EP4605485A1 - Semiconductor device, method of fabricating the same, and silicone-based resin composition contained therein - Google Patents
Semiconductor device, method of fabricating the same, and silicone-based resin composition contained thereinInfo
- Publication number
- EP4605485A1 EP4605485A1 EP22803304.9A EP22803304A EP4605485A1 EP 4605485 A1 EP4605485 A1 EP 4605485A1 EP 22803304 A EP22803304 A EP 22803304A EP 4605485 A1 EP4605485 A1 EP 4605485A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- silicone
- resin composition
- based resin
- thermally conductive
- silicon substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/08—Materials not undergoing a change of physical state when used
- C09K5/14—Solid materials, e.g. powdery or granular
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/20—Arrangements for cooling
- H10W40/22—Arrangements for cooling characterised by their shape, e.g. having conical or cylindrical projections
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/20—Arrangements for cooling
- H10W40/231—Arrangements for cooling characterised by their places of attachment or cooling paths
- H10W40/242—Arrangements for cooling characterised by their places of attachment or cooling paths comprising thermal conductors between chips and the and the arrangements for cooling, e.g. compliant heat-spreaders
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/20—Arrangements for cooling
- H10W40/25—Arrangements for cooling characterised by their materials
- H10W40/251—Organics
Definitions
- An embodiment relates to a semiconductor device, a method of fabricating the same, and a silicone-based resin composition contained therein.
- Korean Patent Application Publication No. 10-2020-0086307 discloses a semiconductor device including a thermally conductive composition.
- the present invention has been made in view of the above problems, and it is one object of the present invention to provide a semiconductor device having improved heat dissipation characteristics and capable of maintaining heat dissipation performance even against external physical impact, a method of fabricating the semiconductor device, and a silicone-based resin composition contained in the semiconductor device.
- a semiconductor device including: a semiconductor package; a heat dissipation part disposed on the semiconductor package; and a thermally conductive layer in direct contact with the semiconductor package and the heat dissipation part, wherein the thermally conductive layer includes a silicone-based resin composition, wherein the silicone- based resin composition includes an organic polysiloxane; a conductive filler; and a curing catalyst, and a lap shear strength measured according to DIN EN 1465 in the silicone-based resin composition is 0.30 N/mm 2 to 1.8 N/mm 2 .
- a method of fabricating a semiconductor device including: disposing a semiconductor package; coating a silicone-based resin composition on the semiconductor package; disposing a heat dissipation part on the silicone-based resin composition; and curing the silicone-based resin composition to form a thermally conductive layer, wherein the silicone-based resin composition includes an organic polysiloxane; a conductive filler; and a curing catalyst, and a lap shear strength measured according to DIN EN 1465 in the silicone-based resin composition is 0.30
- the silicone-based resin composition according to an embodiment includes an organic poly siloxane; a conductive filler; and a curing catalyst, and a lap shear strength measured according to DIN EN 1465 in the silicone-based resin composition is 0.30 N/mm 2 to 1.8 N/mm 2 .
- the conductive filler may include a first thermally conductive powder having a tap density of less than 2.99 g/cm 3 ; and a second thermally conductive powder having a tap density of greater than 3.01 g/cm 3 .
- the first thermally conductive powder may have a specific surface area of 0.5 m 2 /g to 1.6 m 2 /g
- the second thermally conductive powder may have a specific surface area of 0.1 m 2 /g to 0.5 m 2 /g.
- a weight ratio of the second thermally conductive powder to the first thermally conductive powder may be 0.2 to 0.7.
- a junction separation length measured according to DIN EN 1465 may be 0.3 mm or more.
- a shear modulus obtained by dividing the lap shear strength by the junction separation length may be 0.4 N/mm 3 to 1.8 N/mm 3 .
- a coverage measured by a measurement method below may be 90% or more:
- the silicone-based resin composition is coated in a weight of 0.7 g on a first silicon substrate having a size of 27 mmx27 mm, and then a second silicon substrate having a size equal to or larger than the first silicon substrate is placed on the coated silicone-based resin composition, and then the silicone-based resin composition is cured in a state of being compressed with a force of 3 kgf, and then an area of the first silicon substrate in close contact with the second silicon substrate by the silicone-based resin composition is derived, and the coverage is a ratio of an area of the first silicon substrate in close contact with the second silicon substrate compared to a plane area of the first silicon substrate.
