EP4581295A1 - Method and sensor device for acoustically monitoring a measuring point at a fitting through which fluid flows and corresponding sensor device - Google Patents
Method and sensor device for acoustically monitoring a measuring point at a fitting through which fluid flows and corresponding sensor deviceInfo
- Publication number
- EP4581295A1 EP4581295A1 EP23765457.9A EP23765457A EP4581295A1 EP 4581295 A1 EP4581295 A1 EP 4581295A1 EP 23765457 A EP23765457 A EP 23765457A EP 4581295 A1 EP4581295 A1 EP 4581295A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- determining
- sound emission
- measuring point
- sensor device
- ambient noise
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/46—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by spectral analysis, e.g. Fourier analysis or wavelet analysis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
- F16T1/38—Component parts; Accessories
- F16T1/48—Monitoring arrangements for inspecting, e.g. flow of steam and steam condensate
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H11/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
- G01H11/06—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/0037—Radiation pyrometry, e.g. infrared or optical thermometry for sensing the heat emitted by liquids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/24—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic or ultrasonic vibrations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/14—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object using acoustic emission techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/4454—Signal recognition, e.g. specific values or portions, signal events, signatures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/4481—Neural networks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/269—Various geometry objects
- G01N2291/2691—Bolts, screws, heads
Definitions
- condensate drains are often installed in complex steam-conveying plants, it occasionally turns out to be challenging to establish indirect contact with the condensate drain, and to attach the measuring instruments known from the prior art to the condensate drain for measuring purposes. In this case, there may be a risk potential for the corresponding user, who has to get very close to a condensate drain, which may be very hot.
- the invention was based on the object of further developing a method for acoustically monitoring a measuring point at a fitting through which fluid flows or a corresponding sensor device, respectively, to the effect that the disadvantages found in the prior art are eliminated as much as possible.
- a method and a sensor device is to in particular be specified, which increase the reading comfort for the user and which can furthermore also be used safely at locations, which are difficult to access, and very hot condensate drains.
- the object is solved according to the invention by means of the steps of: detecting an ambient noise sound emission in a surrounding area of the measuring point, detecting a structure-borne sound emission, which is emitted by the measuring point, determining a first frequency spectrum of the ambient noise sound emission for a first frequency range, determining at least one further frequency spectrum of the ambient noise sound emission for at least one further frequency range, determining a first frequency spectrum of the structure-borne sound emission for the first frequency range, determining at least one further frequency spectrum of the structure-borne sound emission for the at least one further frequency range, determining a first characteristic number from the frequency spectrums in the first frequency range, determining a further characteristic number from the further frequency spectrums in the further frequency range, wherein the characteristic numbers form a characteristic pattern, determining an operating state of the condensate drain on the basis of the characteristic pattern.
- a contact-free measurement is to thereby be understood as that measurement, during which there is no or there does not have to be a direct contact, respectively, between the measuring means, for instance a measuring tip, and the fitting or the condensate drain.
- the flexibility of the measurement data acquisition is increased for the user on the one hand, and it is simultaneously avoided that this user has to step into the immediate vicinity of the condensate drain, which is to be preferred with regard to the accessibility as well as the health protection due to high temperatures.
- the ambient noise sound emission is detected at a first distance from the measuring point, and the structure-borne sound emission at a second distance from the measuring point, wherein the second distance is smaller than the first distance.
- the first distance from the measuring point is preferably 10 cm to 30 cm, in particular 20 cm.
- the second distance from the measuring point is 1 cm to 10 cm, in particular 5 cm.
- a measurement of the ambient noise sound emission also referred to as profile measurement, for detecting ambient noises thus preferably takes place at a distance of in particular 20 cm from the fitting or the condensate drain, respectively.
- the actual useful signal measurement in the form of a structure-borne sound emission is performed subsequently, preferably in a second step, at a distance of in particular 5 cm from the condensate drain.
- Frequency spectrums are then determined from the detected measuring signals and a pattern, which is characteristic for an operating state of the fitting, is determined therefrom.
- Determining an operating state of the condensate drain on the basis of the characteristic pattern preferably comprises at least one of the following operating states: normal operation of the condensate drain, defect of the condensate drain.
- the method is further developed in that determining the operating state and the derived steam loss and/or condensate amount from the characteristic pattern takes place on the basis of machine learning, in particular using a pattern recognition.
- a neuronal network is preferably trained with training data, which correlates the characteristic pattern with an operating state or a derived steam loss and/or condensate amount of a condensate drain of a certain type. After training the neuronal network, the latter can be used to determine the respective operating state or the derived steam loss and/or condensate amount, respectively, for a corresponding condensate drain type or a group of condensate drains from the characteristic pattern.
- the sensor device has a display means, in particular a display, which is configured to display the operating state of the fitting and/or the steam loss and/or condensate amount.
- the operator obtains the desired information about the state of the fitting or of the condensate drain, respectively, directly on location in this way.
- the invention is further developed in that the sensor device has a light source for illuminating the measuring point or the condensate drain, respectively.
