EP4519181A1 - Capsule for producing a beverage - Google Patents
Capsule for producing a beverageInfo
- Publication number
- EP4519181A1 EP4519181A1 EP23724740.8A EP23724740A EP4519181A1 EP 4519181 A1 EP4519181 A1 EP 4519181A1 EP 23724740 A EP23724740 A EP 23724740A EP 4519181 A1 EP4519181 A1 EP 4519181A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- capsule
- chamber
- polymeric composition
- opening device
- capsule according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/466—Bio- or photodegradable packaging materials
Definitions
- the invention relates to a capsule for use in a beverage preparation machine.
- Single-serve beverage capsules are known in the art. These capsules are commonly used with beverage preparation machines for on demand dispensing of beverages, like coffee or tea.
- a beverage capsule with a capsule body that encloses a beverage ingredient is inserted in a capsule receiver of a beverage preparation machine.
- the capsule receiver is closed and the beverage preparation is started.
- a top membrane of the capsule is punctured with a needle to inject a fluid, generally water, in the capsule to interact with the beverage ingredient inside the capsule to produce the desired beverage.
- the fluid fills the capsule so that the pressure inside the capsule increases.
- a self-opening mechanism in the capsule is activated and opens a bottom membrane of the capsule to release the prepared beverage at a time when the extraction of the beverage component is completed. Examples of working principles of this type of container are described in patent EP 1472156.
- beverage containers of this type are usually made of plastic. Considering that the containers are designed for single time use only, their disposal has to be managed since reusing and recycling the materials used can be challenging. Therefore, attempts are made to replace these materials with alternatives, like cellulose or bioplastic, which allow overcoming the problems existing with disposing and/or recycling the containers after use. However, it has to be considered that these alternative materials do not have the same material characteristics and advantages as the usual plastic materials.
- such a type of capsule 1 comprises :
- a capsule body 2 defining a chamber 21 with a top opening 23 closed by a top membrane 3 that is adapted to be punctured for liquid injection into the capsule, and
- an opening device 5 provided inside the capsule body and below the bottom membrane and adapted to open the chamber by relative engagement of said opening device with the bottom membrane under the effect of the liquid pressure increase in the ingredient chamber during injection of liquid.
- the opening device 5 of a capsule presenting such a construction is made of a bioplastic, several drawbacks can be observed.
- the opening device presents a certain thickness in order to provide a resistance to the pressure that rises in the capsule during the beverage preparation. Consequently, when this thick piece of material ifs made of bioplastic, its disintegration as a home compostable object becomes relatively long.
- An object of the invention is to address the above existing problems.
- a capsule for use in a beverage preparation machine said capsule containing a soluble and/or extractable beverage ingredient, and the capsule comprises :
- an opening device provided inside the chamber and adapted to open the chamber by relative engagement of said opening device with the bottom membrane under the effect of the liquid pressure increase in the ingredient chamber during injection of said liquid
- said opening device is a moulded piece made of a biodegradable material
- said biodegradable material is a polymeric composition, said polymeric composition comprising :
- PHA polyhydroxyalkanoates
- This capsule comprises a capsule body defining a chamber for the beverage ingredient, a top membrane closing this chamber, a bottom membrane provided inside the chamber and an opening device adapted to open said bottom membrane.
- the capsule body usually comprises :
- flange projecting radially outward from the top opening, said flange comprising an upper surface opposite to the chamber with respect to the opening and an opposed lower surface.
- the bottom of the capsule body comprises an outlet through which the beverage can be dispensed.
- the capsule comprises a beverage ingredient that can be a soluble or extractable beverage ingredient.
- the ingredient is hold between the top membrane and the bottom membrane.
- the opening device is positioned inside the body but outside the ingredient chamber. Accordingly, the opening device is positioned below the bottom membrane.
