EP4616053A1 - Thermochemical catalyst kick-start - Google Patents
Thermochemical catalyst kick-startInfo
- Publication number
- EP4616053A1 EP4616053A1 EP23801752.9A EP23801752A EP4616053A1 EP 4616053 A1 EP4616053 A1 EP 4616053A1 EP 23801752 A EP23801752 A EP 23801752A EP 4616053 A1 EP4616053 A1 EP 4616053A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- aftertreatment device
- flow
- reduction system
- emission reduction
- emissions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N5/00—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
- F01N5/02—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features having two or more separate purifying devices arranged in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/0205—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust using heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2882—Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices
- F01N3/2889—Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices with heat exchangers in a single housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/30—Arrangements for supply of additional air
- F01N3/306—Preheating additional air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/30—Arrangements for supply of additional air
- F01N3/32—Arrangements for supply of additional air using air pump
- F01N3/323—Electrically driven air pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/16—Materials undergoing chemical reactions when used
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/10—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a heat accumulator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/12—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a thermal reactor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2370/00—Selection of materials for exhaust purification
- F01N2370/22—Selection of materials for exhaust purification used in non-catalytic purification apparatus
- F01N2370/30—Materials having magnetic properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2410/00—By-passing, at least partially, exhaust from inlet to outlet of apparatus, to atmosphere or to other device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2550/00—Monitoring or diagnosing the deterioration of exhaust systems
- F01N2550/06—By-pass systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/08—Parameters used for exhaust control or diagnosing said parameters being related to the engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/16—Parameters used for exhaust control or diagnosing said parameters being related to the exhaust apparatus, e.g. particulate filter or catalyst
- F01N2900/1602—Temperature of exhaust gas apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G5/00—Profiting from waste heat of combustion engines, not otherwise provided for
- F02G5/02—Profiting from waste heat of exhaust gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the disclosure relates generally to exhaust aftertreatment systems.
- the disclosure relates to thermochemical catalytic kick-starters.
- the disclosure can be applied in heavy-duty vehicles such as trucks, buses, marine vessels and construction equipment, and also in some types of gensets.
- the disclosure may be described with respect to a particular vehicle or system, the disclosure is not restricted to any particular vehicle or system.
- BACKGROUND Modern engines are equipped with catalytic exhaust aftertreatment systems that require temperatures within a specified range to ensure adequate catalytic activity, for periodic regeneration and for the prevention of excessive physical and/or chemical fouling.
- the exhaust catalysts should reach the required minimum activation temperature as quickly as possible after a cold start and remain above a minimum threshold throughout the entire time that the engine is operational.
- the measures required to achieve these objectives depend on engine type, duty cycle and the level of exhaust emission control required.
- the minimum temperatures requirements for urea SCR systems and DOCs are examples of what is required before some aftertreatment system components can function effectively.
- exhaust temperatures above 185-200°C are typically required before urea dosing is enabled. Dosing at lower temperatures can lead to the formation of urea-based deposits and poor NOx conversion.
- the DOC catalyst temperature should exceed 200-250°C before the catalyst will oxidize hydrocarbons and produce the required amount of heat.
- One object of the inventive concept disclosed herein is therefore to provide an emission reduction system wherein exhaust catalysts in the exhaust aftertreatment device are able to rapidly reach the required minimum activation temperature after a cold start of the combustion engine and thereafter Docket No.: [P2022-1200WO01/ PG22505PC00] 2 remain above a minimum threshold throughout the entire time that the combustion engine is operational.
- an emission reduction system for reducing the amount of one or more undesirable substances in a flow of emissions discharged from a combustion engine of a vehicle, the emission reduction system comprising - an exhaust aftertreatment device capable of reducing a quantity of the one or more undesirable substances from the flow of emissions, the undesirable substances including undesirable chemicals, undesirable particles, or both; and - a thermochemical reactor comprising one or more reactants capable of undergoing thermochemical reactions in cycles of endothermic and exothermic chemical reactions; and - one or more valves for controlling the flow of emissions in the emission reduction system.
- the first aspect of the disclosure may seek to provide an emission reduction system wherein exhaust catalysts in the exhaust aftertreatment device are able to reach the required minimum activation temperature quickly after a cold start and remain above a minimum threshold throughout the entire time that the combustion engine is operational.
- a technical benefit may include that the energy required to reach a threshold temperature for activation of the catalysts in the exhaust aftertreatment device at a cold start is generated within the emission reduction system itself without addition of external energy from the outside.
- the emission reduction system is configured to be operated in an aftertreatment device warm-up mode actuated in relation to a cold start of the combustion engine wherein at least one of ambient air and the flow of emissions discharged from the combustion engine passes through the thermochemical reactor absorbing thermal energy therefrom, prior to passing through the exhaust aftertreatment device releasing thermal energy thereto.
- a technical benefit may include that in relation to a cold start of the combustion engine, ambient air and/or the flow of emissions are heated in the thermochemical reactor and thereafter passed through the exhaust aftertreatment device, warming it to a temperature above or at least close to the threshold temperature required to activate the catalysts in the exhaust aftertreatment device.
- a technical benefit of heating ambient air and passing it through the exhaust aftertreatment device may include that the temperature of the exhaust aftertreatment device is increased without use of the flow of emissions from the combustion engine or by use of the ambient air and the flow of emissions from the combustion engine. This may result in faster heating of the exhaust aftertreatment device.
