EP4584820A1 - Compositions comprising fluorine substituted ethers and methods and uses including same - Google Patents
Compositions comprising fluorine substituted ethers and methods and uses including sameInfo
- Publication number
- EP4584820A1 EP4584820A1 EP23878018.3A EP23878018A EP4584820A1 EP 4584820 A1 EP4584820 A1 EP 4584820A1 EP 23878018 A EP23878018 A EP 23878018A EP 4584820 A1 EP4584820 A1 EP 4584820A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- refrigerant
- heat
- refrigerants
- present
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/048—Boiling liquids as heat transfer materials
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/20—Cooling means
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/08—Materials not undergoing a change of physical state when used
- C09K5/10—Liquid materials
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2200/00—Indexing scheme relating to G06F1/04 - G06F1/32
- G06F2200/20—Indexing scheme relating to G06F1/20
- G06F2200/201—Cooling arrangements using cooling fluid
Definitions
- the present disclosure is related to fluorine substituted ethers and uses of same in various applications, including as heat transfer fluids used in connection with the manufacture of semiconductor devices.
- compositions, methods and systems which are at once environmentally acceptable (low GWP and low ODP), non-flammable, have low or no toxicity, and have one or more properties needed for the particular application.
- refrigerants should provide the appropriate heat transfer properties over the temperature of use for particular heat transfer applications, and they should also have an appropriately low dielectric constant if the heat transfer application involves exposure or potential exposure of the refrigerant to electronic equipment or components.
- Vapor phase soldering is another example of an electronics manufacturing process that utilizes refrigerants to help manage processing temperatures.
- high temperatures are used and accordingly the heat transfer fluid must be suitable for high temperature exposure (e.g., up to 250° C).
- PFPE perfluoropolyethers
- GWPs global warming potentials
- thermal management function is especially important and challenging for several reasons, including the criticality of cooling and/or heating the batteries to be within a relatively narrow temperature range and in a way that is reliable, efficient and safe, and the challenge to provide effective thermal battery management is becoming greater as the demand for battery-operated vehicles with greater range and faster charging increases.
- the thermal management system must be able to add heat to the battery, especially as the vehicle is started in cold weather, which adds further to the difficulty of discovering and developing /obtaining compounds and/or compositions effective in such systems, not only from a thermal performance standpoint, but also a myriad of other standpoints, including environmental, safety (flammability and toxicity), dielectric properties, and others.
- Water/glycol combinations have been commonly used for battery cooling, including immersive cooling, and other classes of materials, including some chlorofluorocarbons, fluorohydrocarbons, chlorohydrocarbons and hydrofluoroethers, have been mentioned for possible use. See, for example, US 2018/0191038.
- JP 2005/047856 discloses the use of several fluorinated ether compounds for use as a refrigerant, cleaning agent and the like.
- the present invention includes refrigerants comprising HFPOHFP.
- Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 1.
- the present invention includes refrigerants comprising at least about 10% by weight of HFPOHFP.
- Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 2.
- the present invention includes refrigerants comprising at least about 50% by weight of HFPOHFP. Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 3. [0022] The present invention includes refrigerants comprising at least about 75% by weight of HFPOHFP. Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 4.
- the present invention includes refrigerants comprising at least about 90% by weight of HFPOHFP.
- Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 5.
- the present invention includes refrigerants consisting essentially of HFPOHFP.
- Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 6.
- the present invention includes refrigerants consisting of HFPOHFP.
- Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 7.
- the present invention includes refrigerants comprising 1 ,1 ,1 ,2,3,3,- hexafluoro-3-(2,2,2-trifluoroethoxy)propane (hereinafter sometimes referred to herein as “TFE/HFP”). Refrigerants according to this paragraph are sometimes referred to herein for convenience as Refrigerant 8.
- the present invention includes methods for synthesizing a fluoroether from a fluoroalkene and a fluoroalcohol comprising reacting a fluoroalcohol with a fluoroalkene in the presence of a catalyst to provide the fluoroether. Methods according to this paragraph are sometimes referred to herein for convenience as Synthesis Methods 1 .
- the present invention includes methods of cooling and/or heating an operating electronic device and/or an electronic component, device or article during the process of manufacture thereof comprising: providing a refrigerant comprising HFPOHFP, including each of Refrigerants 1 - 7; and thermally connecting said electronic component, device or article with said refrigerant to heat and/or cool said electronic component, device or article, preferably including by immersing at least a portion of said electronic component, device or article in said refrigerant.
- Methods according to this paragraph are sometimes referred to herein for convenience as Heat Transfer Method 1A.
- the present invention includes methods of cooling and/or heating an an electronic component, device or article during the process of manufacture thereof comprising: providing a refrigerant comprising HFPOHFP, including each of Refrigerants 1 - 7; and thermally connecting said electronic component, device or article with said refrigerant to heat and/or cool said electronic component, device or article during said process of manufacturing said electronic component, device or article.
