EP4476300A2 - Structural variants of 2d polymers - Google Patents
Structural variants of 2d polymersInfo
- Publication number
- EP4476300A2 EP4476300A2 EP23753639.6A EP23753639A EP4476300A2 EP 4476300 A2 EP4476300 A2 EP 4476300A2 EP 23753639 A EP23753639 A EP 23753639A EP 4476300 A2 EP4476300 A2 EP 4476300A2
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- European Patent Office
- Prior art keywords
- composition
- building block
- planar
- reinforcement material
- dimensional polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/243—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/041—Carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/06—Elements
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/06—Polyamides derived from polyamines and polycarboxylic acids
Definitions
- the invention relates to structural variants of 2D polymers.
- a composition can include a two dimensional polymer derived from at least: or wherein Ri is a leaving group and R2 is H or C1-C6 alkyl, n is 2, 3, 4 or 5, m is 3, 4 or 5, and at least one of the A ring and the B ring is, independently, a planar symmetric ring.
- n can be 3 and m can be 3, n can be 2 and m can be 3, n can be 3 and m can be 2, n can be 4 and m can be 2, or n can be 2 and m can be 4.
- n can be 3
- m can be 3
- the two dimensional polymer can include a structure wherein each Z is an amide, urea, or carbamate linkage.
- a composition can include a two dimensional polymer derived from one or more of the following planar building blocks:
- each R independently is H, C1-C6 acyl or C1-C6 alkyl and each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group, wherein the X groups, anhydride groups or carbonyl groups of the building blocks bond to a polyamine building block to form the two dimensional polymer.
- the polyamine building block can include a planar amine including at least three amine groups each of which forms an amide bond with one of the planar building blocks to form the two dimensional polymer.
- planar amine can include a tri-amino aryl group.
- the aryl can be a carbocyclic aromatic or a heterocyclic aromatic.
- the carbocyclic aromatic can be phenyl, naphthyl, antrhracenyl, phenanthrenyl, chrysenyl, pyrenyl, corannulenyl, triphenyl benzene, or coronenyl.
- the heterocyclic aromatic can be pyridinyl, pyrimidinyl, triazinyl, pteridinyl, or a porphyrin.
- planar building block can include [0017] In certain circumstances, the planar building block can include
- planar building block can include [0018] In certain circumstances, the planar building block can include
- planar building block can include
- planar building block can include
- planar building block can include [0023] In certain circumstances, the planar building block can include
- planar building block can include [0024] In certain circumstances, the planar building block can include
- planar building block can include
- a method of manufacturing a composition described herein can include combining a planar building block with a polyamine building block to form the two dimensional polymer.
- a method of forming a coating of a two dimensional polymer can include depositing a composition described herein on a surface.
- a composite in another aspect, can include a composition described herein and a reinforcement material.
- the reinforcement material can include a nanomaterial.
- the nanomaterial can be a carbon nanotube, a graphene platelet or an alumina nanotube.
- the reinforcement material can be graphene or carbon fiber.
- the reinforcement material can be aligned.
- the composite can be anisotropic.
- a method of making a composite as described herein can include, comprising combining a two dimensional polymer with a reinforcement material.
- the reinforcement material can be dispersed with a prepolymer solution composed to form the two dimensional polymer.
- a pre-polymer solution can be composed to form the two dimensional polymer is infused into the reinforcement material prior to polymerization.
- the two dimensional polymer can be infused into an arrangement of the reinforcement material.
- the arrangement of the reinforcement material can include aligned fibers or nanotubes.
- the arrangement of the reinforcement material can include randomly oriented fibers or nanotubes.
- FIGS. 1 A-1I depict synthesis and characterization of a two-dimensional (2D) polymer.
- FIGS. 2A-2H depict characterization of 2DPA-1 nanofilms.
- FIGS. 3A-3K depict mechanical properties of films described herein.
- FIGS. 4A-4E depict chemical kinetic theory of 2D polymerization.
- FIGS. 5A-5C depict structural variations of 2D polymer motifs.
- FIG. 6 depicts monomers for variants of 2D polymers.
- FIG. 7 depicts a schematic of a laser induced particle impact test (LIP IT) apparatus.
- FIGS. 8A-8C depict LIPIT image sequences showing impacts of silica particles (7.4 micron diameter) against films (-300 nm thickness).
- FIGS. 9A-9C depict real time and post-impact LIPIT images.
- FIGS. 10A-10E depict LIPIT images and results.
- FIGS. 11 A-l 1C depict textured polymer nanocomposites and properties thereof.
