EP4469391A1 - High energy environmentally friendly fuel as an additive for coal-fired power plants - Google Patents
High energy environmentally friendly fuel as an additive for coal-fired power plantsInfo
- Publication number
- EP4469391A1 EP4469391A1 EP22716305.2A EP22716305A EP4469391A1 EP 4469391 A1 EP4469391 A1 EP 4469391A1 EP 22716305 A EP22716305 A EP 22716305A EP 4469391 A1 EP4469391 A1 EP 4469391A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel
- coal
- combustible mixture
- thermoelectric power
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/02—Production of hydrogen; Production of gaseous mixtures containing hydrogen
- C01B3/32—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/02—Production of hydrogen; Production of gaseous mixtures containing hydrogen
- C01B3/06—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen with inorganic reducing agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/01—Chlorine; Hydrogen chloride
- C01B7/03—Preparation from chlorides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/09—Bromine; Hydrogen bromide
- C01B7/093—Hydrogen bromide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/09—Bromine; Hydrogen bromide
- C01B7/096—Bromine
Definitions
- the Invention relates to the fuel and combustible mixture based on the production of hydrogen that can be used as a substitute to fossil fuels in thermoelectric power plants.
- the fact that the Invention replaces fossil fuels implies that the emissions of harmful gases, like CO2, are reduced.
- the Invention has an additional property: it binds the CO2 made from the combusted coal.
- the Invention makes it possible to reduce the amount of dust generated as a by-product of the combustion process.
- the Invention is a combustible fuel that requires an airtight container with or without an added insulator.
- the characteristics of the container tank and the relationship between the solid and liquid phases during the combustion within the tank will be explained later.
- the tank is considered part of the fuel, because it has to be made of a flammable material and it takes the role of the burning trigger inside the furnace. Through chemical reactions of the combustible mixture, hydrogen is generated and collected in the tank. The tank bums in the furnace and triggers the combustion of the hydrogen. If an insulator is used, it has to be flammable as well and is also part of the fuel. The insulator helps to keep the hydrogen inside the tank and triggers the combustion process.
- This Invention represents the new combustible fuels which release 15 times more energy than lignite and 4-5 times than coke. To allow that, fuel has to be sealed in an impermeable container.
- the inside of the tank was coated in an insulator and the hydrogen was bound to prevent leaking of the gas. During the combustion process, the tank and insulator bum and ignite the hydrogen while inside the furnace. Examples of such insulators are tar based adhesives or similar materials.
- the tank is made of a polymer, preferably polyvinyl chloride (PVC) due to its very flammable properties.
- the Invention is primarily aimed at preparing an alternative fuel which could replace coal while providing the same amount of electricity, which would reduce the costs of exploitation and transportation of coal to thermoelectric power plants. Secondarily, it is aimed at reducing the mass emission of greenhouse gases as a consequence of incomplete coal combustion.
- the technical requirements have been solved by preparing a flammable mixture consisting of a solid and liquid part.
- the mixture is in a sealed polyethylene hose (container) with a barrier separating the liquid and solid parts, where the barrier gradually disintegrates when in contact with the liquid, allowing the liquid and solid to combine. This results in the chemical reactions which produce hydrogen.
- Emission permits or Greenhouse Gas Emission Verifications (GHGV) in the European Union have increased in prices and are at a record 43.14 Euros per ton.
- the price of emission permits has increased by as much as 32.4% in 2021, 16 times the amount they were on the 17 th of April 2013.
- the high prices of permits exist to pressure emitters of greenhouse gases in the EU by increasing their costs. By doing that, coal power plants, along with industrial facilities are becoming less competitive or even closing down.
- thermochemical decomposition gasification
- the Invention includes all of these reactions, especially relying on the fact that in the thermoelectric power plant furnace water comes into contact with coal at a high temperature, so these reactions are inevitable. However, this process is only a segment of the entire process which enables the hydrogen production and its usage in situ (without transport and storage).
- quicklime is added during reactions where CO2 is extracted.
- the Invention provides for a polyvalent role of quicklime, not only for binding the CO2 to lower emissions, but also for creating H2 and other reactions which improve flammability of the combustible mixture.
- Flammable mixture refers to a mixture of solid and liquid states. Both of these states include multiple components. All the components will be listed below.
- the synthetic fuel is a flammable mixture hermetically sealed in an 8x4 centimeter polyvinyl chloride tank with or without an insulator, welded after the chemical components are added.
- the characteristics of the container tank and the relationship between the solid and liquid phases during the combustion within the tank will be explained later.
- the tank is considered part of the fuel because it is used as a trigger in the furnace and it must be flammable.