- Methods according to this paragraph are sometimes referred to herein for convenience as Heat Transfer Method 1 B.
- Figure 2A is a schematic representation of a first exemplary immersion cooling system according to the present invention.
- R-1234yf and HFO-1234yf mean 2,3,3,3-tetrafluoropropene.
- R-1234ze(E) and HFO-1234ze(E) means the trans isomer of 1 ,3,3,3-tetrafluoropropene.
- R-1233zd(E) and “HFCO-1233zd(E)” mean the trans isomer of 1 -chloro-3,3,3-trifluoropropene.
- R-1233zd(Z) and HFCO-1233zd(Z) mean the cis isomer of 1 -chloro-3,3,3-trifluoropropene.
- R-1224yd(E) and “HFCO-1224yd(E)” mean the trans isomer of 1 -chloro-2,3,3,3-tetrafluoropropane.
- R-1224yd(Z) and HFCO-1224yd(Z) mean the cis isomer of 1 -chloro-2,3,3,3-tetrafluoropropane.
- R-1336mzz(E) and HFO-1336mzz(E) mean the trans isomer of 1 ,1 ,1 ,4,4,4-hexafluoro-2-butene.
- HFE-7100 means 1 -methoxy-nonafluorobutane (C4F9OCH3).
- HFE-7300 means 1 ,1 ,1 ,2,2,3,4,5,5,5-decafluoro-3-methoxy-4- trifluoromethylpentane.
- HFE-7500 means 2-trifluoromethyl3- ethoxydodecofluorohexane.
- reference to a defined group such as “RB1 - RB2” (see Table 4 below) refers to each refrigerant blend within that group, including wherein a definition number includes a suffix.
- reference to “RB1 - RB2” includes reference to each RB1 A, RB1 B, etc. and RB2A, RB2B, etc.
- Electrode means a device, or a component of a device, which is in the process of performing its intended function by receiving, and/or transmitting and/or producing electrical energy and/or electronic signals.
- operating electronic device includes, for example, a battery which is in the process of providing a source of electrical energy to another component and also a battery which is being charged or recharged, for example.
- Refrigeraterant and related word forms means a fluid (liquid or gas) which is used to transfer heat or energy to (for heating) and/or from (for cooling) a fluid, article or device.
- “Operating Electronic Device”, and related word forms, means a device, or a component of a device, which is in the process of performing its intended function by receiving, and/or transmitting and/or producing electrical energy and/or electronic signals.
- the term “operating electronic device” as used herein includes, for example, a battery which is in the process of providing a source of electrical energy to another component and also a battery which is being charged or recharged.
- LC50 is a measure of the acute toxicity of a compound.
- the acute inhalation toxicity of a compound can be assessed using the method described in the OECD Guideline for Testing of Chemicals No. 403 "Acute Inhalation Toxicity” (2009), Method B.2. (Inhalation) of Commission Regulation (EC) No. 440/2008.
- Flash Point refers the lowest temperature at which vapors of the liquid will keep burning after the ignition source is removed as determined in accordance with ASTM D3828-16a.
- Non-flammable in the context of heat transfer compositions, including thermal management composition or fluid, means compounds or compositions which do not have a flash point below 100°F (37.8°C) in accordance with NFPA 30: Flammable and Combustible Liquid Code.
- the flash point of a thermal management composition or fluid refers to the lowest temperature at which vapors of the composition will keep burning after the ignition source is removed as determined in accordance with ASTM D3828-16a.
- No toxicity or “low toxicity” means a fluid classified as class “A” by ASHRAE Standard 34-2016 Designation and Safety Classification of Refrigerants and described in Appendix B1 to ASHRAE Standard 34-2016.
- COP Coefficient of Performance
- thermodynamic properties of the refrigerant using standard refrigeration cycle analysis techniques (see for example, R.C. Downing, FLUOROCARBON REFRIGERANTS HANDBOOK, Chapter 3, Prentice-Hall, 1988 which is incorporated herein by reference in its entirety).
- Dielectric Strength refers to the breakdown voltage in kV as measured in accordance with ASTM D87-13, Procedure A, with the modification that the spacing between the electrodes is 2.54 mm and the rate of rise was 500 V/sec.
- any range encompassed by any two of the foregoing values as endpoints literally means that any range may be selected from any two of the values listed prior to such phrase regardless of whether the values are in the lower part of the listing or in the higher part of the listing.
- a pair of values may be selected from two lower values, two higher values, or a lower value and a higher value.
- the TFE/HFP compounds in the present refrigerants and/or used in accordance with the present systems and methods have a boiling point of about 72°C, a density of about 1 .54 and a dielectric constant (at 20 GHz of less than 5.4).
- the starting materials HFP and TFE or HFIP in preferred embodiments may be present in a stoichiometric ratio of 0.8:1 .2 to 1 .2:0.8.