- Ambient air as used herein means air, or gas, from an environment external to the emission reduction system Docket No.: [P2022-1200WO01/ PG22505PC00] 3 and/or the vehicle, e.g., gas from the atmosphere of Earth or from a pressurized gas tank. The ambient air is different from the flow of emissions from the combustion engine.
- the emission reduction system in the aftertreatment device warm-up mode, is configured to be operated in a first phase wherein ambient air heated by the thermochemical reactor passes through the exhaust aftertreatment device before the combustion engine is started.
- a technical benefit may include that the exhaust aftertreatment device is heated before the combustion engine is started, for example to the threshold temperature required to activate the catalysts in the exhaust aftertreatment device, or to a temperature closer to the threshold temperature required to activate the catalysts in the exhaust aftertreatment device. This may result in a reduced amount of untreated emissions exiting the exhaust aftertreatment device.
- the emission reduction system is configured to be operated in the first phase, and optionally prohibit the combustion engine from being started, until the exhaust aftertreatment device fulfils an aftertreatment device temperature acceptance criterion.
- a technical benefit may include that a more controlled heating of the exhaust aftertreatment device is achieved, allowing the exhaust aftertreatment device to be heated before the combustion engine is started. Prohibiting the combustion engine from being started may imply a reduced risk of untreated emissions exiting the exhaust aftertreatment device.
- the aftertreatment device temperature acceptance criterion may correspond to at least one threshold, such as reaching a threshold temperature of the exhaust aftertreatment device and/or exceeding a threshold time period.
- the aftertreatment device temperature acceptance criterion may correspond to reaching a range of acceptable operation values associated with the exhaust aftertreatment device and/or fulfilling an acceptance test of the exhaust aftertreatment device.
- the emission reduction system is configured to initiate the first phase in relation to the cold start of the combustion engine when a first criterion is fulfilled.
- a technical benefit may include that the first phase is initiated when required, thereby, e.g., avoiding unnecessary or unwanted use of the first phase.
- the first criterion may correspond to at least one temperature being below a threshold, such as when the combustion engine is below a threshold temperature, when the exhaust aftertreatment device is below a threshold temperature, and/or when ambient air is below a threshold temperature.
- the threshold temperatures of the combustion engine, the exhaust aftertreatment device and/or the ambient air may be the same or different. Other tests may also be used to verify if the first criterion is fulfilled, such as an emission test of the combustion engine exhaust or a time since the combustion engine was last use. Additionally, or alternatively, the first criterion being fulfilled may correspond to when a user, such as a vehicle driver, accepts a delayed start of the combustion engine.
- the emission reduction system may be configured to use data which is indicative of user input relating Docket No.: [P2022-1200WO01/ PG22505PC00] 4 to if the user accepts a delayed start of the combustion engine or not.
- the first criterion being fulfilled may correspond to a planned upcoming start of the combustion engine.
- the first phase may be initiated a time period before the planned upcoming start.
- the time period before the planned upcoming start may be predetermined, and/or it may vary depending on current conditions, such as ambient temperature, combustion engine temperature and/or exhaust aftertreatment device temperature.
- the emission reduction system is configured to refrain from initiating the first phase in relation to the cold start of the combustion engine when a second criterion is fulfilled.
- a technical benefit may include that the first phase is initiated when required, thereby, e.g., avoiding unnecessary or unwanted use of the first phase.
- the second criterion may correspond to at least one threshold, such as when the combustion engine is above a threshold temperature, when the exhaust aftertreatment device is above a threshold temperature, and/or when ambient air is above a threshold temperature. Additionally, or alternatively, the second criterion being fulfilled may correspond to when a user, such as a vehicle driver, denies a delayed start of the combustion engine. As such, according to an example, the emission reduction system may be configured to use data which is indicative of user input relating to if the user accepts a delayed start of the combustion engine or not.
- the emission reduction system in the aftertreatment device warm-up mode, is configured to be operated in a second phase wherein a mix of ambient air and the flow of emissions discharged from the combustion engine passes through the thermochemical reactor absorbing thermal energy therefrom, prior to passing through the exhaust aftertreatment device releasing thermal energy thereto.
- a technical benefit may include faster heating of the exhaust aftertreatment device, using both heated ambient air and the heated flow of emissions.
- the second phase is subsequent to the first phase.
- a technical benefit may include that a step-wise process is achieved wherein the exhaust aftertreatment device is heated by heated ambient air followed by heating the exhaust aftertreatment device by the mix of heated ambient air and the heated flow of emissions from the combustion engine.
- the flow source may be located upstream of the thermochemical reactor and upstream or downstream of the exhaust aftertreatment device.
- the emission reduction system may be configured to activate the flow source during the second phase of the aftertreatment device warm-up mode, and/or during the third phase of the aftertreatment device warm- up mode.
- the emission reduction system may be configured to vary a fan or compressor speed during the aftertreatment device warm-up mode in dependence on a condition of the combustion engine, the exhaust aftertreatment device and/or the thermochemical reactor, such as in dependence on a temperature of the combustion engine and/or the exhaust aftertreatment device, and/or in dependence on a current warming capacity of the thermochemical reactor.
- thermochemical reactor is further provided with - a compressor arranged downstream of the heat reaction chamber and upstream of the gas storage, the compressor being adapted to increase the pressure of the gas flowing into the gas storage from the heat reaction chamber; and - a pressure relief valve arranged downstream of the gas storage and upstream of the heat reaction chamber, the pressure relief valve being adapted to control the pressure of the gas flowing into the reaction chamber from the gas storage.
