EP4577262A1 - Peritoneal dialysis system using cylinder and optionally air pump - Google Patents
Peritoneal dialysis system using cylinder and optionally air pumpInfo
- Publication number
- EP4577262A1 EP4577262A1 EP23801110.0A EP23801110A EP4577262A1 EP 4577262 A1 EP4577262 A1 EP 4577262A1 EP 23801110 A EP23801110 A EP 23801110A EP 4577262 A1 EP4577262 A1 EP 4577262A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pneumatic
- fluid
- pump chamber
- valve
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/14—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
- A61M1/28—Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/07—General characteristics of the apparatus having air pumping means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/33—Controlling, regulating or measuring
- A61M2205/3331—Pressure; Flow
- A61M2205/3341—Pressure; Flow stabilising pressure or flow to avoid excessive variation
Definitions
- Renal failure produces several physiological derangements. It is no longer possible to balance water and minerals or to excrete daily metabolic load. Toxic end products of metabolism, such as, urea, creatinine, uric acid and others, may accumulate in a patient’s blood and tissue.
- Dialysis removes waste, toxins and excess water from the body that normal functioning kidneys would otherwise remove. Dialysis treatment for replacement of kidney functions is critical to many people because the treatment is lifesaving.
- kidney failure therapy is Hemodialysis (“HD”), which in general uses diffusion to remove waste products from a patient’s blood. A diffusive gradient occurs across the semi-permeable dialyzer between the blood and an electrolyte solution called dialysate or dialysis fluid to cause diffusion.
- HD Hemodialysis
- Hemofiltration is an alternative renal replacement therapy that relies on a convective transport of toxins from the patient’s blood.
- HF is accomplished by adding substitution or replacement fluid to the extracorporeal circuit during treatment.
- the substitution fluid and the fluid accumulated by the patient in between treatments is ultrafiltered over the course of the HF treatment, providing a convective transport mechanism that is particularly beneficial in removing middle and large molecules.
- HDF Hemodiafiltration
- dialysis fluid flowing through a dialyzer similar to standard hemodialysis, to provide diffusive clearance.
- substitution solution is provided directly to the extracorporeal circuit, providing convective clearance.
- HHD home hemodialysis
- a trend towards home hemodialysis (“HHD”) exists today in part because HHD can be performed daily, offering therapeutic benefits over in-center hemodialysis treatments, which occur typically bi- or triweekly.
- Studies have shown that more frequent treatments remove more toxins and waste products and render less interdialytic fluid overload than a patient receiving less frequent but perhaps longer treatments.
- a patient receiving more frequent treatments does not experience as much of a down cycle (swings in fluids and toxins) as does an in-center patient, who has built-up two or three days’ worth of toxins prior to a treatment.
- the closest dialysis center can be many miles from the patient’s home, causing door-to-door treatment time to consume a large portion of the day. Treatments in centers close to the patient's home may also consume a large portion of the patient’s day. HHD can take place overnight or during the day while the patient relaxes, works or is otherwise productive.
- the patient disconnects the catheter from the fresh dialysis fluid bag and allows the dialysis fluid to dwell within the peritoneal chamber, wherein the transfer of waste, toxins and excess water takes place. After a dwell period, the patient repeats the manual dialysis procedure, for example, four times per day. Manual peritoneal dialysis requires a significant amount of time and effort from the patient, leaving ample room for improvement.
- APD machines pump used or spent dialysate from the peritoneal chamber, though the catheter, and to the drain. As with the manual process, several drain, fill and dwell cycles occur during dialysis. A “last fill” may occur at the end of the APD treatment. The last fill fluid may remain in the peritoneal chamber of the patient until the start of the next treatment, or may be manually emptied at some point during the day.
- the automated machine operates typically with a disposable set, which is discarded after a single use.
- the cost of using one set per day may become significant.
- daily disposables require space for storage, which can become a nuisance for home owners and businesses.
- daily disposable replacement requires daily setup time and effort by the patient or caregiver at home or at a clinic.
- APD devices there is also a need for APD devices to be portable so that a patient may bring his or her device on vacation or for work travel. Moreover, there is a need for APD devices to have pumping accuracy, so that the devices may accurately track how much ultrafiltration (“UF”) is removed from the patient over the course of treatment.
- UF ultrafiltration
- the present disclosure relates to a peritoneal dialysis (“PD”) machine or cycler, which is driven by an air cylinder and optionally an air pump.
- PD peritoneal dialysis
- the air cylinder resides between first and second pneumatic pump chambers.
- a piston is located within the air cylinder, wherein the piston includes a piston head separating the air cylinder into a first cylinder chamber and a second cylinder chamber.
- a first pneumatic line extends from the first cylinder chamber to the first pneumatic pump chamber.
- a second pneumatic line extends from the second cylinder chamber to the second pneumatic pump chamber.
- a first pressure sensor is located so as to read air pressure in the first pneumatic line, the first pneumatic pump chamber and the first cylinder chamber.
- a second pressure sensor is located so as to read air pressure in the second pneumatic line, the second pneumatic pump chamber and the second cylinder chamber.
- a first vent line and associated first vent valve are optionally placed in fluid communication with the first cylinder chamber.
- a second vent line and associated second vent valve are optionally placed in fluid communication with the second cylinder chamber.
- the piston further includes a piston shaft, which is coupled outside the air cylinder to a linear actuator for translating the piston shaft and piston head within the cylinder.
- All valves, the motor of the linear actuator), a PD fluid heater and other controllable electrical devices are under control of a control unit, which includes at least one processor, at least one memory and a video controller for controlling a user interface.
