EP4587489A1 - Polyethylene composition for blow molding having an improved swell behavior - Google Patents
Polyethylene composition for blow molding having an improved swell behaviorInfo
- Publication number
- EP4587489A1 EP4587489A1 EP23769210.8A EP23769210A EP4587489A1 EP 4587489 A1 EP4587489 A1 EP 4587489A1 EP 23769210 A EP23769210 A EP 23769210A EP 4587489 A1 EP4587489 A1 EP 4587489A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyethylene composition
- mie
- mif
- equal
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/001—Multistage polymerisation processes characterised by a change in reactor conditions without deactivating the intermediate polymer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/16—Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/646—Catalysts comprising at least two different metals, in metallic form or as compounds thereof, in addition to the component covered by group C08F4/64
- C08F4/6465—Catalysts comprising at least two different metals, in metallic form or as compounds thereof, in addition to the component covered by group C08F4/64 containing silicium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/647—Catalysts containing a specific non-metal or metal-free compound
- C08F4/649—Catalysts containing a specific non-metal or metal-free compound organic
- C08F4/6491—Catalysts containing a specific non-metal or metal-free compound organic hydrocarbon
- C08F4/6492—Catalysts containing a specific non-metal or metal-free compound organic hydrocarbon containing aliphatic unsaturation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/65—Pretreating the metal or compound covered by group C08F4/64 before the final contacting with the metal or compound covered by group C08F4/44
- C08F4/651—Pretreating with non-metals or metal-free compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/65—Pretreating the metal or compound covered by group C08F4/64 before the final contacting with the metal or compound covered by group C08F4/44
- C08F4/652—Pretreating with metals or metal-containing compounds
- C08F4/654—Pretreating with metals or metal-containing compounds with magnesium or compounds thereof
- C08F4/6543—Pretreating with metals or metal-containing compounds with magnesium or compounds thereof halides of magnesium
- C08F4/6545—Pretreating with metals or metal-containing compounds with magnesium or compounds thereof halides of magnesium and metals of C08F4/64 or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/14—Peroxides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/04—Broad molecular weight distribution, i.e. Mw/Mn > 6
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/07—High density, i.e. > 0.95 g/cm3
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- C—CHEMISTRY; METALLURGY
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- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/09—Long chain branches
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/12—Melt flow index or melt flow ratio
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/13—Environmental stress cracking resistance
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/14—Die swell or die swell ratio or swell ratio
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/17—Viscosity
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/27—Amount of comonomer in wt% or mol%
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/39—Tensile storage modulus E'; Shear storage modulus G'; Tensile loss modulus E''; Shear loss modulus G''; Tensile complex modulus E*; Shear complex modulus G*
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- C08L2308/00—Chemical blending or stepwise polymerisation process with the same catalyst
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- C08L2314/00—Polymer mixtures characterised by way of preparation
- C08L2314/02—Ziegler natta catalyst
Definitions
- POLYETHYLENE COMPOSITION FOR BLOW MOLDING HAVING AN IMPROVED SWELL BEHAVIOR FIELD OF THE INVENTION [0001]
- the present disclosure relates to a polyethylene composition which is suitable for producing small articles by blow molding. BACKGROUND OF THE INVENTION [0002]
- WO 2005/044866 A1 methods of controlling the flow index and/or molecular weight split of a polymer composition are disclosed.
- the bimodal polyethylene composition can include a high molecular weight component having a weight average molecular weight (Mw) of from about 400,000 to about 950, 000.
- the bimodal polyethylene composition can also include a low molecular weight component having a weight average molecular weight (Mw) of from about 3,000 to about 100, 000.
- the high molecular weight component can be present in an amount ranging from about 25 wt % to about 40 wt % of the bimodal polyethylene composition.
- the bimodal polyethyl-ene composition can also have a percent die swell of less than about 80%.
- the final bottle may be complete, but surrounded by heavy flash. Pleating can also be an issue.
- the weight swell should be maintained within practical limits, with respect to commonly used industrial standards.
- Due to diameter swell the parison balloons outwards from the die; in other words, the parison’s diameter becomes considerably larger than the die diameter.
- the diameter swell is particularly critical for blow molded articles (in particular bottles) comprising a handle portion, thus generally called “handleware”.