- a technical benefit may include that gas evolved in the heat reaction chamber during the endothermic chemical reaction can be pressurized by means of the compressor into a small volume upon transfer to the gas storage. Pressurized gas stored in the gas storage may be transferred back to the heat reaction chamber by means of a pressure release valve which releases the pressurized gas in a controlled manner. Docket No.: [P2022-1200WO01/ PG22505PC00] 9
- thermal energy released from the flow of emissions to the thermochemical reactor initiates an endothermic reaction in the one or more reactants provided in the heat reaction chamber and generates a gas, whereafter the compressor increases the pressure of the gas upon transfer of the gas to the gas storage.
- a technical benefit may include that upon compression of the gas, the temperature of the gas decreases and the energy initially provided as thermal energy to the thermochemical reactor may now be stored in the gas storage as chemical energy in a cold state until needed.
- the emission reduction system is configured to increase the pressure of the gas in the gas storage by means of the compressor to a level in the range of 20 to 80 bars.
- a technical benefit may include that a large amount of chemical energy is stored in the gas storage, wherein the chemical energy can be converted to thermal energy when needed.
- the actuator actuates the pressure relief valve to allow gas stored in the gas storage to flow into the reaction chamber, thereby initiating an exothermic reaction in the one or more reactants provided in the reaction chamber releasing thermal energy therein.
- a technical benefit may include that when the gas stored in the gas storage is released back into the heat reaction chamber, it reacts with the one or more reactants present in the heat reaction chamber. During the reaction the chemical energy stored as gas is instantly converted into thermal energy which heats the thermochemical reactor.
- the ambient air and/or flow of emissions discharged from the combustion engine during a cold start absorbs thermal energy generated during the exothermic chemical reaction and thereafter releases it to the exhaust aftertreatment device raising the temperature of the exhaust aftertreatment device to the threshold temperature for activating the catalysts.
- the chemical reactant is a metal carbonate or a metal hydride.
- the thermochemical reactor comprises a hot side and a cold side.
- the hot side is the heat reaction chamber in which thermal energy released from the hot flow of emissions is converted to stable and storable energy, or where storable energy is converted to thermal energy
- the cold side is a gas storage in which the energy is stored in the form of a gas.
- the temperature of the thermochemical reactor may be at least 300 °C and up to 700 °C or above.
- a chemical reaction occurs which produces a gas, such as either a carbon dioxide (CO2) gas or a hydrogen (H2) gas.
- CO2 carbon dioxide
- H2 hydrogen
- the gas is transferred from the hot side to the cold side where the gas is stored.
- the energy in the form of a gas may be stored at ambient temperatures for long time periods (years) with minimal loss of energy.
- thermochemical rector When the gas stored in the cold side of the thermochemical rector is transferred back to the hot side, the energy of the gas will be released in the reaction chamber, and the temperature of the hot side may increase to a temperature of at least 500 °C and up to 700 °C or above. It may be important that the hot side, i.e., the heat reaction chamber is insulated to minimize thermal energy loss during energy recovery. A technical benefit may include that the thermal energy supplied by the flow of emissions may be converted to chemical energy which may be stored in a cold state, with a minimal energy lost during storage. When needed the stored chemical energy may be converted back into thermal energy and used to warm up the exhaust aftertreatment device.
- the emission reduction system is capable of operating in at least three modes, including a by-pass mode (C) wherein the flow of emissions by-passes the thermochemical reactor and is discharged from the emission reduction system at one or more exit points.
- C by-pass mode
- a technical benefit may include that when the combustion engine is operating at a steady-state and the gas storage is fully charged with chemical energy, there is no need for providing further thermal energy to the thermochemical reactor and the by-pass mode is activated to prevent the thermochemical reactor from becoming overheated.
- a vehicle comprising the emission reduction system disclosed herein.
- the second aspect of the disclosure may seek to provide a vehicle wherein exhaust catalysts in the exhaust aftertreatment device are able to reach the required minimum activation temperature quickly after a cold start and remain above a minimum threshold throughout the entire time that the combustion engine of the vehicle is operational.
- a technical benefit may include that the energy required to reach the activation temperature of the catalysts in an exhaust aftertreatment device at a cold start of the vehicle is generated within the emission reduction system itself without addition of external energy from the outside.
- a method for reducing the amount of one or more undesirable substances in a flow of emissions discharged from a combustion engine of a vehicle comprising using the emission reduction system disclosed herein and alternating between a heat-charging mode (A) during operation of the combustion engine and an aftertreatment device warm-up mode (B), actuated at cold start of the combustion engine, wherein during the thermochemical reactor heat-charging mode (A), A-i) the flow of emissions discharged from the combustion engine is passed through an exhaust aftertreatment device absorbing thermal energy therefrom; and A-ii) at least some of the heated flow of emissions exiting the exhaust aftertreatment device is passed to a thermochemical reactor releasing thermal energy present in the heated flow of emissions to the thermochemical reactor, thereby initiating an endothermic chemical reaction in the one or more reactants present in the thermochemical reactor; and during the aftertreatment device warm-up mode (B), Docket No.: [P2022-1200WO01/ PG22505PC00] 11 B-i) initiating
- the third aspect of the disclosure may seek to provide a method wherein exhaust catalysts in an exhaust aftertreatment device are able to reach the required minimum activation temperature quickly after a cold start of a vehicle, and thereafter remain above a minimum threshold temperature throughout the entire time that the combustion engine of the vehicle is operational.
