EP4531600A1 - Meat analogues - Google Patents
Meat analoguesInfo
- Publication number
- EP4531600A1 EP4531600A1 EP23730761.6A EP23730761A EP4531600A1 EP 4531600 A1 EP4531600 A1 EP 4531600A1 EP 23730761 A EP23730761 A EP 23730761A EP 4531600 A1 EP4531600 A1 EP 4531600A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- calcium sulphate
- particle size
- approximately
- average particle
- meat analogue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/16—Vegetable proteins from soybean
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/426—Addition of proteins, carbohydrates or fibrous material from vegetable origin other than sugars or sugar alcohols
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/432—Addition of inorganic compounds, e.g. minerals; oligo-elements
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/015—Inorganic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
- A23L33/185—Vegetable proteins
Definitions
- the present invention relates to meat analogues comprising calcium sulphate.
- the present invention relates to meat analogues comprising at least one protein source and at least two particle sizes of calcium sulphate.
- the invention also relates to methods for manufacturing meat analogues.
- Meat analogues are prepared such that they resemble meat as much as possible in appearance, taste and texture.
- Meat analogues are typically prepared from proteinaceous fibres of non-meat origin. Raw material from various sources (wheat, soy, pea, chickpea, fava bean, lupine or other grain legumes and oilseeds such as rapeseed, sunflower, linseed and others) are used to produce meat like characteristics.
- WO2017070303 Other techniques to improve meat-like qualities of meat analogues include that described in WO2017070303, in which agent release systems in the form of nanoemulsions or lipogels are used with the aim of replicating meat-like texture.
- WO2019120960 describes vegetarian meat products comprising a substantial amount of large oil droplets, in which the oil droplets have spherical diameters within a specific diameter range.
- the invention provides a meat analogue comprising: a) at least one protein source, b) a first calcium sulphate, wherein the first calcium sulphate has an average particle size between approximately 0.1 pm and 3.5 pm, c) a second calcium sulphate, wherein the second calcium sulphate has an average particle size between approximately 2.5 pm and 10 pm, and wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, wherein the first and second calcium sulphate are present in a ratio between approximately 10:90 and 75:25, and wherein the meat analogue comprises between 0.1 wt.% and 5 wt.% total calcium sulphate, wherein the wt.% is based on the total weight of the meat analogue.
- the invention provides a meat analogue comprising at least one protein source and between 0.1 wt.% and 5 wt.% calcium sulphate, wherein the wt.% is based on the total weight of the meat analogue, wherein the calcium sulphate has a particle size distribution having two maxima, a first maximum corresponding to a particle size between approximately 0.1 pm and 3.5 pm, and a second maximum corresponding to a particle size between approximately 2.5 pm and 10 pm, and wherein the second maximum corresponds to a particle size which is greater than the particle size of the first maximum, wherein the ratio of first to second particle sizes is between approximately 10:90 and 75:25.
- the invention provides a chicken meat analogue comprising pea protein, soy protein, a first calcium sulphate having an average particle size of approximately 1.6 pm and a second calcium sulphate having an average particle size of approximately 4 pm, wherein the chicken meat analogue comprises approximately 0.2 wt.% total calcium sulphate, wherein the wt.% is based on the total weight of the chicken meat analogue, and wherein the ratio of first to second calcium sulphate is approximately 40:60.
- the invention provides a method of manufacturing a meat analogue, comprising: a) providing a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, b) providing a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, c) combining the first and second compositions of calcium sulphate with at least one protein source and water whilst heating and extruding.
- the invention provides the use of a composition comprising a first calcium sulphate and a second calcium sulphate for preparing a meat analogue, wherein the first calcium sulphate has a first average particle size between approximately 0.1 pm and 3.5 pm and the second calcium sulphate has a second average particle size between approximately 2.5 pm and 10 pm, wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, and the ratio of first to second calcium sulphate is between approximately 10:90 and 75:25.
- the invention provides a composition comprising a first calcium sulphate component, wherein the first calcium sulphate component has an average calcium sulphate particle size between approximately 0.1 pm and 3.5 pm, and a second calcium sulphate component, wherein the second calcium sulphate component has an average calcium sulphate particle size between approximately 2.5 pm and 10 pm, wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, and the ratio of first to second calcium sulphate components is between approximately 10:90 and 75:25, for use in a method of manufacturing a meat analogue.
- the present invention is based on the surprising discovery that the addition of calcium sulphate in at least two different particle sizes to a meat analogue composition can significantly improve the texture of the resulting meat analogue, without negatively affecting the taste of the meat analogue.
- the calcium sulphate acts to promote fibre formation, cross linking and fibre spacing in the meat analogue, possibly through its action as an anticaking agent.
- Meat analogues can replace meat in a vegetarian or vegan diet, and are prepared such that they resemble meat as much as possible in appearance, taste and texture.
- Taste refers to what is perceived by the gustatory system
- texture refers to the mechanical characteristics of the meat analogue, which correlate with sensory perceptions of the meat analogue. Textural characteristics of meat analogues are described in more detail in the Examples that follow.
