EP4590775A1 - Cross-linkable composition and method for producing coating layer using the composition - Google Patents
Cross-linkable composition and method for producing coating layer using the compositionInfo
- Publication number
- EP4590775A1 EP4590775A1 EP24702487.0A EP24702487A EP4590775A1 EP 4590775 A1 EP4590775 A1 EP 4590775A1 EP 24702487 A EP24702487 A EP 24702487A EP 4590775 A1 EP4590775 A1 EP 4590775A1
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- European Patent Office
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
Definitions
- the present invention relates to a cross-linkable composition based on an organosilicon compound, and a production method and use of the cross-linkable composition, in particular, a use of the cross-linkable composition for forming a coating layer that allows repeated painting and repeated removal .
- PTL 1 has an object of providing a silicone composite antifouling sheet that exhibits a stable long-term antifouling property, cleanability, easiness of cleaning, and wear resistance, can be easily attached to an adherend, and can conform its shape to cracks and shifts on the applied surface.
- PTL 1 thus discloses a silicone composite antifouling sheet including a substrate layer composed of a fluororesin and a silicone adhesive layer laminated on one surface of the substrate layer.
- PTL 2 discloses a cross-linkable composition that can be used in anti-graffiti coating that, without pretreatment using a primer, adheres well to the subsurface, but is for the most part not adhered to by graffiti.
- the coating layer which is the surface to be painted, needs to be smooth and have a certain degree of hardness .
- an anti-graffiti coating using the composition disclosed in PTL 2 has a problem in which a paint to be applied to the coating surface does not adhere to it for the most part, resulting in a painting failure, or the paint is repelled on the coating surface, making it difficult to maintain a sufficient aesthetic appearance.
- an object of the present invention is to provide a cross-linkable composition that can be cured to form a coating layer that has good repeated paintability, excellent repeated removability, and a certain hardness.
- a cross-linkable composition including a component (A) - (I) that is a diorganopolysiloxane whose molecular chain terminals are blocked with a triorganosilyl group, a component (A) - (II) that is a diorganopolysiloxane having a specific amino group and a specific alkoxy group, a component (B) that is a certain silane and/or a partial hydrolysate thereof, a component (C) that is an alkoxysilane having two or more alkoxy groups having 5 or less carbon atoms, and a component (D) that is an organosilicon compound having a group containing an NH2 group, thereby completing the present invention.
- the present invention provides a cross-linkable composition including: a component (A) - (I) that is a diorganopolysiloxane having a linear or branched structure whose molecular chain terminals are blocked with a triorganosilyl group; a component (A) - (II) that is a diorganopolysiloxane having a linear or branched structure having, per molecule, at least two (R 2 R 3 NCH2) groups and at least four (OR 4 ) groups (R 2 represents a hydrogen atom or an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms,
- R 3 is an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms, a cyclic saturated hydrocarbon group having 5 or 6 carbon atoms, or a phenyl group, and
- R 4 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group) ; a component (B) that is a silane represented by the following formula (1) and/or a partial hydrolysate thereof, (R 2 R 3 NCH 2 ) Si (OR 4 ) 3 (1) ; a component (C) that is an alkoxysilane represented by the following formula (2) ,
- R 21 (s) which may be the same as or different from each other, represents an optionally substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, and
- R 22 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group having 1 to 5 carbon atoms, with x being 2, 3, or 4 ) ; and a component (D) that is an organosilicon compound including a unit represented by the following formula (3) , in which at least one group D is present per molecule, and at least one group D has an NH 2 group,
- R 31 (s) which may be the same as or different from each other, represents an optionally substituted, nitrogen-free monovalent SiC-bonded organic group
- R 32 (s) which may be the same as or different from each other, represents a hydrogen atom or an optionally substituted hydrocarbon group
- the above-mentioned cross-linkable composition is applied to a substrate such as concrete and cured to form a coating layer.
- the coating layer exhibits good paintability without cissings or the like when a paint is applied to a surface of the coating layer and also exhibits good removability whereby few paint residues remain when the applied paint is removed. Furthermore, the coating layer maintains good paintability and removability after multiple application/removal cycles.
- the coating layer is useful as a coating layer that allows repeated painting and repeated removal .
- the paint applied to the coating layer of the present invention is not particularly limited.
- the paint includes a lacquer, a powder paint, an aqueous (water-based) paint, and a synthetic resin paint such as an epoxy resin paint, a urethane resin paint, a fluororesin paint, a polyester resin paint, a melamine resin paint, and an acrylic resin paint.
- the cross-linkable composition of the present invention may be in any aspect and form as long as it is in the form of at least one liquid or more and can be cured by moisture to finally form a cured product of the composition.
- the component (A) - (I) has good compatibility with each of the components (A) - (IT) , (B) , (C) , and (D) , which are silanes or siloxanes.
- the component (A) - (I) in the uncured state exists in a state of being uniformly dispersed in the cross-linkable composition that includes these components.
- the cross-linkable composition in which each component is uniformly mixed, is applied to a substrate such as concrete or wood, it undergoes a cross-linking reaction with a water content such as moisture in the air and produces a coating layer by moisture-curing.
- the formed coating layer includes a matrix formed by cross-linking of the components (A) - (II) , (B) , (C) , and (D) , and also includes the component (A) - (I) dispersed in the matrix without participating in the cross-linking reaction.
- the (R 2 R 3 NCH2) group and the (OR 4 ) group possessed by the component (A) - (II) and the NH2 group possessed by the component (D) promote adhesion of the coating layer to the substrate, so that the coating layer adheres well to the substrate .
- the component (A) - (I) having no cross-linkable group does not participate in matrix formation, the component (A) - (I) bleeds to the surface of the coating layer over time after the cross-linkable composition is cured.
- the paint can be removed by a solvent, scrubbing with a cloth, sponge, or the like, an adhesive tape, or the like.
- the component (A) - (I) has water repellency and oil repellency, the paint can be easily removed with a stream of water without using a solvent, an adhesive tape, or the like.
- the presence of the component (C) i.e., the alkoxysilane in the matrix increases the hardness of the coating layer, and at the same time, reduces the bleeding amount of the component (A) - (I) to the surface of the coating layer compared to a case without the component (C) .
- the coating layer includes the component (C)
- a certain amount of the component (A) - (I) bleeds to the surface of the coating layer, so that the removability of the paint can be maintained .
- the component (A) - (I) because of its water repellency, remains on the surface of the coating layer without being washed out when the paint is removed with a stream of water, and the component (A) - (I) bleeds from the inside of the coating layer little by little over a long period of time.
- the characteristic that the paint can be easily removed is maintained for a long period of time.
- the hardness of the coating layer including the component (C) is enhanced compared to the coating layer that does not include the component (C) or compared to the coating layer that includes an alkoxysilane having two or more alkoxy groups with 6 or more carbon atoms.
- the high-hardness coating layer is less susceptible to cracking and peeling from the substrate even when the paint is repeatedly applied and removed. Thus, it is particularly suitable for long-term repeated use and outdoor use .
- the component (C) itself also has a low viscosity and reduces the viscosity of the cross-linkable composition as a whole before curing.
- the workability of the composition is good when it is applied to a substrate. Since the composition can be applied uniformly and thinly, a smooth surface of the coating layer can be obtained, allowing paint that is applied to the coating surface to exhibit a good aesthetic appearance.