- a spread thickness measured by a measurement method below may be less than 200 ⁇ m:
- the spread thickness is a thickness of a cured silicone-based resin composition layer disposed between the first silicon substrate and the second silicon substrate.
- a pot life of the silicone-based resin composition may be 10 hours or more.
- a semiconductor device includes a thermally conductive layer including a silicone-based resin composition having an appropriate lap shear strength. Accordingly, the thermally conductive layer can have an appropriate shear bonding force. In addition, the silicone-based resin composition for forming the thermally conductive layer can have an appropriate junction separation length.
- the thermally conductive layer can have high adhesiveness even under shear stress. That is, since the thermally conductive layer has an appropriate shear bonding force and an appropriate junction separation length, appropriate bonding strength to the semiconductor package and the heat dissipation part can be maintained even when shear stress due to thermal shock is applied to the thermally conductive layer.
- the thermally conductive layer when a physical shock such as a thermal shock from the outside is applied to the semiconductor device according to an embodiment, shear stress due to a thermal expansion rate difference between the heat dissipation part and the semiconductor package is applied to the thermally conductive layer.
- the silicone-based resin composition since the silicone-based resin composition has an appropriate lap shear strength and an appropriate junction separation length, it is possible to prevent peeling of the thermally conductive layer which may be caused by shear stress.
- the silicone-based resin composition can have an improved coverage and an appropriate spread thickness. Accordingly, the silicone-based resin composition can be evenly coated to a uniform thickness between the semiconductor package and the heat dissipation part. Therefore, the semiconductor device and silicone-based resin composition according to an embodiment can have improved heat dissipation performance.
- the circuit board may support the semiconductor package, the conductive bumps, the heat- dissipation part, and the thermally conductive layer.
- the circuit board may include circuit patterns.
- the circuit board includes an insulating and heat-resistant material, and a plurality of circuit patterns are disposed inside a flat body thereof having a predetermined strength.
- the circuit board is a connection pad electrically connected to the circuit patterns and disposed on the body.
- the body of the circuit board includes a thermosetting resin system or flat plate such as an epoxy resin substrate or a polyimide substrate, or a flat plate to which a heat- resistant organic film such as a liquid crystal polyester film or a polyamide film is attached.
- the circuit patterns include a power wiring and ground wiring arranged in a pattern shape inside the body and provided for power supply and a signal wiring for transmitting a signal.
- Each of the wires may be arranged to be separated from each other by a plurality of interlayer insulating films formed on the upper and lower surfaces of the body.
- connection pad is exposed to the outside from the upper surface of the body and is connected to the circuit patterns. Accordingly, an external connector connected to the circuit board is electrically connected to the internal circuit patterns through the connection pad.
- the circuit board may be a system board on which electronic components including the semiconductor package, etc. are mounted.
- the semiconductor package may include a semiconductor chip including an integrated circuit, a semiconductor package substrate connected to the semiconductor chip, a conductive solder for connecting the semiconductor chip and the semiconductor package substrate, and a sealing part for sealing the semiconductor chip and the conductive solder.
- the sealing part may include a resin composition such as epoxy molding.
- the conductive bumps are disposed between the semiconductor package and the circuit board.
- the conductive bumps electrically connect the semiconductor package and the circuit board.
- the conductive bumps are electrically connected to the semiconductor package and the connection pad.
- the heat dissipation part is disposed on the semiconductor package.
- the heat dissipation part may cover the semiconductor package.
- the heat dissipation part may be bonded to the circuit board.
- the heat dissipation part may cover a side surface of the semiconductor package.
- the heat dissipation part may include a conductor.
- the heat dissipation part may include a metal.
- the heat dissipation part may be thermally connected to an external heat dissipation fin.
- the heat dissipation part may protect the semiconductor package from external physical impact.
- the heat dissipation part may protect the semiconductor package from external electromagnetic waves. That is, the heat dissipation part may block external electromagnetic waves.
- the thermally conductive layer is disposed between the semiconductor package and the heat dissipation part.
- the thermally conductive layer is in direct contact with the semiconductor package and the heat dissipation part.