- the meat analogue may be a chicken meat analogue, for example a chicken breast analogue or chicken piece analogue.
- the aim of the meat analogue is to replicate the taste, texture and appearance of chicken.
- the meat analogue may also be a duck meat analogue, a turkey meat analogue, a goose meat analogue, a pork analogue, or a beef analogue.
- Meat analogues typically comprise one or more proteins or protein sources.
- the one or more proteins or protein sources may comprise at least one plant protein, that is, a protein derived from a plant source. This plant protein provides the protein that would otherwise be provided by animal meat.
- the plant protein may be any commonly used plant protein, in particular selected from legume, including pea, bean, chickpea, fava bean; cereal, including soy, wheat, oat and bran; rapeseed; cotton seed; sunflower; sesame; lupin; potato, or mixtures thereof.
- Preferred protein sources are soy, potato, pea, fava bean, wheat, chickpea, and mixtures thereof.
- the protein can be granulated or extruded and can also be hydrolysed.
- a protein isolate is used such as soy protein isolate.
- Protein isolate is a highly refined or purified form of protein with a minimum protein content of 90% on a moisture-free basis. In the case of soy, it may be made from defatted soy flour which has had most of the non-protein components, fats and carbohydrates removed.
- the meat analogues described herein may comprise at least one of pea protein, soy protein, wheat protein, fava bean protein, chickpea protein, oat protein, lentil protein, maize protein, mung protein, hemp protein, pumpkin protein, or combinations thereof.
- the meat analogue may comprise two plant proteins, such as pea protein and soy protein.
- Meat analogues may comprise between approximately 5 wt.% and 60 wt.% total plant protein. When more than one plant protein source is used, for example when both pea and soy proteins are used, total plant protein refers to the combined amount of both pea and soy plant proteins. The total amount of plant protein is expressed as a wt.% of the total meat analogue, referring to the total amount of manufactured meat analogue product, prior to cooking. Meat analogues may comprise between approximately 10 wt.% and 50 wt.% total plant protein. Meat analogues may comprise between approximately 20 wt.% and 40 wt.% total plant protein. Meat analogues may comprise between approximately 25 wt.% and 35 wt.% total plant protein.
- meat analogues may comprise approximately 5 wt.%, 10 wt.%, 15 wt.%, 20 wt.%, 25 wt.%, 30 wt.%, 35 wt.%, 40 wt.%, 45 wt.%, 50 wt.%, 55 wt.% or 60 wt.% total plant protein.
- meat analogues may also be prepared using cultured meat protein.
- “Cultured meat protein” also described as “cultivated meat protein” refers to animal-based protein obtained through a process of culturing animal cells. It is noted that the use of cultured meat protein is described herein for a “meat analogue”, although it will be appreciated that the protein is in fact animal protein.
- the use of cultured meat protein in a meat analogue has the potential to provide animal based protein whilst alleviating some of the ethical and environmental concerns around animal farming and associated land and water use.
- Meat analogues may comprise between approximately 5 wt.% and 60 wt.% total cultured meat protein. The total amount of cultured meat protein is expressed as a wt.% of the total meat analogue, referring to the total amount of manufactured meat analogue product, prior to cooking. Meat analogues may comprise between approximately 10 wt.% and 50 wt.% total cultured meat protein. Meat analogues may comprise between approximately 20 wt.% and 40 wt.% total cultured meat protein. Meat analogues may comprise between approximately 25 wt.% and 35 wt.% total cultured meat protein.
- meat analogues may comprise approximately 5 wt.%, 10 wt.%, 15 wt.%, 20 wt.%, 25 wt.%, 30 wt.%, 35 wt.%, 40 wt.%, 45 wt.%, 50 wt.%, 55 wt.% or 60 wt.% total cultured meat protein.
- Meat analogues may also comprise both plant protein and cultured meat protein.
- meat analogues may comprise between 5 wt.% and 60 wt.% total protein, wherein the total protein comprises both plant protein and cultured meat protein.
- the advantages of using calcium sulphate in a meat analogue as described herein are not limited to those meat analogues comprising plant proteins and/or cultured meat protein. Any other protein source may be used.
- the meat analogue may comprise at least one algal protein, bacterial protein, dairy protein, egg protein, fungal protein or combination thereof.
- meat analogues may further comprise flavourings, such as meat flavourings and/or salt, emulsifiers, binding agents, starch, such as potato starch, water, fibre, vitamins, and/or oil, such as rapeseed oil.
- flavourings such as meat flavourings and/or salt, emulsifiers, binding agents, starch, such as potato starch, water, fibre, vitamins, and/or oil, such as rapeseed oil.
- Calcium sulphate (CaSO4) has been used in the food industry as an anti-caking agent and as a stabiliser.
- Anti-caking agents are those that reduce the tendency of individual particles of a foodstuff to adhere to one another.
- Stabilisers can perform a range of functions in the food industry, including maintenance of the physico-chemical state of a foodstuff, maintenance of a homogenous dispersion of two or more immiscible substances in a foodstuff, and effects on foodstuff colour.