- the control unit is further configured to receive signals from all sensors, such as pneumatic pressure sensors, fluid pressure sensors (if provided), a motor encoder (for the linear actuator if provided), and any temperature sensors associated with the heater.
- the control unit is programmed to run all pumping sequences discussed herein.
- the PD machine or cycler operates with a disposable set in one embodiment.
- the disposable set among other items includes first and second fluid pump chambers that operate respectively with the first and second pneumatic pump chambers.
- first and second fluid pump chambers that operate respectively with the first and second pneumatic pump chambers.
- the negative pressure created in the first or second pneumatic pump chamber in turn pulls a flexible membrane of the corresponding first or second fluid pump chamber into the first or second pneumatic pump chamber, such that the fluid pump chamber fills with fresh or used PD fluid.
- a corresponding positive pressure is created in the respective first or second pneumatic pump chambers.
- the positive pressure created in the first or second pneumatic pump chamber in turn pushes the flexible membrane of the corresponding first or second fluid pump chamber, such that the fluid pump chamber closes and expels fresh or used PD fluid.
- the control unit in the first primary embodiment causes the piston shaft to translate the piston head back and forth within the air cylinder, such that in one half-stroke (i) the first pump chamber fills with fresh or used PD fluid, while the second fluid pump chamber expels fresh or used PD fluid. In a second half-stroke (ii) the second pump chamber fills with fresh or used PD fluid, while the first fluid pump chamber expels fresh or used PD fluid.
- the control unit causes the piston head to translate back and forth in the abovedescribed manner until a desired or prescribed volume of fresh or used PD fluid from a desired PD fluid source is delivered to a desired PD fluid destination.
- Fluid valves are provided and are actuated sequentially by the control unit to access the desired fluid source and the desired fluid destination.
- the fluid valves may be such as magnetically actuated solenoid valves, motorized pinch valves, or pneumatically actuated valves.
- the control unit monitors the outputs from the first and second pressure sensors while the piston head is translated back and forth.
- the control unit controls the speed of the back and forth translation such that a desirably safe negative or positive fluid pumping pressure is not exceeded.
- One or more fluid pump chamber is provided again as part of a disposable set, wherein the fluid pump chamber pumps fresh or used PD fluid from a desired PD fluid source to a desired destination as determined by the sequencing of one or more fluid valve.
- the control unit in the third primary embodiment initially causes the first and second pneumatic valves to open, the source fluid valve to open and the air pump to create a negative pressure in the pneumatic pump chamber and the cylinder chamber, pulling the flexible membrane of the fluid pump chamber into the pneumatic pump chamber and fresh or used PD fluid into the fluid pump chamber.
- the control unit during the PD fluid draw phase monitors a speed of the air pump.
- the control unit After the fluid pump chamber is fully filled with PD fluid, the control unit causes the source fluid valve to close. The control unit then causes the first and second pneumatic valves to open and the air pump to create a desired positive pumping pressure (e.g., 1.5 psig) in the pneumatic pump chamber and the cylinder chamber. Once the desired positive pumping pressure is reached, the control unit causes second pneumatic valve to close so that the air pump is isolated and blocked.
- the piston head of the piston is here at an initial piston head position.
- the control unit next maintains the first pneumatic valve in an open state and causes the destination fluid valve to open.
- the desired positive pressure built in the pneumatic pump chamber forces the flexible membrane of the fluid pump chamber to collapse and push fresh or used PD fluid to the destination.
- the control unit causes the piston to be moved within the cylinder chamber so that the pressure sensor continues to read the desired pressure, e.g., 1.5 psig.
- the flexible membrane cannot be collapsed any further, causing the pressure sensor reading to spike, at which time the control unit stops the pump-out translation of the piston head and closes the destination fluid valve.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by the control unit detecting that the linear actuator and/or the piston head is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- the first pneumatic valve remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between the cylinder chamber and the pneumatic pump chamber, and which may be read by the pressure sensor.
- the piston head is now at a final piston head position.
- the volume difference in the known cross-sectional area of the air cylinder between the final piston head position and the initial piston head position is the volume of fresh PD fluid pumped to the destination due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to-patient pressure.
- a fourth primary embodiment also uses an air pump that operates in cooperation with the air cylinder.
- a single air pump and air cylinder are able to drive two fluid pump chambers within two pneumatic pump chambers.
- the air cylinder in the fourth primary embodiment is structured the same as in the third primary embodiment, and includes a piston head and piston shaft driven by a linear actuator.
- Optional vent lines and pneumatic vent valves may be pneumatically communicated with the first and second cylinder chambers of each air cylinder.
- only a first pneumatic line extends from the air cylinder, however, the first pneumatic line splits to also include a second pneumatic line, wherein the first and second pneumatic lines extend respectively to first and second pneumatic pump chambers.
- First and second pneumatic valves under control of the control unit are provided along the first and second pneumatic lines, respectively.
- a third pneumatic line extends from the air pump and splits into a fourth pneumatic line.
- the third pneumatic line meets with the first pneumatic line, while the fourth pneumatic line meets with the second pneumatic line.
- a third pneumatic valve under control of the control unit is provided along the third pneumatic line, while a fourth pneumatic valve under control of the control unit is provided along the fourth pneumatic line.
- a first pressure sensor is provided adjacent to the first pneumatic pump chamber, while a second pressure sensor is provided adjacent to the second pneumatic pump chamber.
- First and second fluid pump chambers are provided as part of a disposable set, wherein the first and second fluid pump chambers pump fresh or used PD fluid from a desired PD fluid source to a desired PD fluid destination as determined by the sequencing of a plurality of fluid valves.
- the first and second fluid pump chambers are generally alternated, wherein as one fluid pump chamber draws fresh or used PD fluid in, the other fluid pump chamber pushes fresh or used PD fluid out.