- the thermally conductive layer may be in close contact between the semiconductor package and the heat dissipation part.
- the thermally conductive layer is thermally connected to the semiconductor package and the heat dissipation part. That is, the thermally conductive layer transfers heat generated from the semiconductor package to the heat dissipation part.
- the thickness of the thermally conductive layer may be about 1 ⁇ m to about 100 ⁇ m.
- the thickness of the thermally conductive layer may be about 2 ⁇ m to about 70 jam.
- the thickness of the thermally conductive layer may be about 5 ⁇ m to about 60 ⁇ m.
- the thickness of the thermally conductive layer may be about 10 ⁇ m to about 40 ⁇ m.
- the thermally conductive layer includes a silicone-based resin composition.
- the silicone-based resin composition may be thermosetting.
- the silicone -based resin composition may include an organic polysiloxane.
- the organic polysiloxane may be represented by the following average composition formula (1):
- R 1 may represent a hydrogen atom, a hydroxyl group, or one or more groups selected from a saturated or unsaturated monovalent hydrocarbon group having 1 to 18 carbon atoms, and a may be about 1.8 to about 2.2. a+b may be about 3.5 to about 8.
- a+b may be 4.
- the organic poly siloxane may include a first organic poly siloxane.
- the first organic polysiloxane may be represented by the following average composition formula (2):
- the first organic polysiloxane may be represented by the following Chemical Formula
- R 1 may be a hydrogen atom, a hydroxyl group, or a saturated or unsaturated monovalent hydrocarbon group having 1 to 18 carbon atoms, and R 2 may be an alkenyl group.
- n may be 1 to 1500, and m may be 0 to 20.
- R 1 may be a hydrogen atom, a hydroxyl group, or a saturated or unsaturated monovalent hydrocarbon group having 1 to 18 carbon atoms
- R 3 may be a hydrogen atom.
- n may be 1 to 1500
- m may be 0 to 20.
- the second organic poly siloxane may have a viscosity of about 500 cPs to about 5000 cPs at about 23 °C.
- the second organic polysiloxane may have a viscosity of about 500 cPs to about 3000 cPs at about 23°C.
- the second organic polysiloxane may have a viscosity of about 500 cPs to about 2000 cPs at about 23°C.
- R 1 may be a hydrogen atom, a hydroxyl group, or a saturated or unsaturated monovalent hydrocarbon group having 1 to 18 carbon atoms
- R 3 may be a hydrogen atom.
- n may be 1 to 1500
- m may be 1 to 500.
- n may be 10 to 1000
- m may be 1 to 100.
- the third organic polysiloxane may be represented by the following Chemical Formula 8:
- a ratio of the viscosity of the second organic polysiloxane to the viscosity of the third organic polysiloxane may be 2:1 to 10:1.
- a content of the second organic polysiloxane may be about 10 parts by weight to about 40 parts by weight based on 100 parts by weight of the first organic polysiloxane.
- a content of the second organic polysiloxane may be about 10 parts by weight to about 30 parts by weight based on 100 parts by weight of the first organic polysiloxane.
- a content of the second organic polysiloxane may be about 12 parts by weight to about 23 parts by weight based on 100 parts by weight of the first organic poly siloxane.
- a content of the third organic polysiloxane may be about 3 parts by weight to about 20 parts by weight based on 100 parts by weight of the first organic polysiloxane.
- a content of the third organic polysiloxane may be about 3 parts by weight to about 15 parts by weight based on 100 parts by weight of the first organic poly siloxane.
- a content of the third organic polysiloxane may be about 4 parts by weight to about 10 parts by weight based on 100 parts by weight of the first organic polysiloxane.
- the silicone-based resin composition includes a thermally conductive filler.
- the thermally conductive filler may include a second thermally conductive powder and a second conductive powder.
- the first conductive powder may include a first silver powder.
- a tap density of the first silver powder may be less than about 3.0 g/cm 3 .
- the tap density of the first silver powder may be less than about 2.99 g/cm 3 .
- the tap density of the first silver powder may be less than about 2.97 g/cm 3 .
- the tap density of the first silver powder may be less than about 2.95 g/cm 3 .
- a minimum value of the tap density of the first silver powder may be about 2.0 g/cm 3 .