- the use of calcium sulphate to improve the texture of meat analogues has not been previously described.
- anhydrous calcium sulphate (anhydrite) of a single particle size
- a meat analogue that had an improved texture.
- small (for example, ⁇ 2 pm) or large (for example, > 3.5 pm) particle sizes of calcium sulphate were used, although the larger particle size was less beneficial in terms of texture improvement.
- the use of calcium sulphate in a single particle size also significantly altered the taste and mouthfeel of the meat analogue.
- Use of calcium sulphate in either small or large particle sizes resulted in a meat analogue with a mouth drying, bitter and chalky taste, and was consequently not suitable for application in a foodstuff.
- the average particle size of calcium sulphate refers to the volume-weighted particle size, i.e. d[4,3] size, otherwise known as the De Brouckere diameter.
- the calcium sulphate may be anhydrous calcium sulphate (anhydrite).
- Dx indicates the volume-weighted proportion x [%] of particles which are below the indicated particle size. For example, D97 means that 97% of all particles are smaller than the specified value, so a D97 of 5 pm means that 97% of particles are smaller than 5 pm.
- D50 indicates the average particle size, i.e. 50% of the particles are smaller than the declared value. Dmax can also be used to indicate the largest particles in the sample.
- Particle size distributions as described herein can be measured by laser light diffraction, for example with a Malvern Mastersizer 3000 device, using the detection and calculation method according to Mie.
- the refractive index for calcium sulphate particles may be 1 .5698 - 1 .6136 for calcium sulphate anhydrite.
- the specific parameters Dx, including Dmax and D50 are to be understood with the usual standard deviations for measurements of particle size distributions by means of laser light diffraction. The skilled person can determine the standard deviation on the basis of multiple measurements of the calcium sulphate. Measurement of particle size and particle size distribution as used herein are described in WO2021249964, the contents of which are incorporated herein by reference.
- Analysis of particle size can be performed according to the Mie model for a particle refractive index of 1 .580 and a particle absorption index of 0.010 with a dispersant refractive index of 1 .0 using a Malvern Mastersizer 3000 model.
- Calcium sulphate having the indicated particle size distributions can be provided, for example, by grinding.
- calcium sulphate with a coarser particle size distribution can be prepared by grinding in a jet mill, in particular a steam jet mill, or a ball mill.
- Crushing or grinding can optionally be carried out as cryogen grinding, whereby the regrind is cooled, for example, with liquid nitrogen or dry ice in such a way that it becomes brittle. This reduces the strength of the material and improves the breaking properties for crushing.
- Meat analogues as described herein may comprise a first and a second calcium sulphate, each having a different average particle size (a d(4,3) particle size) or having a different particle size distribution.
- the second calcium sulphate has an average particle size that is greater than the first calcium sulphate average particle size.
- a meat analogue may comprise a first calcium sulphate having an average particle size of between approximately 0.1 pm and 3.5 pm, and a second calcium sulphate having an average particle size of between approximately 2.5 pm and 10 pm.
- the first calcium sulphate may have a D50 of between approximately 0.1 pm and 3.5 pm and the second calcium sulphate may have a D50 of between approximately 2.5 pm and 10 pm.
- a meat analogue may comprise a first calcium sulphate having an average particle size of between approximately 1 pm and 3 pm, and a second calcium sulphate having an average particle size of between approximately 3.5 pm and 6 pm.
- the first calcium sulphate may have a D50 of between approximately 1 pm and 3 pm and the second calcium sulphate may have a D50 of between approximately 3.5 pm and 6 pm.
- the first calcium sulphate may have a D50 of approximately 1 .6 pm and the second calcium sulphate may have a D50 of approximately 4 pm.
- the meat analogues can also be described by reference to the particle size distribution of the total amount of calcium sulphate.
- the total calcium sulphate has a particle size distribution having two maxima.
- the two maxima correspond to the average particle size (or D50) of each of the first and second calcium sulphate.
- the total calcium sulphate may have a particle size distribution having two maxima, a first maximum corresponding to a particle size of approximately 1.6 pm and a second maximum corresponding to a particle size of approximately 4 pm.
- the first maximum may correspond to a particle size between approximately 0.1 pm and 3.5 pm
- the second maximum may correspond to a particle size between approximately 2.5 pm and 10 pm.
- a “first particle size” refers to an average particle size (for example, d(4,3)) of a first calcium sulphate (e.g. D50) in the meat analogue, or to a first maximum of a particle size distribution for total calcium sulphate in a meat analogue.
- a first particle size may be between approximately 0.1 pm and 3.5 pm.
- a first particle size may be between approximately 0.5 pm and 3.5 pm.
- a first particle size may be between approximately 1 pm and 3 pm.
- a first particle size may be between approximately 1.1 pm and 2.8 pm.
- a first particle size may be between approximately 1 .2 pm and 2.6 pm.
- a first particle size may be between approximately 1 .3 pm and 2.4 pm.
- a second particle size may be between approximately 3.5 pm and 4.5 pm.