- the cross-linkable composition includes: a component (A) - (I) that is a diorganopolysiloxane having a linear or branched structure whose molecular chain terminals are blocked with a triorganosilyl group; a component (A) - (II) that is a diorganopolysiloxane having a linear or branched structure having, per molecule, at least two (R 2 R 3 NCH2) groups and at least four (OR 4 ) groups
- R 2 represents a hydrogen atom or an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms
- R 3 is an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms, a cyclic saturated hydrocarbon group having 5 or 6 carbon atoms, or a phenyl group, and
- R 4 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group) ; a component (B) that is a silane represented by the following formula (1) and/or a partial hydrolysate thereof, (R 2 R 3 NCH 2 ) Si (OR 4 ) 3 (I) ; a component (C) that is an alkoxysilane represented by the following formula (2) ,
- R 21 (s) which may be the same as or different from each other, represents an optionally substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, and
- R 22 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group having 1 to 5 carbon atoms, with x being 2, 3, or 4 ) ; and a component (D) that is an organosilicon compound including a unit represented by the following formula (3) , in which at least one group D is present per molecule, and at least one group D has an NH 2 group,
- R 31 (s) which may be the same as or different from each other, represents an optionally substituted, nitrogen-free monovalent SiC-bonded organic group
- R 32 (s) which may be the same as or different from each other, represents a hydrogen atom or an optionally substituted hydrocarbon group
- the above-mentioned cross-linkable composition may serve as a composition for forming a coating layer that allows repeated painting according to a second aspect of the present invention .
- coating layer that allows repeated painting refers to a coating layer that has 10 or less cissings with a diameter (
- a cross-linkable composition is applied to a substrate and then cured to form a coating layer.
- acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer (before drying, the application amount is 100 g/m 2 ) .
- the paint is removed by jetting water against the paint at a distance of 10 cm from the surface of the coating layer using a household high-pressure washer.
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer, and the presence or absence of cissings is visually inspected .
- C 10 or more cissings (with (
- the coating layer obtained by curing the crosslinkable composition according to the present invention is evaluated as the rank A or B by the above-described evaluation method .
- the cross-linkable composition may be a crosslinkable composition according to a third aspect of the present invention characterized in that the cross-linkable composition includes the components (A) - (I) , (A) - (IT) , (B) , (C) , and (D) , and the addition of the component (C) enhances repeated paintability of the coating layer obtained by curing the cross-linkable composition.
- the component (A) - (I) bleeds from the inside of the coating layer to the surface of the coating layer after the cross-linkable composition is cured and this component facilitates removal of a paint applied to the surface of the coating layer.
- the component (A) - (I) is a nonfunctional diorganopolysiloxane having a linear or branched structure whose molecular chain terminals are blocked with a triorganosilyl group where the structure has a main chain being composed of a diorganosiloxane unit as a repeating unit.
- the main chain is composed of a repeating unit represented by the following formula (4) wherein c is 1 or 2 : R c SiO 4 -c/2 (4) .
- the number of the repeating units per molecule (degree of polymerization) of the component (A) - (I) may be 1 to 500, and is preferably 10 to 200, and more preferably 10 to 100.
- the degree of polymerization may be measured, for example, as the number-average degree of polymerization (or number-average molecular weight) in terms of polystyrene-equivalent value in gel permeation chromatography analysis using toluene or the like as a developing solvent.
- the component (A) - (I) may contain an Si-OH group at the molecular chain terminals and/or a part of the side chain of the molecular chain.
- the content of the Si- OH group is preferably 5 mol % or less, more preferably 1 mol % or less, and even more preferably 0.1 mol % or less with respect to R in the component (A) - (I) .
- the groups R are independently determined, and examples of the group R include an alkyl group such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 1-n-butyl group, a 2-n-butyl group, an isobutyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a neopentyl group, a tert-pentyl group, a hexyl group such as an n-hexyl group, a heptyl group such as an n-heptyl group, an octyl group such as an n-octyl group and an iso-octyl group including a 2 , 2 , 4-trimethylpentyl group, a nonyl group such as an n-nonyl group, a decyl
- R is a substituted group and c is 2
- the groups R are each independently determined, and examples of the group R include a haloalkyl group such as a 3,3,3- trif luoroprop-l-yl group, a 1 , 1 , 1 , 3 , 3 , 3-hexaf luoroprop-2-yl group, and a heptaf luoroprop-2-yl group.
- the group R is preferably a monovalent hydrocarbon group having 1 to 18 carbon atoms, optionally substituted with a halogen atom, more preferably an alkyl group, and particularly preferably a methyl group.
- the component (A) - (I) used in the present invention is preferably a liquid at 25°C and 1, 000 hPa .
- the component (A) - (I) used in the present invention may have a viscosity, at 25°C, of 20 mPa-s to 100, 000 mPa-s, preferably 50 mPa-s to 10, 000 mPa-s, and even more preferably 70 mPa-s to 500 mPa-s.
- One type of diorganopolysiloxanes with the viscosity falling within the above-mentioned range may be used alone as the component (A) - (I) or two or more types thereof may be used in combination as appropriate.
- the viscosity of the crosslinkable composition as a whole before curing falls within an appropriate range, so that the workability is good and the smoothness of the obtained coating layer is good.
- the viscosity may be in the range of 70 mPa-s to 500 mPa-s, for example.
- viscosity described herein is a value measured at 25°C and at a shear rate of 10/s using a rotational viscometer (according to JIS K 7117-2) unless otherwise specified .
- the blending amount of the component (A) - (I) may be
- the component (A) - (I) (diorganopolysiloxane) may be selected from compounds commercially available or prepared by methods known to those skilled in the art.
- the component (A) - (II) is a main component constituting the matrix formed by curing of the cross-linkable composition, and also serves to promote favorable adhesion of the coating layer obtained after curing to a substrate.
- the component (A) - (II) is a diorganopolysiloxane having a linear or branched structure having, per molecule, at least two (R 2 R 3 NCH2) groups and at least four (OR 4 ) groups.
- the component (A) - (II) is composed of repeating units represented by the following formula (4) and the following formula (5) , where the following formula (4) is the same as that for the component (A) - (I) :
- R 2 represents a hydrogen atom or an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms
- R 3 is an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms, a cyclic saturated hydrocarbon group having 5 or 6 carbon atoms, or a phenyl group, and
- R 4 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group.
- the degree of polymerization of the main chain per molecule of the component (A) - (II) may be 1 to 2500, preferably 10 to 1000, and more preferably 10 to 800.
- One type of diorganopolysiloxanes having the degree of polymerization of the main chain falling within the above- mentioned range may be used alone as the component (A) - (II) or two or more types thereof may be used in combination as appropriate.
- the degree of polymerization falls within the above-mentioned range, it is possible to set the hardness of the coating layer obtained from the cross-linkable composition to a suitable range.
- the component (A) - (II) may contain an Si-OH group at the molecular chain terminal and/or a part of the side chain of the molecular chain.
- the content of the Si-OH group is preferably 5 moll or less, more preferably 1 moll or less, and even more preferably 0.1 moll or less with respect to (OR 4 ) in the component (A) - (II) .
- Examples of the hydrocarbon group R 2 include an alkyl group such as a methyl group, an ethyl group, an n- propyl group, an isopropyl group, a 1-n-butyl group, a 2-n- butyl group, an isobutyl group, a tert-butyl group, an n- pentyl group, an isopentyl group, a neopentyl group, a tertpentyl group, and a hexyl group such as an n-hexyl group .
- an alkyl group such as a methyl group, an ethyl group, an n- propyl group, an isopropyl group, a 1-n-butyl group, a 2-n- butyl group, an isobutyl group, a tert-butyl group, an n- pentyl group, an isopentyl group, a neopentyl
- the group R 2 is preferably a hydrogen atom, a methyl group, an ethyl group, an n-propyl group, or a 1 -n- butyl group, more preferably an ethyl group or a 1 -n-butyl group, or particularly preferably an n-butyl group .
