EP4605654A1 - A multi-stage in-line compressor system with dry gas seals and method - Google Patents
A multi-stage in-line compressor system with dry gas seals and methodInfo
- Publication number
- EP4605654A1 EP4605654A1 EP23809106.0A EP23809106A EP4605654A1 EP 4605654 A1 EP4605654 A1 EP 4605654A1 EP 23809106 A EP23809106 A EP 23809106A EP 4605654 A1 EP4605654 A1 EP 4605654A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- seal
- low
- gas
- compressor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/102—Shaft sealings especially adapted for elastic fluid pumps
- F04D29/104—Shaft sealings especially adapted for elastic fluid pumps the sealing fluid being other than the working fluid or being the working fluid treated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
- F04D17/122—Multi-stage pumps the individual rotor discs being, one for each stage, on a common shaft and axially spaced, e.g. conventional centrifugal multi- stage compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/12—Shaft sealings using sealing-rings
- F04D29/122—Shaft sealings using sealing-rings especially adapted for elastic fluid pumps
- F04D29/124—Shaft sealings using sealing-rings especially adapted for elastic fluid pumps with special means for adducting cooling or sealing fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/55—Seals
Definitions
- the present disclosure relates to turbomachines. More specifically, embodiments disclosed herein relate to systems comprising a multi-stage compressor, such as a multi-stage centrifugal compressor, including dry gas seals, and a seal gas supply system adapted to supply seal gas to the dry gas seals.
- a multi-stage compressor such as a multi-stage centrifugal compressor, including dry gas seals
- a seal gas supply system adapted to supply seal gas to the dry gas seals.
- Dry-gas seals are commonly used to reduce or prevent gas leakages around rotary shafts of turbomachines, such as centrifugal compressors. Dry gas seals require a continuous feed of seal gas, which shall be maintained also when the turbomachine is non-operating. See John S. Stahley, “Dry Gas Seals Handbook”, PennWell Corporation, 2005; ISBN 1593700628.
- Multi-stage compressors in particular multi-stage centrifugal compressors, can comprise a low-pressure section and a high-pressure section, each of which comprises one or more impellers mounted for rotation on a rotary shaft.
- the low-pressure section includes a low-pressure suction and a low-pressure discharge. Process gas enters the low-pressure section at the low-pressure suction and is partially compressed through the stage(s) of the low-pressure section and discharged at the low-pressure discharge.
- the high-pressure section includes a high-pressure suction and a high-pressure discharge. The partially compressed gas from the low-pressure discharge enters the high-pressure section at the high-pressure suction and is further compressed and discharged at the high-pressure discharge.
- the partially compressed process gas can be cooled in an intercooler, to remove heat generated by the first compression and to improve the compressor efficiency.
- the rotary shaft has two opposite ends supported in respective end bearings. Inboard of each bearing a respective dry gas seal is provided, which prevent process gas from leaking along the shaft towards the bearings.
- the low-pressure section and a high-pressure section can be arranged in a so-called back-to-back arrangement, or in a so-called in-line or straight-through arrangement. In a back-to back arrangement the low-pressure discharge and the high- pressure discharge of the compressor are arranged between the low-pressure suction and the high-pressure suction, and the impellers of the low-pressure section and the impellers of the high-pressure sections are arranged back-to-back. An interstage seal is provided around the shaft, between the low-pressure section and the high-pressure section.
- the impellers of the low-pressure section and the impellers of the high-pressure section are arranged inline such that the low-pressure discharge and the high-pressure suction are arranged between the low-pressure suction and the high-pressure discharge.
- An interstage seal is provided around the shaft, between the low-pressure section and the high-pressure section.
- a first balancing line extends from the most downstream stage of the low-pressure section to the most upstream stage of the low-pressure section.
- a second balancing line extends from the most downstream stage of the high-pressure section to the most upstream stage of the high-pressure section.
- the compressor system includes a rotary shaft housed for rotation in a compressor casing and having a low-pressure shaft end and a high-pressure shaft end.
- the compressor further includes a low-pressure compressor section having a low-pressure suction and a low-pressure discharge.
