EP4547948A1 - Method for accumulating and producing energy associated with oxy-combustion without greenhouse gas emissions - Google Patents
Method for accumulating and producing energy associated with oxy-combustion without greenhouse gas emissionsInfo
- Publication number
- EP4547948A1 EP4547948A1 EP23744555.6A EP23744555A EP4547948A1 EP 4547948 A1 EP4547948 A1 EP 4547948A1 EP 23744555 A EP23744555 A EP 23744555A EP 4547948 A1 EP4547948 A1 EP 4547948A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow
- obtaining
- carbon monoxide
- combustion gas
- cooled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K25/00—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
- F01K25/08—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
- F01K25/10—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours the vapours being cold, e.g. ammonia, carbon dioxide, ether
- F01K25/103—Carbon dioxide
Definitions
- the best known are : electrochemical (batteries ) , mechanical ( flywheels , compressed air, accumulation of water at high altitude ) , thermodynamic ( liquefied gases : liquid air, referred to as Liquid Air Energy Storage , LAES ) technologies .
- the oxy-combustion process is configured as an energy production system, possibly to be used to cover network demand peaks , but is not an energy accumulation system per se .
- the oxy-combustion process requires the production of oxygen with a purity greater than 90% and this , in turn, entails the compression and puri fication of large amounts of air, most of which, once the oxygen is extracted, is simply released into the atmosphere .
- oxy-combustion plants are heavily penali zed by the operations of extracting oxygen from the air and liquefying combustion CO2 .
- the most ef ficient oxy-combustion cycles with complete CO2 sequestration are the Allam cycle and the Graz cycle , which have an ef ficiency, calculated with respect to the lower calori fic value of the fuel and the energy invested in the production of the comburent (high purity oxygen) , equal to about 52 % .
- Allam cycle requires to cool the recirculation CO2 to a temperature not exceeding 16 ° C, which requires an adequate cold well , not always available in relation to the season, geographical position, and poss ibly the availability of a body of water .
- LAES has a considerable energy expenditure for the production of liquid air, which the inventors estimate at 0 . 45 kwh/ kg, and this strongly limits the amount of recoverable energy : in fact , a demonstrative plant of this type does not exceed an ef ficiency of 15% .
- Patent application US 2019/211715 describes the separation of hydrogen and carbon monoxide from a gaseous fuel , a combustor supplied with carbon monoxide , and a carbon dioxide separation unit , for preparing carbon dioxide in the supercritical state .
- the inventors of the present patent application have surprisingly developed a method which al lows storing available excess electricity in the form of liquid gases , in particular carbon monoxide and oxygen, to be then employed in an oxy-combustion cycle with energy production, integrating therebetween the technologies of oxy-combustion, dry carbon dioxide electrolysis , and energy storage in the form of frigories .
- Obj ect of the invention in a first obj ect , the present invention describes a method for producing and accumulating energy, producing carbon monoxide and ultra-pure oxygen, as well as for using carbon dioxide .
- the present invention describes a method for generating power .
- the present invention globally describes a method for producing and accumulating energy, producing carbon monoxide and ultra-pure oxygen, as well as for using carbon dioxide and producing liquid carbon dioxide .
- the method of the invention allows the management of energy peaks and deficiencies (peak shaving) .
- Figure 1 shows the thermodynamic aspects of the process of the present invention .
- Figure 2 depicts an embodiment of the accumulation step of the method of the present invention .
- Figure 3 depicts an alternative embodiment of the accumulation step of the method of the present invention .
- Figure 4 depicts an embodiment of the generation step of the method of the present invention .
- Figure 5 depicts an alternative embodiment o f the generation step of the method of the present invention .
- the heat exchanges conducted in the exchangers are conducted with external fluids , preferably air, water, etc .
- the heat exchangers ( indicated by "EXn” ) instead involve two flows inside the circuit ( s ) described in the invention .
- Said carbon dioxide can be produced, for example , by industrial or refinery processes or even environmental processes , avoiding the release thereo f into the atmosphere .
- the method of the present invention also allows managing energy peaks and deficiencies (peak shaving) .
- the energy accumulation is obtained by storing carbon monoxide and oxygen, at least partially liquefied, and a cooled fluid .
- such a method comprises an accumulation step A) and a generation step B ) .
- the accumulation step A) is a step which allows producing a flow of carbon monoxide ( CO) and oxygen and possibly a cooled fluid .
- step A) the production of carbon monoxide ( CO) and oxygen is obtained by carbon dioxide electrolysis .
- step A) is conducted using excess electric current available in the network .
- carbon monoxide and oxygen can be accumulated in the form of at least partially liquefied storages .