- Each fluid pump chamber has its own set of source and destination valves, however, it is not required that the first and second fluid pump chambers are perfectly synched.
- the control unit in the fourth primary embodiment initially causes the third pneumatic valve and the source fluid valve for the first fluid pump chamber to open and the air pump to create a negative pressure in the first pneumatic pump chamber, pulling the flexible membrane of the first fluid pump chamber into the first pneumatic pump chamber and fresh or used PD fluid into the first fluid pump chamber.
- the control unit during the PD fluid draw phase may again monitor a speed of the air pump. When the speed of the air pump begins to decrease beyond a set threshold, the control unit determines that the flexible membrane is fully pulled and expanded and therefore that the fluid pump chamber is full of fresh or used PD fluid, at which time the control unit causes the air pump to stop and the source fluid valve for the first fluid pump chamber to close.
- the control unit next maintains the third pneumatic valve in an open state and causes the air pump to create a desired positive pumping pressure (e.g., 1.5 psig as read by the first pressure sensor) in the first pneumatic pump chamber.
- a desired positive pumping pressure e.g. 1.5 psig as read by the first pressure sensor
- the control unit next causes the third pneumatic valve to close, the first pneumatic valve to open and the first destination fluid valve to open.
- the desired positive pressure built in the first pneumatic pump chamber forces the flexible membrane of the first fluid pump chamber to collapse and push fresh or used PD fluid to the destination.
- the control unit causes the piston to be moved within the cylinder chamber so that the first pressure sensor continues to read the desired pressure, e.g., 1.5 psig.
- the control unit causes the fourth pneumatic valve to open, the second source valve to open, and the air pump to create a negative pressure in the second pneumatic pump chamber, pulling the flexible membrane of the second fluid pump chamber into the second pneumatic pump chamber and fresh or used PD fluid into the second fluid pump chamber.
- the control unit stops the pump-out translation of the piston head and closes the first destination fluid valve.
- the detection of the flexible membrane not being able to collapse any further may be determined alternatively or additionally by the control unit detecting that the linear actuator and/or the piston head is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- the first pneumatic valve remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between the cylinder chamber and the first pneumatic pump chamber, and which may be read by the first pressure sensor.
- the piston head is now at a final piston head position within the cylinder chamber.
- the volume difference in the known cross-sectional area of the air cylinder between the final piston head position and the initial piston head position is the volume of fresh or used PD fluid pumped to the destination due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to- patient pressure.
- the control unit may again monitor a speed of the air pump.
- a fifth primary embodiment like the fourth primary embodiment, also uses an air pump that operates in cooperation with the air cylinder to drive two pneumatic pump chambers and corresponding fluid pump chambers.
- the air cylinder is unidirectional regarding fluid volume metering because only one side of the piston head within the cylinder is exposed to the first and second pressure sensors. The piston needs to be reset accordingly after each fluid pump chamber draw/fluid pump chamber deliver sequence.
- a fifth pneumatic line is added, which extends from the first pneumatic line to an opposing side of the air cylinder, so that there is pneumatic access to the air cylinder on both sides of the piston head.
- a fifth pneumatic valve is provided with the fifth pneumatic line.
- a sixth pneumatic valve is added as a second valve along the first pneumatic line, which allows the air cylinder on that side of the piston head to be closed-off.
- the control unit may cause the second and fifth pneumatic valves to be open, the second destination fluid valve to be open, and the piston head of the air cylinder to be moved in a first direction to deliver fresh or used PD fluid from the second fluid pump chamber to a desired destination.
- the control unit causes the third pneumatic valve and the first source fluid valve to be open so that the air pump may apply a negative pressure to the flexible membrane of the first fluid pump chamber, pulling fresh or used PD fluid into the first fluid pump chamber.
- the second flexible membrane cannot be collapsed any further, causing the second pressure sensor reading to spike, at which time the control unit stops the pump-out translation of the piston head and closes the second destination fluid valve.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by the control unit detecting that the linear actuator and/or the piston head is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- the second and fifth pneumatic valves remain open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between the cylinder chamber and the second pneumatic pump chamber, and which may be read by the second pressure sensor.
- the volume difference in the known cross-sectional area of the air cylinder between the initial and final piston head positions is the volume of fresh or used PD fluid pumped to the destination due to the pressures at the initial and final piston head positions being the same, e g., 1.5 psig, which is a desirable pump-to-patient pressure.
- the control unit may again monitor a speed of the air pump. When the speed of the air pump begins to decrease beyond a set threshold, the control unit determines that the flexible membrane of the first fluid pump chamber is fully pulled and expanded and therefore that the first fluid pump chamber is full of fresh or used PD fluid, at which time the control unit causes the air pump to stop and the first source fluid valve for the first fluid pump chamber to close.
- the first and second fluid pump chambers switch operation so that the second fluid pump chamber draws fresh or used PD fluid in, while the first fluid pump chamber delivers the fresh or used PD fluid.
- the control unit causes the first and sixth pneumatic valves to be open, the first destination fluid valve to be open and the piston head of the air cylinder to be moved in a second direction to deliver fresh or used PD fluid from the first fluid pump chamber to the desired destination.
- the control unit causes the fourth pneumatic valve and the second source fluid valve to be open so that the air pump may apply a negative pressure to the flexible membrane of the second fluid pump chamber, pulling fresh or used PD fluid into the second fluid pump chamber.
- the control unit stops the pump-out translation of the piston head and closes the first destination fluid valve.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by the control unit detecting that the linear actuator and/or the piston head is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- the first and sixth pneumatic valves remain open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between the cylinder chamber and the first pneumatic pump chamber, and which may be read by the first pressure sensor.