- the detectability or the correct positioning of the sensor device, respectively, at the measuring point of the condensate drain is simplified in this way at locations, which are difficult to access and which are dark.
- the sensor device has a distance meter, in particular a laser distance meter. The correct distancing of the sensor device from the measuring point for carrying out the ambient noise sound emission or the structure-borne sound emission, respectively, can be simplified and monitored in this way.
- the condensate drain or the measuring point, respectively has a marking, which simplifies a correct performance of the measurement.
- the marking is preferably formed as QR code or barcode, whereby the sensor device has a respective corresponding scanner.
- the type of the condensate drain can be linked directly to the collected measured values in this way. Determining the characteristic pattern or the operating state, respectively, can furthermore be adapted directly to the detected condensate drain type.
- NFC near field communication
- the sensor device is further developed in that it has a temperature sensor, in particular an infrared thermometer, wherein the temperature sensor is configured to sense a temperature of the condensate drain, in particular to sense it in a contact-free manner, and wherein the temperature sensor is connected to the control device so as to carry data.
- a temperature sensor which likewise provides for a contact-free measurement, has turned out to be preferred for increasing the measuring accuracy or the determining accuracy, respectively, of the operating state of the fitting and of the steam loss and/or condensate amount.
- the control device is preferably connected to a communication interface so as to carry data.
- the communication interface is in particular configured to wirelessly communicate with a cloud, a mobile device, or an external network or computer, respectively, via a wireless network.
- the measurement data can be transmitted in this way in real time or with a time delay to a corresponding system and is available and visible in this way, for example in a central plant control and monitoring system.
- the invention relates to a computer program comprising commands, which have the effect that a sensor device formed according to one of the above exemplary embodiments carries out the method according to one of the above exemplary embodiments.
- the invention relates to a computer-readable medium, on which the computer program according to the above exemplary embodiment is stored.
- the computer program and the computer-readable medium utilize the same advantages and preferred embodiments as the method according to the invention and the sensor device according to the invention, and vice versa. With regard to this, reference is made to the above statements, and the content thereof is included here.
- Fig. 1 shows a block diagram of a method according to the invention
- determining a first a first difference function 22a from the first frequency spectrum 16a of the ambient noise sound emission Su and from the first frequency spectrum 18a of the structure-borne sound emission SK takes place. Determining 110b at least one further difference function 22b from the further frequency spectrum 16b of the ambient noise sound emission Su and the further frequency spectrum 18b of the structure-borne sound emission SK further takes place.
- a first integer 11 is then determined from the first difference function 22a, and in the method step 112b, at least one further integer I2 of the further difference function 22b.
- determining a first characteristic number K1 then takes place on the basis of the first integer 11 and determining a further characteristic number K2 on the basis of the further integer I2.
- determining an operating state B of the condensate drain 4 then takes place on the basis of the characteristic pattern 20, which is formed by the characteristic numbers K1 and K2.
- a quantitatively determining of a derived steam loss and/or condensate amount lastly takes place on the basis of the characteristic pattern 20.
- Determining the operating state B and the derived steam loss and/or condensate amount preferably takes place on the basis of the characteristic pattern 20 and of a temperature T of the condensate drain. Determining 116, 118 the operating state B and the derived steam loss and/or condensate amount from the characteristic pattern 20 in particular takes place on the basis of machine learning.
- Fig. 2 shows an exemplary embodiment of a sensor device 1 for acoustically monitoring a measuring point 6 at a fitting 2 through which fluid flows, in particular at a condensate drain 4.
- the sensor device 1 has a sound sensor 8.
- the sound sensor 8 is configured to sense an ambient noise sound emission Su in a contact-free manner.
- the sensor device 1 is further configured to sense a structure-borne sound emission SK, which is emitted from a point 6, in a contact-free manner.
- the sensor device 1 furthermore has a control device 12, which is connected to the sound sensor 8 so as to carry data, wherein the control device 12 is configured to carry out the method 100 according to Fig. 1.
- the sound sensor 8 is formed as broadband microphone 10, in particular as ultrasonic microphone 10.
- the sensor device 1 is formed as mobile device.
- the sensor device 1 further has a display means 14, which is formed as display 14.
- the display means 14 is configured to display the operating state B of the fitting 2 and/or the steam loss and/or condensate amount.
- the sensor device 1 further has a temperature sensor 28.
- the temperature sensor 28 is formed as infrared thermometer 30.
- the temperature sensor 28 is configured to sense a temperature T of the condensate drain 4, in particular to sense it in a contact-free manner.
- the temperature sensor 28 is connected to the control device 12 so as to carry data. The measurement of the ambient noise sound emission Su thereby takes place at a first distance du from the measuring point 6.
- the measurement of the structure-borne sound emission SK takes place at a second distance dK from the measuring point 6.
- the second distance dK is smaller than the first distance du.
- the first distance du from the measuring point is preferably 20 cm.
- a second measurement takes place subsequently at the second distance dK from the measuring point 6 of in particular 5 cm.
- the sound sensor 8 or the ultrasonic microphone 10, respectively is connected to a filter and amplifier 32 so as to carry data.