- step A) comprises the sub-steps of : Al ) electrolyzing an appropriately-heated carbon dioxide flow 3 and obtaining an initial carbon monoxide flow cl and an initial oxygen flow ol ,
- this is conducted in an electrolytic cell EL from an appropriately heated carbon dioxide flow 3 obtained from liquid carbon dioxide and possibly also from gaseous carbon dioxide .
- an initial liquid carbon dioxide flow 1 is withdrawn from a liquid carbon dioxide tank TCO21 and heated by heat exchange in a first sector of a first heat exchanger EXla, thus obtaining a heated carbon dioxide flow 2
- said heated carbon dioxide flow 2 is further heated by heat exchange in a second heat exchanger EX2 , thus obtaining said appropriately heated carbon dioxide flow 3 .
- a step AOa' can be conducted, in which a second initial liquid carbon dioxide flow 1 ' ' is pumped in a pump P, thus obtaining a second pumped liquid carbon dioxide flow 2 ' ’ which is then heated by heat exchange in the first sector of a first heat exchanger EXla, thus obtaining a second heated carbon dioxide flow 3 ' ' , which can be stored in special storage wells .
- a step AOb' can be conducted, in which an initial gaseous carbon dioxide flow 1 ' can be heated in the second heat exchanger EX2 , thus obtaining a heated gaseous carbon dioxide flow 2 ' , to be j oined to the suitable flow 3 .
- the electrolytic cell EL is preferably a solid oxide cell ( SOEC ) .
- step Al two flows are obtained from step Al ) , namely :
- the initial carbon monoxide flow cl comprising carbon monoxide and carbon dioxide
- the initial oxygen flow ol comprising 99 . 9% pure oxygen .
- step Al can comprise producing power by exploiting the heat produced by Joule effect from the electrolytic cell, as will be described hereinafter .
- step A2 of obtaining an at least partially liquefied carbon monoxide flow cl3 from the initial carbon monoxide flow cl, this comprises the further sub-steps of:
- step A2a) comprises the still further sub-steps of:
- A2a5 subj ecting said j oined cooled carbon monoxide flow c4 to compression in a first compressor cCl , thus obtaining a compressed carbon monoxide flow c5 , and to cooling in a first exchanger cEl , thus obtaining said carbon monoxide flow to be puri fied c6 .
- step A2a5 can possibly be repeated i f needed until the necessary conditions for the next step A3 ) are achieved .
- step A2a5 allows an easier separation of carbon monoxide from carbon dioxide and improves the heat exchange profile in the carbon monoxide liquefaction process .
- substep A2b) comprises the still further sub-steps of: A2bl) subjecting the carbon monoxide flow to be purified c6 to a first purification in a first purification column CL1 and obtaining a partially purified carbon monoxide flow c7, a physical solvent- released carbon monoxide flow c8, and a recycled carbon monoxide flow ell,
- A2b2) subjecting the partially purified carbon monoxide flow c7 to a second purification in a second purification column CL2, thus obtaining a mainly carbon monoxide and vapor flow cl2, a flow to be regenerated m2, and a recirculation gas flow cr .
- the mainly carbon monoxide and vapor flow cl2 has a carbon dioxide concentration less than 500 ppm (mol/mol) and preferably less than 50 ppm (mol/mol) .
- said step A2bl) comprises the following steps: pl) washing with a physical solvent, p2) separation from the physical solvent, thus obtaining a regenerated physical solvent flow s9 and a physical solvent-separated flow c8, p3 ) compression and cooling, thus obtaining a physical solvent-separated compressed flow c9 and cooled cl O , p4 ) dehydration in a first Dehydration Unit cDUl , thus obtaining the recycled carbon monoxide flow cl 1 .
- the recycle flow el l referred to as the " recycled carbon monoxide flow” , comprises both carbon monoxide and carbon dioxide (which is intended for the electrolytic cell ) and is j oined to the appropriately heated carbon dioxide flow 3 originating the further appropriately heated carbon dioxide flow 3 ' to be sent to step Al ) described above .
- said step A2b2 comprises the following steps : pl ' ) expanding said flow to be regenerated m2 in an expander of the reaction product flow to be regenerated mEK, thus obtaining an expanded flow to be regenerated m3 , optionally with the production of power, p2 ' ) heating said expanded reaction product flow to be regenerated m3 in a heat exchanger of the reaction product flow to be regenerated mEXl , thus obtaining an expanded and heated reaction product flow to be regenerated m4 , which is sent to a regeneration column CL3 , p3 ' ) obtaining a basic aqueous flow m5 from the bottom of said regeneration column CL3 and a carbon dioxide and water flow hl , and obtaining a gaseous flow forming the recirculation gaseous flow cr therefrom .
- said recirculation gaseous flow cr is j oined to the physical solvent-released carbon monoxide flow c8 .