- the HFP and TFE may have a stoichiometric ratio of 0.9:1 .1 , 1 .1 :0.9 or 1 :1 .
- the reaction may preferably be carried out in an organic solvent such as dimethylformamide (DMF), acetone, acetonitrile, dimethylsulfoxide (DMSO), and tetrahydrofuran (THF), among others.
- organic solvent such as dimethylformamide (DMF), acetone, acetonitrile, dimethylsulfoxide (DMSO), and tetrahydrofuran (THF), among others.
- the reaction may preferably be catalyzed by a base such as cesium carbonate (CS2CO3), or other suitable organic or inorganic bases.
- a base such as cesium carbonate (CS2CO3), or other suitable organic or inorganic bases.
- the reaction may preferably be carried out at a temperature as low as 0°C, 5 °C, 10°C, 15°C, 20°C, 25°C or as high as 30°C, 35°C, 40°C, 45°C, 50°C or within any range encompassed by any two of the foregoing values as endpoints.
- the reaction may be carried out at a temperature of 10-25°C.
- the invention includes refrigerants of the present invention, including Refrigerants 1 - Refrigerants 7, in which the refrigerant is non-flammable.
- the invention includes refrigerants of the present invention, including Refrigerants 1 - Refrigerants 7, in which the refrigerant has a dielectric constant less than 3 at 20 GHz.
- FIG. 1 1 a side cross-sectional view of a basic refrigerant-cooled wet-etching station is illustrated.
- the basic operation of such a wet-etching station includes providing a container 15 which holds a bath of chemical etchant 13 for etching a plurality of semiconductor wafers 1 1 .
- the temperature of the chemical etchant 13 is preferably kept as uniform as possible with the goal of maintaining the surface of wafers 11 such that they are uniformly etched by being immersed in the bath of chemical etchant 13 in container 15.
- a plurality of cooling lines 17 are installed in a portion of the container 15 holding chemical etchant bath 13 such that the cooling lines 17 are in contact with the chemical etchant 13.
- the present refrigerants including particularly each of Refrigerants 1 - 8, circulate through the coolant lines 17 and transport heat from the chemical etchant, either by sensible temperature change, or phase change and/or a combination of sensible temperature change and phase change.
- the present invention includes methods and uses involving process cooling in, or as part of, electronics component manufacture, including in particular integrated circuit formation (including etching, deposition and the like), and microchip formation (including etching, deposition and the like), using the refrigerants of the present invention, including Refrigerants 1 - Refrigerants 7.
- the table below defines some preferred uses of the present refrigerants, and methods of using the present refrigerants.
- the first column of Table 3 below identifies and defines the use as Use1 , Use2, etc., and in column 2 one or more of the refrigerants as identified above as Refrigerants 1 - 8 using the abbreviations Ref. 1 , Ref. 2, etc.
- the designation “NR” is understood to mean that the component or property is not required (but may be present) by the use defined in each particular row of the table.
- the present refrigerants including each of Refrigerant 1 through Refrigerant 8, may be used in data centers when excess amounts of heat cannot be controlled by air cooling alone, such as during data tsunamis.
- immersion cooling of the electronic component, device and/or article may be required
- the present refrigerants, including each of Refrigerant 1 through Refrigerant 8 may be used in such immersion cooling systems which remove heat effectively while maintaining data transfer integrity which is critical, for example, in micro processing devices and battery cooling.
- the present invention provides various methods, processes, and uses of the refrigerants of the present invention, including each of Refrigerants 1 - 8, to transmit heat from one location to another (or from one body, or article or fluid to another body, article or fluid).
- the refrigerants of the present invention including each of Refrigerants 1 - 8 may be used to keep the temperature of a component, device and/or article below a defined upper and/or above a defined lower temperature, including especially electronic components, devices and articles.
- the present refrigerants, which include refrigerants of the present invention, including each of Refrigerants 1 - 8 may be used for energy conversion, as in the capture of waste heat from industrial or other processes and the conversion to electrical or mechanical energy.
- the present invention encompasses various methods, processes and uses of the compounds and compositions of the present invention, including refrigerants of the present invention, including each of Refrigerants 1 - 8, in thermal management systems (hereinafter sometimes referred to as TMS) which operate to maintain an article or device (preferably an electronic component, device, article (including a battery)) or fluid within a certain temperature range, particularly as that article, device or fluid is operating according to its intended purpose and/or during the manufacture of a device or article, particularly during the manufacture an electronic device or component (such as a semiconductor wafer or integrated circuit chip).
- TMSs may keep the temperature of a device below a defined upper and/or above a defined lower temperature, including during the processing/manufacture thereof.
- Table 4 below defines some preferred refrigerants which are blends comprising HFPOHFP and at least one co-refrigerant.