- the H-I fuel has a presupposed heat value of 94 M3/kg with pmupposed PE lower heat value of 42, 193 MJ/kg and measured bituminous coat ted value nf 2O90 MPkg,
- the Invention unearths a new flammable mixture that, during combustion, releases energy 15 times greater than the energy released by lignite and 4-5 times greater than that of coke.
- the combustible mixture must be closed in an airtight container.
- the container has a barrier preventing direct contact between the solid and liquid matter, but the barrier, in contact with the acid component of the liquid matter, gradually disintegrates and allows contact between the solids and liquids. That is, in fact, the main trigger of chemical reactions that leads to hydrogen generation. Because the container is hermetically sealed, the hydrogen remains inside. In a previous version of the Invention, the inside of the container would be coated by an insulator, which bound the hydrogen to prevent hydrogen leaking while in the furnace.
- the container is made of a polymer, preferably polyvinyl chloride (PVC) due to its very flammable properties.
- the Invention also implies the methods of using this fuel in thermoelectric power plant furnaces, industrial furnaces or district heating furnaces.
- the mentioned flammable mixture which can be used as substitute for a portion of the required coal in thermoelectric power plants, is made of solid and liquid matter, where the solid matter phase consists of:
- Aluminium powder at least one M 1 X 2 , where M 1 can be any metal in the oxidation state +2 and X can be any halogen; M 2 CO 3 , where M 2 can be any divalent metal; zinc ammonium chloride; SiO2 in the form of quartz sand; and quicklime.
- the presence of water is clear to any expert in the field as the liquid matter consists of aqueous solutions of previously mentioned chemicals. Because of this, the water percentage is self-explanatory and won’t be mentioned again.
- the percentage of solids can vary from 32% w/w to 46% w/w, and the liquid varies from 54% w/w to 68% w/w.
- the solid state varied between 36% w/w and 42% w/w, and the percentage of liquid was 58% w/w to 64% w/w.
- the share of solids was 39% w/w, and the liquids 61% w/w.
- Aluminium powder 5% to 8%
- the components are present in the following weight percentages:
- At least one carboxylic acid, or at least one anhydride of mentioned carboxylic acids, or at least one of its esters or amides can be present in an interval of 10% to 27%;
- Methylcellulose can be present in an interval of 20% to 40%;
- Formaldehyde, or its commercially accessible solution - formalin can be present in an interval of 1% to 10%;
- Remaining part consists of water, as is self-explanatory.
- the components of the liquid matter were present in the following weight percentages:
- At least one carboxylic acid, or at least one anhydride of mentioned carboxylic acids, or at least one of its esters or amides can be present in an interval of 5% to 22%;
- Methylcellulose can be present in an interval of 25% to 35%
- Formaldehyde, or its commercially accessible solution - formalin can be present in an interval of 3% to 7%; Remaining part consists of water.
- liquid components are in the following weight percentages:
- At least one carboxylic acid, or at least one anhydride of mentioned carboxylic acids, or at least one of its esters or amides had a presence of 17%;
- Methylcellulose had a presence of 29%
- Formaldehyde, or its commercially accessible solution - formalin had a presence of 5%
- Remaining part consists of water.
- M 1 and M 2 from the description of the mixture above, or more accurately, the description of the solid matter, in one version, are selected between Fe (iron), Cu (copper) and Zn (zinc).
- at least one carboxylic acid, or at least one of its derivatives is selected from a group made up of Ci - C3 carboxylic acids; while the methylcellulose is selected between gelatine and tylose.
- M 1 and M 2 are Zn, where M 'X represents a mixture of ZnCh and ZnBn
- the methylcellulose used is tylose, while the liquid contains two carboxylic acids, those being: Ci carboxylic acid - also known as formic acid; and C2 carboxylic acid - known as acetic acid.
- additives like coke or ethanol may be added to the combustible mixture, where coke is added to the solid phase and ethanol to the liquid phase.
- Another property of the Invention is the proposed method of generating energy in thermoelectric power plants including replacing a portion of coal using the previously described fuel.
- the invented fuel can already replace more than 50% of the required coal.
- up to 60% of required coal can be replaced, even up to 100% with some modifications, primarily in the materials that the furnaces are made of. Percentages in this paragraph relate to volume or other shares.
- 1 kg of the invented fuel replaces 15 kg of lignite or 4-5 kg of coke.
- CO2 emissions can be reduced up to 75%
- the next subject of the Invention is the usage as a substitute/alternative fuel in thermoelectric power plants.
- the combustible mixture or its components bind harmful exhaust gases generated by the burning of coal in the thermoelectric power plants. Above all, this refers to the binding of CO2.
- the task of insulator which coats the inside of the container is collecting and activating the combustion of hydrogen in the process.
- Methylcellulose makes the insulator prevent hydrogen outflow from the container.
- Methylcellulose can be either gelatine or tylose, or another industrially accessible methylcellulose.