- Examples of the group R 3 include an alkyl group such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 1 -n-butyl group, a 2 -n-butyl group, an isobutyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a neopentyl group, a tert-pentyl group, and a hexyl group such as an n-hexyl group, a cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, and a phenyl group .
- an alkyl group such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 1 -n-butyl group, a 2 -n-butyl
- the group R 3 is preferably a methyl group, an ethyl group, an n-propyl group, a 1 -n-butyl group, or a cyclohexyl group, more preferably an ethyl group, an n-butyl group, or a cyclohexyl group, or particularly preferably an n-butyl group .
- the groups R 2 and R 3 be the same group .
- the group (R 2 R 3 NCH2 ) is preferably an N, N- dimethylaminomethyl group, an N, N-diethylaminomethyl group, an N, N-di-n-propylaminomethyl group, an N, N-di-n-butylaminomethyl group, an N-n-butylaminomethyl group, an N-butan-2- ylaminomethyl group, an N-cyclopentylaminomethyl group, or an N, N-cyclohexylaminomethyl group, more preferably an N, N- dimethylaminomethyl group, an N, N-diethylaminomethyl group, an N, N-di-n-propylaminomethyl group, or an N, N-di-n- butylaminomethyl group, or particularly preferably an N, N-di- n-butylaminomethyl group .
- Examples of the group R 4 include those defined for the group R . Speci fically, the groups R 4 are preferably each independently an alkyl group having 1 to 6 carbon atoms , particularly preferably a methyl or ethyl group .
- the blending amount of the component (A) - ( I I ) may be 80 parts by mass or more and less than 99 parts by mass, more preferably more than 85 parts by mass and less than 98 parts by mass, and even more preferably more than 90 parts by mass and less than 95 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the total amount of the components (A) - (I) and (A) - (II) may be 20 parts by mass or more and 95 parts by mass or less, more preferably 30 parts by mass or more and 90 parts by mass or less, and even more preferably 40 parts by mass or more and 85 parts by mass or less, relative to 100 parts by mass of the total amount of the cross-linkable composition as a whole.
- the component (A) - (II) used in the present invention is an already-known compound and can be prepared, for example, by dealcoholizing an a,o- dihydroxydiorganopolysiloxane (A0) with a silane represented by the formula (1) .
- the component (A) - (II) can also be prepared in situ during the production of the cross-linkable composition according to the present invention.
- the a,o- dihydroxydiorganopolysiloxane (A0) used for preparing the component (A) - (II) used in the present invention has a numberaverage molar mass Mn of preferably less than 45,000 g/mol, more preferably less than 40,000 g/mol, even more preferably less than 35,000 g/mol, and particularly preferably less than 30, 000 g/mol .
- the units represented by the formula (4) present in the component (A) - (II) used in the present invention are preferably those with c being 2, essentially.
- the component (A) - (II) may also include units represented by the formula (4) with c being 1.
- the component (A) - (II) used according to the present invention preferably includes, per molecule, at most one unit represented by the formula (4) with c being 1, and particularly preferably does not include that unit.
- the component (A) - (II) used in the present invention is preferably represented by the following formula (6) :
- o may be the same as or different from one another and represents 0, 1, or 2.
- n may be the same or different and represents an integer of from 10 to 600.
- the - (SiR 2 O) n - moieties in the formula (6) each independently have a number-average molar mass Mn of preferably less than 45,000 g/mol, more preferably less than 40,000 g/mol, even more preferably less than 35,000 g/mol, and particularly preferably less than 30,000 g/mol.
- Examples of the component (A) - (II) used in the present invention include:
- the component (A) - (II) is preferably (EtO) 2 [ (n- C 4 H 9 ) 2NCH2] SiO- (SiMe 2 O) X -Si [CH 2 N(n-C 4 H 9 ) 2] (OEt) 2 or (EtO) 2 [ (n- C 4 H 9 ) 2NCH2] Sio- (SiMe 2 O) x (OEt) [ (n-C 4 H 9 ) 2 NCH 2 ] SiO- (SiMe 2 O) x -
- the component (B) in the present invention is a silane represented by the following formula (1) and/or a partial hydrolysate thereof:
- the component (B) used in the present invention is an already-known compound and can be readily prepared by common methods in silicon chemistry.
- Examples of the component (B) used in the present invention include:
- the component (B) is particularly preferably
- the component (B) takes the form of a partial hydrolysate of the silane represented by the formula (1)
- the component (B) is preferably a partial hydrolysate having 2 to 10 silicon atoms.
- the content of the component (B) in the crosslinkable composition according to the present invention may be 5 parts by mass or more and 20 parts by mass or less, is preferably 5 parts by mass or more and 15 parts by mass or less, and even more preferably 5 parts by mass or more and 10 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the component (C) which is an alkoxysilane, is a component that is incorporated by being cross-linked into the matrix that is formed by the cross-linkable composition so as to enhance the hardness of the coating layer and maintain a reduced bleed amount of the component (A) - (I) to the surface of the coating layer.
- a low viscosity of the component (C) can lower the viscosity of the cross-linkable composition as a whole, and the workability when the cross-linkable composition is applied to a substrate is improved.
- the composition including the component (C) can be uniformly applied, without resulting in unevenness, to a substrate, and a smooth coating layer can thus be obtained after curing.
- the component (C) is an alkoxysilane represented by the following formula (2) and preferably has no nitrogen atom: R 21 4-xSi (OR 22 ) x (2)
- R 21 (s) which may be the same as or different from each other, represents an optionally substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, and
- R 22 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group having 1 to 5 carbon atoms, with x being 2, 3, or 4 ) .
- the groups R 21 are independently determined, and examples of the group R 21 include an alkyl group such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a 1 -n-butyl group, a 2 -n-butyl group, an isobutyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a neopentyl group, a tert-pentyl group, a hexyl group such as an n-hexyl group, a heptyl group such as an n-heptyl group, an octyl group such as an n-octyl group and an iso-octyl group including a 2 , 2 , 4 -trimethylpentyl group, a nonyl group such as an n-nonyl group, a nonyl group such
- R 21 is a substituted group and x is 2
- the groups R 21 are each independently determined, and examples of the group R 21 include a haloalkyl group such as a 3 , 3 , 3- tri f luoroprop- l-yl group, a 1 , 1 , 1 , 3 , 3 , 3-hexaf luoroprop-2-yl group, and a heptaf luoroprop-2-yl group .
- the group R 21 is preferably an unsubstituted linear or branched alkyl having 1 to 6 carbon atoms or a phenyl group , and particularly preferably a methyl , ethyl , vinyl , n- pentyl or n-hexyl group .
- a coating layer having an adequate hardness can be obtained .
- the group R 21 is preferably a non-aromatic hydrocarbon group because the removability is further improved .
- the groups R 22 are each a group defined for the group R .
- the groups R 22 are preferably each independently an alkyl group having 1 to 6 carbon atoms , particularly preferably a methyl or ethyl group, and most preferably an ethyl group.
- x represents 2, 3, or 4, preferably 3 or 4, and even more preferably 4.
- the hardness of the obtained coating layer is more suitable.
- the Shore A hardness of the obtained coating layer can be 30 or more, and when x is 4 or more, the Shore A hardness can be 40 or more.
- Examples of the component (C) include tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-i-propoxysilane, tetra-n-butoxysilane, tetra-i-butoxysilane, tetra-i-butoxysilane, methyltrimethoxysilane, methyl triethoxysilane, ethyl trimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n- propyltriethoxysilane, n-propyltri-n-propoxysilane, n- butyltrimetoxysilane, and n-butyltrimetriethoxysilane .