- the first column of the table below identifies and defines the Refrigerant Blend by number as RB1 , RB2, etc., and in that column the abbreviations COMP, CEO and CO are used to identify the nature of blend components identified in columns 2 and 3.
- the designation COMP in column 1 indicates that the refrigerant comprises HFPOHFP and the indicated corefrigerant.
- the designation CEO in column 1 means that the refrigerant consists essentially of HFPOHFP and the designated co-refrigerant
- the designation CO in column 1 means that the refrigerant consists of HFPOHFP and the designated co- refrigerant.
- the second column indicates the amount of HFPOHFP required to be present in the blend.
- the co-refrigerant is identified, and if a specific amount of the co-refrigerant in the blend is required, that is indicated as well.
- the invention includes refrigerant blends of the present invention, including each of RB1 - RB20, in which the refrigerant has a dielectric constant less than 3 at 20 GHz.
- the invention includes refrigerant blends of the present invention, including each of RB1 - RB20, in which the refrigerant has a dielectric constant less than 5 at 20 GHz; (ii) has a boiling point of from about 35°C to about 80°C; (iii) is nonflammable; and (iv) has an Ames-negative toxicity.
- the invention includes refrigerant blends of the present invention, including each of RB1 - RB20, in which the refrigerant has a boiling point of from about 35°C to about 80°C.
- the refrigerants of the present invention can be advantageously used in a method or device or system of cooling and/or heating an electronic device and/or used in a method or device or system for manufacture of an electronic component, device or article (such as a semiconductor wafer or integrated circuit chip).
- the preferred operating temperature range of the electrical device is from about 70°C to about 150°C, and even more preferably from about 70°C to about 120°C, and the flow of heat 30 from the device 10 through the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, maintains the operating electrical device at or within such preferred temperature ranges.
- the refrigerant 30 of the present invention which has absorbed heat from the device, is in thermal contact with a heat sink, represented schematically as 40, at a temperature below the temperature of the heat transfer fluid 30 and thereby transfers the heat generated by the device 10 to the heat sink 40.
- the step of removing heat through the refrigerants of the present invention comprises evaporating the refrigerant using the heat generated by the operation of the electronic device, and the step of transferring that heat from the refrigerant to the heat sink comprises condensing the refrigerant by rejecting heat to the heat sink.
- the temperature of the refrigerants of the present invention is preferably greater than 50°C, or preferably greater than about 55°C, or preferably in the range of from about 55°C to about 85°C, or preferably from about 65°C to about 75°C.
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, provide excellent performance in such methods and at the same time allow the use of relatively low cost, lightweight and reliable equipment to provide the necessary cooling, as will be explained further in connection with particular embodiments as described in connection with Figure 2A below.
- the temperature of the refrigerant that transfers heat to the heat sink is greater than about 40°C, or preferably greater than about 55°C, or preferably in the range of from about 45°C to about 70°C, or preferably from about 45°C to about 65°C, and preferably is at a pressure that is about atmospheric.
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, provide excellent performance in such methods and at the same time allow the use for relatively low cost, lightweight and reliable equipment to provide the necessary cooling, as will be explained further in connection with particular embodiments as described in connection with Figure 2B below.
- an electronic device 10 is contained in an appropriate container 12, and preferably a sealed container, and is in direct contact with, and preferably fully immersed in liquid the refrigerants 11 A (shown schematically by gray shading) of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20.
- the refrigerants 11 A shown schematically by gray shading
- such cooling methods, devices and system are sometimes referred to herein as “immersion cooling” methods, devices and systems.
- the operating electronic device 10 has a source of electrical energy and/or signals 20 flowing into and/or out of the container 12 and into and/or out of device 10, which generates heat as a result of its operation based on the electrical energy and/or signals 20.
- a refrigerant that can perform effectively in such applications since the fluid must not only provide all of the other properties mentioned above, but it must also be able to do so while in intimate contact with an operating electronic device, that is, one which involves the flow of electrical current/signals.
- the present thermal management methods produce excellent and unexpected results by providing the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, in direct thermal and physical contact with the device 10 as it is operating.
- This heat of operation is safely and effectively transferred to the refrigerant 11 A by: (a) causing the liquid phase of the fluid refrigerant to evaporate and form vapor 11 B; or (b) raising the temperature of the liquid refrigerant 1 1 A; or (c) a combination of (a) and (b).
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, is a single-phase liquid, it will remain liquid when heated by the heat-generating component.
- the refrigerant can be brought into contact with the heat generating component, resulting in the removal of the heat from the heat generating component and the production of a refrigerant with a higher temperature.
- the refrigerant is then transported to a secondary cooling loop, such as a radiator or another refrigerated system.
- a secondary cooling loop such as a radiator or another refrigerated system.
- An example of such a system is illustrated in Figure 2, where the refrigerant enters a battery pack enclosure containing a number of cells and exits the enclosure having taken up heat from the battery pack.