- An amplification and a filtering of the sound signal determined by means of the sound sensor takes place by means of the filter and amplifier 32.
- the filter and amplifier 32 is connected to an analog-to-digital converter 34.
- a conversion of the analog signal into a digital signal, which is then supplied to the control device 12, takes place by means of the analog-to- digital converter 34.
- the control device 12 is connected to a communication interface 36 so as to carry data.
- the communication interface 36 is configured to communicate with a cloud 38, a mobile device 40 and/or a computer 42 via a data network 44.
- Fig. 3a shows a frequency spectrum 16 of an exemplary ambient noise sound emission Su and a frequency spectrum 18 of a structure-borne sound emission SK, wherein for the spectrums 16, 18, the frequency is applied via the sound pressure in a frequency range of 0 to 50 kHz.
- a first frequency spectrum 16a of the ambient noise sound emission Su and a first frequency spectrum 18a of a structure-borne sound emission SK can be determined for a first frequency range 26a.
- the same can be performed for the further frequency range 26b, which is drawn in an exemplary manner here, which has the frequency spectrums 16b and 18b.
- a difference function 22a is formed subsequently for the frequency spectrums 16a and 18a, the integer 11 of which, in turn, forms a first characteristic number K1.
- a difference function 22b is likewise formed for the further frequency range 26b, which is illustrated in an exemplary manner, the integer I2 of which forms the further characteristic number K2.
- the characteristic numbers K1 and K2 form a characteristic pattern 20. Further characteristic numbers Kn are furthermore drawn in Fig.
- Fig. 4 shows a computer program 200.
- the computer program 200 comprises commands, which have the effect that a sensor device 1 formed according to Fig. 2 carries out the method 100 according to Fig. 1.
- Fig. 5 shows a computer-readable medium 300.
- the computer program 200 according to Fig. 4 is stored on the computer-readable medium 300.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Pathology (AREA)
- Signal Processing (AREA)
- Immunology (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Acoustics & Sound (AREA)
- Artificial Intelligence (AREA)
- Evolutionary Computation (AREA)
- Mechanical Engineering (AREA)
- Mathematical Physics (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102022122295.0A DE102022122295A1 (en) | 2022-09-02 | 2022-09-02 | Method and sensor device for acoustic monitoring of a measuring point on a fitting through which fluid flows and the relevant sensor device |
| PCT/EP2023/074012 WO2024047220A1 (en) | 2022-09-02 | 2023-09-01 | Method and sensor device for acoustically monitoring a measuring point at a fitting through which fluid flows and corresponding sensor device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4581295A1 true EP4581295A1 (en) | 2025-07-09 |
Family
ID=87971793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23765457.9A Pending EP4581295A1 (en) | 2022-09-02 | 2023-09-01 | Method and sensor device for acoustically monitoring a measuring point at a fitting through which fluid flows and corresponding sensor device |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP4581295A1 (en) |
| JP (1) | JP2025527874A (en) |
| KR (1) | KR20250047388A (en) |
| CN (1) | CN119836539A (en) |
| DE (1) | DE102022122295A1 (en) |
| WO (1) | WO2024047220A1 (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4303798C2 (en) * | 1993-02-10 | 2000-12-14 | Gestra Gmbh | Procedure for monitoring steam traps |
| US5650943A (en) * | 1995-04-10 | 1997-07-22 | Leak Detection Services, Inc. | Apparatus and method for testing for valve leaks by differential signature method |
| JP3358167B2 (en) * | 1995-05-12 | 2002-12-16 | 北海道大学長 | Subject identification method, apparatus and system |
| WO2011130673A2 (en) * | 2010-04-16 | 2011-10-20 | U.E. Systems, Inc. | An ultrasonically controllable grease dispensing tool |
| EP2684011A4 (en) * | 2011-03-07 | 2015-09-30 | Los Alamos Nat Security Llc | Apparatus and method for acoustic monitoring of steam quality and flow |
| US9863836B2 (en) * | 2011-12-30 | 2018-01-09 | Spirax-Sarco Limited | Monitoring apparatus for a steam plant and a method of operating such an apparatus |
| EP3336536B1 (en) * | 2016-12-06 | 2019-10-23 | Rolls-Royce Corporation | System control based on acoustic signals |
-
2022
- 2022-09-02 DE DE102022122295.0A patent/DE102022122295A1/en active Pending
-
2023
- 2023-09-01 CN CN202380063098.2A patent/CN119836539A/en active Pending
- 2023-09-01 EP EP23765457.9A patent/EP4581295A1/en active Pending
- 2023-09-01 WO PCT/EP2023/074012 patent/WO2024047220A1/en not_active Ceased
- 2023-09-01 JP JP2025513056A patent/JP2025527874A/en active Pending
- 2023-09-01 KR KR1020257008031A patent/KR20250047388A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| DE102022122295A1 (en) | 2024-03-07 |
| CN119836539A (en) | 2025-04-15 |
| JP2025527874A (en) | 2025-08-22 |
| KR20250047388A (en) | 2025-04-03 |
| WO2024047220A1 (en) | 2024-03-07 |
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