- the blending amount of the component (C) may be 10 parts by mass or more and less than 200 parts by mass, more preferably 15 parts by mass or more and 150 parts by mass or less, and even more preferably 20 parts by mass or more and 100 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- Component D When the component (C) is included in an amount falling within the above-mentioned range, it is possible to set the hardness of the obtained coating layer to a suitable range (for example, the Shore A hardness is 30 or more and 60 or less) , and to set the bleed amount of the component (A) - (I) to the surface of the coating layer to a suitable range.
- a suitable range for example, the Shore A hardness is 30 or more and 60 or less
- the component (D) which is an organosilicon compound, is a catalyst for the cross-linking reaction of the crosslinkable composition and also serves as a reactive catalyst which is incorporated into a matrix formed by the crosslinking reaction to form a coating layer.
- the component (D) also has the function of enhancing the adhesion of the coating layer to a substrate.
- a catalyst other than the component (D) can be used in combination as a catalyst, but it is desirable not to use a catalyst containing a metal from the viewpoint of environment and safety.
- the component (D) is an organosilicon compound including a unit represented by the following formula (3) , in which at least one group D is present per molecule, and at least one group D has an NH2 group,
- R 31 (s) which may be the same as or different from each other, represents an optionally substituted, nitrogen-free monovalent SiC-bonded organic group
- R 32 (s) which may be the same as or different from each other, represents a hydrogen atom or an optionally substituted hydrocarbon group
- the component (D) is preferably a silane.
- the component (D) in the present invention is a silane having at least one alkoxy group.
- Example of the group D include the groups represented by the following formulas: H2NCH2-, H2N(CH2)3-, H 2 N(CH 2 ) 2NH (CH 2 ) 3-, H 2 N(CH 2 ) 2NH (CH 2 ) 3NH (CH 2 ) 3-, H3CNH (CH 2 ) 3-, C 2 H 5 NH (CH 2 ) 3-, H 2 N(CH 2 ) 4 -, H 2 N(CH 2 ) 5 -, H (NHCH 2 CH 2 ) 2 - (CH 2 ) 3-, C4H9NH (CH 2 ) 2 NH (CH 2 ) 3-, cyclo-CeHnNH (CH 2 ) 3-, ( CH 3 ) 2 N ( CH 2 ) 3- , and (C 2 H 5 ) 2 N(CH 2 ) 3 -.
- the group D is preferably a H 2 N(CH 2 )3- group, a
- H 2 N(CH 2 ) 2 NH (CH 2 ) 3- group a H 3 CNH(CH 2 ) 3 - group, a C 2 H 5 NH (CH 2 ) 3- group, or a cyclo-CeHnNH (CH 2 ) 3- group, more preferably a H 2 N (CH 2 ) 2 NH (CH 2 ) 3- group, or a cyclo-CeHnNH (CH 2 ) 3-group, and particularly preferably a H 2 N (CH 2 ) 2 NH (CH 2 ) 3- group.
- Examples of the component (D) i.e., organosilicon compounds include 3-aminopropyltrimethoxysilane, 3- (2- aminoethyl) aminopropyltrimethoxysilane, 3- aminopropyltriethoxysilane, 3- (2- aminoethyl) aminopropyltriethoxysilane, 3- aminopropyldimethoxymethylsilane, 3- (2- aminoethyl) aminopropyldiethoxymethylsilane, 3- aminopropyl diethoxymethyl si lane, 3- aminopropyl (methyl ) silsesquioxane, ethoxy-terminated (CAS No.
- the component (D) is preferably 3- aminopropyltriethoxysilane, 3- (2- aminoethyl) aminopropyltrimethoxysilane, 3- (2- aminoethyl) aminopropyldiethoxymethylsilane, 3- aminopropyl (methyl ) silsesquioxane, ethoxy-terminated (CAS No. 128446-60-6) , or a 3- (2-aminoethyl ) aminopropylsiloxanedimethylsiloxane copolymer (CAS No. 67923-07-3) .
- the component (D) is particularly preferably 3- (2- aminoethyl) aminopropyltrimethoxysilane, 3- aminopropyl (methyl ) silsesquioxane, ethoxy-terminated (CAS No. 128446-60-6) , or a 3- (2-aminoethyl ) aminopropylsiloxanedimethylsiloxane copolymer (CAS No. 67923-07-3) .
- the number of amino groups in the component (D) is not particularly limited as long as the component contains at least one amino group.
- the component (D) contains two or more amino groups, the adhesion strength between the substrate and the coating layer tends to be further enhanced.
- the content of the component (D) in the crosslinkable composition according to the present invention may be 0.1 parts by mass or more and 2 parts by mass or less, preferably 0.1 parts by mass or more and 1.5 parts by mass or less, and more preferably 0.1 parts by mass or more and 1.0 part by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the amount is not less than 0.1 parts by mass, the hydrolysis and condensation reactions of the cross-linkable composition (containing the components (A) - (I) and (A) - (II) ) can be accelerated.
- the content is less than 0.1 parts by mass, the effect of catalyzing the hydrolysis and condensation reactions decreases, and at the same time, the adhesion decreases.
- the component (D) is blended in an amount exceeding 2 parts by mass and the cross-linkable composition of the present invention is a moisture-curable composition, hydrolysis and condensation reactions may proceed during storage of the moisture-curable composition, and storage stability may deteriorate, such as gelation and curing occur during storage.
- the component (D) i.e., an organosilicon compound, used in accordance with the present invention is already known and can be prepared by methods common in chemistry.
- the commercially available component (D) is available from WACKER Chemie AG, Kunststoff, Germany under the name GENIOSIL (registered trademark) GF91, GENIOSIL (registered trademark) GF93, GENIOSIL (registered trademark) GF94, GENIOSIL (registered trademark) GF95, GENIOSIL (registered trademark) GF96, WACKER HAFTVERMITTLER AMS60, and WACKER HAFTVERMITTLER AMS70.
- GENIOSIL registered trademark
- GENIOSIL registered trademark
- GF93 registered trademark
- GENIOSIL registered trademark
- GENIOSIL registered trademark
- GENIOSIL registered trademark) GF95
- GENIOSIL registered trademark
- GF96 WACKER HAFTVERMITTLER AMS60
- the cross-linkable composition according to the present invention may further include any material which has been conventionally used in compositions which can be cross-linked by condensation reaction.
- the materials may include an organosiloxane as a component (E) , a filler as a component (F) , an organic solvent as a component (G) , a plasticizer as a component (H) , a catalyst as a component (I) , and a pigment as a component (J) .
- the cross-linkable composition according to the present invention does not include any additional component other than the components (A) - (I) to (J) .
- Component (E) is not limited to any additional component other than the components (A) - (I) to (J) .
- the component (E) which can optionally be blended, is a component that contributes to the hardness enhancement of the coating layer.
- R 6 (s) which may be the same as or different from each other, represents a monovalent SiC-bonded hydrocarbon group, optionally substituted with a halogen atom, or an Si-bonded halogen atom,
- Examples of the component (E) include:
- the component (E) is preferably a group represented by the formula (4) wherein R 6 is a methyl group (Me) , R 7 is an ethyl group (Et) , a is 0 or 1 and b is 1, 2 or 3. Examples thereof include:
- the component (E) is particularly preferably a group represented by the formula (4) wherein R 7 is Et and a is 0. Examples thereof include:
- the component (E) has a weight-average molar mass
- the component (E) has a number-average molar mass
- the component (E) has a polydispersity Mw/Mn of preferably 1 to 5, particularly preferably 1 to 4.
- the weight-average molar mass Mw and the number-average molar mass Mn, rounded to the nearest hundred, according to DIN 1333:1992-02, paragraph 4 are determined by gel permeation chromatography (GPC) or size exclusion chromatography (SEC) according to DIN 55672-1 using a polystyrene standard and a differential refractive index detector (RI detector) .