- An example of a heat sink that is internal to the container 12 are condenser coils 30A and 30B with circulating liquid, such as water, at a temperature below the condensing temperature of the refrigerant vapor.
- An example of a heat sink that is external to the container 12 would be passing relatively cool ambient air over the container 12 (which preferably in such case include cooling fins or the like), which will serve to condense the heat transfer vapor 11 B on the interior surface of the container. As a result of this condensation, liquid refrigerant is returned to the pool of liquid fluid 11 A in which device 10 remains immersed in operation.
- An example of a heat sink that is internal to the container 12 are cooling coils 30A and 30B with circulating liquid, such as water, at a temperature below the temperature of heated liquid.
- An example of a heat sink that is external to the container 12 would be removing heated liquid 11 A from the container through a conduit 45 where it is thermally contacted with a cool fluid, such as might be provided by relatively cool ambient air, or cooled water or refrigerant, which will serve to lower the temperature of the liquid. Cooled liquid is then returned via conduit 46.
- the thermal management system of the present invention can include sensors and control modules (not shown) which turn on the heating element when the battery temperature is below a predetermined level.
- the heater 60 would be activated, the refrigerant liquid 11 A would be heated, and would in turn transfer this heat to the electronic device 10 until the minimum temperature is reached.
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, would serve the cooling function as described above.
- the refrigerants of the present invention can be in direct contact with the heat-generating component or in indirect contact with the heat-generating component.
- the refrigerant fluid can be used in a closed system in the electronic device, which may include at least two heat exchangers.
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, are used to cool the heat-generating component, heat can be transferred from the component to the refrigerant, usually through a heat exchanger in contact with at least a part of the component or the heat can be transferred to circulating air which can conduct the heat to a heat exchanger that is in thermal contact with the refrigerant.
- the refrigerants of the present invention including each of Refrigerants 1
- the refrigerants of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, is recirculated passively in the device.
- Passive recirculating systems work by transferring heat from the heatgenerating component to the refrigerant until it typically is vaporized, allowing the heated vapor to proceed to a heat exchange surface at which it transfers its heat to the heat exchanger surface and condenses back into a liquid.
- the heat exchange surface can be part of a separate heat exchange unit and/or can be integral with the container, as described above for example in connection with Figure 2.
- the condensed liquid then returns, preferably fully passively by the force of gravity and/or a wicking structure, into the refrigerant in contact with the heat-generating component.
- the step of transferring heat from the heat-generating component to the refrigerants of the present invention causes the thermal management fluid to vaporize.
- Examples of passive recirculating systems include a heat pipe or a thermosyphon. Such systems passively recirculate the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, using gravity. In such a system, the refrigerant is heated by the heat-generating component, resulting in a heated refrigerant which is less dense and more buoyant. This refrigerant travels to a storage container, such as a tank where it cools and condenses. The cooled refrigerant then flows back to the heat source.
- a storage container such as a tank where it cools and condenses.
- the present disclosure includes the use of the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, to cool and optionally heat electronic devices that produce or include a component that is a heat-generating component.
- the heat-generating component can be any component that includes an electronic element that generates heat as part of its operation.
- the heat generating component includes but is not limited to: semiconductor integrated circuits (ICs), electrochemical cells, power transistors, resistors, and electroluminescent elements, such as microprocessors, wafers used to manufacture semiconductor devices, power control semiconductors, electrical distribution switch gear, power transformers, circuit boards, multi-chip modules, packaged or unpackaged semiconductor devices, semiconductor integrated circuits, fuel cells, lasers (conventional or laser diodes), light emitting diodes (LEDs), and electrochemical cells, e.g. used for high power applications such as, for example, hybrid or electric vehicles.
- ICs semiconductor integrated circuits
- electrochemical cells such as microprocessors, wafers used to manufacture semiconductor devices, power control semiconductors, electrical distribution switch gear, power transformers, circuit boards, multi-chip modules, packaged or unpackaged semiconductor devices, semiconductor integrated circuits, fuel cells, lasers (conventional or laser diodes), light emitting diodes (LEDs), and electrochemical cells, e.g. used for high power applications such as, for example, hybrid
- the electronic device includes but is not limited to: personal computers, microprocessors, servers, cell phones, tablets, digital home appliances (e.g., televisions, media players, games consoles etc.), personal digital assistants, datacenters, batteries both stationary and in vehicles, including Li-ion batteries and other batteries used in hybrid or electric vehicles, wind turbine, train engine, or generator.
- the electronic device is a hybrid or electric vehicle.
- the present invention further relates to an electronic device comprising a the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20.
- the refrigerant is provided for cooling and/or heating the electronic device.
- the present invention further relates to an electronic device comprising a heat generating component, a heat exchanger, a pump and a refrigerant of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20.