- the opening device comprises a plate and this plate comprises opening elements rising from the upper surface of the plate, and accordingly in direction of the bottom membrane. These opening elements are designed to pierce, tear, puncture the bottom membrane under the effect of the liquid pressure increase in the ingredient chamber during injection of said liquid.
- These rising opening elements can be spikes, cone- or pyramid-shaped (optionally truncated at their ends) turned upwardly towards the bottom membrane which may form protrusions and recesses against the bottom membrane facing the opening device.
- the opening elements present sharp pointed end.
- the plate of the opening device comprises beverage evacuation holes extending from the upper surface of the plate to the lower surface of the plate, and said holes being positioned between the rising opening elements.
- this opening device is a moulded piece of plastic such as polypropylene.
- the opening device is a moulded piece of a biodegradable material.
- This biodegradable material is a polymeric composition that comprises :
- PHA polyhydroxyalkanoates
- the opening device is manufactured by moulding from this polymeric composition.
- the opening device is integrally made of this polymeric composition.
- the polymeric composition comprises at least one polyhydroxyalkanoate containing repeating units of formula (I) :
- - n is zero or an integer of from 1 to 6, preferably is 1 or 2.
- the polymeric composition comprises at least one polyhydroxyalkanoate, wherein Ri is methyl or ethyl, and n is 1 or 2.
- Preferred repeating units of formula (I) can be those deriving from :
- Particularly preferred polyhydroxyalkanoates are :
- the polyhydroxyalkanoate can be a copolymer or terpolymer containing repeating units of formula (I) in combination with at least one repeating unit deriving from comonomers that are able to copolymerize with hydroxyalkanoates.
- the repeating units of formula (I) are present in an amount equal to at least 10 % by moles with respect to the total moles of repeating units.
- the polyhydroxyalkanoate has a weight average molecular weight (M) which can range from 10 4 to 10 5 g/mol .
- the polymeric composition comprises at least one plasticizer selected from the group consisting of :
- ATBC acetyl-tri-n-butyl citrate
- TAG-EH tri(ethyleneglycol)bis(2-ethyl hexanoate)
- the polymeric composition comprises at least one nucleant that can be selected from the group consisting of boron nitride, talc, hydroxyapatite, zinc stearate, nanocrystalline cellulose, montmorillonite nano clay, single wall carbon nanotube, wollastonite, multi wall carbon nanotube, cyanuric acid, fatty acids, fatty acid esters, fatty acid amines, fatty acid metal salts, pentaerythritol, di-pentaerythritol, urea derivatives, sorbitol-based compounds, sodium benzoate and mixtures thereof.
- nucleant can be selected from the group consisting of boron nitride, talc, hydroxyapatite, zinc stearate, nanocrystalline cellulose, montmorillonite nano clay, single wall carbon nanotube, wollastonite, multi wall carbon nanotube, cyanuric acid, fatty acids, fatty acid esters, fatty acid amines, fatty acid metal salts
- the polymeric composition comprises a quantity of at least one nucleant of at least 0.1 % in weight, preferably at most 5 % in weight.
- the polymeric composition comprises at least one mineral filler that can be selected from the group consisting of talc, wollastonite, mica, silica, calcium carbonate, kaolin, nano clays.
- the polymeric composition comprises wollastonite, talc or nanoclays as a mineral filler, even more preferably in a content comprised between 5 and 40 % in weight.
- These functional additives can be used to improve processability, compatibility between the materials and/or accelerate biodegradation.
- the polymeric composition can comprise at least one viscosity modifier and/or compatibilizer selected from the group consisting of :
- HMDI - hexamethylene diisocyanate
- MDI - methylene diphenyl diisocyanate
- the polymeric composition can comprise fibers such as fibers selected from the group consisting of : flax, corn, rice husk, hemp, bamboo, sisal, kenaf and mixtures thereof.
