressor (11) that compresses a refrigerant (R);

a four-way switching valve (12);

a heat source heat exchanger (13);

a utilization heat exchanger (23); and

a control unit (9), wherein

the four-way switching valve performs switching between a first refrigeration cycle in which the heat source heat exchanger functions as a heat radiator and the utilization heat exchanger functions as a heat absorber, and a second refrigeration cycle in which the heat source heat exchanger functions as a heat absorber and the utilization heat exchanger functions as a heat radiator and

before the switching of the four-way switching valve, the control unit performs an oil drainage operation in which a refrigerating machine oil remaining in the four-way switching valve is drained to outside of the four-way switching valve.
The refrigeration apparatus according to claim 1, wherein the control unit performs the oil drainage operation when a pressure difference between the refrigerant on a suction side of the compressor and the refrigerant on a discharge side of the compressor is smaller than a predetermined value.
The refrigeration apparatus according to claim 1 or 2, wherein
the four-way switching valve includes

a valve chamber (51a),

a valve body (52) that slides in the valve chamber,

a first pilot chamber (55) formed at an end of the valve chamber,

a second pilot chamber (56) formed at an end of the valve chamber opposite to the first pilot chamber,

a first port (P1) that receives the refrigerant discharged from the compressor, a second port (P2) that ejects the refrigerant sucked into the compressor, a third port (P3) that exchanges the refrigerant with the heat source heat exchanger, and a fourth port (P4) that exchanges the refrigerant with the utilization heat exchanger, the first to fourth ports being formed in the valve chamber,

a first pilot electromagnetic valve (61),

a second pilot electromagnetic valve (62),

a communication path (64) that allows the first pilot electromagnetic valve and the second pilot electromagnetic valve to communicate with each other,

a first flow path (81) that allows the first pilot chamber and the communication path to communicate with each other when the first pilot electromagnetic valve is open,

a second flow path (82) that allows the second pilot chamber and the communication path to communicate with each other when the second pilot electromagnetic valve is open, and

a third flow path (83) that allows the communication path and the second port to communicate with each other, and

when the oil drainage operation is performed, the control unit operates the compressor and opens both the first pilot electromagnetic valve and the second pilot electromagnetic valve to drain the refrigerating machine oil remaining in the valve chamber, the first flow path, or the second flow path to the outside of the four-way switching valve.
The refrigeration apparatus according to claim 3, wherein the control unit continues to open both the first pilot electromagnetic valve and the second pilot electromagnetic valve in the oil drainage operation.
The refrigeration apparatus according to claim 3, wherein the control unit repeats opening and closing at least one of the first pilot electromagnetic valve or the second pilot electromagnetic valve in the oil drainage operation.
The refrigeration apparatus according to any one of claims 3 to 5, wherein the control unit closes one of the first pilot electromagnetic valve or the second pilot electromagnetic valve after the oil drainage operation continues for a predetermined time.
The refrigeration apparatus according to any one of claims 3 to 6, wherein the four-way switching valve is disposed such that the second port faces downward.