- the component (E) is preferably a liquid at 25°C and 1,000 hPa .
- the content of the component (E) in the crosslinkable composition according to the present invention may be 0 parts by mass or more and 40 parts by mass or less, preferably 1 part by mass or more and 20 parts by mass or less, and more preferably 4 parts by mass or more and 10 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the viscosity of the cross-linkable composition can be made within a range suitable for application of the composition to a substrate, and the workability is good.
- component (C) can lower the viscosity of the cross-linkable composition, and obtain a coating layer with a smooth surface.
- component (E) is used together to coexist therein, it is possible to enhance the hardness of the coating layer while suppressing a significant increase in the viscosity of the cross-linkable composition.
- the component (F) which can optionally be blended, is a filler.
- the component (F) functions as an anti-sagging agent for the cross-linkable composition.
- Examples of the optionally added component (F) include a reinforcing filler such as carbon black and silica.
- a reinforcing filler such as carbon black and silica.
- silica is preferable, and fumed silica is particularly preferable.
- the component (F) i.e., silica used according to the present invention may be surf ace-treated .
- the fumed silica used as the component (F) is surface-modified with a trimethylsiloxy group.
- the content of the component (F) may be 0 parts by mass or more and 30 parts by mass or less, preferably 5 parts by mass or more and 30 parts by mass or less, and more preferably 8 parts by mass or more and 15 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) component and the (A) - (II) .
- the cross-linkable composition according to the present invention preferably includes the component (F) .
- the component (G) which can optionally be blended, is an organic solvent.
- the optional component (G) include saturated hydrocarbons having 6 to 20 carbon atoms, which may be linear, branched, or cyclic, such as mixed hydrocarbon mixtures of CAS number 64742-47-8.
- the optional component (G) is preferably a hydrocarbon mixture of saturated hydrocarbons having 6 to 20 carbon atoms, selected from branched compounds and cyclic compounds .
- the component (G) is preferably a liquid at 25°C and 1,000 hPa .
- the component (G) preferably has an initial boiling point (IBP) (ASTM D86) in the temperature range of 90°C to 270°C and a dry point (DP) (ASTM D86) in the temperature range of 100°C to 310°C.
- IBP initial boiling point
- DP dry point
- the optional component (G) has a density at 15.6°C in the range of 0.699 to 0.831 g/cm 3 (EN ISO12185) .
- the optional component (G) preferably has a kinetic viscosity at 40°C of 0.5 mm 2 /s to 8 mm 2 /s, particularly preferably 2 mm 2 /s to 5 mm 2 /s (ASTM D445) .
- the content of the component (G) may be 0 parts by mass or more and 40 parts by mass or less, preferably 5 parts by mass or more and 30 parts by mass or less, and more preferably 10 parts by mass or more and 20 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the cross-linkable composition according to the invention preferably contains the component (G) .
- Component (H) is a plasticizer .
- the optional component (H) is preferably a diorganyl-polysiloxane whose terminals are blocked with a triorganylsiloxy group, particularly preferably a dimethylpolysiloxane whose terminals are blocked with a trimethylsiloxy group.
- the component (H) is preferably a liquid at 25°C and 1,000 hPa .
- the component (H) is a dimethylpolysiloxane whose terminals are blocked with a trimethylsiloxy group and which is a liquid at 25°C and 1,000 hPa .
- the component (H) preferably has a viscosity at
- the content of the component (H) may be 0 parts by mass or more and 20 parts by mass or less, preferably 5 parts by mass or more and 20 parts by mass or less, and more preferably 5 parts by mass or more and 10 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) .
- the component (I) which can be optionally blended, is a catalyst .
- the optional component (I) i.e., the optional catalyst is any compound conventionally used in moisture curing systems, and examples of such a catalyst include a diorganotin compound, a titanium alkoxylate, a titanium chelate, zinc 2-ethylhexanoate, and bismuth (III) 2- ethylhexanoate .
- cross-linkable composition according to the invention preferably do not contain any metal-containing catalyst (I) . Furthermore, it is particularly preferable that the cross-linkable composition according to the invention do not contain any catalyst (I) .
- Component (J) Component (J) :
- the component (J) which can be optionally blended, is a pigment .
- the optional component (J) include inorganic pigments such as titanium dioxide and yellow, red and black iron oxide pigments .
- the content of the component (J) may be 0 parts by mass or more and 2 parts by mass or less, preferably 0.5 parts by mass or more and 2.0 parts by mass or less, relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (ID •
- the viscosity of the cross-linkable composition which is the final product containing the components (A) - (I) to (D) and optional components as required, is not particularly limited, and is preferably, for example, in the range of 1, 000 mPa-s or more and 5, 000mPa-s or less.
- the present invention also provides a crosslinkable composition including: relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) , the component (B) in an amount of 5 parts by mass or more and 20 parts by mass or less, the component (C) in an amount of 10 parts by mass or more and 200 parts by mass or less, the component (D) in an amount of 0.1 parts by mass or more and 2 parts by mass or less, optionally, the component (E) in an amount of 0 parts by mass or more and 40 parts by mass or less, optionally, the component (F) in an amount of 0 parts by mass or more and 30 parts by mass or less, and optionally, the component (G) , i.e., an organic solvent in an amount of
- the cross-linkable composition of the present invention is a moisture-curable composition, and may be a multi component composition such as two or more component composition, or can be a one component composition.
- the cross-linkable composition is particularly preferably a one component composition, which does not require a mixing work during application.
- a method for producing the cross-linkable composition of the present invention that is used as a one component moisture-curable coating agent is not particularly limited, and the cross-linkable composition may be produced by mixing individual components in any order.
- a method for producing the cross-linkable composition of the present invention preferably includes: a first mixing step of blending the component (A) - (I) into a mixture of the component (A) - (II) and the component (B) ; a second mixing step of blending the component (C) into the mixture obtained in the first mixing step; and a third mixing step of blending the component (D) into the mixture obtained in the second mixing step.
- the component (A) - (II) used in the first mixing step of the above-mentioned method for producing the cross-linkable composition can be obtained by a known method of mixing a diorganopolysiloxane having silanol groups at respective terminals of the molecular chain and an excessive amount of the component (B) , and causing a dealcoholization reaction.
- the component (A) - (I) is introduced into the mixture of the unreacted component (B) and the component (A) - (II) obtained as described above and mixed.
- the temperature during mixing is not particularly limited, and it can be 0°C or higher and 80°C or lower, preferably 20°C or higher and 50°C or lower.
- the filler (F) may be blended together with the component (A) - (II) in the first mixing step.
- the filler (F) it is preferable that mixing be performed by a mixing method with a high shear force applied, for example, using a dissolver mixer or the like.
- the component (F) is introduced before the other liquid components ( (A) - (I) , (B) , (C) , (D) , etc.) are introduced, the viscosity of the mixture increases, and a shear force is easily applied. Thus, the dispersibility of the component (F) in the cross-linkable composition is improved .
- the viscosity of the mixture after blending the component (F) i.e., the mixture of the component (A) - (I) , the component (A) - (II) , the component (B) , and the component (F) is preferably 10,000 mPa-s or more and 100,000 mPa-s or less for obtaining good dispersibility, and more preferably 2,000 mPa-s or more and 50, 000 mPa-s or less .
- the second mixing step in the above-mentioned method for producing the cross-linkable composition is a step of introducing and mixing the component (C) into the mixture obtained in the first mixing step.
- the temperature during mixing is not particularly limited, and it can be 0°C or higher and 80°C or lower, preferably 20°C or higher and 50°C or lower.
- the component (E) may be blended together with the component ( C ) in the second mixing step .
- Third mixing step Third mixing step:
- the third mixing step in the above-mentioned method for producing the cross-linkable composition is a step of introducing and mixing the component ( D) into the mixture obtained in the second mixing step .