- a technical benefit may include that the energy required to reach the activation temperature of the catalysts in an exhaust aftertreatment device at a cold start of the vehicle is generated within the emission reduction system itself without addition of external energy from the outside.
- Fig.1 is an exemplary emission reduction system according to one example.
- Fig.2 is an exemplary view of the thermochemical reactor of the emission reduction system according to one example.
- Fig.3 is an exemplary view of a vehicle comprising the emission reduction system according to one example.
- Fig.4 is an exemplary flowchart of a method according to one example.
- a combustion engine 11 in a vehicle 12 emits a flow of emissions to an emission reduction system 10 as disclosed herein.
- the emission reduction system 10 comprises at least one exhaust aftertreatment device 20 capable of reducing a quantity of the one or more undesirable substances from a flow of emissions, at least one thermochemical reactor 30 comprising one or more reactants capable of undergoing thermochemical reactions in cycles of endothermic and exothermic reactions, and one or more valves 40a, 40b, 40c that enable fluid communication of the flow of emissions discharged from the combustion engine 11 of the vehicle 12 through the emission reduction system 10 to one or more exit points 50a, 50b from the system 10.
- the flow of emissions may contain one or more undesirable substances resulting from a combustion reaction taking place in a combustion engine 11 of a vehicle 12 during operation of the vehicle 12.
- the one or more undesirable substances in the flow of emissions may include one or more chemicals that are provided to the combustion engine 11 (e.g., one or more reactants), one or more reaction products, or any combination thereof.
- the combustion engine 11 may react one or more hydrocarbon reactants to produce energy, preferably by a combustion reaction with oxygen. Any hydrocarbon reactant may be employed.
- the hydrocarbon reactant may be a fossil fuel, such as oil, natural gas, coal, gasoline, diesel fuel, a bio-fuel derived from one or more biological organisms, such as from plants, algae, animals, or any combination thereof; or a synthetic fuels derived from organic or inorganic reactants and the like.
- the undesirable substances may also contain particles, such as soot particles.
- the exhaust aftertreatment device 20 described herein is capable of reducing a quantity of the one or more undesirable substances from the flow of emissions that flows through the exhaust aftertreatment device 20.
- the exhaust aftertreatment device 20 is capable of reducing the amount of nitrogen oxides, hydrocarbons, carbon monoxide, particulate matter, or any combination thereof flowing through the exhaust aftertreatment device 20.
- the exhaust aftertreatment device 20 is capable of catalytically reacting nitrogen oxides, such as to form nitrogen gas, oxygen gas, or preferably both.
- the exhaust aftertreatment device 20 is also capable of catalytically reacting a hydrocarbon to produce, at least carbon dioxide and water, and catalytically react carbon monoxide to produce carbon dioxide.
- the exhaust aftertreatment device 20 comprises at least a diesel oxidation catalyst (DOC) unit 21 wherein hydrocarbons (HC) and carbon monoxides (CO) emission levels are reduced.
- DOC diesel oxidation catalyst
- CO carbon monoxides
- the exhaust aftertreatment device 20 advantageously comprises at least a diesel particulate filter (DPF) 22 which will trap and convert soot and other particles to ash.
- DPF diesel particulate filter
- the exhaust aftertreatment device 20 may further comprise a selective catalytic reduction (SCR) unit 23, either Docket No.: [P2022-1200WO01/ PG22505PC00] 13 included in the DPF 22 or as a stand-alone unit.
- the SCR unit 23 reduces NOx emissions by injecting urea into the hot flow of emissions which will create a homogenous mixture of NOx and ammonia flowing through the SCR unit 23 where it is converted to harmless nitrogen gas (N2) and water vapor (H2O).
- the thermochemical reactor 30 described herein comprises one or more reactants capable of undergoing thermochemical reactions in cycles of endothermic and exothermic reactions. Endothermic reactions are chemical reactions in which the reactants absorb heat energy from the surroundings to form products. An exothermic reaction is a chemical reaction in which less energy is needed to break bonds in the reactants than is released when new bonds form in the products. During an exothermic reaction, energy is constantly given off, often in the form of heat. Examples of exothermic reactions are combustion reactions.
- the thermochemical reactor 30 may as shown in fig.2 comprise a gas storage 31 and a heat reaction chamber 32.
- the one or more reagents present in the heat reaction chamber 32 is advantageously a metal carbonate or a metal hydride which will release gas when heated.
- the gas storage 31 is configured to store gas.
- a compressor 33 may be arranged downstream of the heat reaction chamber 32 and upstream the gas storage 31. The compressor 33 is configured to move the gas generated during the endothermic reaction when the heat reaction chamber 32 is heated, while at the same time increasing the pressure of the gas upon transfer of the gas to the gas storage 31 from the heat reaction chamber 32 (see arrow G A in Fig.2). The gas is released from the metal carbonate/metal hydride with a relatively low pressure when the reaction chamber 32 is heated.
- the pressure in the reaction chamber 32 may be between one to a few bars when the reaction chamber 32 is heated to 500-600 °C.
- the gas must be stored under high pressure in the gas storage 31.
- the emission reduction system 10 may be configured to increase the pressure of the gas in the gas storage 31 by means of the compressor 33 to a level in the range of 20 to 80 bars. Thereby, a large amount of energy can be stored in the gas storage 31.
- a pressure relief valve 34 may be arranged downstream of the gas storage 31 and upstream of the heat reaction chamber 32.