- the Invention can be used in all solid fuel furnaces, including, besides thermoelectric power plants, industrial and central heating furnaces of varying capacities, given that the minimal working temperature of the furnace is no less than 350°C.
- Aluminum is present in the solid matter of the combustible mixture in the form of aluminium powder of high purity.
- High purity means that it contains at least 90% aluminium.
- the best results are achieved with aluminum with the specific surface area of 7000 cm 2 /g.
- the volume density of aluminium powder is desired to be around 0.15 kg/dm 3 .
- Fuel combustion occurs in 4 phases: a) In the first phase hydrogen is generated by reactions between solid and liquid components of the combustible mixture. Hydrogen is contained within the fuel because the airtight container is keeping it inside. Hydrogen is ignited inside the container by the flammable insulator and container inside the furnace. b) Combustion of pure hydrogen in close proximity of the mixture from which hydrogen is coming out from the extremely hot furnace of a thermoelectric power plant (1000°C) causes an accelerated extrusion of hydrogen from water in the mixture. c) The separation of hydrogen is followed by the burning of aluminate salts and other flammable silicate components in the mixture.
- thermoelectric power plant Regardless of how the fuel is used, the incombustible part of the mixture, calcium oxide or quicklime, while travelling with other gases through thermoelectric power plant’s chimney or of other plants, further purifies harmful exhaust gases by binding to them. This way up to 75% of exhaust gases are purified, making them environmentally acceptable.
- the polyethylene container production in accordance with Invention evolve as follows: a) Two touching rollers have 2 mm wide, 1 mm deep interlocking grooves. If the lower roller has grooves lengthwise, the top roller grooves are placed so that by means of power, when they cut a double foil, rectangles/squares are cut out containing generated hydrogen. The space inside the container needs to be larger than two-thirds of the granulated combustible mixture volume to make room for hydrogen that will be generated inside the container. b) After certain time, more precisely, after a few hours, the combustible mixture will generate enough hydrogen that the granules look inflated. In this phase it is ready for combustion.
- the PVC container bums and allows uniform separation of hydrogen as well as its combustion, while oxygen from the water binds to the mixture. This then creates calcium hydrosilicate, which prevents the formation of explosive gas.
- zinc carbonate As for zinc carbonate (ZnCCh), as dehydrated it occurs in the form of white powder that doesn’t dissolve in water. However, as a commercial product, it is sold in a hydrated form as basic zinc carbonate (2ZnCOs x 3Zn(OH)2). Basic zinc carbonate is used in the Invention.
- CaO is made from Ca(OH)2 which has lost water due to heat and C is the carbon from coal. Therefore, with this Invention, hydrogen isn’t just formed inside the fuel, but also in the reaction of water vapor gasification. Water in the liquid part of fuel is responsible for gasification, along with any moisture from the coal.
- the lower heating value of coal varies from 29,310 kJ/kg for anthracite to 12,250 kJ/kg for lignite.
- 1,250 Nm 3 of hydrogen is needed for lignite and 521 Nm 3 for anthracite. Converting this to mass, that is 110 kg of hydrogen for anthracite and 42.7 kg of hydrogen for lignite. Therefore, 1,000 kg of anthracite give off as much heat as 500 kg of anthracite enriched with 110 kg of hydrogen, or, in the other case, 500 kg of lignite enriched with 42.7 kg of hydrogen.
- eight mass percentages of this fuel substitutes around 50 mass percentages of coal.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BA223464 | 2022-01-28 | ||
| PCT/BA2022/000001 WO2023141686A1 (en) | 2022-01-28 | 2022-02-21 | High energy environmentally friendly fuel as an additive for coal-fired power plants |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4469391A1 true EP4469391A1 (en) | 2024-12-04 |
Family
ID=81307839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22716305.2A Withdrawn EP4469391A1 (en) | 2022-01-28 | 2022-02-21 | High energy environmentally friendly fuel as an additive for coal-fired power plants |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4469391A1 (en) |
| CN (1) | CN116829497A (en) |
| WO (1) | WO2023141686A1 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4395570B2 (en) | 2002-07-30 | 2010-01-13 | 独立行政法人産業技術総合研究所 | Method for producing hydrogen by thermochemical decomposition of water |
| PH12013500407A1 (en) * | 2010-09-08 | 2013-05-06 | Cor Brevis D O O | Fuel and combustible mixture used as a substitute for fossil fuels in thermoelectric power plants, industrial and central heating furnaces |
-
2022
- 2022-02-21 EP EP22716305.2A patent/EP4469391A1/en not_active Withdrawn
- 2022-02-21 CN CN202280001683.5A patent/CN116829497A/en active Pending
- 2022-02-21 WO PCT/BA2022/000001 patent/WO2023141686A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2023141686A1 (en) | 2023-08-03 |
| CN116829497A (en) | 2023-09-29 |
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