- the temperature during mixing is not particularly limited, and it can be 0°C or higher and 80°C or lower, preferably 20°C or higher and 50°C or lower .
- the cross-linking reaction proceeds after the component ( D) is blended .
- the mixture is preferably stored in a nitrogen atmosphere or under reduced pressure .
- the cross-linkable composition of the present invention has storage stability in a temperature range of 20°C or higher and 40°C or lower in the absence of water, and the cross-linkable composition undergoes a cross-linking reaction upon contact with water .
- the present invention further provides a method for producing a coating layer including : an application step of applying the above-mentioned cross-linkable composition to a substrate ; and a curing step of moisture-curing the cross-linkable composition applied in the application step .
- the application amount of the cross-linkable composition is 50 g or more and 400 g or less , preferably 70 g or more and 200 g or less , per square meter of a substrate surface area .
- the application amount can be 50 g or more and 200 g or less for a smooth substrate such as a metal substrate, and it may be 100 g or more and 400 g or less for a porous substrate such as wood .
- the substrate to which the cross-linkable composition is applied is not particularly limited, and examples of the substrate include a cement-based material, a gypsum board, asphalt, wood, metal, a resin, a tile, glass, a natural stone, an artificial stone, and a combination thereof.
- These substrates may be pre-treated with a primer.
- Examples of the metal used as the substrate include iron, aluminum, titanium, copper, and an alloy containing these.
- the metal may be treated by electrodeposition coating or the like.
- metal oxides used as the substrate include a silicon oxide, an aluminum oxide, a zirconium oxide, a titanium oxide, and mixtures of these metal oxides.
- cement-based material used as the substrate examples include concrete, mortar, a siding board, ALC (light aerated concrete) , a slate board, a calcium silicate board, and a woody cement board, .
- Examples of the wood used as the substrate include solid natural wood, and a wood product such as a chipboard made from wood, a board made of wood chips, plywood, a laminate board, and veneer.
- Examples of the solid natural wood include fir, spruce, alder, beech, pine, oak, poplar, linden, willow, maple, cedar, birch, Hevea brasiliensia, cherry, larch, juniper, yew, black locust, elm, walnut, mahogany, rosewood, teak, Borneo teak, pencil cedar, and olive, without being limited thereto.
- the type is not particularly limited, and examples of the resin include a synthetic resin such as an acrylic resin, an acrylic urethane resin, an acrylic silicone resin, a urethane resin, an alkyd resin, an amino resin, an unsaturated polyester resin, an epoxy resin, a vinyl butyral resin, and a vinyl chloride resin.
- a synthetic resin such as an acrylic resin, an acrylic urethane resin, an acrylic silicone resin, a urethane resin, an alkyd resin, an amino resin, an unsaturated polyester resin, an epoxy resin, a vinyl butyral resin, and a vinyl chloride resin.
- the coating layer obtained by curing the crosslinkable composition of the present invention has a suitable hardness (e.g., a Shore A hardness of 30 or more and 60 or less) .
- a suitable hardness e.g., a Shore A hardness of 30 or more and 60 or less
- the coating layer has the hardness, it also has flexibility.
- it is possible to obtain a coating layer that favorably adheres to a stretchable material such as wood, and that hardly cracks or peels off after curing .
- cross-linkable composition before curing to the surface of the coating layer that has been obtained by applying and curing the cross-linkable composition on the substrate surface by the above-mentioned method. That is, when cracks, chips, scratches, or the like occur in the coating layer due to aged deterioration, physical impact, or the like, the coating layer can be repaired by applying the cross-linkable composition.
- the surface of the coating layer has good paintability, and even when the cross-linkable composition is overcoated on the surface of the coating layer, overcoating can be performed without causing cissings.
- the cross-linkable composition after overcoating forms a cured product with the same chemical composition as the coating layer before overcoating by moisture curing.
- the new coating layer adheres well to the previous coating layer before overcoating, and it is less likely to be peeled off with high-pressure washing water or the like.
- the new coating layer obtained after overcoating can also exhibit good repeated paintability and repeated removability while maintaining its hardness.
- the cross-linkable composition may contain any one or two or more selected from the group consisting of octamethylcyclotetrasiloxane (D4) , decamethylcyclopentasiloxane (D5) , dodecamethylcyclohexasiloxane (D6) , tetradecamethylcycloheptasiloxane (D7) , and hexadecamethylcyclooctasiloxane (D8) .
- D4 octamethylcyclotetrasiloxane
- D5 decamethylcyclopentasiloxane
- D6 dodecamethylcyclohexasiloxane
- D7 tetradecamethylcycloheptasiloxane
- D8 hexadecamethylcyclooctasiloxane
- the total content of (D4) , (D5) , (D6) , (D7) , and (D8) may be less than 0.1 parts by mass (i.e., less than 1,000 ppm) relative to 100 parts by mass of the entire amount of the cross-linkable composition.
- the flashing point of the whole composition may be increased, and safety during storage may be improved.
- a cross-linkable composition containing (D4) to (D8) in an amount of less than 0.1 parts by mass as the total content of (D4) to (D8) relative to 100 parts by mass of the total amount of the cross-linkable composition can be produced by using the components (A) - (I) and (A) - (II) in which the total content xA of (D4) to (D8) is less than 0.1 parts by mass, the component (B) in which the total content xB of (D4) to (D8) is less than 0.1 parts by mass, and the component (C) in which the total content xC of (D4) to (D8) is less than 0.1 parts by mass such that the total content Xa + xB + xC is less than 0.1 parts by mass .
- the respective contents of (D4) to (D8) are measured by gas chromatography.
- the measurement condition of gas chromatography may be appropriately selected in accordance with a conventionally known method.
- a method for reducing the contents of (D4) to (D8) in the cross-linkable composition a method of subjecting each component to a heating treatment under reduced pressure is widely known. For example, it is preferable that a heating treatment under reduced pressure be performed at 180°C and 20 mmHg for about 8 hours during production of each of or all raw materials for the components (A) - (I) to (D) .
- the cross-linkable composition of the present invention may include an optional component in addition to the above-described components as long as the object of the present invention is achieved.
- any other materials such as a defoamer, a cure rate modifier, additives, and the like can be included.
- the present invention further provides a crosslinkable composition characterized in that the cross-linkable composition includes the above-mentioned components (A) - (I) , (A) - (II) , (B) , (C) , and (D) , and blending 10 parts by mass or more and 200 parts by mass or less of the component (C) relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) improves the repeated paintability and enhances hardness of the cured product of the cross-linkable composition.
- the cross-linkable composition includes the above-mentioned components (A) - (I) , (A) - (II) , (B) , (C) , and (D) , and blending 10 parts by mass or more and 200 parts by mass or less of the component (C) relative to 100 parts by mass of the total amount of the components (A) - (I) and (A) - (II) improves the
- acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer (before drying, the application amount is 100 g/m 2 ) .
- the paint is removed by jetting water against the paint at a distance of 10 cm from the surface of the coating layer using a household high-pressure washer.
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer, and the presence or absence of cissings is visually inspected .
- the present invention also provides a laminate including a substrate and a coating layer obtained by curing the above-mentioned cross-linkable composition.
- the laminate has a coating layer on the surface that is excellent in repeated paintability and repeated removability .
- the laminate is useful as a board that is expected to be used repeatedly . For example , such a board is painted on the surface , and after the paint is viewed for a certain period of time , it is removed with high pressure washing water and replaced with another paint .
- the laminate can be used, for example , for a steel board installed at a construction site or an outdoor gathering place , a protective fence , an outer surface of a vehicle such as a wrap advertising vehicle , an advertising signboard, an elevated bridge pier surface , an outer wall of a public structure , or the like .