- the diameter swell can be expressed in terms of distance (length), e.g. in centimeters, the flash extends from the neck of the handleware item (including the protruding flash) to and possibly beyond the handle area.
- FR7382A 2 In fact, a resin with too low diameter swell may cause lower handle webbing and in severe cases, even blowouts. [0022] In this case, the parison is caught in two places by the inner handle pinch-off. [0023] When blown, these areas meet to form a heavy area known as a web. [0024] As previously said, a resin with too high diameter swell will produce undesirable amounts of flash and consequently also cause trimming problems. [0025] In conclusion, it is of great importance to provide a polyethylene composition with inherently good and consistent swell behavior.
- a polyethylene composition having the following features: 1) ratio MIF/MIE greater than 125, preferably equal to or greater than 130, more preferably equal to or greater than 132, in particular from greater than 125 to 180 or from 130 to 180 or from 132 to 180, where MIF is the melt flow index at 190°C with a load of 21.60 kg, and MIE is the melt flow index at 190°C with a load of 2.16 kg, both determined according to ISO 1133-12012-03; 2) MIF from 20 to 40 g/10 min., preferably from 25 to 35 g/10 min., more preferably from 25 to 34 g/10 min.; 3) density from 0.948 to 0.960 g/cm 3 , in particular from 0.950 to 0.958 g/cm 3 , determined according to ISO 1183-1:2012 at 23°C; 4) ER values from 5 to 10, preferably from 5.2 to 9; FR7382A 3 where ER is calculated from:
- polyethylene composition is intended to embrace, as alternatives, both a single ethylene polymer and an ethylene polymer composition, in particular a composition of two or more ethylene polymer components, preferably with different molecular weights, such composition being also called “bimodal” or “multimodal” polymer in the relevant art.
- FR7382A 4 Typically the present polyethylene composition consists of or comprises one or more ethylene copolymers.
- R is an alkyl radical, linear or branched, having from 1 to 10 carbon atoms.
- Specific examples are propylene, butene-1, pentene-1, 4-methylpentene-1, hexene- 1, octene-1 and decene-1.
- a particularly preferred comonomer is hexene-1.
- the present polyethylene composition is obtained by using, in the polymerization stage, a Ziegler-Natta polymerization catalyst, details of which are hereinafter provided.
- the present polyethylene composition can be advantageously used for producing blow molded articles, in particular hadleware, like bottles with a handle portion, with valuable properties.
- it is preferably characterized by an environmental stress crack resistance, measured by FNCT 6 MPa/50°C, equal to or higher than 40h, in particular from 40 to 100h.
- the gel content of the present polyethylene composition is preferably of less than 10 gels/m 2 , more preferably of less than 5 gels/m 2 , having diameter greater than 450 ⁇ m.
- the total gel content is preferably of less than 500 gels/m 2 , more preferably of less than 400 gels/m 2 .
- the present polyethylene composition having the above defined features is obtained by contacting with a radical initiator a precursor polyethylene composition (I) having a ratio MIF/MIE 1 I ) lower than MIF/MIE 1) and preferably equal to or FR7382A 6 lower than 120, more preferably equal to or lower than 115, in particular from 90 to 120 or from 90 to115; wherein the ratio 1)/1 I ), which is between the MIF/MIE 1) of the final polyethylene composition (after contacting with the radical initiator) and the MIF/MIE 1 I ) of the precursor polyethylene composition (I), is equal to or greater than 1.05, preferably equal to or greater than 1.1, in particular from 1.05 or from 1.1 to 1.8, or from 1.05 or from 1.1 to 1.6.
- the ratio 4)/4 I ), which is between the ER 4) of the final polyethylene composition (after contacting with the radical initiator) and the ER 4 I ) of the precursor polyethylene composition (I), is from 1.1 to 2.5.
- the precursor polyethylene composition (I) has the following additional features: 2 I ) MIF from 30 to 50 g/10 min., preferably from 35 to 45 g/10 min.; 3 I ) density from 0.948 to 0.960 g/cm 3 , in particular from 0.950 to 0.958 g/cm 3 ; 4 I ) ER values from 2 to 5, preferably from 2 to 4.5.