- the pressure relief valve 34 is configured to control the pressure of the gas flowing from the gas storage 31 to the heat reaction chamber 32.
- the valve 34 is completely closed when gas is stored in the gas storage 31.
- An actuator 61 (see Fig.1) may be configured to initiate the pressure release valve 34 to release gas from the gas storage 31 into the heat reaction chamber 32 (see arrow GB in Fig.2).
- heat is evolved in an exothermic reaction when the gas reacts with the metal oxide in the heat reaction chamber 32.
- the thermochemical reactor 30 is adapted to convert heat to storable energy, and to convert the storable energy back to heat.
- the thermochemical reactor 30 has one hot side and one cold side which Docket No.: [P2022-1200WO01/ PG22505PC00] 14 are thermally insulated from each other.
- the hot side comprises a heat reaction chamber 32 capable of being heated by a heated flow of emissions and comprises one or more reactants capable of undergoing endothermic and exothermic chemical reactions in cycles.
- a reaction chamber 32 comprising a metal carbonate is heated by passing a heated flow of emissions therethrough, a chemical reaction occurs wherein carbon dioxide (CO2) gas is released from the metal carbonate.
- CO2 carbon dioxide
- the gas is thereafter transferred from the hot side to the cold side by means of the compressor 33, where it is stored as a gas or a liquid.
- valves 40a, 40b, 40c in the emission reduction system 10 described herein may be positioned with respect to the combustion engine 11, the exhaust aftertreatment device 20 and the thermochemical reactor 30 so that the system 10 is capable of operating in at least two modes including: (A) a heat-charging mode during operation of the combustion engine 11, wherein the flow of emissions discharged from the combustion engine 11 passes the exhaust aftertreatment device 20 prior to passing through the thermochemical reactor 30, absorbing thermal energy in the exhaust aftertreatment device 20 and releasing it to the thermochemical reactor 30 to initiate an endothermic chemical reaction therein; and (B) an aftertreatment device warm-up mode actuated at a cold start of the combustion engine 11, wherein at least one of ambient air and the flow of emissions discharged from the combustion engine 11 passes through the thermochemical reactor 30 prior to passing through the exhaust aftertreatment device 20, absorbing thermal energy generated by an exothermic reaction in the thermochemical reactor 30 and releasing it
- the combustion engine 11 During normal operation (i.e., at steady state), the combustion engine 11 generates heat which is transferred to the flow of emissions exiting the combustion engine 11.
- a warm, fully operational diesel engine may discharge a flow of emissions having a temperature of about 200°C to 700°C depending on the speed and load of the engine. However, most heavy-duty diesel engines produce exhaust temperatures in the range of 300-450°C.
- the combustion engine 11 is operating at a steady state and the flow of emissions leaving the combustion engine 11 has a relatively high temperature of about 200-700°C, or normally about 300-450°C when it enters the exhaust aftertreatment device 20.
- the number of undesirable substances is reduced from the flow of emissions in a manner known to the skilled person.
- the temperature of the flow of emissions exiting the exhaust aftertreatment device 20 may be about 550-650°C.
- at least some of the hot flow of emissions exiting the exhaust aftertreatment device 20 passes through a first valve 40a and is thereafter passed Docket No.: [P2022-1200WO01/ PG22505PC00] 15 onwards to the thermochemical reactor 30.
- the first valve 40a is advantageously a diverter valve which has the capability of diverting the flow of emissions in two or more directions.
- the first valve 40a may divert at least some or the entire flow of emissions either to the thermochemical reactor 30 or to a first exit point 50a through which the hot flow of emissions exits the emission reduction system 10 to the surroundings.
- a heating coil (not shown) arranged in the heat reaction chamber 32 and thermal energy from the flow of emissions is transferred to the heat reaction chamber 32 (see arrow (A) in Fig.2).
- the supplied thermal energy initiates an endothermic reaction in the reagents disposed inside the reaction chamber 32 and a gas is generated.
- the compressor 33 arranged downstream of the heat reaction chamber 32 and upstream of the gas storage 31, pressurizes the gas upon transfer of the gas to the gas storage 31 (see arrow G A in Fig.2).
- Compression of the gas reduces the temperature of the gas in the gas storage 31 compared to the temperature of the gas in the reaction chamber 32. After the gas has been transferred to the gas storage 31, it can be stored for years with only minimal loss of energy. After releasing thermal energy to the heat reaction chamber 32, the flow of emission may pass from the thermochemical reactor 30 through a second valve 40b to a second exit point 50b and exits the emission reduction system 10 to the surroundings. At cold start of the combustion engine 11, the combustion engine 11, as well as all components of the emission reduction system 10 is at ambient temperature.
- the cold-starting of a combustion engine 11 in a vehicle 12 may occur when the temperature of the combustion engine 11 is about 50° C or less, about 30° C or less, about 0° C or less, or about ⁇ 20° C or less.
- Cold starting may occur after the combustion engine 11 has been off for about 5 minutes or more, about 20 minutes or more, about 1 hour or more, or about 3 hours or more.
- the time for the combustion engine 11 and/or the exhaust aftertreatment device 20 to cool may depend on the ambient temperature, the thermal mass, the initial temperatures, and the rate at which the thermal energy is removed.
- the flow of emissions exiting the combustion engine 11 has a temperature which is relatively low compared to the temperature when the combustion engine 11 is operating normally at a steady state.