- the electronic device can be any such device, including but not limited to personal computers, microprocessors, servers, cell phones, tablets, digital home appliances (e.g. televisions, media players, games consoles etc.), personal digital assistants, datacenters, hybrid or electric vehicles, batteries both stationary and in vehicles, electrical drive motors, fuel cells (e.g., hydrogen fuel cells) and electrical generators, preferably wherein the electronic device is in a hybrid vehicle, or electric vehicle, or wind turbine, or train.
- fuel cells e.g., hydrogen fuel cells
- the heat generating component can be any electrical component that generates heat during operation and/or during the manufacture thereof, including electronic components that generate and/or are exposed to heat at high levels of heat flux.
- ICs semiconductor integrated circuits
- electrochemical cells such as microprocessors, wafers used
- a vehicle battery pack with a self-contained liquid cooling system 10 comprising a module 12 formed of a container 14 with an interior space 16 for supporting a battery assembly 18.
- Container 14 is a closed and sealed container 14 for forming a self-contained liquid cooling system 10.
- the battery assembly 18 includes a plurality of battery cells 20 such as a plurality of Lithium-ion (Li-ion) batteries for use in a hybrid vehicle.
- the plurality of battery cells 20 is Li-ion batteries for use in a Battery Electric Vehicle (BEV). Additional batteries for use with other prime mover vehicles may be provided with the liquid cooling system 10 of the present invention, where each battery cell includes active material for generating power from an electrochemical reaction within the interior space 16 of the container 14.
- the battery cells 20 are preferably stacked to form a battery cell stack 22.
- a gap 24 between each battery cell 20 is between 0.25-0.50 mm, forming a fluid channel 26 between each battery cell 20.
- the gap 24 may be less than 0.25 mm. It is understood that other gap sizes can be used as desired.
- a composition of the present invention including Compositions 1 , and the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, is disposed within the interior space 16 of the container 14 and the fluid level shown is such that the battery assembly 18 is completely immersed within the composition/refrigerant of the present invention.
- the composition of the present invention, including Composition 1 , and the refrigerants of the present invention, including each of Refrigerants 1 - 8 and RB1 - RB20, is in contact with the battery cells 20 through the fluid channels 26 formed by gaps 24.
- a heating element 34 is located at a base area 36 of the container 14.
- the heating element 34 shown is an electronic heating element. It is understood that other heating element types may be used.
- the heating element 34 is shown as a single element; however, multiple heating elements 34 such as heating plates may be provided.
- a cooling element 38 is located at an upper area 40 of the container 14.
- the cooling element 38 may be a chilled water condenser having an inlet 42 and an outlet 44 extending beyond the walls of the sealed container 14 for importing and exporting water for the cooling element 38.
- the cooling element 38 may be a chilled water plate.
- the cooling element 38 may be a thin aluminum heat sink having external chilled water travelling through the cooling element 38.
- the cooling element 38 may be a graphite foil impregnated with an electrically nonconductive polymer.
- the cooling element may also be formed from copper.
- the electric connection element contacts hereby corresponding electrical connectors (not shown) arranged on respective exposed outer wall sections of corresponding energy storage housings (not shown) of the energy stores 2 in parallel alignment arranged adjacent to one another to thereby form an energy store stack (“stack”).
- Stack an energy store stack
- Plate-shaped spacer elements 3 are respectively arranged between the energy stores 2 to separate them and at the same time thermally conductive properties. The spacer elements 3 thus provide, on one hand, spacing between immediately adjacent energy stores 2 so that immediately adjacent energy stores 2 do not contact each other electrically or mechanically.
- Rankine cycle systems are known to be a simple and reliable means to convert heat energy into mechanical energy in the form of shaft power.
- flammable working fluids such as toluene and pentane
- flammable working fluids such as toluene and pentane
- Gaseous sources of heat such as exhaust gas from combustion process or from any heat source where subsequent treatments to remove particulates and/or corrosive species result in low temperatures may also have source temperatures that are at or below 200°C, at or below about 175°C, at or below about 130°C, at or below about 120°C, at or below about 100°C, at or below about 100°C, and in some cases as low as about 90°C or even as low as about 80°C.
- the refrigerant of the present invention including each of Refrigerants 1 - 8 and RB1 - RB20, may be used as secondary refrigerant fluid in a secondary loop system.
- one exemplary secondary loop system includes a primary loop 90 and a secondary loop 92.
- compressor 94 such as a rotary, piston, screw, or scroll compressor, compresses a primary refrigerant, which is conveyed to a condenser 96 to release heat QOUT to a first location, followed by passing the primary refrigerant through an expansion device 98 to lower the refrigerant pressure, followed by passing the primary refrigerant through a refrigerant/secondary fluid heat exchanger 100 to exchange heat QIN with a secondary fluid, including the present fluoroethers, with the secondary fluid pumped through secondary loop 92 via a pump 102 to a secondary loop heat exchanger 104 to exchange heat with a further location, for example to absorb heat QIN-S to providing cooling to the further location.