- a flow can also be obtained from step p3 ' ) , which is intended for a reboiler of the third column (vEXl ) m8 , which must be heated, giving a heated flow exiting from the reboiler m9 , which in turn is sent back to the third column CL3 .
- such a reboiler vEXl is inside a Rankine cycle , as described hereinbelow .
- step A2c comprises the step of subj ecting the mainly carbon monoxide and vapor flow cl2 to a dehydration step in a second Dehydration Unit cDU2 , thus obtaining a dehydrated carbon monoxide flow cl3 .
- step A2d) comprises the still further sub-steps of:
- A2d4) expanding said further cooled dehydrated carbon monoxide flow cl6 by expansion in a first expander cEKl, possibly with the production of power, thus obtaining an at least partially liquefied carbon monoxide flow cl7, which can then be stored in a liquid carbon monoxide tank TCO1.
- the first cooling step A2dl) is conducted in a first section of a first heat exchanger EXla.
- the second cooling step A2d2) is conducted in a second section of a first heat exchanger EXlb.
- the third cooling step A2d3 ) is conducted in a third section of a first heat exchanger EXlc .
- step A2d The heat exchanges of step A2d) are conducted by heat exchange also with a refrigerant circulating in a refrigerant circuit , as will be described hereinafter .
- an initial oxygen flow ol is also obtained from the electrolysis step Al ) , from which, in accordance with step A3 ) , an at least partially liquefied oxygen flow ol O is obtained .
- said step A3 comprises the further sub-steps of :
- step A3f) comprises the still further steps of:
- A3f4 expanding said oxygen flow at a further third cooling level o9 to expansion in a first oxygen expander oEKl, possibly with the production of power, thus obtaining an at least partially liquefied oxygen flow olO stored in a liquid oxygen tank T021.
- the initial oxygen flow 01 is not separated and is sent entirely to a third exchanger EX3.
- step A3e) can possibly be repeated if needed until the necessary conditions for the next step A3f) are obtained .
- the first cooling step A3fl) is conducted in a first section of a first heat exchanger EXla.
- the second cooling step A3f2) is conducted in a second section of a first heat exchanger EXlb.
- the third cooling step A3f3) is conducted in a third section of a first heat exchanger EXlc.
- the heat exchanges of steps A3b) and A3c) are also conducted by heat exchange with a refrigerant fluid outside the process, such as air or water.
- the heat exchanges of steps A3b) and A3c) are conducted by heat exchange with a flow circulating and operating in a Rankine cycle, as will be described hereinafter.
- step A3f) The heat exchanges of step A3f) are also conducted by heat exchange with a refrigerant fluid circulating in a refrigerant fluid cycle, as will be described hereinafter.
- said refrigerant fluid can be hydrogen, helium, or nitrogen .
- said refrigerant fluid circuit comprises a first refrigerant fluid flow fl which is subjected to the steps of:
- step XI) compression of said twelfth flow fl2 by means of a second compression of the refrigerant fluid fC2, thus obtaining the first flow fl.
- step X) can be repeated one or more times, if needed.
- a refrigerant fluid flow portion referred to as a further fourth flow f4' is obtained from the fourth flow f4, which is expanded in a second refrigerant fluid expander fEK2, thus obtaining a further fifth flow f5' , which is subjected to a heat exchange step VIII*) (similarly to the steps described above) , thus obtaining a further sixth flow f6' , which is further heated in a heat exchange step IX*) , thus obtaining a further seventh flow f7' , which is then joined to the tenth refrigerant fluid flow flO.
- cooling step I) is conducted by heat exchange in the second heat exchanger EX2.
- cooling step III) , heating step IX) and heating step IX*) are conducted by heat exchange in the first section of a first heat exchanger EXla.
- cooling step IV) , step VIII) and step VIII*) are conducted by heat exchange in the second section of a first heat exchanger EXlb.
- cooling step V) and the heating step VII) are conducted by heat exchange in the third section of a first heat exchanger EXlc.
- step Al) can comprise a step Al' ) for producing power by exploiting the heat produced by Joule effect from the electrolytic cell.
- said step Al' comprises heating a fluid by heat exchange with the initial carbon monoxide flow cl or with a portion thereof c2, c2' and/or by heat exchange with the initial oxygen flow ol or with a portion o2,o2' thereof.
- the heated fluid After each heating step, the heated fluid is subjected to expansion with production of power.
- said step Al' can be a step inside a Rankine cycle.
- said Rankine cycle is a water vapor cycle.
- said Rankine cycle comprises subjecting a first vapor flow vl to the steps of:
- a further fi fth vapor flow v5 ' is further obtained, which is cooled in a particular exchanger of the Rankine cycle vEXl , giving a further sixth vapor flow v6 ' (which is in fact a condensed vapor flow) , which is further cooled in a second exchanger of the Rankine cycle vE2 , thus obtaining a further seventh condensed vapor flow v7 ' , which is j oined to the seventh flow v7 before being sent to the second pump vP2 .