- the precursor polyethylene composition (I) may preferably have at least one of the following further features: - comonomer content equal to or less than 1.7% by weight, in particular from 0.1 to 1.7% by weight (FTIR), with respect to the total weight of the composition, the comonomer or comonomers being the same as reported above for the final polyethylene composition; in particular, the kind and amount of comonomer or comonomers are the same in the final polyethylene composition (after contact with the radical initiator) and in its precursor polyethylene composition (I); - MIP of 0.3 g/10 min. or higher, more preferably of 0.5 g/10 min.
- FTIR 0.1 to 1.7% by weight
- the precursor polyethylene composition (I) can be prepared by a gas phase polymerization process in the presence of a Ziegler-Natta catalyst.
- the pre-polymerization of the intermediate with ethylene or propylene in order to produce an amount of polymer ranging from 0.5 to 20 g per gram of intermediate is particularly preferred.
- the pre-polymerization is carried out with the use of a suitable cocatalyst such as organoaluminum compounds.
- the prepolymerization is carried out in the presence of one or more external donors preferably selected from the group consisting of silicon compounds of the general formula R a 4 R b 5 Si(OR 6 ) c , where a and b are integer from 0 to 2, c is an integer from 1 to 3 and the sum (a+b+c) is 4; R 4 , R 5 , and R 6 , are alkyl, cycloalkyl or aryl radicals with 1-18 carbon atoms optionally containing heteroatoms.
- one or more external donors preferably selected from the group consisting of silicon compounds of the general formula R a 4 R b 5 Si(OR 6 ) c , where a and b are integer from 0 to 2, c is an integer from 1 to 3 and the sum (a+b+c) is 4; R 4 , R 5 , and R 6 , are alkyl, cycloalkyl or aryl radicals with 1-18 carbon atoms optionally containing heteroatoms.
- R 4 and R 5 is selected from branched alkyl, cycloalkyl or aryl groups with 3-10 carbon atoms optionally containing heteroatoms
- R 6 is a C1-C10 alkyl group, in particular methyl.
- Examples of such preferred silicon compounds are methylcyclohexyldimethoxysilane (C donor), diphenyldimethoxysilane, methyl-t-butyldimethoxysilane, dicyclopentyldimethoxysilane (D donor) and diisopropyldimethoxysilane.
- ethers is selected from the group consisting of ethers, esters, amines, ketones, nitriles, silanes and mixtures of the above.
- it can advantageously be selected from the C2-C20 aliphatic ethers and especially from cyclic ethers preferably having 3-5 carbon atoms such as tetrahydrofuran and dioxane.
- a halogenated compound (D) is preferably a mono- or dihalogenated hydrocarbon.
- the activity enhancer can be used in amounts such as to have the (B)/(D) molar ratio of higher than 3 and preferably in the range 5-50 and more preferably in the range 10-40.
- FR7382A 13 [0099]
- the above mentioned components (A)-(D) can be fed separately into the reactor under the polymerization conditions to exploit their activity. It constitutes however a particular advantageous embodiment the pre-contact of the above components, optionally in the presence of small amounts of olefins, over a period of time ranging from 1 minute to 10 hours, preferably in the range from 2 to 7 hours.
- the pre-contact can be carried out in a liquid diluent at a temperature ranging from 0 to 90°C preferably in the range of 20 to 70°C.
- One or more alkyl aluminum compound or mixtures thereof can be used in the pre- contact. If more than one alkylaluminum compound is used in the pre-contact, they can be used altogether or added sequentially to the pre-contact tank. Even if the pre-contact is carried out, it is not necessary to add at this stage the whole amount of aluminum alkyl compounds. A portion thereof can be added in the pre-contact while the remaining aliquot can be fed to the polymerization reactor. Moreover, when more than one aluminum alkyl compound is used, it is also possible using one or more in the precontact process and the other(s) fed to the reactor.
- a precontact is carried out by first contacting the catalyst component with an aluminum trialkyl such as tri-n-hexyl aluminum (THA), then another aluminum alkyl compound, preferably, diethylaluminum chloride is added to the mixture, and finally as a third component another trialkylaluminum, preferably, triethylaluminum is added to the pre-contact mixture.
- an aluminum trialkyl such as tri-n-hexyl aluminum (THA)
- another aluminum alkyl compound preferably, diethylaluminum chloride
- another trialkylaluminum preferably, triethylaluminum is added to the pre-contact mixture.