- the tap density 100 g of silver powder is weighed and lightly dropped into a 100 ml measuring cylinder with a funnel, and then the measuring cylinder is placed on a tap density measuring device and the silver powder is compressed by dropping 600 times at a rate of 60 times/min from a fall distance of 20 mm.
- the tap density may be calculated from the volume of the compressed powder.
- a specific surface area of the first silver powder may exceed about 2.0 m 2 /g.
- the specific surface area of the first silver powder may exceed about 3.0 m 2 /g.
- the specific surface area of the first silver powder may exceed about 5.0 m 2 /g.
- the specific surface area of the first silver powder may exceed about 6.0 m 2 /g.
- the specific surface area of the first silver powder may exceed about 7.0 m 2 /g.
- the specific surface area of the first silver powder may exceed about 8.0 m 2 /g.
- a maximum value of the specific surface area of the first silver powder may be about 20 m 2 /g.
- the specific surface area about 2 g of silver powder is taken as a sample, and after degassing at 60 ⁇ 5°C for 10 minutes, a total surface area is measured with an automatic specific surface area measuring device (BET method). Next, the amount of the sample is weighed and the specific surface area is calculated according to the following equation:
- Specific surface area (m 2 /g) total surface area (m 2 )/sample amount (g)
- An aspect ratio of silver particles included in the first silver powder may be about 2 to 5.
- An aspect ratio of silver particles included in the first silver powder may be about 2.5 to about 4.
- the silver particles included in the first silver powder may have an angular shape.
- the surface of the first silver powder may be effectively treated even with a small amount of the surface treatment agent. That is, the first silver powder has a relatively low tap density and a large specific surface area, and may be surface-treated with a small amount of a surface treatment agent.
- An average particle diameter of the first silver powder may be about 0.5 ⁇ m to about 4 ⁇ m.
- the average particle diameter of the first silver powder may be about 1 ⁇ m to about 3 ⁇ m.
- the average particle diameter of the first silver powder may be about 1.5 ⁇ m to about 2.5 ⁇ m.
- a tap density of the second silver powder may be greater than about 3.0 g/cm 3 .
- the tap density of the second silver powder may be greater than about 3.01 g/cm 3 .
- the tap density of the second silver powder may be greater than about 4 g/cm 3 .
- the tap density of the second silver powder may be greater than about 5 g/cm 3 .
- the tap density of the second silver powder may be greater than about 5.5 g/cm 3 .
- a maximum value of the tap density of the second silver powder may be about 9 g/cm 3 .
- An aspect ratio of silver particles included in the second silver powder may be about 1 to 2.
- the aspect ratio of silver particles included in the second silver powder may be about 1.2 to about 1.7.
- the silver particles included in the second silver powder may have a spherical shape.
- An average particle diameter of the second silver powder may be about 1.5 ⁇ m to about 5 ⁇ m.
- the average particle diameter of the second silver powder may be about 2 ⁇ m to about 4 ⁇ m.
- the average particle diameter of the second silver powder may be about 2.5 ⁇ m to about 3.5 ⁇ m.
- the tackifier may include alkoxy silane.
- the tackifier may include an epoxy group.
- the tackifier may be at least one selected from the group consisting of 2-(3,4 epoxy cyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyl methyldimethoxysilane, 3- glycidoxypropyl trimethoxysilane, 3-glycidoxypropyl methyl di ethoxysilane, or 3- glycidoxypropyl triethoxysilane.
- the silicone-based resin composition may include the tackifier in a content of about 1 parts by weight to about 20 parts by weight based on 100 parts by weight of the organic polysiloxane.
- the silicone-based resin composition may include the tackifier in a content of about 1 parts by weight to about 10 parts by weight based on 100 parts by weight of the organic polysiloxane.
- the silicone-based resin composition may include the tackifier in a content of about 2 parts by weight to about 8 parts by weight based on 100 parts by weight of the organic poly siloxane.
- the silicone-based resin composition includes a curing catalyst.
- the curing catalyst accelerates curing of the silicone-based resin composition.
- the silicone-based resin composition may include the curing catalyst in a content of about 0.01 parts by weight to about 5 parts by weight based on 100 parts by weight of the organic polysiloxane.
- the silicone-based resin composition may include the curing catalyst in a content of about 0.03 parts by weight to about 3 parts by weight based on 100 parts by weight of the organic polysiloxane.