- step Rl is conducted by heat exchange with the second portion of the initial oxygen flow o2 ' and with the second portion of the initial carbon monoxide flow c2 ' inside the other third heat exchanger EX3b .
- step R3 is conducted by heat exchange with the first portion of the initial oxygen flow o2 and with the first portion of the initial carbon dioxide/carbon monoxide mixture flow c2 inside the third heat exchanger EX3a .
- step A2bl A particular embodiment of step A2bl ) is described below, with which a partially puri fied carbon monoxide flow c7 , a physical solvent-released carbon monoxide flow c8 , and a recycled carbon monoxide flow el l are obtained .
- an initial physical solvent flow s i encounters the carbon monoxide flow to be puri fied c6 in countercurrent , thus obtaining the partially puri fied carbon monoxide flow c7 from the head of the column CL1 .
- a physical solvent and carbon dioxide flow s2 is obtained from the bottom of the column CL1 , comprising an amount of carbon monoxide , which is expanded in a first physical solvent expander sEKl , possibly with the production of power, thus obtaining an expanded physical solvent , carbon monoxide and carbon dioxide flow s3 .
- the expanded physical solvent , carbon monoxide and carbon dioxide flow s3 releases the carbon monoxide and part of the carbon dioxide inside the solvent separator sS and the solvent column sC by virtue of a regenerated physical solvent washing flow s l2 ; a separate physical solvent flow s7 ( liquid) and a main carbon monoxide flow s4 ( gaseous ) are thus obtained .
- Said main carbon monoxide flow 4 is compressed in a first compressed solvent sCl , thus obtaining a main compressed carbon monoxide flow s5 , which is cooled in a f irst solvent exchanger sEl , thus obtaining a main carbon monoxide return flow to the first column s6.
- Said partially regenerated physical solvent flow is pumped by a first solvent pump sPl, thus obtaining a pumped partially regenerated solvent flow slO, which is heated in a first solvent exchanger sEl, thus obtaining a regenerated physical solvent flow at room temperature, of which a first portion sl2 is sent to the solvent column sC as regenerated physical solvent and a second portion sl3 is pumped by a second solvent pump sP2, thus obtaining the initial physical solvent flow si.
- the physical solvent involved in the purification steps in the first column CL1 can be Selexol, Rectisol, Methanol, etc.
- step A2b2) is described hereinbelow, with which a mainly carbon monoxide and vapor flow cl2 , a flow to be regenerated m2 and a gaseous recirculation flow cr are obtained .
- the partially puri fied carbon monoxide flow (which is in gaseous form) obtained from the head of the first column CL1 encounters a basic ( l iquid) solution flow ml in countercurrent .
- a basic solution can be an aqueous solution of an amine , such as methylethylamine (MEA) or a sodium bicarbonate solution .
- MEA methylethylamine
- sodium bicarbonate solution a basic solution of an amine , such as methylethylamine (MEA) or a sodium bicarbonate solution .
- a reaction product solution flow m2 is thus obtained from the bottom of the second column CL2 , which is expanded in an expander of the reaction product flow to be regenerated mEK, thus obtaining an expanded reaction product solution to be regenerated m3 , then heated by heat exchange in a basic solution heat exchanger mEXl , thus obtaining an expanded and heated reaction product flow to be regenerated m4 .
- Said expanded and heated reaction product flow to be regenerated m4 is sent to the regeneration column CL3 , from which a basic bottom flow m5 and a head carbon dioxide and water flow hl are obtained .
- the basic bottom flow m5 As for the basic bottom flow m5 , this is cooled by heat exchange inside the basic solution heat exchanger mEXl , thus obtaining a cooled basic bottom flow m6 , which i s pumped by a basic bottom flow pump mP obtaining a cooled and pumped basic bottom flow m7 and further cooled in a basic solution exchanger mE , thus obtaining the liquid basic solution ml .
- the head carbon dioxide and water flow hl is cooled in a regeneration column exchanger hE , thus obtaining a carbon dioxide and partially condensed water flow h2 , from which, inside a regeneration column separator hS , a bottom liquid flow h3 is obtained .
- the first liquid bottom flow cl 8 is expanded by means of an expansion valve eV, giving a first expanded gaseous bottom flow cl 9 , from which a second liquid bottom flow c20 , which is stored in a liquid carbon monoxide tank cTCOl , and a second gaseous head flow c21 , are separated in a second separator cS2 .