- the advantage of integrating fibers in the polymeric composition of the opening device is that the disintegration of the opening part is accelerated compared to the neat PHA-based composition devoid of these fibers. This is particularly useful for the opening device that can be a thick piece of material and consequently that needs more time to be disintegrated thatn the other parts of the capsules.
- the polymeric composition comprises such fibers in a content comprised between 5 and 40 % in weight.
- the opening device comprises a plate, said plate comprising opening elements rising from the upper surface of the plate, said opening elements being designed to pierce, tear, puncture the bottom membrane under the effect of the liquid pressure increase in the ingredient chamber during injection of said liquid.
- the opening elements present sharp pointed ends, in particular when the bottom membrane is made of a material that present a certain elasticity, which can be the case when the bottom membrane is made of a biodegradable material. It can be the case when the bottom membrane is a laminated multilayer material comprising successively :
- non-woven material layer comprising fibres, wherein said fibres are biodegradable fibres.
- the vegetable parchment support faces the opening device inside the capsule.
- the plate of the opening device comprises beverage evacuation holes extending from the upper surface of the plate to the lower surface of the plate, and said holes being positioned between the rising opening elements.
- the bottom membrane is a laminated multilayer material such as described above.
- the capsule body is made of biodegradable or compostable materials, such as paper based, starch, polycaprolactone (PCL), polylactic acid (PLA), polyhydroxyalcanoates (PHA), polybutylene succinate (PBS), polybutylene succinate adipate (PBSA), and/or polybutylene adipate terepthalate (PBAT), polyglycolic acid (PGA) or mixture thereof.
- PCL polycaprolactone
- PLA polylactic acid
- PHA polyhydroxyalcanoates
- PBS polybutylene succinate
- PBSA polybutylene succinate adipate
- PBAT polybutylene adipate terepthalate
- PGA polyglycolic acid
- the top membrane is made of biodegradable or compostable materials, such as paper based, starch, polycaprolactone (PCL), polylactic acid (PLA), polyhydroxyalcanoates (PHA), polybutylene succinate (PBS), polybutylene succinate adipate (PBSA), and/or polybutylene adipate terepthalate (PBAT), polyglycolic acid (PGA) or mixture thereof.
- PCL polycaprolactone
- PLA polylactic acid
- PHA polyhydroxyalcanoates
- PBS polybutylene succinate
- PBSA polybutylene succinate adipate
- PBAT polybutylene adipate terepthalate
- PGA polyglycolic acid
- the capsule can comprise a distributor wall extending through the internal cross section of the chamber to define an inferior sub-chamber for the ingredient and a superior distribution chamber for the liquid.
- This distributor wall comprises small holes to distribute liquid uniformly on the ingredient.
- Such a distributor can be a compostable film made of cellophane and starch, or polycaprolactone (PCL), polylactic acid (PLA), polyhydroxyalcanoates (PHA), polybutylene succinate (PBS), polybutylene succinate adipate (PBSA), and/or polybutylene adipate terephthalate (PBAT), polyglycolic acid (PGA) or mixture thereof.
- PCL polycaprolactone
- PLA polylactic acid
- PHA polyhydroxyalcanoates
- PBS polybutylene succinate
- PBSA polybutylene succinate adipate
- PBAT polybutylene adipate terephthalate
- PGA polyglycolic acid
- the capsule is produced by separately producing the capsule body and the opening device and assembling them in a further step.
- the capsule body can comprise a bottom wall that is made integral with the opening device.
- the opening device is integrally molded with the capsule body.
- the capsule body is moulded of the same biodegradable polymeric composition as the opening device.
- FIG. 1 shows a schematic cross-section of a capsule according to the present invention
- FIG. 2 is a graph showing the strain of different polymeric materials.
- Figure 1 illustrates schematically a capsule 1 according to the present invention.
- the capsule 1 comprises a capsule body 2 with one or more sidewall(s) 21 that extend axially from a bottom towards a top.
- the sidewall extends towards a top opening 23.