- the volume difference in the known cross-sectional area of the air cylinder between the initial and final piston head positions is the volume of fresh or used PD fluid pumped to the destination due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to-patient pressure.
- the control unit may again monitor a speed of the air pump. When the speed of the air pump begins to decrease beyond a set threshold, the control unit determines that the flexible membrane of the second fluid pump chamber is fully pulled and expanded and therefore that the second fluid pump chamber is full of fresh or used PD fluid, at which time the control unit causes the air pump to stop and the second source fluid valve for the second fluid pump chamber to close.
- the source fluid valve is for a PD fluid supply container, a heating container, or a patient line.
- the destination fluid valve is for a heating container, a drain container, or a patient line.
- Disposable set 110 also includes or defines a plurality of fresh and used PD fluid lines, such as heater line 114a. Drain line 114b, PD fluid supply lines 114c, 114d, 114e, patient line 1 14f and fluid pump chamber lines 1 14g.
- Fresh and used PD fluid lines may be formed via tubing, via welding pathways between two flexible sheets, or via molding pathways in a rigid cassette.
- Disposable set 110 further includes a plurality of PD fluid containers, such as a heating container 116a, a drain container 116b, PD fluid supply containers 116c, 116d, and 116e.
- Heating container 116a in the illustrated embodiment is located on a heating tray at the top of a housing 22 of PD machine or cycler 20.
- a batch heater 24, such as an electrical resistance heater, under control of a control unit 100 is provided at the top of PD machine or cycler 20.
- an initial one of supply containers 116c, 116d, and 116e is placed on the heating tray and then once empty is used as the heating container for the rest of treatment.
- PD fluid supply containers 116c, 116d, 116e may be provided and may hold the same or different dextrose or glucose level PD fluids.
- One of PD fluid supply containers 1 16c, 116d, 116e may be a last fill container and contain a different PD formulation, such as icodextrin.
- drain line 114b may lead instead to a house drain, such as a toilet or bathtub, in which case drain container 116b is not needed.
- Any of containers 116a to 116a may be formed as a flexible container or bag.
- PD fluid supply valve seats 118c, 118d, and 1 18e are source fluid valves ((“SV”) although one could be a destination fluid valve (“DV”) if used as heater valve).
- Drain valve seat 118b is a destination fluid valve (“DV”).
- Heater valve seat 118a and patient valve seat are source fluid valves (“SV”) and destination fluid valves (“DV”).
- Fluid pump chamber valve seats 1 18g allow fluid pump chambers 112a, 112b to alternate drawing fresh or used PD fluid in or pumping fresh or used PD fluid out, depending on the current pumping sequence, so that flow the desired destination is relatively continuous.
- Any rigid component of disposable set 110 may be made of plastic, such as, polyvinyl chloride (“PVC”), polyethylene (“PE”), polyurethane (“PU”) or polycarbonate (“PC”).
- PVC polyvinyl chloride
- PE polyethylene
- PU polyurethane
- PC polycarbonate
- Any flexible components of disposable set 110, such as membranes or diaphragms, tubing and the containers discussed herein may be made of a medically safe material such as one or more plastic, e.g., PVC. PE, PU, or other suitable non-PVC polymer.
- PVC polyvinyl chloride
- PE polyethylene
- PU polyurethane
- metal such as stainless steel or aluminum, and combinations thereof.
- an air cylinder 30 is provided.
- Air cylinder 30 resides between first and second pneumatic pump chambers 70a, 70b, which operate with fluid pump chamber 112a, 112b, respectively, of disposable set 110.
- a piston 32 is located within air cylinder 30, wherein piston 32 includes a piston shaft 34 and a piston head 36 separating air cylinder 30 into a first cylinder chamber 30a and a second cylinder chamber 30b.
- Piston shaft 34 and piston head 36 in the illustrated embodiment are driven by a linear actuator 40.
- Actuallyar actuator 40 may include a motor, such as a stepper motor that drives a rotational to translation conversion device such as lead or ball screw.
- Linear actuator 40 may alternatively be pneumatically driven.
- piston shaft 34 is coupled outside air cylinder 30 to linear actuator 40 for translating the piston shaft and piston head 36 within the cylinder.
- a first pneumatic line 42a extends from first cylinder chamber 30a to first pneumatic pump chamber 70a.
- a second pneumatic 42b line extends from second cylinder chamber 30b to second pneumatic pump chamber 70b.
- a first pressure sensor 44a is located so as to read air pressure in first pneumatic line 42a, first pneumatic pump chamber 70a and first cylinder chamber 30a.
- a second pressure sensor 44b is located so as to read air pressure in second pneumatic line 42b, second pneumatic pump chamber 70b and second cylinder chamber 30b.
- a first vent line 46a and associated first vent valve 48a are optionally placed in fluid communication with first cylinder chamber 30a.
- a second vent line 46b and associated second vent valve 48b are optionally placed in fluid communication with second cylinder chamber 30b.
- All fluid valve actuators driving fluid valve seats 118a to 118g), the motor or other driver of linear actuator 40, PD fluid heater 24 and other controllable electrical devices are under control of control unit 100, which includes at least one processor 102, at least one memory 104 and a video controller 106 for controlling a user interface 108 (which may be coupled to cycler 20 as illustrated or be a wireless user interface).
- the control unit is further configured to receive signals from all sensors, such as all pneumatic pressure sensors (e.g., 44a, 44b). fluid pressure sensors (if provided), a motor encoder (or other location determining mechanism for linear actuator 40), and any temperature sensors associated with heater 24.
- Control unit 100 may also include a transceiver (not illustrated) and a wired or wireless connection to a network, e.g., the internet, for sending treatment data to and receiving prescription instructions from a doctor’s or clinician’s server interfacing with a doctor’s or clinician’s computer.