- a second particle size may be between approximately 3.6 pm and 4.4 pm.
- a second particle size may be between approximately 3.7 pm and 4.3 pm.
- a second particle size may be between approximately 3.8 pm and 4.2 pm.
- a second particle size may be between approximately 3.9 pm and 4.1 pm.
- a second particle size may be approximately 4 pm. All of the above particle sizes refer to an average particle size when measured by a Malvern Mastersizer 3000 according to the parameters described herein.
- the first and second calcium sulphate have average particle sizes that are different to one another.
- the second calcium sulphate has an average particle size that is greater than the first calcium sulphate average particle size.
- the calcium sulphate has a particle size distribution in which the second maximum corresponds to a particle size that is greater than that of the first maximum.
- greater than it is meant that the average (i.e. D50) d[4,3] size (otherwise known as the De Brouckere diameter) of the second calcium sulphate is larger than, higher than, exceeds in terms of numerical value, etc. the average (i.e. D50) d[4,3] size of the first calcium sulphate, as would be understood by a skilled person.
- the second calcium sulphate may have an average particle size that is between at least 0.1 pm and 9.9 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 0.5 pm and 7 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 1 pm and 6 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 1 pm and 5 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 1 .5 pm and 4 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 2 pm and 4 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is between at least 2 pm and 3 pm greater than the first calcium sulphate average particle size.
- the second calcium sulphate may have an average particle size that is 2.4 pm greater than the first calcium sulphate average particle size.
- the advantageous effects on texture and taste are observed when calcium sulphate is present in a range of concentrations as a weight percentage of the total meat analogue, sometimes referred to as a “dose”.
- the doses described herein refer to the total amount of calcium sulphate, i.e. the combination of the first calcium sulphate of a first average particle size, and the second calcium sulphate of a second average particle size.
- the dose of calcium sulphate is expressed as a wt.% of the total meat analogue, referring to the total amount of manufactured meat analogue product, prior to cooking.
- a “first particle size” refers to an average particle size (for example, d(4,3)) of a first calcium sulphate in the meat analogue, or to a first maximum of a particle size distribution for total calcium sulphate in a meat analogue.
- a “second particle size” refers to an average particle size (for example, d(4,3)) of a second calcium sulphate in the meat analogue, or to a second maximum of a particle size distribution for total calcium sulphate in a meat analogue.
- the first and second particle sizes of calcium sulphate may be present in various ratios in the meat analogue in order to achieve the improvement in texture and taste described herein.
- the ratio of first to second particle sizes may be between approximately 10:90 and 75:25.
- the ratio of first to second particle sizes may be between approximately 20:80 and 60:40.
- the ratio of first to second particle sizes may be between approximately 25:75 and 55:45.
- the ratio of first to second particle sizes may be between approximately 30:70 and 50:50.
- the ratio of first to second particle sizes may be between approximately 35:65 and 45:55.
- the ratio of first to second particle sizes may be approximately 40:60.
- the ratio of first to second particle sizes may be approximately 30:70, 35:65, 45:55, 50:50, 60:40, 70:30 or 75:25.
- a meat analogue may comprise a first calcium sulphate, wherein the first calcium sulphate has an average particle size between approximately 0.1 pm and 3.5 pm, and a second calcium sulphate, wherein the second calcium sulphate has an average particle size between approximately 2.5 pm and 10 pm, and wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, and the first and second calcium sulphate may be present in a ratio between approximately 10:90 and 75:25.
- a meat analogue may comprise a first calcium sulphate, wherein the first calcium sulphate has an average particle size between approximately 1 pm and 3 pm, and a second calcium sulphate, wherein the second calcium sulphate has an average particle size between approximately 3.5 pm and 6 pm, and the first and second calcium sulphate may be present in a ratio between approximately 30:70 and 50:50.
- a meat analogue may comprise a first calcium sulphate, wherein the first calcium sulphate has an average particle size between approximately 1 pm and 2 pm, and a second calcium sulphate, wherein the second calcium sulphate has an average particle size between approximately 3.5 pm and 4.5 pm, and the first and second calcium sulphate may be present in a ratio between approximately 35:65 and 45:55.
- a meat analogue may comprise a first calcium sulphate, wherein the first calcium sulphate has an average particle size of approximately 1 .6 pm, and a second calcium sulphate, wherein the second calcium sulphate has an average particle size of approximately 4 pm, and the first and second calcium sulphate may be present in a ratio between approximately 40:60.
- the amount of each of the first and second calcium sulphate having first and second particle sizes may alternatively be expressed as a wt.% of the total meat analogue, prior to cooking.
- the meat analogue may comprise approximately 0.8 wt.% of a first calcium sulphate having an average particle size of 1 .6 pm and approximately 0.12 wt.% of a second calcium sulphate having an average particle size of 4 pm.
- the meat analogue may comprise between approximately 0.04 wt.% to 0.15 wt.% of a first calcium sulphate having an average particle size of 1.6 pm and between approximately 0.05 wt.% and 0.2 wt.% of a second calcium sulphate having an average particle size of 4 pm.