- the body At the top opening 23, the body comprises a circumferential flange 24 that extends radially outward from the sidewall.
- any transversal cross section of the body capsule is circular from the bottom to the top and the flange is circular too as illustrated in the perspective view of Figure 2.
- the sidewall delimits a chamber 22 for containing a soluble and/or extractable beverage ingredient.
- This soluble beverage ingredient is a water soluble powder ingredient and can be selected within the list of : instant coffee powder, milk powder, cream powder, instant tea powder, cocoa powder, soup powder, fruit powder or mixture of said powders.
- the powders can be agglomerated or sintered.
- This beverage ingredient packed in the package can also be an ingredient able to be extracted or infused like a roast and ground coffee, or tea leaves. In that embodiment water extracts the beverage ingredient.
- the capsule comprises a top membrane 3 that is fixed, sealed or attached to at least a part of the upper surface of the circumferential flange and accordingly covers and closes the top opening 23.
- This top membrane is adapted to be punctured for liquid injection into the capsule.
- the top membrane is pierceable by an injection needle of the beverage preparation machine which is adapted to inject an extraction liquid under pressure inside or into the chamber.
- the puncturing operation is made at one single place by a water injection needle such as described in W02006/082064 or W02008/107281.
- top membrane should be understood as the membrane which is pierced by the injection needle of machine, as opposed to the “bottom membrane” (such as described below) which should be understood as the membrane located on the opposite side of the capsule 1.
- the capsule comprises a bottom membrane 4 that closes the bottom of the chamber 22. Accordingly, the soluble and/or extractable beverage ingredient is enclosed between the top and bottom membranes.
- the top and bottom membranes delimit an internal space of the chamber, the ingredient chamber 22, configured to hold the beverage ingredient for the preparation of a beverage.
- a distributor wall 6 can extend through the internal cross section of the chamber defining an inferior sub-chamber for the ingredient and a superior distribution chamber for the liquid.
- This distributor wall comprises small holes to distribute liquid uniformly on the ingredient.
- the capsule comprises an opening device 5 adapted to open the chamber by relative engagement with the bottom membrane 4 under the effect of the liquid pressure increase in the chamber during injection of said liquid.
- the opening device 5 may comprise a rigid plate 51 comprising opening elements 52 such as spikes, cone- or pyramid-shaped - optionally truncated at their ends - on its surface turned upwardly towards the bottom membrane 4 which may form protrusions and recesses against the bottom membrane 4 facing the opening device.
- the opening device 5 may be generally referred to as "pyramid plate".
- Holes 53 can be provided in the plate 51 to dispense beverage produced in the ingredient chamber 22 to the beverage outlet 25.
- the capsule body comprises a bottom beverage outlet 25, below the opening device 5.
- the bottom of the capsule body preferably extends below the opening means to hold said opening means and collect the beverage to this beverage outlet 25 dispensing the beverage outside of the capsule 1, e.g. into a cup.
- the top membrane 3 is fixed to the flange 24 in such a way that the extraction liquid injected into the chamber 21 increases internal pressure up to the pressure necessary to obtain the piercing of the deformed bottom membrane 4 by the opening device 5.
- the top membrane 3 is thus fixed to the flange in such a way that it does not detach at least until a defined pressure inside of the chamber is achieved.
- This defined pressure may be at least 2 bars, preferably at least 3 bars or at least 6 bars.
- this type of capsule is made of plastic such as polypropylene.
- plastic such as polypropylene.
- Such a material presents properties adapted to the introduction of hot water at a temperature higher than 90°C and the rise of pressure inside the ingredient chamber 22 until the bottom membrane 4 is pierced.
- the opening device 5 made of polypropylene is deformed under the force exerted by the highest pressure and slightly bends but it recovers its original shape at the end of the beverage preparation when pressure decreases. Consequently, it guarantees the functions of opening the bottom membrane and filtering the beverage.