- User interface 108 may include a display screen operating with a touchscreen and/or one or more electromechanical button, such as a membrane switch.
- User interface 108 may also include one or more speaker for outputting alarms, alerts and/or voice guidance commands.
- control unit 1 0 may feed the difference between a commanded pressure and a pressure measured at a relevant pressure sensor, e.g., pressure sensor 44a, 44b into a control algorithm, e.g., a proportional, integral, differential (“P1D”) algorithm, which attempts to reduce the difference between the commanded pressure and the measured pressure to zero, and which results in an output to the electronic motor driver in one example of linear actuator 40.
- P1D proportional, integral, differential
- the control algorithm analysis is performed on some periodic frequency in each of the primary embodiments of system 10 described herein.
- Control unit 100 is programmed to run all pumping sequences discussed herein, including the sequence of the first primary embodiment discussed next.
- Disposable set 110 among other items includes first and second fluid pump chambers 112a, 112b that operate respectively with the first and second pneumatic pump chambers 70a, 70b.
- piston head 36 When piston head 36 is moved so as to create a negative pneumatic pressure within the first or second cylinder chambers 30a, 30b, a corresponding negative pressure is created in the respective first or second pneumatic pump chambers 70a, 70b.
- the negative pressure created in the first or second pneumatic pump chamber 70a, 70b in turn pulls a flexible membrane of the corresponding first or second fluid pump chamber 112a, 112b into the first or second pneumatic pump chamber 70a, 70b, such that the fluid pump chamber fills with fresh or used PD fluid.
- piston head 36 is moved so as to create a positive pneumatic pressure within the first or second cylinder chambers 30a, 30b, a corresponding positive pressure is created in the respective first or second pneumatic pump chambers 70a, 70b.
- the positive pressure created in the first or second pneumatic pump chamber 70a, 70b in turn pushes the flexible membrane of the corresponding first or second fluid pump chamber 112a, 112b, such that the fluid pump chamber 112a, 112b closes and expels fresh or used PD fluid.
- Control unit 100 in the first primary embodiment causes piston shaft 34 to translate piston head 36 back and forth within air cylinder 30, such that in one halfstroke (i) first fluid pump chamber 112a fills with fresh or used PD fluid, while second fluid pump chamber 112b expels fresh or used PD fluid. In a second half-stroke (ii) second pump chamber 112b fills with fresh or used PD fluid, while first fluid pump 112a chamber expels fresh or used PD fluid.
- Control unit 100 causes piston head 36 to translate back and forth in the above-described manner until a desired or prescribed volume of fresh or used PD fluid is delivered from a desired PD fluid source to a desired PD fluid destination.
- Fluid valves are provided and are actuated sequentially by control unit 100 to access the desired fluid source and the desired fluid destination.
- the fluid valves may again include magnetically actuated solenoid valves, motorized pinch valves, or pneumatically actuated valves.
- control unit 100 monitors the outputs from first and second pressure sensors 44a, 44b, while piston head 36 is translated back and forth.
- Control unit 100 controls the speed of the back and forth translation such that a desirably safe negative or positive fluid pumping pressure (e.g., -1.5 psig, 1.5 to 3.0 psig) is not exceeded.
- a desirably safe negative or positive fluid pumping pressure e.g., -1.5 psig, 1.5 to 3.0 psig
- the amount of fresh or used PD fluid delivered to a destination is determined by maintaining a constant pressure before and after movement of piston head 36, which negates the effects of the compressibility of air within cylinder 30. Because the pressure after movement (P2) equals the pressure before movement (Pl), the volume of air within cylinder 30 remains constant. Hence, the volume displaced by piston head 36 is equal to volume of fluid delivered.
- FIGs. 4 to 13 illustrate a second primary embodiment for system 10, wherein only air cylinder 30 is provided as before, but wherein the air cylinder is dedicated to a single pneumatic pump chamber 70a, 70b/fluid pump chamber pair 112a, 112b.
- Two pneumatic pump chamber/fluid pump chamber pairs may be provided (pair 70a, 112a is illustrated by way of example), wherein each pair has its own dedicated air cylinder 30.
- Air cylinder 30 is structured the same as in the first primary embodiment, including a piston 32 having a piston head 36 and piston shaft 34 driven by a linear actuator 40.
- Optional vent lines 46a, 46b and pneumatic vent valves 48a, 48b may be pneumatically communicated with the first and second cylinder chambers 30a, 30b of each air cylinder 30.
- first and second pneumatic lines 56a, 56b extend from first and second cylinder chambers 30a, 30b, respectively, to the same pneumatic pump chamber 70a.
- First and second pneumatic valves 58a, 58b under the control of control unit 100 are provided along first and second pneumatic lines 56a, 56b.
- One or more pressure sensor 44a is provided along a common portion of first and second pneumatic lines 56a, 56b or along each of the first and second pneumatic lines.
- the fluid pump chamber(s) 112a, 112b is/are provided again as part of a disposable set 110, wherein fluid pump chamber 112a pumps fresh or used PD fluid from a desired PD fluid source FS to a desired destination FD as determined by the sequencing of a fluid source valve SV and a fluid destination valve DV.
- Fig. 4 illustrates that control unit 100 in the second primary embodiment causes piston shaft 34 to translate piston head 36 towards first cylinder chamber 30a, creating positive pressure in first cylinder chamber 30a and negative pressure in second cylinder chamber 30b.
- Control unit 100 also causes source fluid valve SV and second pneumatic valve 58b to open, allowing negative pressure to reach pneumatic pump chamber 70a and causing the flexible membrane of fluid pump chamber 1 12a to be pulled into pneumatic pump chamber 70a and fill with fresh or used PD fluid.