- FIG. 12 depicts a schematic of a composite.
- Solution phase synthesis can be used to produce two dimensional polymers as ultralight weight, high strength materials.
- Two-dimensional polymers are described, for example, in U.S. Patent Application No. 16/919,051 and Zeng, et al., Nature, 2022, Vol. 608, p. 91, each of which is incorporated by reference in its entirety. They promise a unique combination of the high mechanical strength of layered materials such as graphene but with the low densities, synthetic processability, and control of composition of one-dimensional polymers.
- 2D irreversible polycondensation directly in the solution phase can result in covalently bonded 2D polymer platelets that are chemically stable and highly processable.
- the synthesis, processing and structural applications of the two dimensional polymers is described that concatenate in bulk solution in two dimensions, forming distinctly two- dimensional platelets.
- This class of materials can access some of the highest levels of mechanical reinforcement and ballistic protection on an areal and mass basis.
- the two dimensional polymers represent a generation of ultra-lightweight structural materials and surfaces.
- the synthesis mechanism can lead to a terminal platelet size, forming intermolecular junctions that provide the upper limit of mechanical performance.
- the high-speed impacts can produce high strain rates (10 6 -10 8 s' 1 ), and comparison to the results of quasi-static measurements described below can provide fundamental insights into the microscopic origins of the macroscopic mechanical properties as well as the mechanisms of mitigation and failure. The results can provide guidance for modeling of the dynamical behavior and for refinements of synthetic efforts for improved mitigation properties.
- 2D polymers and the developed variations can be used in a nanocomposite using an exemplary nanofiber reinforcement (carbon nanotubes, CNTs) in both random and aligned orientations to create high packing fraction nanocomposites, with the goals of discovering hard nanostructure process-structure-property relations and linking to molecular and mechanistic understanding and complementing the high-strain-rate data.
- exemplary nanofiber reinforcement carbon nanotubes, CNTs
- Irreversible 2D polymerization without any 2D confinement is extremely untrivial because organic single bonds inside of the structure free rotate in 3D space, leading to enormous amount of twisty conformations.
- the in-plane 2D growth is entirely unfavored, it can still be realized using a number of strategies.
- the first one is to significantly reduce the energy barrier of in-planar growth by autocatalysis. Specifically, once negligible amount of 2D seeds are formed out of the very first random growth period, they serve as templates and guide monomers react on their 2D surfaces. This templating pathway can allow a rapid self-replication of 2D structures and therefore outcompete the random growth pathway.
- a composition can include a two dimensional polymer derived from at least or [0064] wherein Ri is a leaving group and R2 is H or C1-C6 alkyl, n is 2, 3, 4 or 5, m is 3, 4 or
- the symmetric ring can be a C3 or C4 symmetric ring.
- a C3 symmetric ring has a three-fold rotational axis perpendicular to the plane of the ring.
- a C4 symmetric ring has a four-fold rotational axis perpendicular to the plane of the ring.
- the two dimensional polymer is derived from structures including ring A and ring B. The Lewis base sites on the aromatic ring in either monomer A or B can assist with overcoming solubility problems for the material.
- a two dimensional material can be formed, for example, when n cis 3 and m is 3, n is 2 and m is 3, n is 3 and m is 2, n is 4 and m is 2 or n is 2 and m is 4. [0067] In certain circumstances, n can be 3, m can be 3, and the two dimensional material can include a structure
- each Z is an amide, urea, or carbamate linkage.
- R2 can be H.
- Each ring can be an organic ring structure.
- 2D ring structures that could be modified to form the polymers described here can be found, for example, in Huang, et al., Nature Reviews Materials, Volume 1, Oct. 2016, pages 1-19, which is incorporated by reference in its entirety.
- the A ring can include a carbocyclic aromatic.
- the carbocyclic aromatic can be phenyl, naphthyl, antrhracenyl, phenanthrenyl, chrysenyl, pyrenyl, corannulenyl, triphenyl benzene, or coronenyl.
- the B ring can include a heterocyclic aromatic.
- the heterocyclic aromatic can be pyridinyl, pyrimidinyl, triazinyl, pteridinyl, or a porphyrin.
- the A ring can be
- R is H, halo, C1-C6 alkoxy or C1-C6 alkyl and X is a leaving group.
- the A ring can be , wherein R is H, halo, C1-C6 alkoxy or C1-C6 alkyl and X is a leaving group.
- the B ring can be
- each Y is, independently, N or CR3, wherein R3 is H, halo, C1-C6 alkoxy or C1-C6 alkyl.