- this opening device 5 is made of bioplastic, it has been observed that the opening device deforms itself under the effect of the temperature and pressure load exerted by hot water inside the beverage ingredient chamber.
- the beverage is not well prepared because :
- the high pressure that is necessary to extract roast and ground coffee or mix soluble ingredient with water is not maintained all along the beverage preparation.
- this deformation blocks the beverage flow and creates such a high pressure that the capsule bursts or the opening device breaks. The resulting beverage does not present the expected quality.
- a polymeric composition comprising :
- PHA polyhydroxyalkanoates
- Opening devices 5 made from these polymeric compositions were used to manufacture beverage capsules such as illustrated in Figure 1 .
- the beverage ingredient was roast and ground coffee. Coffee was prepared from the different capsules with the beverage machine commercialised under the trademark Nescafe Dolce Gusto and coffee was properly prepared therefrom.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Apparatus For Making Beverages (AREA)
- Wrappers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22171846 | 2022-05-05 | ||
| PCT/EP2023/061655 WO2023213870A1 (en) | 2022-05-05 | 2023-05-03 | Capsule for producing a beverage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4519181A1 true EP4519181A1 (en) | 2025-03-12 |
Family
ID=81585358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23724740.8A Pending EP4519181A1 (en) | 2022-05-05 | 2023-05-03 | Capsule for producing a beverage |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20250326567A1 (en) |
| EP (1) | EP4519181A1 (en) |
| JP (1) | JP2025514072A (en) |
| KR (1) | KR20250005142A (en) |
| CN (1) | CN119156330A (en) |
| AU (1) | AU2023263733A1 (en) |
| MX (1) | MX2024013575A (en) |
| WO (1) | WO2023213870A1 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MXPA04006848A (en) | 2002-01-16 | 2004-12-08 | Nestle Sa | Closed capsule with opening mean. |
| HUP0700822A3 (en) | 2005-02-07 | 2011-02-28 | Nestec Sa | Device for preparing a drink from a capsule by injection of a pressurized fluid and capsule-holder adapted therefore |
| ES2336036T3 (en) | 2007-03-06 | 2010-04-07 | Nestec S.A. | DEVICE FOR THE PREPARATION OF A FOOD LIQUID FROM A CAPSULE. |
| US20120097602A1 (en) * | 2010-10-22 | 2012-04-26 | International Paper Company | Biodegradable or compostable beverage filter cartridge |
| WO2017063680A1 (en) * | 2015-10-13 | 2017-04-20 | Biserkon Holdings Ltd. | Capsule and device for preparing beverages and method for manufacturing a capsule |
| MX2023002550A (en) * | 2020-09-02 | 2023-03-22 | Nestle Sa | Biodegradable capsule with integrated opening means. |
-
2023
- 2023-05-03 AU AU2023263733A patent/AU2023263733A1/en active Pending
- 2023-05-03 WO PCT/EP2023/061655 patent/WO2023213870A1/en not_active Ceased
- 2023-05-03 CN CN202380037260.3A patent/CN119156330A/en active Pending
- 2023-05-03 KR KR1020247034834A patent/KR20250005142A/en active Pending
- 2023-05-03 EP EP23724740.8A patent/EP4519181A1/en active Pending
- 2023-05-03 US US18/862,701 patent/US20250326567A1/en active Pending
- 2023-05-03 JP JP2024561890A patent/JP2025514072A/en active Pending
-
2024
- 2024-11-01 MX MX2024013575A patent/MX2024013575A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| KR20250005142A (en) | 2025-01-09 |
| WO2023213870A1 (en) | 2023-11-09 |
| MX2024013575A (en) | 2025-03-07 |
| US20250326567A1 (en) | 2025-10-23 |
| CN119156330A (en) | 2024-12-17 |
| AU2023263733A1 (en) | 2024-09-26 |
| JP2025514072A (en) | 2025-05-02 |
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Legal Events
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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