- the last aluminum trialkyl is added to the polymerization reactor.
- the total amount of aluminum alkyl compounds used can vary within broad ranges, but it preferably ranges from 2 to 10 mols per mole of internal donor in the solid catalyst component.
- the precursor polyethylene composition (I) can be prepared in a process comprising the following steps, in any mutual order: a) polymerizing ethylene, optionally together with one or more comonomers, in a gas- phase reactor in the presence of hydrogen; b) copolymerizing ethylene with one or more comonomers in another gas-phase reactor in the presence of an amount of hydrogen less than step a); where in at least one of said gas-phase reactors the growing polymer particles flow upward through a first polymerization zone (riser) under fast fluidization or transport conditions, leave said riser and enter a second polymerization zone (downcomer) through which they flow downward under the action of gravity, leave said downcomer and are reintroduced into the riser, thus establishing a circulation of polymer between said two polymerization zones.
- fast fluidization conditions are established by feeding a gas mixture comprising one or more olefins (ethylene and comonomers) at a velocity higher than the transport velocity of the polymer particles.
- the velocity of said gas mixture is preferably comprised between 0.5 and 15 m/s, more preferably between 0.8 and 5 m/s.
- transport velocity and fast fluidization conditions are well known in the art; for a definition thereof, see, for example, "D. Geldart, Gas Fluidisation Technology, page 155 et seq. , J. Wiley & Sons Ltd. , 1986".
- Suitable organic peroxides include, but are not limited to, dicumyl peroxide, di- tert-butyl peroxide, tert-butylperoxybenzoate, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 3,6,9-triethyl-3,6,9-trimethyl-1,2,4,5,7,8-hexoxonane, representatives of 3,6,9-trimethyl- 3,6,9-tris(alkyl)-1,2,4,5,7,8-hexoxonanes in which the alkyl radical is propyl or ethyl, tert- butyl peroxyneodecanoate, tert-amyl peroxypivalate, 1,3-bis(tert- butylperoxyisopropyl)benzene, and the like.
- the organic peroxide is 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 3,6,9-triethyl-3,6,9-trimethyl-1,2,4,5,7,8-hexoxonane, or a representative of 3,6,9-trimethyl- 3,6,9-tris(alkyl)-1,2,4,5,7,8-hexoxonanes in which the alkyl radical is propyl or ethyl.
- the contact and reaction time is preferably several times the initiator's half-life. This provides a substantially complete reaction and minimizes the possibility of undesirable initiator residues in the polyethylene composition. Although low levels of undecomposed initiator are not detrimental, the presence of significant amounts of unreacted initiator can result in the formation of gels and other undesirable effects during subsequent processing of the polyethylene composition.
- one or more additives can be fed to the polyethylene composition. [0133] Feeding of these additives may occur before, during or after contacting the precursor polyethylene composition (I) with the radical initiator. [0134] Such additives are common in the art.
- the molecular weight calibration was established by using monodisperse polystyrene (PS) standards from Polymer Laboratories (now Agilent Technologies, Reifenberger Str. 130, 71034 Boeblingen, Germany)) in the range from 580g/mol up to 11600000g/mol and additionally with Hexadecane. [0144] The calibration curve was then adapted to Polyethylene (PE) by means of the Universal Calibration method (Benoit H., Rempp P. and Grubisic Z., & in J. Polymer Sci., Phys. Ed., 5, 753(1967)).
- the ⁇ Rg 2 >linear ref.,M is calculated by the established relation between radius-of- gyration and molecular weight for a linear polymer in solution (Zimm and Stockmayer WH 1949)) and confirmed by measuring a linear PE reference with the same apparatus and methodology described.
- SR (Dextrudate-Ddie)100%/Ddie [0161] where Ddie is the corresponding diameter at the die exit, measured with the laser- diod. [0162]
- Environmental stress cracking resistance according to full notch creep test (FNCT) [0163] The environmental stress cracking resistance of polymer samples was determined in accordance to international standard ISO 16770 (FNCT) in aqueous surfactant solution. From the polymer sample a compression moulded 10 mm thick sheet has been prepared. The bars with squared cross section (10xl0x100 mm) are notched using a razor blade on four sides perpendicularly to the stress direction. A notching device described in M.