- the exhaust aftertreatment device 20 is at a temperature which is far below the threshold temperature of about 175-225°C required to activate the catalysts in the exhaust aftertreatment device 20. Any flow of emissions entering the exhaust aftertreatment device 20 before the threshold temperature has been reached will not be properly treated. Thus, it is of uttermost importance during the aftertreatment device warm-up mode that as little as possible of the cold flow of emissions exits to the surroundings before the exhaust aftertreatment device 20 is fully activated.
- an actuator 61 is simultaneously, or at least substantially simultaneously, actuated to initiate an exothermic chemical reaction in the thermochemical reactor 30.
- the exothermic chemical reaction is initiated when the pressure relief valve 34 arranged downstream of the gas storage 31 and upstream of the heat reaction chamber 32, releases the stored gas from the gas storage 31 allowing it to flow to the heat reaction chamber 32 (see arrow GB in Fig.2).
- the actuator 61 may e.g., be a battery powered coil configured to actuate the pressure relief valve 34 to release the stored gas back into the heat reaction chamber 32.
- the entire flow of emissions exiting the cold combustion engine 11 may pass untreated through the exhaust aftertreatment device 20, through the first valve 40a to the thermochemical reactor 30.
- the cold flow of emissions flows through the heating coil in the heat reaction chamber 32 and absorbs thermal energy generated in the exothermal reaction when the stored gas is released into the heat reaction chamber 32 (see arrow (B) in Fig.2).
- the heated flow of emissions may pass through the second valve 40b and on to the exhaust aftertreatment device 20 releasing absorbed thermal energy thereto.
- the second valve 40b is a diverter valve having one inlet and at least two outlets.
- the second valve 40b may pass the flow of emissions from the thermochemical reactor 30 to either the exhaust aftertreatment device 20, or to a second exit point 50b, of the emission reduction system 10 releasing the flow of emissions to the surroundings.
- a fan 65, or any other flow source, such as a compressor, may be located downstream of the second valve 40b and upstream of the exhaust aftertreatment device 20 to aid movement of the heated flow of emissions to the exhaust aftertreatment device 20.
- the cold flow of emissions discharged from the cold combustion engine 11 may by-pass the exhaust aftertreatment device 20 and instead pass directly to the first valve 40a and the thermochemical reactor 30 absorbing thermal energy generated by the exothermic reaction.
- a third diverter valve 40c may be located downstream of the combustion engine 11 and upstream of the exhaust aftertreatment device 20 for generating this flow.
- the absorption of thermal energy generated in the exothermic reaction followed by its release to the exhaust aftertreatment device 20 may continue until the exhaust aftertreatment device 20 has reached the required threshold temperature for activating the catalysts in the exhaust aftertreatment device 20.
- the threshold temperature for activating the catalysts in the exhaust aftertreatment device 20 may be about 175-225°C.
- the exhaust aftertreatment device 20 may thereby be heated before the combustion engine 11 is started, for example to the threshold temperature required to activate the catalysts in the exhaust aftertreatment device 20, or to a temperature closer to the threshold temperature required to activate the catalysts in the exhaust aftertreatment device 20.
- the emission reduction system 10 may be configured to be operated in the first phase, and optionally prohibit the combustion engine 11 from being started, until the exhaust aftertreatment device 20 fulfils an aftertreatment device temperature acceptance criterion.
- the aftertreatment device temperature acceptance criterion may correspond to at least one threshold, such as reaching a threshold temperature of the exhaust aftertreatment device 20 and/or exceeding a threshold time period.
- the aftertreatment device temperature acceptance criterion may correspond to reaching a range of acceptable operation values associated with the exhaust aftertreatment device 20, such as a range of values comprising temperature of at least one of the DOC unit 21, the DPF 22 and the SCR unit 23. Additionally or alternatively, the aftertreatment device temperature acceptance criterion may correspond to fulfilling an acceptance test of the exhaust aftertreatment device 20.
- the emission reduction system 10 may be configured to initiate the first phase in relation to the cold start of the combustion engine 11 when a first criterion is fulfilled.
- the first criterion may correspond to at least one temperature being below a threshold, such as when the combustion engine 11 is below a threshold temperature, when the exhaust aftertreatment device 20 is below a threshold temperature, and/or when ambient air is below a threshold temperature.
- the first criterion being fulfilled may correspond to when a user, such as a vehicle driver, accepts a delayed start of the combustion engine 11.
- the emission reduction system 10 may be configured to use data which is indicative of user input relating to if the user accepts a delayed start of the combustion engine 11 or not.
- the first criterion being fulfilled may correspond to a planned upcoming start of the combustion engine 11.
- the first phase may be initiated a time period before the planned upcoming start. The time period before the planned upcoming start may be predetermined, and/or it may vary depending on current conditions, such as ambient temperature, combustion engine temperature and/or exhaust aftertreatment device temperature.
- the planned upcoming start of the combustion engine 11 may be planned by a user and/or it may be retrieved from a predetermined driving schedule for the vehicle 12.
- the first phase may be initiated 5-30 minutes before the planned upcoming start of the combustion engine 11.
- the emission reduction system 10 may be configured to refrain from initiating the first phase in relation to the cold start of the combustion engine 11 when a second criterion is fulfilled.
- the second criterion may correspond to at least one threshold, such as when the combustion engine 11 is above a threshold temperature, when the exhaust aftertreatment device 20 is above a threshold temperature, and/or when ambient air is above a threshold temperature.
- the emission reduction system 10 may be configured to refrain from initiating the first phase.