- the hardness of the cured product can be evaluated by measuring a Shore A hardness with a type A durometer based on the method defined in JIS K 6253 .
- a cross-linkable composition obtained by mixing respective components shown in Tables 1 and 2 was applied to a slate substrate with a roller in an amount of 100 g per square meter of substrate surface area . Then, the applied substrate was allowed to stand for 7 days under conditions of a temperature of 23°C and a humidity of 50% .
- a cured product ( coating layer ) thus obtained was used as a test piece for evaluation of paintability, repeated paintability, painting retainability, repeated painting retainability, removability, repeated removability, and smoothness .
- the viscosity of the cross-linkable composition before curing was measured using a rotational viscometer in a temperature condition of 25°C. In this measurement, the workability was evaluated as good if the viscosity was 1,000 mPa-s or more and 5, 000 mPa-s or less.
- acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer, and the presence or absence of cissings is visually inspected.
- C 10 or more cissings (with (
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer (before drying, the application amount is 100 g/m 2 ) .
- the paint is removed by jetting against the paint at a distance of 10 cm from the surface of the evaluation test piece using a household high-pressure washer.
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co., Ltd. is sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer, and the presence or absence of cissings is visually inspected .
- the evaluation test piece was showered with water at a temperature of 25°C under a condition of 0 . 1 kgf/cm 2 for 30 minutes from a height of 30 cm . After the test piece was allowed to stand for 2 hours and dried, the surface of the test piece was visually inspected . In the following evaluation criteria, A or B was evaluated as good painting retainability .
- the surface of the evaluation test piece was showered with water at a temperature of 25°C under the condition of 0 . 1 kgf/cm 2 for 30 minutes from a height of 30 cm, and then the test piece was allowed to stand for 2 hours and dried . After these processes were repeated 10 times , the surface of the test piece was visually inspected . In the following evaluation criteria, A or B was evaluated as good repeated painting retainability . A: No visible peeling
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co . , Ltd . was sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer (before drying, the application amount was 100 g/m 2 ) , and the test piece was then allowed to stand for 2 hours .
- the lacquer was removed by j etting water against the lacquer at a distance of 10 cm from the surface using a high-pressure washer at a pump pressure of 100 bar, and a degree of removal ( residual paints of acrylic lacquer ) was visually evaluated .
- a or B was evaluated as good removability .
- the acrylic lacquer spray (brown) manufactured by Nippon Paint Co . , Ltd . was sprayed in an area of 30 cm x 20 cm from 30 cm above the surface of the coating layer (before drying, the application amount was 100 g/m 2 ) , and the test piece was then allowed to stand for 2 hours . After that , the lacquer was removed by j etting water against the lacquer at a distance of 10 cm from the surface using a high-pressure washer at a pump pressure of 100 bar . These processes were repeated 10 times .
- the above-mentioned acrylic lacquer spray was sprayed on the surface of the evaluation test piece , and the lacquer was removed by jetting water against the lacquer at a distance of 10 cm from the surface using a high-pressure washer with a pump pressure of 100 bar. Then, a degree of removal (residual paints of lacquer) was visually evaluated. In the following evaluation criteria, A or B was evaluated as good repeated removability .
- the surface of the evaluation test piece was visually inspected.
- a or B was evaluated as good smoothness.
- the film was touched with a finger every hour from 1 hour to 7 hours, and after 24 hours.
- the touch dry condition has been reached, and that time is taken as the touch dry time.
- Example 1 The Shore A hardness of a cured product of a 5 mm-thick sheet was measured according to JIS K 6249. [0147]
- Example 1 The Shore A hardness of a cured product of a 5 mm-thick sheet was measured according to JIS K 6249.
- a fumed silica filler was added as the component (F) to a mixture of a linear polydimethylsiloxane having a viscosity of 5, 240 mPa-s at 25°C and containing an (N,N-di-n- butylaminotriethoxy ) diethoxysilyl group at both terminals as the component (A) - (II) , and an (N,N-di-n- butylaminotriethoxy) triethoxysilane as the component (B) .
- component (A) - (II) included a mixture of two components, one having a viscosity at 25°C of 6,000 mPa-s and the other having a viscosity at 25°C of 2,000 mPa-s, having different numbers of dimethylsiloxy units at a mass ratio of 53.0:40:9.
- a linear polydimethylsiloxane having a viscosity of 100 mPa-s and containing a trimethylsilyl group blocked at both terminals was added as the component (A) - (I) .
- the mixture was stirred at 25°C for 10 minutes at a stirring speed of 400 rpm.
- tetraethoxysilane as the component (C) tetraethoxysilane as the component (C)
- a tetraethoxysilane oligomeric hydrolysate as the component (E) tetraethoxysilane oligomeric hydrolysate
- an isoparaffinic solvent as the component (G) were added to the mixture, and the resulting mixture was stirred at 25°C for 5 minutes at a stirring speed of 400 rpm.
- the fumed silica filler is a fumed silica commercially available as HDK (registered trademark) H2000 from WACKER Chemie AG.
- the fumed silica has a carbon content of 2.3 to 3.2 wt% (according to DIN ISO10694) and a tap density of 100 to 250 g/1 (according to DIN EN ISO787011) , and has been surface-modified with a trimethylsiloxy group.
- the BET surface area of the fumed silica before the surface treatment is 190 to 210 m 2 /g.
- the tetraethoxysilane oligomeric hydrolysate is commercially available from WACKER Chemie AG as WACKER (registered trademark) TES40 and has a density of 1.06 to 1.07 g/cm 3 at 20°C (DIN51757) , a flash point of 62°C (DIN51755) , and an SiO2 content of about 41%.
- the isoparaffinic solvent is an organic solvent commercially available from ExxonMobil Chemical as ISOPAR (registered trademark) M.
- ISOPAR registered trademark
- Example 2 The results of the paintability and the repeated paintability were also extremely good. The repeated painting retainability was also good, and the removability and the repeated removability were also extremely good. The Shore A hardness of the coating layer was 52, which was sufficient. [0150] Example 2:
- Example 2 A cross-linkable composition according to Example 2 was obtained in the same manner as that in Example 1 except that the tetraethoxysilane oligomeric hydrolysate as the component (E) was not blended. [0151] The viscosity of the obtained cross-linkable composition was slightly higher than that in Example 1. However, the coating layer obtained after curing exhibited good smoothness. Although the Shore A hardness of the coating layer was lower than that in Example 1, it was within a range for sufficient hardness. [0152] Example 3:
- Example 3 A cross-linkable composition according to Example 3 was obtained in the same manner as that in Example 1 except that methyltriethoxysilane was used as the component (C) instead of tetraethoxysilane . [0153] The evaluation results were almost the same as those of Example 1, but the Shore A hardness of the coating layer was lower than that of Example 1. [0154] Example 4:
- a cross-linkable composition according to Example 4 was obtained in the same manner as that in Example 1 except that tetramethoxysilane was used as the component (C) instead of tetraethoxysilane . [0155] The evaluation results were as good as those of
- Example 5 A cross-linkable composition according to Example 5 was obtained in the same manner as that in Example 1 except that methyltrimethoxysilane was used as the component (C) instead of tetraethoxysilane. [0157] The evaluation results were almost the same as those of Example 1, but the Shore A hardness of the coating layer was lower than that of Example 1.
- Example 6 A cross-linkable composition according to Example 6 was obtained in the same manner as that in Example 1 except that the amount of tetraethoxysilane used as the component (C) was decreased to approximately a half of the amount in Example 1, and SILRES MSE 100 manufactured by WACKER Chemie AG, which is an oligomer of methyltrimethoxysilane, was further added as the component (E) .