- control unit 100 causes piston 32 to be moved further into first cylinder chamber 30a so that pressure sensor 44a continues to read the desired pressure, e.g., 1.5 psig.
- Fig. 7 illustrates that eventually, the flexible membrane cannot be collapsed any further, causing the reading at pressure sensor 44a to spike, at which time control unit 100 stops the pump-out translation of piston head 36 and closes destination fluid valve DV.
- the detection of the flexible membrane not being able to collapse any further may be determined alternatively or additionally by control unit 100 detecting that linear actuator 40 and/or piston head 36 is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- first pneumatic valve 58a remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between first cylinder chamber 30a and pneumatic pump chamber 70a, and which may be read by pressure sensor 44a.
- Piston head 36 is now at a final piston head position.
- the volume difference in the known cross-sectional area of air cylinder 30 between the final piston head position and the initial piston head position is the volume of fresh or used PD fluid pumped to desired destination FD, as determined by control unit 100.
- FIG. 8 illustrates that next, with second cylinder chamber 30b still being under negative pressure (which is not critical if pulling from a non-patient source), control unit 100 causes source fluid valve SV and second pneumatic valve 58b to open, allowing the negative pressure to reach pneumatic pump chamber 70a and causing the flexible membrane of fluid pump chamber 112a to be pulled into pneumatic pump chamber 70a and fill with fresh or used PD fluid.
- control unit 100 causes source fluid valve SV and second pneumatic valve 58b to open, allowing the negative pressure to reach pneumatic pump chamber 70a and causing the flexible membrane of fluid pump chamber 112a to be pulled into pneumatic pump chamber 70a and fill with fresh or used PD fluid.
- Fig. 9 illustrates that control unit 100 next causes source fluid valve SV to close but allows the second pneumatic valve 58b to remain open, such that pneumatic pump chamber 70a and second cylinder chamber 30b remain exposed to pressure sensor 44a.
- Control unit 100 causes piston 32 to be translated into second cylinder chamber 30b until pressure sensor 44a reads zero psig.
- the pressure in first cylinder chamber 30a should also be close to zero psig.
- Fig. 10 illustrates that control unit 100 next with the source and destination fluid valves SV, DV closed, first pneumatic valve 58a closed, and second pneumatic valve 58b open so that pressure sensor 44a can read the positive pressure in second cylinder chamber 30b, causes piston 32 to move into second cylinder chamber 30b such that the positive pressure in pneumatic pump chamber 70a again reads a desired pressure, e.g., 1.5 psig, for pumping fresh or used PD fluid to desired destination FD.
- a desired pressure e.g. 1.5 psig
- Fig. 11 illustrates that control unit 100 next maintains second pneumatic valve 58b in an open state and causes destination fluid valve DV to open.
- the desired positive pressure built in pneumatic pump chamber 70a again forces the flexible membrane of the fluid pump chamber 112a to collapse and push fresh or used PD fluid to desired destination FD.
- control unit 100 causes piston 32 to be moved further into second cylinder chamber 30b so that pressure sensor 44a continues to read the desired pressure, e g., 1.5 psig.
- Fig. 12 illustrates that eventually, the flexible membrane cannot be collapsed any further, causing the reading at pressure sensor 44a to spike, at which time control unit 100 stops the pump-out translation of piston head 36 and closes destination fluid valve DV.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by control unit 100 detecting that linear actuator 40 and/or piston head 36 is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- second pneumatic valve 58b remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between first cylinder chamber 30a and pneumatic pump chamber 70a, and which may be read by pressure sensor 44a.
- Piston head 36 is now at a final piston head position.
- the volume difference in the known cross-sectional area of air cylinder 30 between the final piston head position and the initial piston head position is again the volume of fresh or used PD fluid pumped to the desired destination DV, as calculated by control unit 100, due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to-patient pressure.
- Fig. 13 illustrates that with first cylinder chamber 30a still being under negative pressure (which is not critical if pulling from a non-patient source), control unit 100 causes source fluid valve SV and first pneumatic valve 58a to open, allowing the negative pressure to reach pneumatic pump chamber 70a and causing flexible membrane of fluid pump chamber 112a to be pulled into pneumatic pump chamber 70a and fill with fresh or used PD fluid. The above process is repeated until a desired amount of fresh or used PD fluid is delivered to desired destination FD. It should be appreciated that the above process may be used for any fresh or used PD fluid source FS and any fresh or used PD fluid destination FD described herein, and that both suction and delivery pressure and PD fluid volume delivered may be controlled and measured, respectively.
- FIGs. 14 to 20 illustrate a third primary' embodiment for system 10, which introduces an air pump 80 that operates in cooperation with air cylinder 30.
- Air pumps in general can transition more quickly between pumping positive versus negative pressure, and vice versa. Also, even small air pumps can create a wide range of pressures. Those two advantages of air pump 80 are combined with the ability of air cylinder 30 to meter a known volume of fluid under pressure control as described herein.
- Air cylinder 30 in the third primary embodiment is structured roughly the same as in the first and second primary embodiments, and includes a piston head 36 and piston shaft 34 driven by a linear actuator 40.
- Optional vent lines 46a, 46b and pneumatic vent valves 48a, 48b may be pneumatically communicated with first and second cylinder chambers 30a. 30b, respectively, of each air cylinder 30 provided.
- only a first pneumatic line 56a extends from air cylinder 30 to pneumatic pump chamber 70a.
- a first pneumatic valve 58b under control of control unit 100 is provided along first pneumatic line 56a.
- a second pneumatic line 56c extends from air pump 80 and meets with first pneumatic line 56a.