- the second gaseous head flow c21 is compressed in a third carbon monoxide compressor cC3 to obtain a second compressed gaseous head flow c22 , which is cooled in a third carbon monoxide exchanger cE3 to obtain a second compressed and cooled head flow c23 , which is j oined to the dehydrated carbon monoxide flow cl 3 .
- the compression and cooling described above can be repeated one or more times , i f needed .
- this is subj ected to a heating step A2e ) , comprising the further sub-steps of :
- A2el first heating, thus obtaining a first gaseous head flow at a first heating level c25
- A2e2 second heating, thus obtaining a second gaseous head flow at a first heating level c26
- A2e3 third heating, thus obtaining a second gaseous head flow at a third heating level c27 , which is j oined to the second gaseous head flow c21 .
- step A2el is conducted in the third section of the f irst heat exchanger EXlc .
- step A2e2 is conducted in the second section of the first heat exchanger EXlb .
- step A2e3 is conducted in the first section of the first heat exchanger EXla
- this is subj ected to the further steps described below .
- a first liquid bottom flow oi l and a first gaseous head flow ol 7 are separated from the at least partially liquefied oxygen flow ol O in a first separator oS l .
- the first liquid bottom flow oi l is expanded by means of an expansion valve oV, giving a first expanded gaseous bottom flow ol2, from which a second liquid bottom flow ol3, which is stored in a liquid oxygen tank cTO21, and a second gaseous head flow ol4, are separated in a second separator oS2.
- the second gaseous head flow ol4 is compressed in a second oxygen compressor oC2, thus obtaining a second compressed gaseous head flow ol5, which is cooled in a second oxygen exchanger oE2, thus obtaining a second compressed and cooled head flow 0I6, which is joined to the compressed and cooled oxygen flow 06.
- the compression and cooling described above can be repeated one or more times, if needed .
- a heating step A3g) As for the first gaseous head flow oil, this is subjected to a heating step A3g) , comprising the further sub-steps of:
- A3gl first heating, thus obtaining a first gaseous head flow at a first heating level 0I8,
- step A3g3) third heating, thus obtaining a first gaseous head flow at a third heating level o20, which is joined to the second gaseous head flow ol4.
- step A3gl) is conducted in the third section of the first heat exchanger EXlc.
- step A3g2) is conducted in the second section of the first heat exchanger EXlb.
- step A3g3) is conducted in the first section of the first heat exchanger EXla.
- step A2e) and A3g) are also conducted by heat exchange with a refrigerant fluid circulating in another refrigerant fluid circuit, as will be described hereinafter.
- said other refrigerant fluid circuit comprises another first refrigerant fluid flow f ’ 1 which is subjected to the steps of:
- step X' can be repeated one or more times, if needed.
- another refrigerant fluid flow portion referred to as another further fourth flow f'4' is obtained from the another fourth flow f'4, which is expanded in another second refrigerant fluid expander f'EK2, thus obtaining another further fifth flow f'5' , which is subjected to a heat exchange step VIII*' ) (similarly to the step described above) , thus obtaining another further sixth flow f ' 6' , which is further heated in a step IX*' ) (similarly to the step described above) , thus obtaining another further seventh flow f 7' , which is then joined to the another ninth refrigerant fluid flow f 9 ' .
- the cooling step I' is conducted by heat exchange in the second heat exchanger EX2.
- the cooling step III' ) , heating step IX' ) and heating step IX*' ) are conducted by heat exchange in the first section of a first heat exchanger EXla.
- the cooling step IV' ) and the heating step VIII' ) and the heating step VIII*' ) are conducted by heat exchange in the second section of a first heat exchanger EXlb.
- the cooling step V' ) and the heating step VII' ) are conducted by heat exchange in the third section of a first heat exchanger EXlc.
- said generation step B) comprises the sub-steps of:
- said gaseous oxygen flow to be sent to the combustor a4 is obtained from a liquid oxygen flow al withdrawn from a liquid oxygen tank aTO21 , which is subj ected to the steps :
- BOa of pumping by means of a liquid oxygen pump aP, thus obtaining a pumped liquid oxygen flow a2 , BOb) subjecting said pumped oxygen flow a2 to a first heating, thus obtaining a partially heated oxygen flow a3,
- said gaseous carbon monoxide flow b4 to be sent to the combustor is obtained from a liquid carbon monoxide flow bl withdrawn from a carbon monoxide tank aTCOl, which is subjected to the steps of:
- said steps BOb) and BO'b) are conducted by heat exchange inside a first oxygen and carbon monoxide heat exchanger eEXl .
- said steps BOc ) and BO ' c ) are conducted by heat exchange inside a second oxygen and carbon monoxide heat exchanger eEX2 .
- a dehydrated and cooled combustion gas flow portion e 6 ' is separated from the dehydrated and cooled combustion gas flow e 6 obtained from step B6 ) , which is sent to the liquid carbon dioxide tank aTCO21 .