- the meat analogue may comprise between approximately 0.06 wt.% to 0.12 wt.% of a first calcium sulphate having an average particle size of 1 .6 pm and between approximately 0.08 wt.% and 0.15 wt.% of a second calcium sulphate having an average particle size of 4 pm.
- Methods of manufacturing meat analogues as described herein may comprise some or all of the following steps: a) providing a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, b) providing a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, wherein the average particle size is greater than the average particle size of the calcium sulphate in the first composition, c) combining the first and second compositions of calcium sulphate with at least one protein source and water whilst heating and extruding.
- the first composition comprises calcium sulphate at a first average particle size
- the second composition comprises calcium sulphate at a second average particle size.
- the description above relating to calcium sulphate particle size applies equally here.
- the average particle size of the calcium sulphate in the first composition may be between approximately 0.1 pm and 3.5 pm
- the average particle size of the calcium sulphate in the second composition may be between approximately 2.5 pm and 10 pm, provided the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size
- the average particle size of the calcium sulphate in the first composition may be between approximately 1 pm and 3 pm
- the average particle size of the calcium sulphate in the second composition may be between approximately 3.5 pm and 6 pm.
- the first particle size is approximately 1 .6 pm and the second particle size is approximately 4 pm.
- the two particle sizes may be combined in the calcium sulphate mixture in a ratio of first to second particle sizes between approximately 10:90 and 75:25.
- the ratio of first to second particle sizes is between approximately 30:70 and 50:50.
- the ratio of first to second particle sizes may be between approximately 35:65 and 45:55.
- the ratio of first to second particle sizes may be 40:60.
- the first and second compositions of calcium sulphate are combined with at least one protein source.
- the at least one protein source may comprise one or more plant proteins, for example pea protein, soy protein, wheat protein, fava bean protein, chickpea protein, and combinations thereof.
- calcium sulphate mixture is combined with pea protein and soy protein.
- the at least one protein source may comprise cultured meat protein.
- Step c) may also further comprise combining the first and second compositions of calcium sulphate with other components, in addition to the at least one protein.
- Such other components may include flavourings, binding agents, stabilisers, emulsifiers, fibre, vitamins, or combinations thereof.
- the method may further optionally comprise passing the mixture through a cooling die.
- the step (c) of combining the first and second compositions of calcium sulphate with at least one protein source and water whilst heating and extruding can be performed in accordance with any method known in the art.
- the order in which the components are mixed and added to the extruder is not critical.
- the calcium sulphate mixture could be combined with the at least one protein source prior to extrusion.
- the calcium sulphate mixture could be added during extrusion.
- the first and second calcium sulphate compositions could be added separately during extrusion.
- the calcium sulphate components can be added (either separately or together) at any point during the extrusion process, including in the cooling die.
- a method of manufacturing a meat analogue as described herein may comprise the following steps: a) providing a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, b) providing a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, wherein the average particle size of the calcium sulphate in the second composition is greater than the average particle size of the calcium sulphate in the first composition, c) combining the first and second compositions to provide a calcium sulphate mixture, d) combining the calcium sulphate mixture with at least one protein source, and e) heating and extruding the mixture from step d).
- the methods may further comprise a step of marinating the meat analogue product obtained from step c), d) or e) of any of the methods above.
- Such marinades may be used to further enhance the taste, texture and appearance of the meat analogue.
- the methods described herein may also comprise a pasteurisation step. Pasteurisation may be performed after the meat analogue has been marinated.
- Methods of manufacturing meat analogues as described herein may alternatively comprise shear cell processing, which is well known in the art, or other processing methods known in the art which facilitate the texturization of the product and help provide a layered or fibrous structure with a meat-like appearance.
- the method may comprise the following steps: a) providing a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, b) providing a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, wherein the average particle size of the calcium sulphate in the second composition is greater than the average particle size of the calcium sulphate in the first composition, c) combining the first and second compositions to provide a calcium sulphate mixture, d) combining the calcium sulphate mixture with at least one protein source, e) subjecting the mixture from d) to shear cell processing.
- methods of manufacturing meat analogues using shear cell processing may comprise adding the calcium sulphate at any point during the shear cell processing.
- calcium sulphate can be combined with the at least one protein source prior to shear cell processing, or can be added during processing. It is not necessary to add both calcium sulphate components simultaneously. Further exemplary embodiments illustrating this concept are set out below.
- calcium sulphate may be provided as a single composition, being a blend of the two or more average particle sizes. It is not necessary for the method to include separate steps of providing the first and second calcium sulphate compositions. For example, steps (a) and (b) of the above may be replaced by a single step of providing a calcium sulphate composition, wherein the calcium sulphate composition has a particle size distribution having at least two maxima, a first maximum corresponding to a particle size between approximately 0.1 pm and 3.5 pm, and a second maximum corresponding to a particle size between approximately 2.5 pm and 10 pm, wherein the second maximum corresponds to a particle size which is greater than the particle size of the first maximum.