- X can be halo, hydroxyl, methoxy, or acetoxy.
- a composition can include a two dimensional polymer derived from a planar building block.
- the two dimensional polymer can include one or more of the following building blocks:
- each R independently can be H, C1-C6 acyl or C1-C6 alkyl.
- each X can be an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group.
- the two dimensional polymer can form through reaction of X groups, anhydride groups or carbonyl groups of the building blocks with a polyamine building block.
- the polyamine building block can include a planar amine including at least three amine groups each of which forms an amide bond with one of the planar building blocks to form the two dimensional polymer.
- the planar amine can include a tri-amino aryl group.
- the aryl can be a carbocyclic aromatic or a heterocyclic aromatic.
- the carbocyclic aromatic can be phenyl, naphthyl, antrhracenyl, phenanthrenyl, chrysenyl, pyrenyl, corannulenyl, triphenyl benzene, or coronenyl.
- the heterocyclic aromatic is pyridinyl, pyrimidinyl, triazinyl, pteridinyl, or a porphyrin.
- a planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same.
- the planar building block can include [0086] In certain circumstances, the planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same.
- Each R independently is H, C1-C6 acyl or C1-C6 alkyl. Preferably, each R is the same.
- the planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same.
- planar building block can include [0089] In certain circumstances, the planar building block can include
- the planar building block can include , where each R, independently is H, C1-C6 acyl or C1-C6 alkyl. Preferably, each R is the same. [0091] In certain circumstances, the planar building block can include
- the planar building block can include carboxyl group, anhydride group, or isocyanate group.
- each X is the same.
- the planar building block can include
- the planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same. [0095] In certain circumstances, the planar building block can include , where each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same.
- the planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group.
- each X is the same.
- the planar building block can include each X is an amino group, hydroxyl group, carboxyl group, anhydride group, or isocyanate group. Preferably, each X is the same.
- the material includes a plurality of the structure. In other words, the material includes a two-dimensional network including repeating units of the structure.
- the material can have an in-plane structure. In certain circumstances, the material can have an out-of-plane structure.
- the in-plane structure is a structure in which the angle of the amide or other polar bonds are relatively small, for example, may be less than 30 degree.
- the out-of-plane structure is a structure having the amide or other polar bonds out of the plane of the ring structures. The out-of-plane structure can create high density of interlayer hydrogen bonds in the structure and thus have enhanced mechanical properties.
- a method of manufacturing a composition described herein can include combining a planar building block with a polyamine building block to form the two dimensional polymer.
- the combining takes place in a solvent selected from trifluoroacetic acid (TFA), trifluoroethanol (TFE), N-methyl-2-pyrrolidone (NMP), 1,3-dimethyl- 2-imidazolidinone (DMI), N,N'-dimethylpropyleneurea (DMPU), or hexamethylphosphorami de (HMPA) and salt solutions thereof.
- TFE trifluoroacetic acid
- NMP N-methyl-2-pyrrolidone
- DI 1,3-dimethyl- 2-imidazolidinone
- DMPU N,N'-dimethylpropyleneurea
- HMPA hexamethylphosphorami de
- salt can be a Lewis Acid, such as calcium chloride or lithium chloride.
- the reaction conditions are important in determining whether the in-plane or out-of- plane structure is created. This is the case, in part, because the reaction is kinetically controlled. This selectivity can be important because in order to get strong interlayer hydrogen bonding, the amide bonds need to orient out of the molecular plane, and the out-of-plane structure is actually energetically unfavored compared to the in-plane structure. The energy difference is large ( ⁇ 70 Kcal/nanopore), making the achievement of the out-of-plane structure surprising. A common feature of those solvents is they are strong Lewis bases thus can serve as great hydrogen bond acceptors. Additives can also enhance the synthesis.
- the salts such as CaCh, LiCl and others are Lewis acids here, can help to dissolve the 2D molecules and also facilitate this reaction. Solubility is important because once the 2D polymer molecule leave the reaction system, it stops growing. According to simulation, the strength of bulk material has a strong correlation with the molecular size.
- a method of forming a coating of a two-dimensional material can include depositing a material described herein on a surface.
- the coating can be formed by spin coating, dip coating or drop coating the material on the surface, for example, in a solution.
- the solvent can be polar and protic, for example, an acid such as trifluoroacetic acid (TFA).
- a composite in another aspect, can include a two dimensional polymer described herein and a reinforcement material.
- the two dimensional polymer can form a matrix that includes the reinforcement material.
- the composite can be a reinforced film.
- the reinforcement material can include a nanomaterial, for example, a carbon nanotube, a graphene platelet or an alumina nanotube.