- step B4 comprises the further sub-steps of :
- the cooling step B5 is conducted by heat exchange inside the first oxygen and carbon monoxide heat exchanger eEXl .
- steps B3 ) and B8 ) described above are conducted by heat exchange inside the second oxygen and carbon monoxide heat exchanger eEX2 .
- step B6 ) this is conducted in a refrigerant fluid heat exchanger EXfr .
- a first refrigerant fluid flow arf l is withdrawn from a refrigerant fluid tank aTrf l , which is heated by heat exchange with the dehydrated combustion gas flow e5 , thus obtaining a second cooled fluid flow arf2 , which is stored in a second refrigerant fluid tank aTrf2 .
- the refrigerant fluid employed in step B6 is a storage refrigerant fluid, which can be glycol or an aqueous glycol solution .
- an additional flow F consisting of carbon dioxide and hydrocarbons , for example methane , or consisting of carbon monoxide produced, for example , by the gasi fication of coal or as a refinery residue , can further be sent to step Bl ) .
- step B2 the combustion gas flow el ) is expanded in a two-stage expansion machine ; thereby, a first expanded combustion flow portion e2 is obtained, which is then subj ected to the further steps described above .
- a fully expanded combustion gas flow el2 (referred to as the second expanded combustion gas flow) is instead obtained, which is subjected to the further steps of:
- BIO BIO
- steps B9) and B13) are both conducted in a third heat exchanger EX3 by heat exchange between the fully expanded combustion gas flow el2 and the second compressed combustion gas flow el6 in countercurrent.
- step BIO this is instead conducted inside a fourth heat exchanger EX4, described below.
- a portion e9 (to be referred to as the second condensed and pumped combustion gas flow) is separated, which is subjected to the further steps of:
- step B15) is conducted in the fourth heat exchanger EX4 by heat exchange with the cooled expanded combustion gas flow el3.
- step B16) is conducted in the second heat exchanger eEX2.
- the three flows represented by:
- the flows of liquid carbon monoxide bl and liquid oxygen al employed in the generation step ( step B ) ) are obtained from tanks aTCOI , aTO2 I in which a flow of liquid carbon monoxide c20 and a flow of liquid oxygen ol 3 obtained according to the method of the accumulation step A) of the present invention and indicated above by cTCOI and cTO2 I , respectively, are stored .
- the present invention describes a method for producing and accumulating energy, producing carbon monoxide and ultra-pure oxygen, as well as for using carbon dioxide and producing liquid carbon dioxide .
- the method of the invention allows the management of energy peaks and deficiencies (peak shaving) .
- Point 1 A method for producing and accumulating energy, producing carbon monoxide and oxygen, and using carbon dioxide , comprising an accumulation step A) and a generation step B ) , where said accumulation step A) allows producing a carbon monoxide flow ( CO) and an oxygen flow and possibly a refrigerated fluid .
- Point 2 The method according to the preceding point , where said step A) comprises the sub-steps of :
- Point 3 The method according to the preceding point , where said step A2 ) comprises the further sub-steps of :
- A2b obtaining a mainly carbon monoxide and vapor flow cl2 , a recycled carbon monoxide flow el l , and a recirculation gas flow cr, A2c) obtaining a dehydrated carbon monoxide flow c!3,
- Point 4 The method according to the preceding point, where said step A2a) comprises the further sub-steps of :
- A2a5) subjecting said joined cooled carbon monoxide flow c4 to compression in a first compressor cCl, thus obtaining a compressed carbon monoxide flow c5, and to cooling in a first exchanger cEl, thus obtaining said carbon monoxide flow to be purified c6.
- Point 5 The method according to the preceding point, where the heat exchanges of steps A2a2) and A2a3) are conducted by heat exchange with a flow circulating and operating in a Rankine cycle.
- Point 6 The method according to the preceding point, where said sub-step A2b) comprises the still further sub-steps of:
- A2bl subjecting the carbon monoxide flow to be purified c6 to a first purification in a first purification column CL1 and obtaining a partially purified carbon monoxide flow c7, a physical solvent- released carbon monoxide flow c8, and a recycled carbon monoxide flow ell,
- A2b2) subjecting the partially purified carbon monoxide flow c7 to a second purification in a second purification column CL2, thus obtaining a mainly carbon monoxide and vapor flow cl2, a flow to be regenerated m2, and a recirculation gas flow cr .
- Point 7 The method according to the preceding point, where said sub-step A2bl) comprises the following steps : pl) washing with a physical solvent, p2) separation from the physical solvent, thus obtaining a regenerated physical solvent flow s9 and a physical solvent-separated flow c8, p3) compression and cooling, thus obtaining a physical solvent-separated compressed flow c9 and cooled clO, p4) dehydration in a first Dehydration Unit cDUl, thus obtaining the recycled carbon monoxide flow cl 1.