- the order in which the components i.e. the calcium sulphate, protein source(s) and other ingredients
- the order in which the components i.e. the calcium sulphate, protein source(s) and other ingredients
- the order in which the components i.e. the calcium sulphate, protein source(s) and
- a method of manufacturing meat analogues as described herein may comprise the following steps: a) providing a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, b) providing a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, wherein the average particle size of the calcium sulphate in the second composition is greater than the average particle size of the calcium sulphate in the first composition, c) combining the first and second compositions with at least one protein source, and d) heating and extruding the mixture from step c), or subjecting the mixture from step c) to shear cell processing.
- the first and second compositions of calcium sulphate may be administered directly to the protein source.
- the method may comprise the following steps: a) combining a first composition comprising calcium sulphate with an average particle size of between approximately 0.1 pm and 3.5 pm, with at least one protein source, b) combining a second composition comprising calcium sulphate with an average particle size of between approximately 2.5 pm and 10 pm, with at least one protein source, wherein the average particle size of the calcium sulphate in the second composition is greater than the average particle size of the calcium sulphate in the first composition, and wherein step a) and b) may occur in any order or substantially at the same time, and c) heating and extruding the mixture from b), or subjecting the mixture from step b) to shear cell processing.
- the method may comprise the following steps: a) providing a composition comprising a first calcium sulphate component with an average particle size of between approximately 0.1 pm and 3.5 pm, and a second calcium sulphate component with an average particle size of between approximately 2.5 pm and 10 pm, wherein the average particle size of the second calcium sulphate component is greater than the average particle size of the first calcium sulphate component, b) heating and extruding at least one protein source, and c) adding the composition of a) to the at least one protein source during heating and extrusion.
- steps c) and d) of the two methods described above could alternatively refer to subjecting at least one protein source to shear cell processing, and adding the calcium sulphate to the at least one protein source during shear cell processing.
- the invention also includes the use of calcium sulphate for preparing or manufacturing meat analogues.
- a composition comprising a first calcium sulphate component and a second calcium sulphate component for preparing a meat analogue, wherein the first calcium sulphate component has a first average particle size between approximately 0.1 pm and 3.5 pm and the second calcium sulphate component has a second average particle size between approximately 2.5 pm and 10 pm, wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, and the ratio of first to second calcium sulphate is between approximately 10:90 and 75:25.
- first and second calcium sulphate average particle sizes provided above applies equally here.
- the composition may be prepared by providing a first calcium sulphate component having an average particle size as described herein (for example, between approximately 1 pm and 3 pm), and combining the first calcium sulphate component with a second calcium sulphate component having an average particle size as described herein (for example, between approximately 3.5 pm and 6 pm), in the ratios set out in this disclosure.
- the resulting composition therefore has a particle size distribution with two maxima: a first maximum corresponding to a particle size of between approximately 0.1 pm to 3.5 pm (preferably 1 pm to 3 pm) and a second maximum corresponding to a particle size of between approximately 2.5 pm and 10 pm (preferably 3.5 pm and 6 pm).
- the ratio of first to second particle sizes of calcium sulphate may be between approximately 20:80 and 60:40.
- the ratio of first to second particle sizes may be between approximately 25:75 and 55:45.
- the ratio of first to second particle sizes may be between approximately 30:70 and 50:50.
- the ratio of first to second particle sizes may be between approximately 35:65 and 45:55.
- the ratio of first to second particle sizes may be approximately 40:60.
- the ratio of first to second particle sizes may be approximately 30:70, 35:65, 45:55, 50:50, 60:40, 70:30 or 75:25.
- compositions comprising two calcium sulphate components for use in a method of manufacturing a meat analogue
- compositions comprising calcium sulphate for use in a method of manufacturing a meat analogue.
- compositions comprising a first calcium sulphate component, wherein the first calcium sulphate component has an average calcium sulphate particle size between approximately 0.1 pm and 3.5 pm (optionally between approximately 1 pm and 3 pm), and a second calcium sulphate component, wherein the second calcium sulphate component has an average calcium sulphate particle size between approximately 2.5 pm and 10 pm (optionally between approximately 3.5 pm and 6 pm), wherein the second calcium sulphate average particle size is greater than the first calcium sulphate average particle size, and the ratio of first to second calcium sulphate components is between approximately 10:90 and 75:25, for use in a method of manufacturing a meat analogue.
- Such methods of manufacturing may include extrusion or shear cell technology to form the meat analogue.
- the average calcium sulphate particle size of the first and second calcium sulphate components may vary according to the ranges described herein. Average particle size (d(4,3)) is measured as indicated above.
- the first calcium sulphate component may have an average particle size (for example, a D50) of between approximately 1 .1 pm and 2.8 pm.
- a first average particle size may be between approximately 1 .2 pm and 2.6 pm.
- a first average particle size may be between approximately 1 .3 pm and 2.4 pm.
- a first average particle size may be between approximately 1 .4 pm and 2.2 pm.
- a first average particle size may be between approximately 1 .5 pm and 2 pm.