- a high-pressure compressor section of the compressor includes a high-pressure suction and a high-pressure discharge.
- a compressor system comprising a multi-stage compressor and a seal gas supply system.
- the compressor includes a low- pressure section and a high-pressure section in a straight-through configuration.
- the compressor further includes a shaft rotatingly housed in a compressor casing and having a low-pressure shaft end and a high-pressure shaft end.
- a low-pressure dry gas seal is provided at the low-pressure shaft end and a high-pressure dry gas seal) at the high- pressure shaft end.
- high-pressure and “low-pressure” are used in a relative term.
- a “high-pressure section” of a compressor is understood herein as a section wherein the pressure of the process gas is higher than in a “low-pressure section”. This does not mean that the “high pressure” section or the “high-pressure discharge” are the section of a compressor system where the highest pressure of the process gas is achieved. Rather, the discharge end of the “high-pressure section” can be in turn fluidly coupled to a further compressor for additional compression of the process fluid.
- the “low-pressure section” or “low-pressure suction” is not necessarily the most upstream section or the first suction side of a compressor train or system. Rather, the process gas entering the low-pressure section may in turn be delivered by a more upstream compressor.
- Fig. l is a schematic of an in-line multistage centrifugal compressor according to the present disclosure, including a low-pressure section and a high-pressure section;
- Fig.1 schematically illustrates a multi-stage centrifugal compressor 1 having an in-line, i.e. straight-through configuration.
- the compressor 1 comprises a casing schematically shown at 3.
- a rotor 5 is housed for rotation in the casing 3.
- the rotor 5 comprises a rotation axis A-A and a rotary shaft 7.
- Two bearings 9, 11 rotatingly support the shaft 7 in the casing 3.
- the bearing 9 is arranged at a low-pressure shaft end 7A and the bearing 11 is arranged at a high-pressure shaft end 7B.
- the low-pressure shaft end 7 A can be the so-called non-drive end of the shaft, i.e. the end of the shaft which is not connected to a compressor driver (not shown).
- the high-pressure shaft end 7B can be the so-called drive end of the shaft 7, i.e. the end of the shaft drivingly coupled to a driver, such as an electric motor, a gas or steam turbine or the like.
- two dry gas seals 13, 15 are provided, which prevent process gas leakages from the interior of the compressor towards the bearings 9, 11.
- the dry gas seal 13 will be referred to as the low-pressure dry gas seal and the dry gas seal 15 will be referred to as the high-pressure dry gas seal.
- the partially compressed process gas Before being delivered to the high-pressure compressor section 1A, the partially compressed process gas is cooled in the intercooler 27, e.g. by heat exchange with air, water or another cooling fluid. Cooled and partially compressed process gas is further compressed through the impellers 17D, 17E and 17F of the high-pressure compressor section IB and finally discharged through the high-pressure discharge 29.
- the compressor 1 further comprises a low-pressure balancing line 41, which fluidly connects the low-pressure discharge 21 with an outboard side of an end seal 43 arranged inboard of the low-pressure dry gas seal 13.
- the low-pressure balancing line 41 is connected to a volume between the process labyrinth seal 14 of the dry gas seal 13 and the end seal 43.
- the dry gas seals 13, 15 must be supplied with seal gas during normal operating conditions as well as when the compressor 1 is inoperative. During normal operation, process gas can be diverted from the delivery line 31 and treated in a seal gas treatment unit before being used as seal gas in the dry gas seals 13, 15. The seal gas is supplied at a pressure sufficient to buffer both dry gas seals 13, 15.
- Fig.2 only the main components of the compressor 1 are shown, which are useful for a better understanding of the seal gas supply system of the present disclosure.
- the seal gas supply system is labeled 50 as a whole in Fig.2.
- Schematically shown in Fig.2 are the shaft 7, the low-pressure dry gas seal 13, the high-pressure dry gas seal 15, the end seal 43 and the balance drum seal 47.
- Also shown in Fig.2 is a venting line 53, which collects the primary vent from the low-pressure dry gas seal 13, and a venting line 55, which collects the primary vent from the high-pressure dry gas seal 15.