- the paintability, repeated paintability, and painting retainability were slightly inferior to those of Example 1. This is believed to be due to the poor compatibility of SILRES MSE 100 with other components in the composition. On the other hand, favorable results as those in Example 1 were obtained in terms of removability and repeated removability .
- Example 7 Example 7:
- Example 7 A cross-linkable composition according to Example 7 was obtained in the same manner as that in Example 1 except that aminopropyltrimethoxysilane was used as the component (D) instead of 3- (2-aminoethyl ) aminopropyltrimethoxysilane . [0161] The same good results as those in Example 1 were obtained except that the viscosity of the cross-linkable composition slightly increased. [0162] Example 8:
- a cross-linkable composition according to Example 8 was obtained in the same manner as that in Example 1 except that phenyltriethoxysilane was blended as the component (C) instead of tetraethoxysilane. [0163] The removability and repeated removability slightly decreased but were within the allowable ranges. [0164] Comparative Example 1:
- a cross-linkable composition according to Comparative Example 1 was obtained in the same manner as that in Example 1 except that components corresponding to the component (C) and the component (E) were not blended. [0165] Since the component (C) was not included, the viscosity of the cross-linkable composition was high and the workability was poor. Furthermore, the obtained coating layer was observed to be highly uneven, resulting in poor smoothness .
- the paintability was very poor, and this is thought to be due to the large amount of the component (A) - (I) bleeding to the surface and causing the paint repelling. After removing the paints 10 times, the repeated paintability was slightly improved, but the results were unsatisfactory. It is thought that, although the paintability was improved from the initial stage as the component (A) - (I) on the surface decreased by removing the paints multiple times, the results were still unsatisfactory.
- a cross-linkable composition according to Comparative Example 2 was obtained in the same manner as that in Example 1 except that the component corresponding to the component (C) was not blended but the component (E) was blended.
- the workability, the paintability, the repeated paintability, the painting retainability, the repeated painting retainability, and the hardness of the coating layer were slightly improved. This is thought to be the effect of blending the component (E) . However, these evaluation results were all unsatisfactory.
- Comparative Example 3 Comparative Example 3:
- a cross-linkable composition according to Comparative Example 3 was obtained in the same manner as that in Example 1 except that the component corresponding to the component (C) was not blended, and a methyltrimethoxysilane oligomer, SILRES MSE 100, manufactured by WACKER Chemie AG was blended as the component (E) instead of the tetraethoxysilane oligomeric hydrolysate .
- SILRES MSE 100 methyltrimethoxysilane oligomer
- a cross-linkable composition according to Comparative Example 4 was obtained in the same manner as that in Example 1 except that isooctyltriethoxysilane was blended as the component (C) instead of tetraethoxysilane.
- the obtained coating layer was very soft and lacked hardness, and the painting retainability was slightly reduced. It is assumed that the organic group (isooctyl group) of isooctyltriethoxysilane is bulky, which causes steric hindrance and reduces the crosslink density.
- the touch dry time was 2 hours or longer and 3 hours or shorter.
- the total content of octamethylcyclotetrasiloxane (D4) , decamethylcyclopentasiloxane (D5) , dodecamethylcyclohexasiloxane (D6) , tetradecamethylcycloheptasiloxane (D7) , and hexadecamethylcyclooctasiloxane (D8) was less than 0.3 parts by mass relative to 100 parts by mass of the entire cross- linkable composition.
- a cross-linkable composition including: a component (A) - (I) that is a diorganopolysiloxane having a linear or branched structure whose molecular chain terminals are blocked with a triorganosilyl group; a component (A) - (II) that is a diorganopolysiloxane having a linear or branched structure having, per molecule, at least two (R 2 R 3 NCH2) groups and at least four (OR 4 ) groups (R 2 represents a hydrogen atom or an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms,
- R 3 is an optionally substituted monovalent linear or branched hydrocarbon group having 1 to 6 carbon atoms, a cyclic saturated hydrocarbon group having 5 or 6 carbon atoms, or a phenyl group, and
- R 4 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group) ; a component (B) that is a silane represented by the following formula (1) and/or a partial hydrolysate thereof, (R 2 R 3 NCH 2 ) Si (OR 4 ) 3 (1) ; a component (C) that is an alkoxysilane represented by the following formula (2) , R 21 4-xSi (OR 22 ) x (2)
- R 21 (s) which may be the same as or different from each other, represents an optionally substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, and
- R 22 s which may be the same as or different from each other, each represent an optionally substituted monovalent hydrocarbon group having 1 to 5 carbon atoms, with x being 2, 3, or 4 ) ; and a component (D) that is an organosilicon compound including a unit represented by the following formula (3) , in which at least one group D is present per molecule, and at least one group D has an NH2 group,
- R 31 (s) which may be the same as or different from each other, represents an optionally substituted, nitrogen-free monovalent SiC-bonded organic group
- R 32 (s) which may be the same as or different from each other, represents a hydrogen atom or an optionally substituted hydrocarbon group
- cross-linkable composition according to Appendix 1, further including a component (E) that is an organosiloxane which contains two to 30 units represented by the following formula (4) , and that contains at least one unit of the formula (4) , in which b is not 0, per molecule:
- component (E) that is an organosiloxane which contains two to 30 units represented by the following formula (4) , and that contains at least one unit of the formula (4) , in which b is not 0, per molecule:
- R 6 (s) which may be the same as or different from each other, represents a monovalent SiC-bonded hydrocarbon group, optionally substituted with a halogen atom, or an Si-bonded halogen atom,
- R 7 (s) which may be the same as or different from each other, represents an optionally substituted monovalent hydrocarbon group, a is 0 or 1, b is 0, 1, 2, or 3, and a + b ⁇ 4 ) .
- cross-linkable composition according to any one of Appendices 1 to 3, wherein the group (R 2 R 3 NCH2) in the component (A) - (II) is one selected from the group consisting of an N, N-dimethylaminomethyl group, an N, N-diethylaminomethyl group, an N, N-di-n-propylaminomethyl group, and N,N-di-n butylaminomethyl group.
- cross-linkable composition according to any one of Appendices 1 to 4, further including a component (F) that is a filler .
- Appendix 7 i.e., an organic solvent in an amount of 0 parts by mass or more and 40 parts by mass or less.
- a one-component moisture-curable coating agent including the cross-linkable composition according to any one of Appendices 1 to 6.
- a method for producing a coating layer including: an application step of applying the cross-linkable composition according to any one of Appendices 1 to 6 to a substrate; and a curing step of moisture-curing the cross-linkable composition applied in the application step.
- the substrate is one selected from the group consisting of a cement-based material, a gypsum board, asphalt, wood, metal, a resin, a tile, glass, a natural stone, an artificial stone, and a combination thereof.
- a cross-linkable composition including the component (A) - (I) , the component (A) - (II) , the component (B) , the component
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Abstract
Description
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023028100 | 2023-02-27 | ||
| PCT/EP2024/051562 WO2024179752A1 (en) | 2023-02-27 | 2024-01-23 | Cross-linkable composition and method for producing coating layer using the composition |
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| EP4590775A1 true EP4590775A1 (en) | 2025-07-30 |
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| EP (1) | EP4590775A1 (en) |
| JP (1) | JP2024121795A (en) |
| KR (1) | KR20250097965A (en) |
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| JP7563964B2 (en) | 2020-12-10 | 2024-10-08 | 信越化学工業株式会社 | Silicone composite antifouling sheet and graffiti prevention method using same |
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- 2024-01-23 KR KR1020257018573A patent/KR20250097965A/en active Pending
- 2024-01-23 CN CN202480004306.6A patent/CN120019122A/en active Pending
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| KR20250097965A (en) | 2025-06-30 |
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