- a second pneumatic valve 58v under control of control unit 100 is provided along second pneumatic line 58c.
- a pressure sensor 44a is provided along a common portion of the first and second pneumatic lines 56a, 56c.
- One or more fluid pump chamber 112a, 112b (here showing chamber 112a only by way of example) is provided again as part of a disposable set 10, wherein fluid pump chamber 112a pumps fresh or used PD fluid from a desired PD fluid source FS to a desired destination FD as determined by the sequencing of one or more fluid valve SV, DV.
- Fig. 14 illustrates that control unit 100 in the third primary embodiment initially causes the first and second pneumatic valves 58a, 58c to open, the source fluid valve SV to open and air pump 80 to create a negative pressure in pneumatic pump chamber 70a and cylinder chamber 30a, pulling the flexible membrane of fluid pump chamber 112a into pneumatic pump chamber 70a and fresh or used PD fluid into fluid pump chamber 112a.
- control unit 100 during the PD fluid draw phase monitors a speed of air pump 80. When the speed of air pump 80 begins to decrease beyond a set threshold, control unit 100 determines that the flexible membrane is fully pulled and expanded and therefore that fluid pump chamber 112a is full of fresh or used PD fluid.
- control unit 100 may be programmed to monitor the speed of air pump 80 to determine if the membrane is fully stretched (e.g., stop the air pump after a threshold change of speed is detected). Control unit 100 in an embodiment also provides closed loop control to air pump 80 so that the desired pressure is maintained.
- the control loop via control unit 100 may be a proportional, integral, derivative (“PID’ ? ) control loop that ensures that the pressure is not extending beyond a set threshold, which could harm the membrane.
- Fig. 15 illustrates that after fluid pump chamber 112a is fully filled with PD fluid, control unit 100 causes source fluid valve SV and first pneumatic valve 58a to close.
- Fig. 16 illustrates that control unit 100 then causes the first and second pneumatic valves 58a, 58c to open and air pump 80 to create a desired positive pumping pressure (e.g., 1.5 psig) in pneumatic pump chamber 70a and cylinder chamber 30a.
- Fig. 17 illustrates that once the desired positive pumping pressure is reached, control unit 100 causes second pneumatic valve 58c to close so that air pump 80 is isolated and blocked.
- Piston head 36 of piston 32 is here at an initial piston head position.
- Fig. 18 illustrates that control unit 100 next maintains first pneumatic valve 58a in an open state and causes destination fluid valve DV to open.
- the desired positive pressure built in pneumatic pump chamber 70a forces the flexible membrane of fluid pump chamber 112a to collapse and push fresh or used PD fluid to the desired fluid destination FD.
- control unit 100 causes piston 32 to be moved within cylinder chamber 30a so that pressure sensor 44a continues to read the desired pressure, e.g., 1.5 psig.
- Fig. 19 illustrates that eventually, the flexible membrane of fluid pump chamber 112a cannot be collapsed any further, causing the reading of pressure sensor 44a to spike, at which time control unit 100 stops the pump-out translation of piston head 36 and closes destination fluid valve DV.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by control unit 100 detecting that linear actuator 40 and/or piston head 36 is/are not moving, while the desired pressure, e g., 1.5 psig, is maintained.
- first pneumatic valve 58a remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between cylinder chamber 30a and pneumatic pump chamber 70a, and which may be read by pressure sensor 44a.
- Piston head 36 is now at a final piston head position.
- the volume difference in the known cross-sectional area of air cylinder 30 between the final piston head position and the initial piston head position is the volume of fresh PD fluid pumped to the desired fluid destination FD, as calculated by control unit 100, due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to-patient pressure.
- Fig. 20 illustrates that control unit 100 then causes first and second pneumatic valves 58a, 58c to open, source fluid valve SV to open and piston 32 to be moved in the opposite direction within cylinder 30 to reposition piston head 36 for the next pumpout stroke. Movement of piston 32 creates negative pressure within cylinder chamber 30a and pneumatic pump chamber 70a, which may be aided by air pump 80 to quickly achieve a desired PD fluid draw pressure. The flexible membrane of fluid pump chamber 112a is pulled into pneumatic pump chamber 70a and fresh or used PD fluid is pulled correspondingly into the fluid pump chamber. The above process for the third primary embodiment is repeated, wherein control unit 100 accumulates the pump stroke volumes, until a desired or prescribed amount of fresh or used PD fluid is delivered to the desired fluid destination FD.
- FIGs. 21 to 24 illustrate a fourth primary embodiment for system 10, which also uses air pump 80, and which operates in cooperation with air cylinder 30.
- a single air pump 80 and air cylinder are able to drive two fluid pump chambers 112a, 112b within two pneumatic pump chambers 70a, 70b, respectively.
- Air cylinder 30 in the fourth primary embodiment is structured the same as in the third primary embodiment, and includes a piston head 36 and piston shaft 34 driven by a linear actuator 40.
- Optional vent lines and pneumatic vent valves may be pneumatically communicated with the first and second cylinder chambers of each air cylinder.
- first pneumatic line 56a extends from air cylinder 30, however, first pneumatic line 56 splits to also include a second pneumatic line 56b, wherein the first and second pneumatic lines 56a, 56b extend respectively to first and second pneumatic pump chambers 112a, 112b.
- First and second pneumatic valves 58a, 58b under control of control unit 100 are provided along first and second pneumatic lines 56a, 56b, respectively.
- a third pneumatic line 56c extends from air pump 80 and splits into a fourth pneumatic line 56d. Third pneumatic line 56c meets with first pneumatic line 56a, while fourth pneumatic line 56d meets with second pneumatic line 56b.