- the nanomaterial can be aligned or oriented relative to a surface. Alternatively, the nanomaterial can be randomly placed and not aligned.
- the reinforcement material can include graphene or carbon fiber.
- the composite is anisotropic.
- physical properties in one dimension can differ from physical properties in another dimension.
- properties along the length of the material differ from properties along the thickness of the material.
- a method of making a composite described herein can include combining a two dimensional polymer with a reinforcement material.
- the reinforcement material is dispersed with a pre-polymer solution composed to form the two dimensional polymer.
- the pre-polymer solution can include monomers corresponding to at least the planar building block, which then polymerize with other components to form the two dimensional polymer.
- a pre-polymer solution composed to form the two dimensional polymer can be infused into the reinforcement material prior to polymerization.
- the two dimensional polymer can be infused into an arrangement of the reinforcement material. In this case, the two dimensional polymer can be dissolved in a solvent and deposited on the reinforcement material.
- the arrangement of the reinforcement material can include aligned fibers or nanotubes or randomly oriented fibers or nanotubes.
- the two dimensional polymer can be deposited to form a film.
- the film can have a thickness of 5 nm, 10 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm, 45 nm, 50 nm, 55 nm, or 60 nm.
- the thickness can be less than 10 microns, less than 5 microns, less than 1 micron, less than 100 nm, less than 90 nm, less than 80 nm or less than 70 nm.
- the film can be substantially uniform in thickness.
- the two dimensional polymer can be formed into a scroll.
- the scroll can have a diameter of less than 10 microns, less than 5 microns, less than 1 micron, less than 100 nm, less than 90 nm, less than 80 nm or less than 70 nm.
- a major challenge in the design and fabrication of ultralightweight 2D materials is to achieve high strength for mitigation of particle impact and of shock or blast waves.
- One of the impediments to improved performance is the difficulty in conducting adequate tests of new 2D materials, especially in the early stages of development prior to synthetic scale-up when only small quantities of material may be available. Samples at that stage may have extremely small lateral dimensions, submillimeter if not sub-100-microns, in addition to submicron thickness. High- strain-rate testing of such samples could provide fundamental insights that would guide modeling and further steps in design and synthesis without ever needing more extensive (and often far more difficult and time-consuming) fabrication efforts.
- a recently developed method, the laser-induced particle impact test (LIPIT) Refs.
- Measurements conducted on samples with varying extents of platelet-platelet hydrogen bond linkages as well as different in-plane structural motifs can reveal the roles these features play in macroscopic properties. Further insight can be gained through comparison between the results of the LIP IT measurements, with strain rates in the 10 6 -10 8 s' 1 range, and quasistatic measurements. The comparison can reveal the effects of dynamical relaxation due to hydrogen bond breakage and reformation and other degrees of freedom on high-strain-rate mitigation, providing further guidance to improved material design.
- 2D polyaramide can be referred to as 2DPA-1.
- Nanocomposites and layered- nanocomposite architectures comprising the new 2DPA-1 material need to be further explored as part of establishing the engineering materials base of understanding for this new class of compounds. How can nanocomposites be made and affect 2DP morphology and structure-property relations to link 2DP structure, both neat (2DP and its emerging variants) and as a nanocomposite, to standard mechanical properties such as stiffness, strength, and toughness?
- Of particular interest and importance is studying directional properties given that the 2DP as well as the nanocomposite can be textured (nanofibers with random and aligned carbon nanotubes, CNTs).
- a unique capability includes facile processes for maintaining nanofiber alignment in bulk and thin-film orientations while varying nanofiber packing fraction continuously and to beyond packing fractions that exceed 30 vol%, allowing synthesis, processing, and characterization of composites with directional properties.
- ARL polyurethane-urea
- Scanning probe microscopy via AFM and nanoindentation are two primary property measurement techniques compatible with the envisioned neat and composite architectures, and are complemented with characterization tools such as XRD, WAXD/SAXS and TEM (including 3D TEM, to elucidate possible 2DP-CNT interactions).
- AFM and nanoindentation can be used to assess anisotropy utilizing different sample preparation vectors, and the resulting quasi-static properties of modulus and hardness can allow comparison to high-strain results and therefore contribute a rich mapping of structure to properties, all providing feedback on synthesis.
- FIG. 1 A shows a synthetic route to 2D polyaramid, termed 2DPA-1, where NMP is N- methyl-2-pyrrolidone.
- FIG. IB shows a cross-sectional view of a proposed hydrogen-bonded, interlocked layered structure. A close-up of interlayer hydrogen bonds is shown in the inset.