- the secondary loop system may be used in refrigeration or air conditioning applications, that is, the secondary loop system may be a secondary loop refrigeration system or a secondary loop air conditioning system.
- a particularly preferred heat transfer system is an automotive air conditioning system comprising a vapor compression system (the primary loop) and a secondary loop air conditioning system, wherein the primary loop contains HFO-1234yf as the refrigerant and the second loop contains a refrigerant or heat transfer composition of the present invention, including the present fluoroethers.
- the secondary loop can be used to cool a component in the car engine, such as the battery.
- the secondary loop air conditioning or refrigeration system may comprise a suction line/liquid line heat exchanger (SL-LL HX).
- the method may optionally comprise the step of flushing said system with a solvent after conducting step (a) and prior to conducting step (b).
- the method may optionally comprise the step of flushing said system with a solvent after conducting step (a) and prior to conducting step (b).
- Preferred solvent vapor phase degreasing and defluxing methods of the present invention include immersing a soiled substrate or part (e.g., a printed circuit board or a fabricated metal, glass, ceramic, plastic, or elastomer part or composite) or a portion of a substrate or part into a boiling, non-flammable liquid in accordance with the present invention, including a composition of the present invention, including Composition 1 , followed by rinsing the part in a second tank or cleaning zone by immersion or distillate spray with a clean solvent which can also be any one of the compositions of the present invention. The parts are then dried by maintaining the cooled part in the condensing vapors until temperature has reached equilibrium.
- a soiled substrate or part e.g., a printed circuit board or a fabricated metal, glass, ceramic, plastic, or elastomer part or composite
- a portion of a substrate or part into a boiling, non-flammable liquid in accordance with the present invention, including a
- the reaction was observed to be exothermic and turned a slight yellow color towards the end of the addition. Once the reaction was almost finished, the exotherm slowed and the temperature of the reaction dropped quickly.
- the reaction mixture from the flask was decanted and filtered, then rotovapped at 45°C and 60-70 torr.
- the reboiler heavies were poured into water and the lower layer (a colorless liquid) was separated to afford 325.0 g, (81 % yield, GC 83.39%).
- the reaction mixture was decanted, and fully rotovapped under the same conditions to afford 323.8g, (80.6% yield, GC 82.92%).
- the material was then distilled and combined to give a total of 562.8 g of material over 95% by GC.
- compositions of the present invention including Refrigerants 1 - 8 are capable of exhibiting a combination of properties, including viscosity, dielectric constant and boiling point, that provide unexpectedly advantageous performance over the range of temperatures of interest for many of the preferred heat transfer methods of the present invention, including Heat Transfer Method 1 .
- TFE/HFP is synthesized from HFP and TFE according to the following procedure. 250 mL of DMF and 10 g of cesium carbonate is charged into a 3 necked 500 mL round bottom jacketed flask equipped with a mechanical stirrer, a dry ice condenser, a gas sparger (for HFP) and a temperature sensor. The condenser outlet is attached to a nitrogen tee. Cooling water is turned on before 86 mL of TFE is added. At this point, a slight exotherm is observed. The reaction is allowed to cool to less than 25°C.
- reaction mixture is decanted, and fully rotovapped under the same conditions to afford 323.8g, (80.6% yield, GC 82.92%).
- the material is then distilled and combined to give a total of 562.8 g of material over 95% using aby GC with a very sensitive method.
- An electronic component or a portion thereof which is cooled while it undergoes processing during fabrication (such as for example, in the etching of a silicon wafer as illustrated for example in Figure 1 1 ) is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said electronic component) as part of the manufacturing process. Effective temperature control is provided.
- Example 3A is repeated to cool an electronic component while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said electronic component) as part of the manufacturing process. Effective temperature control is provided.
- Example 4A Method and Use of Refrigerant 1 In Fabrication of a Semiconductor Integrated Circuit (IC)
- Example 4B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Semiconductor Integrated Circuit (IC)
- Example 4A is repeated to cool a semiconductor integrated circuit while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said semiconductor integrated circuit) as part of the manufacturing process. Effective temperature control is provided.
- Example 5B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of an electrochemical cell
- Example 5A is repeated to cool a electrochemical cell while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said electrochemical cell) as part of the manufacturing process. Effective temperature control is provided.
- Example 6A Method and Use of Refrigerant 1 In Fabrication of a power transistor
- a power transistors and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said electrochemical cell and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 6A is repeated to cool a power transistors while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said power transistor) as part of the manufacturing process. Effective temperature control is provided.
- Example 7B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of an electroluminescent element
- Example 7A is repeated to cool an electroluminescent element while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said electroluminescent element) as part of the manufacturing process. Effective temperature control is provided.