- a third pneumatic valve 58c under control of control unit 100 is provided along third pneumatic line 56c, while a fourth pneumatic valve 58d under control of control unit 100 is provided along fourth pneumatic line 56d.
- a first pressure sensor 44a is provided adjacent to pneumatic pump chamber 70a, while a second pressure sensor 44b is provided adjacent to pneumatic pump chamber 70b.
- First and second fluid pump chambers 1 12a, 112b are provided as part of a disposable set 100, wherein the first and second fluid pump chamber pump fresh or used PD fluid from a desired PD fluid source FS to a desired PD fluid destination FD as determined by the sequencing of a plurality of fluid valves SV. DV.
- first and second fluid pump chambers 112a, 112b are generally alternated, wherein as one fluid pump chamber 112a or 112b draws fresh or used PD fluid in, the other fluid pump chamber 112b or 112a pushes fresh or used PD fluid out.
- Each fluid pump chamber 112a, 112b has its own set of source and destination valves SV, DV, however, it is not required that the first and second fluid pump chambers 112a, 112b are perfectly synched.
- control unit 100 determines that the flexible membrane is fully pulled and expanded and therefore that fluid pump chamber 112a is full of fresh or used PD fluid, at which time control unit 100 causes air pump 80 to stop and source fluid valve SV for first fluid pump chamber 112a to close.
- control unit 100 causes piston 36 to be moved within cylinder chamber 30a so that first pressure sensor 44a continues to read the desired pressure, e.g., 1.5 psig. Simultaneously (or near), control unit 100 causes fourth pneumatic valve 58d to open, second source valve SV to open, and air pump 80 to create a negative pressure in second pneumatic pump chamber 70b, pulling the flexible membrane of second fluid pump chamber 112b into second pneumatic pump chamber 70b and fresh or used PD fluid into the second fluid pump chamber.
- first pneumatic valve 58a remains open to allow the positive pressure, which has been maintained at the desired pressure, to equalize between cylinder chamber 30a and first pneumatic pump chamber 70a, and which may be read by first pressure sensor 44a.
- Piston head 36 is now at a final piston head position within cylinder chamber 30a.
- the volume difference in the known cross-sectional area of air cylinder 30 between the final piston head position and the initial piston head position is the volume of fresh or used PD fluid pumped to the desired fluid destination FD, as calculated by control unit 100, due to the pressures at the initial and final piston head positions being the same, e.g., 1.5 psig, which is a desirable pump-to-patient pressure.
- Fig. 26 illustrates that eventually, second flexible membrane second fluid pump chamber 112b cannot be collapsed any further, causing the reading of second pressure sensor 44b to spike, at which time control unit 100 stops the pump-out translation of piston head 36 and closes second destination fluid valve DV.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by control unit 100 detecting that linear actuator 40 and/or piston head 36 is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- control unit 100 determines that the flexible membrane of first fluid pump chamber 122a is fully pulled and expanded and therefore that the first fluid pump chamber is full of fresh or used PD fluid, at which time control unit 100 causes air pump 80 to stop and first source fluid valve SV for first fluid pump chamber 112a to close.
- Fig. 28 illustrates that eventually, first flexible membrane of first fluid pump chamber 112a cannot be collapsed any further, causing the reading at first pressure sensor 44a to spike, at which time control unit 100 stops the pump-out translation of piston head 36 and closes first destination fluid valve DV.
- the detection of the flexible membrane not being able to collapse any further may again be determined alternatively or additionally by control unit 100 detecting that linear actuator 40 and/or piston head 36 is/are not moving, while the desired pressure, e.g., 1.5 psig, is maintained.
- control unit 100 monitors the relevant first or second pressure sensor 44a, 44b when either air cylinder 30 or air pump 80 is removing used PD fluid from the patient, so that a patient drain negative pressure limit, e.g., -1.5 psig, is not met or is not exceeded.
- a patient drain negative pressure limit e.g., -1.5 psig
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Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN202241058811 | 2022-10-14 | ||
| PCT/US2023/034565 WO2024081155A1 (en) | 2022-10-14 | 2023-10-05 | Peritoneal dialysis system using cylinder and optionally air pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4577262A1 true EP4577262A1 (en) | 2025-07-02 |
Family
ID=88695713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23801110.0A Pending EP4577262A1 (en) | 2022-10-14 | 2023-10-05 | Peritoneal dialysis system using cylinder and optionally air pump |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4577262A1 (en) |
| JP (1) | JP2025534633A (en) |
| CN (1) | CN119968217A (en) |
| WO (1) | WO2024081155A1 (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10201647B2 (en) * | 2008-01-23 | 2019-02-12 | Deka Products Limited Partnership | Medical treatment system and methods using a plurality of fluid lines |
| EP4595992A3 (en) * | 2020-05-27 | 2025-11-05 | Baxter International Inc. | Peritoneal dialysis using pressurized chamber |
| US20240066196A1 (en) * | 2021-03-01 | 2024-02-29 | Baxter International Inc. | Automated peritoneal dialysis system having reusable drain line |
-
2023
- 2023-10-05 CN CN202380072588.9A patent/CN119968217A/en active Pending
- 2023-10-05 WO PCT/US2023/034565 patent/WO2024081155A1/en not_active Ceased
- 2023-10-05 EP EP23801110.0A patent/EP4577262A1/en active Pending
- 2023-10-05 JP JP2025520125A patent/JP2025534633A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JP2025534633A (en) | 2025-10-17 |
| CN119968217A (en) | 2025-05-09 |
| WO2024081155A1 (en) | 2024-04-18 |
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Owner name: VANTIVE US HEALTHCARE LLC Owner name: VANTIVE HEALTH GMBH |