- the weight swell is given by: W B -90 wherein WB is the weight of the tested bottle, in grams.
- WB is the weight of the tested bottle, in grams.
- Diameter swell was determined by measuring the length of the flash on the bottle via graduated markings, from top (including the protruding top flash) down to and along the bottle handle at the same bottle weight as the reference resin, namely 90 g. The mold relative to the parison was adjusted so that the reference resin top flash edge fell on the 9 cm mark on the handle.
- the machine parameters were: Motor load/AMP. – ⁇ 40 amps; Screw speed – ⁇ 370 rpm (adjusted to adjust parison tail length); Hyd.
- the said reference resin Petrothene LR732002 is an ethylene polymer produced with a Cr catalyst, having FNCT 6 MPa / 50°C, measured as previously described, of about 0.4 hours.
- Other features of Petrothene LR732002 are: Density: 0.953 g/cm 3 ; MIF: 36 g/10 min; MIF/MIE: 100; ER: 5.4.
- the diameter swell was considered satisfactory when falling within the range of 8 to 10 cm.
- Cast Film Measurement [0175] The Film measurement of gels was carried out on an OCS extruder type ME 202008-V3 with 20 mm screw diameter and a screw length of 25 D with a slit die width of 150 mm.
- the cast line is equipped with a chill roll and winder (model OCS CR-9).
- the optical equipment consists of a OSC film surface analyzer camera, model FTA-100 (flash camera system) with a resolution of 26 ⁇ m x 26 ⁇ m. After purging the resin first for 1 hour to stabilize the extrusion conditions, inspection and value recording take place for 30 minutes afterwards.
- the resin was extruded at 220°C with a take-off speed of ca.2.7 m/min to generate a film with thickness 50 ⁇ m.
- the chill roll temperature was 70°C.
- the said inspection with the surface analyzer camera provided the total content of gels and the content of gels with diameter of higher than 450 ⁇ m, as reported in Table 1.
- Comonomer content [0179] The comonomer content was determined by means of IR in accordance with ASTM D 6248 98, using an FT-IR spectrometer Tensor 27 from Bruker, calibrated with a chemometric model for determining butyl- side-chains in PE for hexene as comonomer.
- TNOA tri-n-octylaluminum
- CMMS cyclohexylmethyl-dimethoxysilane
- the resulting pre-polymerized catalyst (A) was analyzed and found to contain 55% wt of polypropylene, 2.0% wt Ti, 9.85% wt Mg and 0.31% wt Al.
- About 100 g of the solid prepolymerized catalyst prepared as described above were charged in a glass reactor purged with nitrogen and slurried with 1.0 L of heptane at 50°C.
- ethylacetate (EAA) and tetrahydrofuran (CE) were carefully added dropwise (in 60’) in such an amount to have a molar ratio of 4 between Mg/EAA and 4 between Mg and CE.
- the slurry was kept under stirring for 1.5 h still having 50°C as internal FR7382A 26 temperature. Then, the stirring was discontinued, the solid product was allowed to settle and the supernatant liquid was siphoned off. The solid was washed under stirring one time adding anhydrous heptane at 50°C up to 1 L of volume and then the stirring was discontinued, the solid product was allowed to settle and the supernatant liquid was siphoned off. Then the volume was restored to 1 L with anhydrous heptane and the temperature was raised up to 85 °C and maintained under stirring for 2 hours. Then, the stirring was discontinued, the solid product was allowed to settle and the supernatant liquid was siphoned off.
- the catalyst suspension of the first precontacting vessel was continuously transferred to a second stirred precontacting vessel, which was operated with an average residence time of 35 minutes and kept also at 50°C.
- the catalyst suspension was then transferred continuously to fluidized-bed reactor (FBR) (1) via line (2).
- FBR fluidized-bed reactor
- ethylene was polymerized in the presence of propane as inert diluent using hydrogen as molecular weight regulator.47.5 kg/h of ethylene, 175 g/h of hydrogen and 11 kg/h of propane were fed to fluidized-bed reactor (1) via line 3. No comonomer was added.
- the polymerization was carried out at a temperature of 80°C and a pressure of 3.0 MPa.
- the selected feed rates resulted in an ethylene concentration in the reactor of 10.9 vol.-% and a molar ratio of hydrogen/ethylene in the reactor of 2.6.