- the silicone-based resin composition may include the curing catalyst in a content of about 0.1 parts by weight to about 2 parts by weight based on 100 parts by weight of the organic polysiloxane.
- the silicone-based resin composition may further include a reaction inhibitor.
- the reaction inhibitor may be at least one selected from the group consisting of acetylenic compounds such as 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, and 1-ethynyl-l- cyclohexanol; ene-yne compounds such as 3-methyl-3-penten-l-yne and 3,5-dimethyl-3-hexen-
- curing reaction inhibitors such as hydrazine-based compounds, phosphine-based compounds, and mercaptan-based compound; and the like.
- the silicone-based resin composition is not specifically limited and may be prepared according to a conventionally known method for preparing a silicone composition.
- the silicone-based resin composition may be prepared by mixing the organic polysiloxane, the conductive filler, the tackifier, the curing catalyst, the curing reaction inhibitor, and the like for 30 minutes to 4 hours using a mixer such as Trimix, Twinmix, and a planetary mixer (all of which are manufactured by Inoue Seisakusho Co., Ltd., registered trademark); Ultramixer (manufactured by Mizuho Kogyo Co., Ltd., registered trademark); or Hibis Disper Mix (manufactured by Primix Co., Ltd., registered trademark).
- a process temperature may be about 0°C to about 25°C.
- the semiconductor package is mounted on the circuit board by the conductive bumps.
- the silicone-based resin composition is coated on the semiconductor package.
- the silicone-based resin composition may be coated on a lower surface of the heat dissipation part.
- the thermally conductive layer may be formed.
- the lap shear strength of the thermally conductive layer may be about 0.25 N/mm 2 to about 1.8 N/mm 2 .
- the lap shear strength of the thermally conductive layer may be about 0.30 N/mm 2 to about 1.5 N/mm 2 .
- the lap shear strength of the thermally conductive layer may be about 0.30 N/mm 2 to about 1.2 N/mm 2 .
- the lap shear strength of the thermally conductive layer may be about 0.60 N/mm 2 to about 1.1 N/mm 2 .
- the lap shear strength of the silicone-based resin composition may be about 0.25 N/mm 2 to about 1.8 N/mm 2 .
- the lap shear strength of the silicone-based resin composition may be about 0.30 N/mm 2 to about 1.5 N/mm 2 .
- the lap shear strength of the silicone-based resin composition may be about 0.30 N/mm 2 to about 1.2 N/mm 2 .
- the lap shear strength of the silicone-based resin composition may be about 0.60 N/mm 2 to about 1.1 N/mm 2 .
- the thermally conductive layer may have a junction separation length.
- the silicone-based resin composition may have a junction separation length.
- FIG. 2 is a sectional view illustrating a process of measuring a lap shear strength and junction separation length of a silicone-based resin composition.
- the lap shear strength of the silicone-based resin composition and a junction separation length may be measured by the following method.
- the silicone-based resin composition is coated on a predetermined area of a first nickel plate 10 to a thickness of about 200 ⁇ m, and the second nickel plate 20 covers the coated silicone-based resin composition. Next, the silicone-based resin composition is cured at about 150°C for about 2 hours. The area coated with the silicone-based resin composition may be about 2.5 cm* 1.25 cm.
- junction separation length may be a length deformed in the horizontal direction under the maximum value of stress applied to the first and second nickel plates.
- the lap shear strength of the thermally conductive layer and a junction separation length may be measured by the following method.
- the heat dissipation part and the semiconductor package are pulled horizontally in opposite directions by a universal testing machine.
- stress in a horizontal direction of the heat dissipation part and the semiconductor package is measured according to the horizontally deformed length.
- the lap shear strength may be a value obtained by dividing a maximum value of stress applied to the heat dissipation part and the semiconductor package by a plane area of the thermally conductive layer.
- the thermally conductive layer may have a shear modulus.
- Shear modulus lap shear strength/junction separation length
- the shear modulus of the thermally conductive layer may be about 0.3 N/mm 3 to about 2.0 N/mm 3 .
- the shear modulus of the thermally conductive layer may be about 0.4 N/mm 3 to about 1.8 N/mm 3 .