- the seal gas vented by the dry gas seals 13, 15 can be recycled or delivered to a flare 57.
- the first control valve 83 is controlled through a first valve control loop 89, which can be a pressure control loop or a flowrate control loop, for instance.
- the second control valve 87 is controlled through a second valve control loop 91, which can be a pressure control loop or a flowrate control loop.
- the SOP inside the low-pressure section 1A and the high-pressure section IB differ substantially, e.g. by more than 50%.
- the first control valve 83 can be closed, or only partly open, e.g between 10 and 20%, since the pressure inboard the dry gas seal 13 is low.
- the second control valve 87 will be fully open or almost fully open, for instance open between 60% and 80%.
- the difference between the two SOPs in the low-pressure section 1 A and high-pressure section IB tend to become smaller due to leakages through the interstage seal 18, i.e., the SOP in the high-pressure section IB will drop and the SOP in the low-pressure section IB will increase.
- the change in SOP is detected by the differential pressure sensors mentioned above and the control loops 89 and 91 will cause consequently the second control valve 87 to gradually close and the first control valve 83 to gradually open.
- the total flowrate (i.e. the sum of seal gas flowrate towards the low-pressure dry gas seal 13 ad the seal gas flowrate towards the high-pressure dry gas seal 15) is delivered by the seal gas booster 65 and the partial flowrate toward each dry gas seal 13, 15 is adjusted by the respective control valve 83, 87, which are in turn controlled by the respective first control loop 89 and second control loop, 91, taking into account the pressure inboard of each dry gas seal.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000023679A IT202200023679A1 (en) | 2022-11-16 | 2022-11-16 | A MULTISTAGE INLINE COMPRESSOR SYSTEM WITH DRY GAS SEALS AND METHOD |
| PCT/EP2023/025473 WO2024104608A1 (en) | 2022-11-16 | 2023-11-10 | A multi-stage in-line compressor system with dry gas seals and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4605654A1 true EP4605654A1 (en) | 2025-08-27 |
Family
ID=85017749
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23809106.0A Pending EP4605654A1 (en) | 2022-11-16 | 2023-11-10 | A multi-stage in-line compressor system with dry gas seals and method |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP4605654A1 (en) |
| JP (1) | JP2026504243A (en) |
| KR (1) | KR20250107883A (en) |
| CN (1) | CN120225779A (en) |
| AU (1) | AU2023380774A1 (en) |
| IT (1) | IT202200023679A1 (en) |
| WO (1) | WO2024104608A1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110209786A1 (en) * | 2008-11-12 | 2011-09-01 | Rasmussen Peter C | Vessel Compressor Methods and Systems |
| DE102009017614A1 (en) * | 2009-04-16 | 2010-10-28 | Siemens Aktiengesellschaft | Multi-stage turbocompressor |
| JP5231611B2 (en) * | 2010-10-22 | 2013-07-10 | 株式会社神戸製鋼所 | Compressor |
| ITCO20110057A1 (en) * | 2011-12-05 | 2013-06-06 | Nuovo Pignone Spa | DRY GAS SEAL FOR HIGH PRESSURE PUMP BUFFER FOR SUPERCRITIC CO2 |
-
2022
- 2022-11-16 IT IT102022000023679A patent/IT202200023679A1/en unknown
-
2023
- 2023-11-10 JP JP2025524550A patent/JP2026504243A/en active Pending
- 2023-11-10 WO PCT/EP2023/025473 patent/WO2024104608A1/en not_active Ceased
- 2023-11-10 KR KR1020257018896A patent/KR20250107883A/en active Pending
- 2023-11-10 CN CN202380078160.5A patent/CN120225779A/en active Pending
- 2023-11-10 EP EP23809106.0A patent/EP4605654A1/en active Pending
- 2023-11-10 AU AU2023380774A patent/AU2023380774A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2024104608A1 (en) | 2024-05-23 |
| KR20250107883A (en) | 2025-07-14 |
| AU2023380774A1 (en) | 2025-06-05 |
| CN120225779A (en) | 2025-06-27 |
| JP2026504243A (en) | 2026-02-04 |
| IT202200023679A1 (en) | 2023-02-16 |
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