- FIG. IB is an atomic force microscopy (AFM) image of bilayer nanoclusters and its height histogram along the white line (inset).
- FIG. ID is an AFM image of stacked nanosheets, the inset showing the height histogram along the white line.
- FIG. IE is a high-resolution AFM image of TMS-2DPA- 1.
- White dots are bilayer aggregates. Height profiles along white lines are shown in FIG.
- FIG. 1G shows a size distribution of individual TMS-2DPA-1 molecules.
- FIG. 1H shows a plot of diameter against height for monolayers (squares) and bilayers (dots) from TMS-2DPA-1, as well as 2DPA-Am (triangles, amorphous counterpart of 2DPA-1, obtained when trimesoyl chloride is replaced by isophthaloyl chloride under standard conditions). Dotted lines represent shapes with certain aspect ratios.
- FIG. II shows acyl residue fraction versus reaction time. Blue horizontal line is the limit of residue fraction when molecules grow infinitely large, corresponding to the interior defect density. A representative 2DPA-1 molecule is given in the middle.
- the purified 2D polymer can be dissolved in acid and spin-coated to form a highly- uniform, large-area film with a thickness of tens of nanometers (FIGS. 2A-2C).
- the molecules are oriented parallel to the substrate in the film, as evidenced by the polarized Raman spectrum and GIWAXS (FIGS. 2E-2H).
- FIG. 2A is a graph showing the thickness versus concentration dependence of spin- coated 2DPA-1 films on SiCh covered (300 nm) silicon wafers. Confidence intervals are shown as error bars.
- FIG. 2B shows a 6-inch transferred 2DPA-1 film on a SiC>2/Si wafer.
- FIG. 2C shows an atomic force microscopy (AFM) image of a transferred 2DPA-1 nanofilm at film edges near which cracks, wrinkles, and folds are observed. The inset shows the height profile along the white line.
- FIG. 2D shows scanning electron microscopy (SEM) images of a suspended 2DPA-1 film on a SisN4 TEM Grid.
- SEM scanning electron microscopy
- FIG. 2E shows a top view photoluminescence (PL) measurement of a 2DPA-1 nanofilm at 532 nm excitation.
- the image on the left is a schematic illustration.
- the graph in the middle is a PL spectrum, where Si Raman peaks at 550 and 570 nm are labeled with
- the image on the right is a polar plot of the top view, where the fitting curve intensity is 0.91 of maximum.
- FIG. 2F is a side view photoluminescence (PL) measurement of a 2DPA-1 nanofilm at 532 nm excitation.
- the image on the left is a schematic illustration.
- GIWAXS grazing-incidence wide-angle X-ray scattering
- FIG. 3A shows an optical micrograph of a 33.9-nm thick 2DPA-1 film on a Si holey substrate. White circles are intact membranes and the black dot in the middle represents a fractured membrane.
- FIG. 3B shows a 13.7-pm SiC>2/Si well covered by a 12.8-nm thick 2DPA-1 film forming an impermeable bubble of trapped gas as shown by the AFM height profile (along the white line).
- FIG. 3C shows a collapsed membrane after puncturing with an AFM tip and subsequent gas release, showing a flat height profile (along the white line). The small pinhole is located in the lower left.
- FIG. 3D shows a membrane after indenting and its height profile along the white line.
- FIG. 3E shows an indentation on a 12.8-nm thick, 13.2-pm wide free-standing membrane at its center with successively increasing trigger forces.
- the tip radius was 100 nm. Curve overlapping proves its elasticity and a right-shift of the curve indicates plastic deformation has occurred in the previous run.
- FIG. 3F shows a representative force-displacement curve and its modulus fitting. Conditions were a 33.9-nm thick, 24.7-pm wide membrane with a 100-nm radius tip.
- FIG. 3G shows a plot of 2D elastic modulus against its 2D yield strength of 2DPA-1.
- FIG. 3H shows a schematic illustration of an Archimedean scroll fiber.
- FIG. 31 shows an optical micrograph of a hair (left) and a scrolled fiber (right), where the scale bar is 100 pm.
- FIG. 3 J shows a representative true stress-strain curves from a 2D composite scrolled fiber, its polycarbonate (PC) control fiber, and a graphene/PC composite fiber (data reproduced from Science 2016, 353, 364), where the volume fraction of 2DPA-1 /PC was 6.9% and graphene/PC was 0.19%.
- FIG. 3K shows a plot of modulus enhancement (E-Epc)/E?c) against different volume fractions of 2DPA-1.