- the second criterion being fulfilled may correspond to when a user, such as a vehicle driver, denies a delayed start of the combustion engine 11. A late start may for example be denied if the user needs to immediately start driving the vehicle 12.
- the emission reduction system 10 may additionally or alternatively be configured to start the combustion engine 11 once the first phase is completed or configured to accept starting of the combustion engine 11 once the first phase is completed, i.e., it does no longer prohibit a start.
- the emission reduction system 10 may additionally or alternatively be configured to be operated in a second phase wherein a mix of ambient air and the flow of emissions discharged from the combustion engine 11 passes through the thermochemical reactor 30 absorbing thermal energy therefrom, prior to passing through the exhaust aftertreatment device 20 releasing thermal energy thereto.
- the second phase may be subsequent to the first phase.
- the emission reduction system 10 may additionally or alternatively be configured to be operated in a third phase wherein the flow of emissions discharged from the combustion engine 11 passes through the thermochemical reactor 30 absorbing thermal energy therefrom, prior to passing through the exhaust aftertreatment device 20 releasing thermal energy thereto.
- the third phase may be subsequent to the first phase and/or the second phase.
- the emission reduction system 10 may be configured to trigger to change from one of the phases to another one of the phases based on at least one of data indicative of a temperature of the exhaust aftertreatment device 20 and time data.
- the time data may be predetermined, such as set so that one of the phases is not performed for too long time.
- the time data may for example be determined based on practical tests or computer simulation relating to how long time it normally takes for the exhaust aftertreatment device 20 to be heated to a temperature, or close to a temperature, where the catalysts in the exhaust aftertreatment device 20 are activated.
- the emission reduction system 10 may be configured to select to initiate either the first, second or third phase of the aftertreatment device warm-up mode in dependence on a current condition of at least Docket No.: [P2022-1200WO01/ PG22505PC00] 19 one of the combustion engine 11 and the exhaust aftertreatment device 20, and/or in dependence on a user input. If only two of the aforementioned phases are available, the emission reduction system 10 may be configured to select to initiate one of the two phases in dependence on a current condition of at least one of the combustion engine 11 and the exhaust aftertreatment device 20, and/or in dependence on a user input.
- the current condition may for example relate to a temperature of at least one of the combustion engine 11 and the exhaust aftertreatment device 20.
- the current condition may relate to if one of the phases has been performed before selecting to initiate another one of the phases.
- the emission reduction system 10 may at least be configured to activate the above-mentioned fan 65 during the first phase of the aftertreatment device warm-up mode.
- the flow source 65 may be located downstream of the thermochemical reactor 30 and upstream of the exhaust aftertreatment device 20.
- the flow source may be located upstream of the thermochemical reactor and upstream or downstream of the exhaust aftertreatment device.
- the emission reduction system 10 may additionally or alternatively be configured to activate the flow source 65 during the second phase of the aftertreatment device warm-up mode, and/or during the third phase of the aftertreatment device warm-up mode.
- the ambient air may be stored in a pressurized tank (not shown), such as a tank used for driving pneumatic actuators of a vehicle. As such, if the ambient air is at least partly stored in a pressurized tank, a flow of air through the thermochemical reactor 30 and the exhaust aftertreatment device 20 may be generated when the pressurized ambient air is released from the tank.
- the emission reduction system 10 may be configured to vary a fan or compressor speed during the aftertreatment device warm-up mode in dependence on a condition of the combustion engine 11, the exhaust aftertreatment device 20 and/or the thermochemical reactor 30, such as in dependence on a temperature of the combustion engine 11 and/or the exhaust aftertreatment device 20, and/or in dependence on a current warming capacity of the thermochemical reactor 30.
- the fan or compressor speed may be gradually increased in relation to a gradual increase of the warming capacity of the thermochemical reactor 30 during the aftertreatment device warm-up mode.
- the release of air from the above-mentioned pressurized tank may be varied in dependence on a condition of the combustion engine 11, the exhaust aftertreatment device 20 and/or the thermochemical reactor 30, such as in dependence on a temperature of the combustion engine 11 and/or the exhaust aftertreatment device 20, and/or in dependence on a current warming capacity of the thermochemical reactor 30.
- the emission reduction system 10 may be configured so that the heated ambient air and the flow of emissions from the combustion engine 11 enter the exhaust aftertreatment device 20 at a common inlet 24 of the exhaust aftertreatment device 20.
- the ambient air may be entered into the emission reduction system 10 at any suitable entry point, such as from the exit point 50a via the first valve 40a.
- the emission reduction system 10 may operate in a third mode, a by-pass mode (C) which may be invoked when the combustion engine 11 is operating at a steady state and the gas storage 31 in the thermochemical reactor 30 is fully charged with gas.
- C a by-pass mode
- the hot flow of emissions exiting the exhaust aftertreatment device 20 may pass through the first valve 40a to a first exit point 50a and may be released into the surroundings instead of being passed on to the thermochemical reactor 30.
- the system of Fig.1 comprises a controller 60, or control unit, which in its simplest configuration may comprise a processing unit 62, a memory 63 and a communication interface 64.
- the controller 60 is arranged to control various functions of the previously described system 20, for example arranged to control the first, second and/or third phases as mentioned in the above.
- the controller 60 may receive various signals corresponding to detected temperatures from temperature sensors present in e.g., the combustion engine 11, the exhaust aftertreatment device 20, and the thermochemical reactor 30 and based on the received temperature data, control the operation of described valves 40a, 40b, 40c, actuator 61 and/or flow source 65.