- the shear modulus of the thermally conductive layer may be about 0.5 N/mm 3 to about 1.7 N/mm 3 .
- the shear modulus of the silicone-based resin composition may be about 0.3 N/mm 3 to about 2.0 N/mm 3 .
- the shear modulus of the silicone-based resin composition may be about 0.4 N/mm 3 to about 1.8 N/mm 3 .
- the shear modulus of the silicone-based resin composition may be about 0.5 N/mm 3 to about 1.7 N/mm 3 .
- the silicone-based resin composition and the thermally conductive layer have the shear modulus, the silicone-based resin composition and the thermally conductive layer may suppress deformation and peeling due to shear stress when a thermal shock is applied to the thermally conductive layer.
- the silicone-based resin composition may have a coverage.
- the coverage of the silicone-based resin composition may be about 85% or more.
- the coverage of the silicone-based resin composition may be about 90% or more.
- the coverage of the silicone-based resin composition may be about 92% or more.
- the coverage and the spread thickness may be measured by the following method.
- the silicone-based resin composition is applied to an entire surface of a first silicon substrate having a size of about 27 mm x 27 mm.
- a second silicon substrate equal to or larger than the first silicon substrate is placed on the coated silicone-based resin composition and compressed with a force of about 3 kgf.
- the silicone-based resin composition coated between the first silicon substrate and the second silicon substrate is temporarily cured at about 135°C for about 10 minutes.
- the temporarily cured composition is cured at about 150°C for about 2 hours.
- the area of the first silicon substrate and the second silicon substrate in close contact is measured by the ultrasonic device (scanning acoustic tomography, ultrasonic flaw inspection system). The coverage is a ratio of an area in close contact with the second silicon substrate among the total area of the first silicon substrate.
- a thickness of the cured resin composition layer may be the spread thickness.
- the thermally conductive layer may be in close contact with the semiconductor package and the heat dissipation part over a large area and may have high heat-conducting properties.
- a viscosity of the silicone-based resin composition may be about 50 cPs to about 400 cPs.
- the viscosity of the silicone-based resin composition may be about 50 cPs to about 300 cPs.
- the viscosity of the silicone-based resin composition may be about 50 cPs to about 200 cPs.
- the viscosity of the silicone-based resin composition may be about 50 cPs to about 150 cPs.
- the viscosity of the silicone-based resin composition may be measured by DIN EN ISO 3219 method at about 25°C using a rheometer MCR302 (manufacturer: Anton Paar GmbH) as a plate with a diameter of about 25 mm.
- a shear rate of about 10(l/s) may be applied.
- the silicone-based resin composition has the above-described viscosity, thereby having an appropriate coverage and spread thickness.
- a pot life of the silicone-based resin composition may exceed about 10 hours.
- the pot life of the silicone-based resin composition may be about 10 hours to about 15 hours.
- the pot life of the silicone-based resin composition may be about 10 hours to about 15 hours.
- the silicone-based resin composition is allowed to stand at room temperature. Next, a time at which the viscosity of the silicone-based resin composition increases by 50% compared to an initial viscosity thereof is measured as the pot life.
- the silicone-based resin composition may have a thermal conductivity.
- the silicone-based resin composition is molded by a hot press to have a size of about 30 mm> ⁇ 30 mm> ⁇ 4 mm, and then cured at about 150°C for about 2 hours to fabricate a sample.
- a thermal conductivity of the sample may be measured by IS022007-2 method.
- a thermal conductivity of the thermally conductive layer may be greater than about 5W/m-K.
- the thermal conductivity of the thermally conductive layer may be greater than about 5.5W/m-K.
- the thermal conductivity of the thermally conductive layer may be greater than about 6W/m-K.
- the thermal conductivity of the thermally conductive layer may be greater than about 6.5W/m K.
- a maximum value of the thermal conductivity of the thermally conductive layer may be about 30W/m-K.
- the silicone-based resin composition may have an appropriate lap shear strength. Accordingly, the thermally conductive layer may have an appropriate shear bonding force. In addition, the silicone-based resin composition for forming the thermally conductive layer may have an appropriate junction separation length.
- the thermally conductive layer may have high adhesiveness even under shear stress. That is, since the thermally conductive layer has an appropriate shear bonding force and an appropriate junction separation length, an appropriate bonding strength to the semiconductor package and the heat dissipation part may be maintained even when shear stress is applied to the thermally conductive layer.