- FIG. 4A shows a chemical kinetic theory of 2D polymerization producing 2DPA-1, specifically, predicted reaction site scaling with polymer size (monomer units) for 2D flakes versus 3D beads.
- FIG. 4B shows a simple 2D growth competing with 3D (defect) growth.
- a is the normalized monomer activation rate. All rate constants (a, , y) are normalized to the per site addition rate (fc 0 ) and are dimensionless.
- FIG. 4C shows autotemplating, catalytic 2D growth competing with 3D growth.
- FIG. 4D shows planar bond 2D growth competing with 3D growth.
- FIG. 4E shows the combined effect of autocatalytic and planar bond.
- the bars in FIGS. 4C-4E represent the size of 2D polymers in number of monomers.
- NMR NMR can determine the fraction of acyl residue groups at various reaction times (FIG. II), which could be used to infer the molecular size.
- the fraction of residue groups reflects the degree of polymerization.
- UV-VIS spectra of the reaction system can be studied to identify the concentration changes of certain species during reaction. The evolution of polymer size, as well as monomer/oligomer concentration determined by the aforementioned methods, could piece together the information for comparison with the model.
- FIGS. 5A-5C show structural variations of 2D polymer motifs now theoretically enabled by the 2DPA-1 synthesis mechanism, referenced herein as variants.
- FIG. 5 A shows exemplary monomer architectures (together with those of FIG. 6).
- FIG. 5B shows alternative variant linkages capable of hydrogen bonding and autotemplating during synthesis.
- FIG. 5C shows that variants can control structural topology, including (left to right) triangular, rectilinear, or bi- triangular sub-lattices of 2D polymers.
- a large aromatic core reduces the density of interlayer hydrogen bonding while it strengthens the interlayer 71-71 stacking, therefore changing the mechanical properties of the 2D polymer.
- the aromatic core itself may bring some novel optical or electrical responses for potential applications (FIG. 6).
- conjugated chemical bonds can turn the otherwise insulating 2D framework into a conductive one.
- the donor/acceptor abilities can be tuned, which may further increase the material ultimate strength and its flaw tolerance.
- a variety of nanopore topologies, from triangles to squares and hexagons can be constructed based on the monomer building blocks. Those structures possess smaller repeating units that can lead to higher elastic modulus. Also, reduced nanopore size can significantly affect its sieving ability, thus offers new opportunities for materials enabling selective molecular permeability.
- FIG. 6 represents monomers for creating structural variants of 2DPA-1 with the goal of controlling internal and intramolecular chemical bonding and relating these features to synthetic and mechanical properties.
- Monomers lacking the ability for pi-pi stacking may exclude the autotemplating mechanism. Varying molecular spacing of monomer addition can impact the strength of overlapping out of plane hydrogen bonding, or the elimination of such bonding.
- the 2D polymer variants can have different bulk 2D polymerization behaviors giving the ability to select one or more polymer properties, including elasticity, chemical resistance, hardness, and the ability to manipulate electrical or thermal properties.
- Laser probing of microparticle impact and energy dissipation can be used to conduct measurements of high-strain-rate impact in which mitigation and penetration dynamics and energy dissipation can be measured.
- a laser induced particle impact test (LIP IT) apparatus is illustrated in FIG. 7.
- a nanosecond laser pulse ablates a gold film to launch a microparticle toward a target material.
- the particle flight toward the target and after rebound from or transmission through the target, as well as the impact event, are recorded by a high-speed multiframe camera. Up to 16 frames can be recorded with as little as 3 ns between frames during a single measurement.
- the target region to be impacted can be specified to better than 5 micron accuracy, so samples with small lateral dimensions such as thin films supported by TEM grids can be studied.
- a nanosecond-duration laser pulse launches a particle of 5-50 micron diameter at a velocity that can be adjusted in approximately the 30-3000 m/s range.
- the particle may be solid or hollow silica, polymeric, metallic, or other material. Images of the particle traversal toward the target before impact and away from the target after impact yield the incident particle velocity U and the transmitted or rebounded velocity Vt or U, and from the ratio Vt/Vt or Vi/V r (the coefficient of restitution or CoR), the particle kinetic energy dissipated during impact can be determined. In addition, close examination of the impact event itself can reveal intimate details of the particlesample interaction including thin film distortion and modulations through which energy from the particle is taken up.
- FIGS. 8A-8C show the transition from particle rebound to embedment to perforation as the incident velocity is increased.
- the particle velocities before and after impact are easily calculated, permitting the coefficient of restitution and the energy absorbed by the sample to be determined in each case.