- a first average particle size may be between approximately 1 pm and 2.1 pm.
- a first average particle size may be between approximately 1.1 pm and 2 pm.
- a first average particle size may be between approximately 1 .2 pm and 1 .9 pm.
- a first average particle size may be between approximately 1 .3 pm and 1 .8 pm.
- a first average particle size may be between approximately 1 .4 pm and 1 .7 pm.
- a first particle size may be approximately 1 .6 pm. All of the above particle sizes refer to an average particle size when measured by a Malvern Mastersizer 3000 according to the parameters described herein.
- the second calcium sulphate component may have an average particle size be between approximately 3.5 pm and 6 pm.
- a second average particle size may be between approximately 3.6 pm and 5.8 pm.
- a second average particle size may be between approximately 3.7 pm and 5.6 pm.
- a second average particle size may be between approximately 3.8 pm and 5.4 pm.
- a second particle average size may be between approximately 3.9 pm and 5.2 pm.
- a second average particle size may be between approximately 3.5 pm and 4.5 pm.
- a second average particle size may be between approximately 3.6 pm and 4.4 pm.
- a second average particle size may be between approximately 3.7 pm and 4.3 pm.
- a second particle size may be between approximately 3.8 pm and 4.2 pm.
- a second average particle size may be between approximately 3.9 pm and 4.1 pm.
- a second average particle size may be approximately 4 pm. All of the above particle sizes refer to an average particle size when measured by a Malvern Mastersizer 3000 according to the parameters described herein.
- the ratio of the first to second calcium sulphate components may be between approximately 10:90 and 75:25.
- the ratio of the first to second calcium sulphate components may be between approximately 20:80 and 60:40.
- the ratio of first to second calcium sulphate components may be between approximately 25:75 and 55:45.
- the ratio of first to second calcium sulphate components may be between approximately 30:70 and 50:50.
- the ratio of first to second calcium sulphate components may be between approximately 35:65 and 45:55.
- the ratio of first to second calcium sulphate components may be approximately 40:60.
- the ratio of first to second calcium sulphate components may be approximately 30:70, 35:65, 45:55, 50:50, 60:40, 70:30 or 75:25.
- Calcium sulphate at an average particle size (D50) of 1 .6 pm was obtained from Dohler (catalogue number: 2.14991) and combined in a power mixer with a plant-based protein powder mixture, together with potato starch, flavourings, salt, maltodextrin and pea fibre.
- calcium sulphate was added at a range of concentrations from 0.05 to 1 .77 wt.% of the total meat analogue mixture.
- the plant-based protein mixture contained powdered soy protein isolate and pea protein isolate. This powder mixture (containing calcium sulphate, protein, fibres and starches) was then mixed with water and added to an extruder. During extrusion, high pressure, heat and shear was applied. The mixture was then passed through a cooling die.
- Firmness refers to the resistance to pressure assayed by penetration test or indentation. In the JAR scale above, a rating of “too soft” indicates the meat analogue breaks with minimal pressure. A rating of “just about right” indicates the meat analogue is elastic and breaks with similar pressure to chew in the mouth. A rating of “too firm” indicates the meat analogue requires a lot of force to break, for example using high pressure, and is hard to break apart by hand.
- the particle size of 1 .6 pm combined well with the plant protein, producing a fine and free-flowing protein powder mix.
- the particle size of 1 .6 pm gave excellent texture results, but with significant detriment to the flavour profile and organoleptic properties.
- the particle size of 1 .6 pm resulted in mouth drying and chemical notes.
- Example 2 Addition of CaS04 at a particle size of 4 pm to a meat analogue
- Example 2 Experiments were performed as above for Example 1 , with the exception that the average particle size (D50) of calcium sulphate was 4 pm (Dohler, catalogue number: 2.14892). For this experiment, calcium sulphate was added at a range of concentrations from 0.2 to 4 wt.% of the total mixture.
- D50 average particle size of calcium sulphate
- the particle size of 4 pm also had an effect on texture, although not to the same degree as was observed for addition of calcium sulphate at a particle size of 1 .6 pm.
- the larger particle size was associated with slightly less mouth drying and off-notes, though these were still present in almost all samples tested.
- Example 4 Chicken meat analogue comprising calcium sulphate at two particle sizes
- a chicken meat analogue can be prepared using a calcium sulphate mixture of two particle sizes.
- Calcium sulphate at an average particle size (D50) of 1 .6 pm for example as available from Dohler (catalogue number: 2.14991) can be combined with calcium sulphate of average particle size (D50) 4 pm (for example as available Dohler, catalogue number: 2.14892), in a 40:60 ratio.
- the calcium sulphate mixture can be then combined in a power mixer with a plant-based protein powder mixture, for example a soy protein isolate and pea protein isolate mix. Wt.% values for each component of the mixture are exemplified in the table below.
- the mix of calcium sulphate, protein and other ingredients e.g.
- potato starch, salt, maltodextrin, vitamins, pea fibre can then be combined with water and added to an extruder.