- the polyethylene obtained in fluidized-bed reactor (1) had a MIE of 76 g/10 min and a density of 0.967 g/cm 3 .
- the polyethylene obtained in fluidized-bed reactor (1) was continuously transferred to multizone circulating reactor (MZCR), which was operated at a pressure of 2.6 MPa and a temperature of 85°C measured at the gas exit from reactor.
- MZCR multizone circulating reactor
- the riser (4) has an FR7382A 27 internal diameter of 200 mm and a length of 19 m.
- the downcomer (5) has a total length of 18 m, an upper part of 5 m with an internal diameter of 300 mm and a lower part of 13 m with an internal diameter of 150 mm.
- the second reactor was operated by establishing different conditions of monomers and hydrogen concentration within the riser (4) and the downcomer (5). This is achieved by feeding, via line (7), 330 kg/h of a liquid stream (liquid barrier) into the upper part of the downcomer (5).
- the liquid stream of line 19 comes from the condensation step in the condenser 6, at working conditions of 56°C and 2.6 MPa, wherein a part of the recycle stream is cooled and partially condensed.
- the final polymer was discontinuously discharged via line 18.
- the first reactor produced around 50 % by weight (split wt %) of the total amount of the final polyethylene resin produced by both first and second reactors.
- the obtained precursor polyethylene composition (I) had a final MIF of 39.6 g/10 min.
- the obtained density was 0.954 g/cm3.
- the comonomer (hexene-1) amount was of about 1.05 % by weight.
- a portion of the obtained polymer powder (as polymerized, i.e.
- Example 2 Comparison
- a portion of the polymer powder of Example 1 (as polymerized) was extruded with 1000 ppm Ca-Stearate, 800 ppm Irganox 1010, 1600 ppm Irgafos 168 and 133 ppm of Pergaprop 7.5 PP (all ppm by weight).
- Pergaprop 7.5 PP® is a 7.5 wt.% mixture of 2,5-dimethyl-2,5-di-(tert.-butyl- peroxy)-hexane with polypropylene, supplied by PERGAN GmbH, Bocholt, Germany.
- the same extrusion equipment and conditions as in Example 1 were used.
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
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Abstract
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Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/945,317 US12415910B2 (en) | 2022-09-15 | 2022-09-15 | Polyethylene composition for blow molding having an improved swell behavior |
| EP22196055 | 2022-09-16 | ||
| PCT/EP2023/075129 WO2024056725A1 (en) | 2022-09-15 | 2023-09-13 | Polyethylene composition for blow molding having an improved swell behavior |
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| Publication Number | Publication Date |
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| EP4587489A1 true EP4587489A1 (en) | 2025-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP23769210.8A Pending EP4587489A1 (en) | 2022-09-15 | 2023-09-13 | Polyethylene composition for blow molding having an improved swell behavior |
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| Country | Link |
|---|---|
| EP (1) | EP4587489A1 (en) |
| JP (1) | JP2025529106A (en) |
| KR (1) | KR20250061761A (en) |
| CN (1) | CN119836441A (en) |
| CA (1) | CA3266807A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1096661B (en) | 1978-06-13 | 1985-08-26 | Montedison Spa | PROCEDURE FOR THE PREPARATION OF SOLID SPHEROIDAL PRODUCTS AT AMBIENT TEMPERATURE |
| IT1098272B (en) | 1978-08-22 | 1985-09-07 | Montedison Spa | COMPONENTS, CATALYSTS AND CATALYSTS FOR THE POLYMERIZATION OF ALPHA-OLEFINS |
| US4603173A (en) * | 1985-02-27 | 1986-07-29 | E. I. Du Pont De Nemours And Company | Processing polyethylene resins |
| FI80055C (en) | 1986-06-09 | 1990-04-10 | Neste Oy | Process for preparing catalytic components for polymerization of olefins |