- the communication interface 64 may be configured to receive signals from the sensors and/or data relating to user input and/or temperature data and output control signals to control valve actuators (not shown), the actuator 61, the flow source 65, etc. in response to the received signals and/or data.
- the memory 63 in communication with the processing unit 62 may contain instructions and/or data. The instructions in the memory 63 may control the operations of the processing unit 62 when executed by the same.
- the instructions may cause the processing unit 62 at least to: - during the heat-charging mode (A), output a first control signal allowing flow of emissions discharged from a hot combustion engine 11 to pass through an exhaust aftertreatment device 20 absorbing thermal energy therefrom; and output a second control signal allowing at least some of the heated flow of emissions exiting the exhaust aftertreatment device 20 to pass to a thermochemical reactor 30 releasing thermal energy present in the flow of emissions to the thermochemical reactor 30, thereby initiating an endothermic chemical reaction in the one or more reactants present in the thermochemical reactor 30; and during the aftertreatment device warm-up mode (B): 1) controlling the actuator 61 initiating an exothermic chemical reaction in the one or more reactants present in the thermochemical reactor 30; 2) output a third control signal allowing passage of ambient air and/or the flow of emissions discharged from a cold combustion engine 11 through the thermochemical reactor 30, whereby the ambient air and/or the flow of emissions absorbs thermal energy released during the exothermic chemical reaction in the thermochemical reactor 30; and 3) output a
- Steps 2) and 3) may be repeated until the exhaust aftertreatment device 20 has reached a threshold temperature Tth, whereafter the thermochemical reactor heat-charging mode may be initiated.
- the controller 60 can be realized as a single processor or part of a processor. Even though the controller 60 may receive various signals corresponding to detected temperatures from temperature sensors as mentioned in the above, the controller 60 may additionally or alternatively receive data indicative of the temperature of e.g., the combustion engine 11, the exhaust aftertreatment device 20, and the thermochemical reactor 30 by use of system models and/or correlations between the different components in the emission reduction system 10.
- the thresholds as mentioned herein, e.g., temperature thresholds may be determined by practical experimentation of the emission reduction system 10 and/or by computer simulations.
- Fig.3 is an exemplary view of a vehicle 12 comprising the emission reduction system 10 and a combustion engine 11 according to one example.
- the vehicle 12 is in this example a truck. It shall however be noted that the disclosure is also applicable to any other type of vehicle comprising an emission reduction system and a combustion engine, such as a bus, a passenger car and a construction equipment, such as a wheel loader, an excavator, etc.
- the vehicle may for example also be a marine vessel.
- the emission reduction system 10 may be part of a genset, such as a diesel generator or any other generator set comprising a combustion engine.
- Fig.4 depicts a flowchart of a method for reducing the amount of one or more undesirable substances in a flow of emissions discharged from a combustion engine 11 of a vehicle 12.
- the method comprises using the emission reduction system 10 as disclosed herein, alternating between a heat-charging mode (A) during operation of the combustion engine 11 and an aftertreatment device warm-up mode (B) actuated at cold start of the combustion engine 11, wherein: A-i) the flow of emissions discharged from a hot combustion engine 11 is passed through an exhaust aftertreatment device 20 absorbing thermal energy therefrom; and A-ii) at least some of the heated flow of emissions exiting the exhaust aftertreatment device 20 is passed to a thermochemical reactor 30 releasing thermal energy present in the flow of emissions to the thermochemical reactor 30, thereby initiating an endothermic chemical reaction in the one or more reactants present in the thermochemical reactor 30; and during the aftertreatment device warm-up mode (B): B-i) initiating an exothermic chemical reaction in the one or more reactants present in the thermochemical reactor 30 by
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Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE2251288A SE2251288A1 (en) | 2022-11-07 | 2022-11-07 | Thermochemical catalyst kick-start |
| PCT/EP2023/080911 WO2024099998A1 (en) | 2022-11-07 | 2023-11-07 | Thermochemical catalyst kick-start |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4616053A1 true EP4616053A1 (en) | 2025-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP23801752.9A Pending EP4616053A1 (en) | 2022-11-07 | 2023-11-07 | Thermochemical catalyst kick-start |
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| Country | Link |
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| EP (1) | EP4616053A1 (en) |
| SE (1) | SE2251288A1 (en) |
| WO (1) | WO2024099998A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US8722002B2 (en) * | 2011-09-06 | 2014-05-13 | Dearborn Financial, Inc. | System for recycling captured agglomerated diesel soot and related method |
| SE538389C2 (en) * | 2012-08-22 | 2016-06-07 | Scania Cv Ab | Exhaust |
| US20140260203A1 (en) * | 2013-03-14 | 2014-09-18 | Cummins Ip, Inc. | Gaseous Fuel Spark-Ignited Internal Combustion Engine System |
| JP2017026186A (en) * | 2015-07-17 | 2017-02-02 | 株式会社豊田自動織機 | Chemical heat storage device |
-
2022
- 2022-11-07 SE SE2251288A patent/SE2251288A1/en not_active Application Discontinuation
-
2023
- 2023-11-07 WO PCT/EP2023/080911 patent/WO2024099998A1/en not_active Ceased
- 2023-11-07 EP EP23801752.9A patent/EP4616053A1/en active Pending
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| Publication number | Publication date |
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| WO2024099998A1 (en) | 2024-05-16 |
| SE2251288A1 (en) | 2024-05-08 |
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