- the semiconductor device and silicone-based resin composition according to embodiments may maintain improved heat dissipation performance.
- the silicone-based resin composition may have an improved coverage and an appropriate spread thickness. Accordingly, the silicone-based resin composition may be evenly coated to a uniform thickness between the semiconductor package and the heat dissipation part. Accordingly, the semiconductor device and silicone-based resin composition according to embodiments may have improved heat dissipation performance.
- Poly siloxane compound represented by the above Chemical Formula 4 having a viscosity of polysiloxane compound at 23 °C 20000 cPs, and including a silicon-bonded alkenyl group
- A3 Hydrogen polysiloxane compound represented by the above Chemical Formula 8, having a viscosity of 1000 cPs at 23 °C, and including a hydrogen group bonded to a side chain thereof
- the components were uniformly mixed at a speed of about 40 r ⁇ m by a planetary mixer at room temperature for 1 hour, as shown in Table 1 below, to prepare a silicone-based resin composition.
- An area of about 2.5 cmxl.25 cm of a first nickel plate was coated with the curable silicone resin composition to a thickness of about 200 ⁇ m, and a second nickel plate was covered with the coated composition.
- the compressed coating layer was temporarily cured at 135°C for about 10 minutes.
- the temporarily cured coating layer was cured at about 150°C for about 2 hours.
- the lap shear strength and the junction separation length were measured according to DIN EN 1465 while tensioning the first nickel plate and the second nickel plate in opposite directions by a universal testing machine (tensile strength analyzer, manufacturer: ZwickRoell Gmbh).
- the viscosity of a curable silicone resin composition was measured according to the DIN EN ISO 3219 method at about 25°C by means of a rheometer (product name: MCR302, manufacturer: Anton Paar GmbH) using a circular plate with a diameter of 25 mm. Here, the viscosity was measured at a shear rate of about 10 (1/s).
- Thermal conductivity A silicone-based resin composition according to an example was molded to a size of about 30 mmx30 mmx4 mm by a hot press and cured at about 150°C for about 2 hours, thereby fabricating a sample for measuring thermal conductivity. Next, the thermal conductivity was measured by a thermal conductivity analyzer (model: TPS-2500S, manufacturer: Hot Disk AB) according to the IS022007-2 method.
- a silicone-based resin composition according to an example was kept frozen (-20 — 40°C) again after an initial dispensing operation. Upon rework, it was confirmed whether the stored composition was applied to a dispensing process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2022/079378 WO2024083341A1 (en) | 2022-10-21 | 2022-10-21 | Semiconductor device, method of fabricating the same, and silicone-based resin composition contained therein |
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| EP (1) | EP4605485A1 (en) |
| KR (1) | KR20250090321A (en) |
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| CN108603033B (en) * | 2016-03-18 | 2021-02-19 | 信越化学工业株式会社 | Thermally conductive silicone composition and semiconductor device |
| CN111315825B (en) | 2017-11-09 | 2021-12-14 | 信越化学工业株式会社 | Thermally conductive silicone grease composition |
| WO2020077333A1 (en) * | 2018-10-12 | 2020-04-16 | Ppg Industries Ohio, Inc. | Compositions containing thermally conductive fillers |
| CN111320967A (en) * | 2020-03-23 | 2020-06-23 | 新纳奇材料科技江苏有限公司 | High-thermal-conductivity silicone sealant modified by multilevel-structure filler and preparation method thereof |
| WO2022129299A1 (en) * | 2020-12-17 | 2022-06-23 | Zephyros, Inc. | Thermally conductive electrically resistive low density adhesive |
| JP7578279B2 (en) * | 2020-12-28 | 2024-11-06 | デュポン・東レ・スペシャルティ・マテリアル株式会社 | CURABLE SILICONE COMPOSITION, ENCAPSULATING MATERIAL, AND OPTICAL SEMICONDUCTOR DEVICE |
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| TW202417576A (en) | 2024-05-01 |
| TWI847842B (en) | 2024-07-01 |
| WO2024083341A1 (en) | 2024-04-25 |
| CN120051546A (en) | 2025-05-27 |
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