| IT1230134B (en) | 1989-04-28 | 1991-10-14 | Himont Inc | COMPONENTS AND CATALYSTS FOR THE POLYMERIZATION OF OLEFINE. |
| JP2879347B2 (en) | 1989-10-02 | 1999-04-05 | チッソ株式会社 | Manufacturing method of olefin polymerization catalyst |
| US5486575A (en) | 1994-03-08 | 1996-01-23 | Quantum Chemical Corporation | High performance blow molding resins and process for their preparation |
| US5534472A (en) | 1995-03-29 | 1996-07-09 | Quantum Chemical Corporation | Vanadium-containing catalyst system |
| IL127230A (en) | 1997-03-29 | 2004-07-25 | Montell Technology Company Bv | Magnesium dichloride-alcohol adducts, process for their preparation and catalyst components obtained therefrom |
| ATE347569T1 (en) | 2003-08-20 | 2006-12-15 | Basell Poliolefine Srl | METHOD AND DEVICE FOR POLYMERIZING ETHYLENE |
| RU2331653C2 (en) * | 2003-10-15 | 2008-08-20 | Юнивейшн Технолоджиз, Ллс | Method of polymerisation and regulation of characteristics of polymer composition |
| US8202940B2 (en) | 2004-08-19 | 2012-06-19 | Univation Technologies, Llc | Bimodal polyethylene compositions for blow molding applications |
| US20060047076A1 (en) * | 2004-08-31 | 2006-03-02 | Scheie Andrew J | Solid state modification of multimodal polyethylene |
| US20070010626A1 (en) * | 2005-07-11 | 2007-01-11 | Shankernarayanan Manivakkam J | Polyethylene compositions |
| US7238754B1 (en) * | 2005-12-12 | 2007-07-03 | Equistar Chemicals, Lp | Solid state process to modify the melt characteristics of polyethylene resins and products |
| US7399809B1 (en) * | 2007-01-11 | 2008-07-15 | Equistar Chemicals, Lp | Modifying polyethylene made by Ziegler or single-site catalyst with free radical initiator |
| SG187414A1 (en) * | 2007-12-31 | 2013-02-28 | Dow Global Technologies Inc | Ethylene-based polymer compositions, methods of making the same, and articles prepared from the same |
| MX2011002195A (en) * | 2008-08-28 | 2011-06-20 | Dow Global Technologies Llc | PROCESS AND COMPOSITIONS FOR MOLDING BY BLOWING WITH INJECTION. |
| US8796409B2 (en) * | 2011-10-04 | 2014-08-05 | Exxonmobil Chemical Patents Inc. | Use of temperature and ethylene partial pressure to introduce long chain branching in high density polyethylene |
| US20160257772A1 (en) * | 2015-03-02 | 2016-09-08 | Equistar Chemicals, Lp | Catalysts and methods of controlling long chain branching in polyolefins |
| EP3545006B1 (en) | 2016-11-24 | 2020-11-18 | Basell Polyolefine GmbH | Polyethylene composition for blow molding having high stress cracking resistance |
| RU2722013C1 (en) | 2016-11-24 | 2020-05-26 | Базелл Полиолефин Гмбх | Composition of polyethylene for blow moulding articles with high resistance to stress cracking |
| EP3545008B1 (en) | 2016-11-24 | 2022-10-19 | Basell Polyolefine GmbH | Polyethylene composition for blow molding having high swell ratio and impact resistance |
| ES2842974T5 (en) | 2017-02-13 | 2025-05-13 | Univation Tech Llc | Bimodal polyethylene resins |
| RU2767655C1 (en) * | 2018-09-20 | 2022-03-18 | Базелл Полиолефин Гмбх | Polyethylene composition for making films |
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2023
- 2023-09-13 WO PCT/EP2023/075129 patent/WO2024056725A1/en not_active Ceased
- 2023-09-13 EP EP23769210.8A patent/EP4587489A1/en active Pending
- 2023-09-13 CN CN202380063541.6A patent/CN119836441A/en active Pending
- 2023-09-13 KR KR1020257011741A patent/KR20250061761A/en active Pending
- 2023-09-13 JP JP2025512143A patent/JP2025529106A/en active Pending
- 2023-09-13 CA CA3266807A patent/CA3266807A1/en active Pending
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| MX2025002675A (en) | 2025-04-02 |
| WO2024056725A1 (en) | 2024-03-21 |
| CN119836441A (en) | 2025-04-15 |
| KR20250061761A (en) | 2025-05-08 |
| CA3266807A1 (en) | 2024-03-21 |
| JP2025529106A (en) | 2025-09-04 |
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