- the post-impact SEM images clearly show the different degrees of sample damage resulting from the three impacts.
- FIGS. 8A-8C show LIPIT image sequences showing impacts of silica particles (7.4 micron diameter) against films (-300 nm thickness) consisting of overlapping multi-walled carbon nanotubes, with incident particle velocities of (FIG. 8A) 320 m/s resulting in rebound, (FIG. 8B) 350 m/s resulting in particle capture, and FIG. 8C 520 m/s resulting in perforation. The time at which each image was recorded relative to the first image in the sequence is indicated.
- the electron microscope images on the right show the sample after impact, revealing (FIG. 8A) sample deformation, (FIG. 8B) the particle and sample damage that it induced, and (FIG. 8C) sample perforation.
- the images show bottom views of the sample (defining the top as the side that the particles hit).
- FIGS. 9A-9C show real time and post-impact LIPIT images.
- FIG 9A shows real-time images recorded at 200-ns intervals of a 30-pm diameter steel particle impacting a TEFLON- coated fiberglass yarn sample. Part of the impact energy is taken up by propagating acoustic modulations of the sample.
- FIG. 9B shows a post-impact image following impact at 420 m/s of a 16-pm steel particle that is embedded in an ultrahigh molecular weight polyethylene sample ( ⁇ 200 pm thick) with highly aligned fibers, showing strongly anisotropic perforation.
- FIG. 9C shows post-impact images of graphene bilayer samples after penetration by 7.4-pm diameter silica particles at 550 m/s impact velocity. The sample on the left was reinforced by a silver nanowire gridwork that prevented crack propagation which is evident in the un-reinforced sample on the right.
- FIGS. 9A-9C illustrate different dynamical and long-lived sample responses to particle impact.
- the images in FIG. 9A show propagating acoustic responses propagating away from the region of impact, revealing energy uptake into specific dynamical modes of the sample.
- FIGS. 9B- 9C show different types of sample perforation that clearly reveal the effects of sample anisotropy and sample layer reinforcement.
- the 2D polymers can have improved properties when combined to form fibrous samples and CNT-reinforced composites.
- FIGS. 10A-10E show the measurement of material hardness at a strain rate in the range of 10 6 s' 1 .
- a 14-pm aluminum particle impacts a copper substrate at 425 m/s, leaving a crater after rebounding.
- the dynamic hardness is given by the ratio of the plastic work to the indentation volume: the particle mass.
- the indentation volume can be measured through laser confocal imaging. The results show far higher hardness at high strain rates than at low rates. Similar measurements on the 2D polymer samples by rolling the 2D polymer into “scrolls” that are sufficiently thick that they can respond to microparticle impact as essentially bulk samples. Comparison to quasi-static measurements can show substantial frequency-dependent variation in hardness due to the polymer degrees of freedom with nonlinear relaxation kinetics in the intermediate frequency ranges.
- FIG. 10A shows real-time images of a 14-pm diameter alumina particle impacting a copper substrate at 425 m/s.
- FIG. 10B shows a crater left in copper substrate after particle impact and rebound.
- FIG. 10C shows a confocal microscope image used to determine crater volume.
- FIG. 10D shows results showing dynamic hardness of copper and iron samples, with comparison to hardness values at lower strain rates. (Ref. 21).
- FIG. 10E shows a LIP IT image sequence showing a 7.4-pm silica particle penetrating a 2DPA-1 film ( ⁇ 30 nm thick). The sample is mounted on a TEM grid and the particle is aimed at a grid opening.
- FIG. 10E the first LIP IT images showing particle impact on a 30-nm thick 2DPA- 1 film which is mounted on a TEM grid. A region of the sample over a grid opening was targeted.
- the LIPIT measurements for the compositions described herein include variation in incident particle velocity and observation of the transition between particle rebound and transmission so that close-up real-time observation of impact events can be conducted.
- hollow silica particles can be the preferred choice because low particle density and mass as well as relatively low velocity can allow the full range of CoR values to be measured from particle rebound to penetration conditions.
- the observations reveal sample layer distortion and displacement, and particle breakthrough when it occurs, allowing determination of sample strain distributions, crack propagation, and other features that guide modeling and synthesis refinements.
- the 2D polymer variations can form a composite including a nanofiber reinforcement (carbon nanotubes, CNTs, are examples) in both random and aligned orientations particularly for high packing fraction nanocomposites. Nanostructure process-structure-property relations and linking to molecular and mechanistic understanding can inform selection of monomer for specific applications and achieving high strain rate properties.