- Point 8 The method according to the preceding point, where said recycled carbon monoxide flow ell is joined to the appropriately-heated carbon monoxide flow 3, originating the further appropriately-heated carbon monoxide flow 3' to be sent to step Al) .
- Point 9 The method according to point 6, where said step A2b2) comprises the following steps: pl' ) expanding said flow to be regenerated m2 in an expander of the reaction product flow to be regenerated mEK, thus obtaining an expanded flow to be regenerated m3, optionally with the production of power, p2' ) heating said expanded reaction product flow to be regenerated m3 in a heat exchanger of the reaction product flow to be regenerated mEXl, thus obtaining an expanded and heated reaction product flow to be regenerated m4, which is sent to a regeneration column CL3, p3' ) obtaining a basic aqueous flow m5 from the bottom of said regeneration column CL3 and a carbon dioxide and water flow hl from the head, and obtaining a gaseous flow forming the recirculation gaseous flow cr therefrom.
- Point 10 The method according to the preceding point, where said recirculation gas flow cr is joined to the physical solvent-released carbon monoxide flow c8.
- Point 11 The method according to point 9, where a flow can also be obtained from said step p3' ) , which is intended for a reboiler of the third column (vEXl) m8, which is heated, giving rise to a heated flow exiting from the reboiler m9, which in turn is sent back to the regeneration column CL3.
- Point 12 The method according to point 3, where said step A2d) comprises the still further sub-steps of:
- A2d4) expanding said further cooled dehydrated carbon monoxide flow cl6 by expansion in a first expander cEKl, possibly with the production of power, thus obtaining an at least partially liquefied carbon monoxide flow cl7, which can then be stored in a liquid carbon monoxide tank TCO1.
- Point 13 The method according to point 3, where the heat exchanges of step A2d) are conducted by heat exchange also with a refrigerant circulating in a refrigerant circuit.
- Point 14 The method according to point 2, where said step A3) comprises the further sub-steps of:
- Point 15 The method according to the preceding point, where the heat exchanges of steps A3b) and A3c) are conducted by heat exchange with a flow circulating and operating in a Rankine cycle.
- Point 16 The method according to the preceding point, where the heat exchanges of step A3f) are conducted by heat exchange also with a refrigerant fluid circulating in a refrigerant fluid cycle.
- Point 17 The method according to the preceding step, where said refrigerant fluid is hydrogen, helium, or nitrogen .
- Point 18 The method according to point 9 , where said gaseous recirculation flow cr is j oined to the physical solvent-released carbon monoxide flow c8 .
- Point 19 The method according to any one of the preceding points , where said step A) is conducted by using excess electric current available in the network .
- Point 20 The method according to any one of the preceding points , where said generating step B ) comprises the sub-steps of :
- Point 21 The method according to the preceding point, where in said step B6) a portion of the dehydrated and cooled combustion gas flow e6' is separated, which is sent to the liquid carbon dioxide tank aTCO21.
- Point 22 The method according to point 20 or 21, where step B4) comprises the further sub-steps of: B4a) separating a first water portion eWl in a combustion gas separator eSl, thus obtaining a partially dehydrated combustion gas flow e4,
- Point 23 The method according to the preceding point, where said cooling step B5) is conducted by heat exchange inside the first oxygen and carbon monoxide heat exchanger eEXl .
- Point 24 The method according to any one of points 20 to 23, where said steps B3) and B8) are conducted by heat exchange inside the second oxygen and carbon monoxide heat exchanger eEX2.
- Point 25 The method according to the preceding point, where said step B6) is conducted in a refrigerant fluid heat exchanger EXfr.
- Point 26 The method according to any one of points 20 to 25, where in step Bl) an additional flow F consisting of carbon dioxide and hydrocarbons can further be sent.
- Point 27 The method according to any one of points 20 to 26, where in step B2) the combustion gas flow el) is expanded in one or two expansion stages, thus obtaining a first expanded combustion gas flow portion e2 and possibly also a fully expanded combustion gas flow el2, which is subjected to the further steps of:
- Point 28 The method according to the preceding point, where said steps B9) and B13) are conducted in a third heat exchanger EX3 by heat exchange between the fully expanded combustion gas flow el2 and the second compressed combustion gas flow el6 in countercurrent .
- Point 29 The method according to point 27 or 28, where said step BIO) is conducted inside a fourth heat exchanger EX4.
- Point 30 The method according to point 20, where a portion e9 is separated from the condensed and pumped combustion gas flow e7 obtained from step B7) , which is subjected to the further steps of:
- Point 31 The method according to the preceding point, where said step B15) is conducted in the fourth heat exchanger EX4 by heat exchange with the cooled expanded combustion gas flow el3.