- a microprocessor and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said microprocessor and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 8B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Microprocessor
- Example 8A is repeated to cool a microprocessor while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said microprocessor) as part of the manufacturing process. Effective temperature control is provided.
- a semiconductor wafer and/or a portion thereof which is cooled while it undergoes processing during fabrication (such as for example, in the etching of a silicon wafer as illustrated for example in Figure 1 1 ) is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said semiconductor wafer and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 9B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Semiconductor Wafer
- Example 9A is repeated to cool a semiconductor wafer while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said semiconductor wafer) as part of the manufacturing process. Effective temperature control is provided.
- Example 10B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Power Control Semiconductor
- Example 13A Method and Use of Refrigerant 1 In Fabrication of a Printed Circuit Board (PCB)
- Example 13B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Printed Circuit Board (PCB)
- PCB Printed Circuit Board
- Example 13A is repeated to cool a printed circuit board (PCB)while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said printed circuit boards (PCBs)) as part of the manufacturing process. Effective temperature control is provided.
- PCB printed circuit board
- Example 14A Method and Use of Refrigerant 1 In Fabrication of a Multi-Chip Module (MCM)
- a MCM and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said MCM and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 14A is repeated to cool a MCM while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said MCM) as part of the manufacturing process. Effective temperature control is provided.
- a PSCD and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said PSCD and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 15B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a PSCD
- Example 16B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a USCD
- Example 16A is repeated to cool a USCD while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said USCD) as part of the manufacturing process. Effective temperature control is provided.
- Example 18A Method and Use of Refrigerant 1 In Fabrication of a Fuel Cell
- a fuel cell and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said fuel cell and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 18B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Fuel Cell
- Example 18A is repeated to cool a fuel cell while undergoing processing, except each of Refrigerant 2 through Refrigerant 8 and each of RB1 through RB2 is used to transfer heat between (to and/or from said fuel cell) as part of the manufacturing process. Effective temperature control is provided.
- a laser and/or a portion thereof which is cooled while it undergoes processing during fabrication is contacted, directly or indirectly, by Refrigerant 1 to transfer heat between (to and/or from said laser and/or a portion thereof) as part of the manufacturing process. Effective temperature control is provided.
- Example 19B Method and Use of Refrigerant 2 - Refrigerant 8 and RB1 - RB20 In Fabrication of a Laser
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- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Human Computer Interaction (AREA)
- General Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Weting (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Drying Of Semiconductors (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202263415679P | 2022-10-13 | 2022-10-13 | |
| PCT/US2023/035095 WO2024081394A1 (en) | 2022-10-13 | 2023-10-13 | Compositions comprising fluorine substituted ethers and methods and uses including same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4584820A1 true EP4584820A1 (en) | 2025-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23878018.3A Pending EP4584820A1 (en) | 2022-10-13 | 2023-10-13 | Compositions comprising fluorine substituted ethers and methods and uses including same |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP4584820A1 (en) |
| JP (1) | JP2026510161A (en) |
| KR (1) | KR20250087573A (en) |
| CN (1) | CN120077483A (en) |
| MX (1) | MX2025003881A (en) |
| WO (1) | WO2024081394A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4009724B2 (en) * | 2003-07-29 | 2007-11-21 | 独立行政法人産業技術総合研究所 | Method for producing fluorine-containing ether compound |
| US7928563B2 (en) * | 2008-05-28 | 2011-04-19 | Georgia Tech Research Corporation | 3-D ICs with microfluidic interconnects and methods of constructing same |
| US9653378B2 (en) * | 2014-08-04 | 2017-05-16 | National Center For Advanced Packaging Co., Ltd. | Heat dissipation solution for advanced chip packages |
| EP3900502A4 (en) * | 2018-12-21 | 2022-11-02 | Honeywell International Inc. | HEAT TRANSFER PROCESSES, SYSTEMS AND FLUIDS |
| CN112930090B (en) * | 2021-02-05 | 2022-03-18 | 株洲中车时代电气股份有限公司 | Cooling system for electrical and electronic equipment |
-
2023
- 2023-10-13 JP JP2025519941A patent/JP2026510161A/en active Pending
- 2023-10-13 KR KR1020257013637A patent/KR20250087573A/en active Pending
- 2023-10-13 WO PCT/US2023/035095 patent/WO2024081394A1/en not_active Ceased
- 2023-10-13 CN CN202380073900.6A patent/CN120077483A/en active Pending
- 2023-10-13 EP EP23878018.3A patent/EP4584820A1/en active Pending
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2025
- 2025-04-01 MX MX2025003881A patent/MX2025003881A/en unknown
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| WO2024081394A1 (en) | 2024-04-18 |
| MX2025003881A (en) | 2025-07-01 |
| KR20250087573A (en) | 2025-06-16 |
| JP2026510161A (en) | 2026-04-02 |
| CN120077483A (en) | 2025-05-30 |
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