- FIGS. 11 A-l 1C show textured polymer nanocomposite mechanical properties obtained via scanning probe AFM and nanoindentation.
- FIG. 11A shows 2D AFM scans of polyurethaneurea with dense packing of aligned CNTs in the longitudinal and transverse directions showing both texture and phase segregation within the PUU with (left) height, (center) phase, (right) CNT orientation.
- FIG. 1 IB shows PUU nanocomposite modulus scaling explained by phase separation morphogenesis as CNT packing fraction increases.
- FIG. 11C shows nanoindentation results for anisotropic modulus in aerospace-grade thermosets (bismaleimide - BMI, and epoxy).
- a composite 10 can include a two dimensional polymer 20 and reinforcement material 30.
- Nanostructured composites including 2DP and variations described herein and hard nanostructures can be synthesized, and the nanocomposites can be characterized, for example, for structure and tested mechanically to compare to neat 2DP. Additional comparisons to other materials of interest, such as PC and graphene used currently, can be made.
- a hard nanostructure including carbon nanotubes (CNTs), a ID material that is of significant interest, can be prepared. This can include processing in ways to achieve texture and thus anisotropic properties. (Refs. 25- 27)
- graphene nanoplatelets (GNP) may also be studied selectively for comparison. CNTs and GNP are compatible with the 2DP processing, particularly the current TFA solvent (Ref. 28).
- ANTs alumina nanotubes
- FIGS. 4A-4E scanning-probe AFM (such as Veeco Nanoscope) and nanoindentation.
- scanning-probe AFM such as Veeco Nanoscope
- nanoindentation These techniques offer both anisotropic mechanical data (with appropriate known specimen preparation) and the ability to contribute structural understanding as well using contact mode AFM, and connect hardness and modulus at low-strain to the high-strain tests.
- Recent examples of such work have enabled discovery of unique PUU-derived hard and soft segment features formed within nm-scale CNT constraints (Refs.
- the real-time imaging can directly reveal the energy dissipation properties of the various composites, and the post-impact imaging capabilities (as in FIGS. 8A-8C and 9A-9C) can reveal important details of particle-sample interactions.
- LIPIT results should reveal the effects of CNT packing fraction on impact energy dissipation and perforation-induced sample damage (as in FIGS. 8A-9C) as well as the effects of nanofiber alignment on the anisotropy of nonlinear mechanical responses (as in FIG. 9B).
- the nanocomposites can be synthesized following the known routes and compatibilities of the 2DP processing.
- the 2DP is deposited as a thin film by dissolving 2DP in TFA, suggesting two useful and complementary compositing strategies: (i) adding randomly-oriented CNTs to the 2DP-TFA solution pre-casting, and (ii) depositing the 2DP on CNTs pre-dispersed on the substrate as a thin film.
- the latter can be done for both horizontally- aligned CNTs (Ref. 30) and randomly-aligned CNTs to look at texture and confinement effects.
- the extent of texturing can be studied as a function of CNT vol% and 2DP film thickness, and the process can be repeated to create a layered nanocomposite.
- the influence of CNTs on the 2DP structure can provide insights into how long-range order of the 2DP may be extended even further and can be evaluated by 3D TEM and diffraction techniques. Routes to understand hard nanostructure effects on the in situ polymerization can also be studied.
- Possibilities include physically dispersing CNTs at varying concentrations in the pre-polymer solution to assess effects on 2DP formation, and also exploring capillary infusion of the pre-polymer solution into arrays of CNTs (again, at various CNT concentrations or vol%) to study textured nm-scale constraint effects, similar to those studied recently for phenolic-derived carbon-matrix nanocomposites (Refs. 31 and 32) and formation of polyelectrolyte bi-layers (Ref. 33).
- Other nanocomposite architectures can be prepared, such as 2DP-TFA solution infusion into variable (controlled) volume-fraction A-CNT forests to explore this type of nanocomposite compared to the layered thick films. Scrolled fiber mechanical testing or micro-computed tomography (pCT) can be employed for process quality assessment and control.
- LIPIT measurements on 2DPA-1 can include particle composition and velocity range to complete the first full LIPIT study of 2DPA-1, and nanocomposites, such as 2D polymer/ CNT composites, can include fabrication to high packing fraction (> 30 vol%) 2D polymer/ CNT with variable alignment.
- 2DPA- 1 polymerization can lead to molecular sizes exceeding 100 nm.
- Chemical kinetic study of triphenyl benzene and other variant monomers, for example, those shown in FIG. 6, can generate the 2DPA-1 variants.
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