- Point 32 The method according to the preceding point, where said step B16) is conducted in the second heat exchanger eEX2.
- Point 33 The method according to any one of the preceding points 20 to 32, where the three flows represented by: - pumped and heated combustion gas flow e8 , second further-heated condensed and pumped combustion gas flow el l and
- the method described solves most of the known technical problems inherent in oxycombustion processes , such as the need to provide amounts of high-purity oxygen, for example by means of ASU technologies .
- the oxy-combustion cycle described combines a Brayton cycle and a Rankine cycle using carbon dioxide as a driving fluid, possibly in the presence of small amounts of water ( ⁇ 20% mol/mol ) , more ef ficient by virtue of the possibility to operate at higher temperatures .
- figure 1 shows a thermodynamic cycle comprising a Rankine cycle and a Brayton cycle , where the relative contributions are optimi zed to introduce heat at the highest temperature compatible with the technological constraints of the machines and rej ect heat at the lowest temperature compatible with the availability of a thermal well .
- the system also operates with great ef ficiency by virtue of the high energy density of liquid carbon monoxide and oxygen .
- the method of the present invention globally allows the so-called peak shaving, because it allows stabili zing the electrical network by absorbing available excess electricity and storing it in the form of liquid gases , in particular carbon monoxide and oxygen, to be subj ected to oxy-combustion to produce energy in periods of shortage , while accumulating liquid carbon dioxide .
- the carbon monoxide obtained also is a useful chemical intermediate , which can thus be marketed .
- the method of the invention actually is a system for using carbon dioxide , produced by industrial or refinery processes or even environmental processes , which is thus subtracted and/or not released into the atmosphere .
- the method can allow the exploitation of deposits which have a high carbon dioxide content .
- the method removes carbon dioxide and produces no more.
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- Engineering & Computer Science (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Separation By Low-Temperature Treatments (AREA)
- Carbon And Carbon Compounds (AREA)
- Treating Waste Gases (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
Abstract
Description
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000013873A IT202200013873A1 (en) | 2022-06-30 | 2022-06-30 | Energy storage and production method associated with oxy-combustion without greenhouse gas emissions |
| PCT/IB2023/056839 WO2024003857A1 (en) | 2022-06-30 | 2023-06-30 | Method for accumulating and producing energy associated with oxy-combustion without greenhouse gas emissions |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4547948A1 true EP4547948A1 (en) | 2025-05-07 |
| EP4547948B1 EP4547948B1 (en) | 2026-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP23744555.6A Active EP4547948B1 (en) | 2022-06-30 | 2023-06-30 | Method for accumulating and producing energy associated with oxy-combustion without greenhouse gas emissions |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20250270943A1 (en) |
| EP (1) | EP4547948B1 (en) |
| JP (1) | JP2025521633A (en) |
| AU (1) | AU2023298394A1 (en) |
| CA (1) | CA3250499A1 (en) |
| IT (1) | IT202200013873A1 (en) |
| WO (1) | WO2024003857A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101731051B1 (en) * | 2016-08-23 | 2017-04-27 | 고등기술연구원연구조합 | System and method for high efficiency power generation using supercritical carbon dioxide |
| IT202000014566A1 (en) * | 2020-06-18 | 2021-12-18 | Energy Dome S P A | PLANT AND PROCESS FOR ENERGY MANAGEMENT |
| IT202000023167A1 (en) * | 2020-10-01 | 2022-04-01 | Saipem Spa | POWER GENERATION PROCESS USING A LIQUID FUEL, AIR AND/OR OXYGEN WITH ZERO CO2 EMISSIONS |
-
2022
- 2022-06-30 IT IT102022000013873A patent/IT202200013873A1/en unknown
-
2023
- 2023-06-30 AU AU2023298394A patent/AU2023298394A1/en active Pending
- 2023-06-30 CA CA3250499A patent/CA3250499A1/en active Pending
- 2023-06-30 JP JP2024575814A patent/JP2025521633A/en active Pending
- 2023-06-30 WO PCT/IB2023/056839 patent/WO2024003857A1/en not_active Ceased
- 2023-06-30 EP EP23744555.6A patent/EP4547948B1/en active Active
- 2023-06-30 US US18/879,018 patent/US20250270943A1/en active Pending
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| US20250270943A1 (en) | 2025-08-28 |
| AU2023298394A1 (en) | 2024-11-07 |
| CA3250499A1 (en) | 2024-01-04 |
| IT202200013873A1 (en) | 2023-12-30 |
| JP2025521633A (en) | 2025-07-10 |
| WO2024003857A1 (en) | 2024-01-04 |
| EP4547948B1 (en) | 2026-03-04 |
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