- the resulting chicken meat analogue can be marinated and cooked in a frying pan for 2 to 3 minutes.
- the cooked chicken meat analogue will exhibit an excellent texture, with good firmness and fibre quality and with cross linking rated as high. No adverse effects on taste or any other organoleptic properties should be reported.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Biochemistry (AREA)
- Inorganic Chemistry (AREA)
- Molecular Biology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Mycology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB2208192.1A GB2619351A (en) | 2022-06-02 | 2022-06-02 | Meat analogues |
| PCT/EP2023/064748 WO2023232974A1 (en) | 2022-06-02 | 2023-06-01 | Meat analogues |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4531600A1 true EP4531600A1 (en) | 2025-04-09 |
Family
ID=82404602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23730761.6A Pending EP4531600A1 (en) | 2022-06-02 | 2023-06-01 | Meat analogues |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4531600A1 (en) |
| GB (1) | GB2619351A (en) |
| WO (1) | WO2023232974A1 (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7556791B2 (en) * | 2006-12-20 | 2009-07-07 | United States Gypsum Company | Gypsum anhydrite fillers and process for making same |
| EP3203856B1 (en) | 2014-10-10 | 2019-04-03 | Nestec S.A. | Non-meat food products having appearance and texture of cooked meat |
| US11849741B2 (en) | 2015-10-20 | 2023-12-26 | Savage River, Inc. | Meat-like food products |
| JP6382250B2 (en) | 2016-03-28 | 2018-08-29 | 日清食品ホールディングス株式会社 | Method for producing textured protein material |
| PH12020550696B1 (en) | 2017-12-21 | 2022-08-17 | Unilever Ip Holdings B V | Shaped vegetarian meat product |
| US20200323237A1 (en) * | 2019-04-10 | 2020-10-15 | Université De Montpellier | Texturized food products containing insoluble particles and methods for making such food products |
| DE102020003477A1 (en) | 2020-06-10 | 2021-12-16 | DÖHLER GmbH | Pigment for the whitening of food, dietary supplements, cosmetic or pharmaceutical products |
-
2022
- 2022-06-02 GB GB2208192.1A patent/GB2619351A/en not_active Withdrawn
-
2023
- 2023-06-01 WO PCT/EP2023/064748 patent/WO2023232974A1/en not_active Ceased
- 2023-06-01 EP EP23730761.6A patent/EP4531600A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| GB202208192D0 (en) | 2022-07-20 |
| GB2619351A (en) | 2023-12-06 |
| WO2023232974A1 (en) | 2023-12-07 |
| GB2619351A8 (en) | 2023-12-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Younis et al. | A critical review focusing the effect of ingredients on the textural properties of plant‐based meat products | |
| Ryu | Extrusion cooking of high-moisture meat analogues | |
| Mazumder et al. | Role of plant protein on the quality and structure of meat analogs: A new perspective for vegetarian foods | |
| JP5242579B2 (en) | Use of low pH to modify the texture of constructed plant protein products | |
| US20230172229A1 (en) | Meat alternatives comprising rapeseed protein | |
| RS56964B1 (en) | A method of manufacturing a textured food product and a texturized food product | |
| CN102026553A (en) | Ground meat and meat analog compositions having improved nutritional properties | |
| CN107105710B (en) | Non-meat food product having cooked meat appearance and texture | |
| US20240373873A1 (en) | High-moisture texturized vegetable protein | |
| JP2022183106A (en) | Modification and extrusion of proteins to manufacture moisture texturized protein | |
| EP3609348B1 (en) | Texturized protein product | |
| US20250081988A1 (en) | Textured vegetable protein | |
| BUTT et al. | COMPARATIVE ANALYSIS OF CHICKEN AND MEAT ANALOGUE PATTIES: EVALUATING PHYSICOCHEMICAL, COOKING, TEXTURAL, MICROBIAL, AND SENSORY ATTRIBUTES | |
| Kumar et al. | Optimization of the level of wheat gluten in analogue meat nuggets | |
| WO2013066197A1 (en) | Frozen food fiber mimetics from extruded biomaterials | |
| US20250185690A1 (en) | Meat-analogue composition | |
| WO2023232974A1 (en) | Meat analogues | |
| CN120379545A (en) | Wet textured vegetable proteins | |
| Mazlan et al. | Effect of screw speed and oyster mushroom addition on textural characteristics of soy protein extrudates and master curve of specific mechanical energy | |
| WO2022229110A1 (en) | Meat or fish analogue | |
| Rohmah et al. | Optimization chicken meatball using red lentil flour (Lens culinaris L.) as filler | |
| Draganovic | Towards sustainable fish feed production using novel protein sources | |
| Baena et al. | Effect of Adding Sesame (Sesamum indicum L.) Protein Isolate on the Bromatological, Microbiological, Sensory, and Textural Properties of a Frankfurt-Type Sausage | |
| US20250143350A1 (en) | Texturized vegetable protein | |
| BAENA et al. | Current Research in Nutrition and Food Science |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20241204 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
| 17Q | First examination report despatched |
Effective date: 20260213 |