EP4463411A1 - A construction elevator arrangement and method - Google Patents
A construction elevator arrangement and methodInfo
- Publication number
- EP4463411A1 EP4463411A1 EP22700390.2A EP22700390A EP4463411A1 EP 4463411 A1 EP4463411 A1 EP 4463411A1 EP 22700390 A EP22700390 A EP 22700390A EP 4463411 A1 EP4463411 A1 EP 4463411A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- module
- elevator
- jump
- modules
- hoistway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B19/00—Mining-hoist operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/0005—Constructional features of hoistways
Definitions
- the invention relates to a construction elevator arrangement and a method for constructing an elevator.
- a construction elevator is used in the construction stage of a building.
- elevators have been built from components into a prefabricated hoistway or a hoistway is fabricated concurrently with the other parts of the elevator.
- a drawback has been that all elevator installation work taking place at the construction site consumes time and complicates logistics of the construction site.
- a drawback has also been that accurate positioning of components has required lots of adjustment at the site.
- modular elevator solutions have been used, where an elevator is built from several modules.
- the CTU elevator such as a jump elevator
- the construction-time elevator enables that construction of the elevator hoistway and elevator installations may continue at higher floors while the elevator is already operating in the same elevator hoistway at the lower floors.
- the builder In higher buildings, such as those over 10 floors, the builder increasingly wants to have the elevator operational during construction, even before the whole building is finished. In these cases, jump elevators are the most widely known.
- a modular elevator typically the temporary machine room with a motor and its control components are installed in a top module, which is prior known to be the last to be installed in the building, and then the final installation and commissioning of the elevator can begin. If the customer requires the elevator to be used earlier, for example in a semi-finished building, a challenge is that the benefits of modular pre-installation are then lost because the top components of the elevator cannot be installed in advance.
- An object of the invention is to introduce a novel construction elevator arrangement and a novel method for constructing an elevator.
- An object is to introduce a solution by which one or more of the above defined problems of prior art and/or drawbacks discussed or implied elsewhere in the description can be solved.
- An object is particularly to provide a solution that enables a jump-type elevator in a modular elevator and thus all the advantages for which the jump is known, particularly a very quick jump time.
- the construction elevator arrangement is defined in claim 1.
- the novel construction elevator arrangement reduces the time required for each jump.
- elevator equipment such as the hoisting machinery, the electric cabinet, and rope suspenders with hoisting ropes during the jump of the construction elevator.
- Said elevator equipment may be moved upwards as one package or unit during the jump inside elevator hoistway modules, which may be mounted in place above a functional construction time elevator.
- the hoisting machinery, the hoisting ropes, the rope suspenders, and the electric cabinet may form a reusable combination of elevator equipment.
- the reusable combination of elevator equipment may be removed from an elevator shaft when the building has been completed and the construction elevator is changed to a permanent elevator.
- the reusable construction elevator unit may then be used in another building to be constructed.
- the elevator may be pre-installed in a separate metal mounting frame which may be called hoistway frame.
- This hoistway frame may be transported and hoisted into the building to be erected in sections, in other words, in modules, thus reducing the installation time spent from several weeks to a few days.
- Figure 1 illustrates schematically a construction elevator arrangement of the invention with prefabricated hoistway modules to be piled on each other, including an internal jump module for elevator equipment, the jump module being arranged inside a frame of a hoistway module,
- Figure 2 illustrates a top view of the jump module of Fig. 1,
- Figure 3 illustrates preferred details of a passage of a roping and a suspension of an elevator car and a counterweight
- Figure 4 illustrates schematically hoistway modules piled on each other, including hoistway module frames installed above the jump module,
- Figure 5 illustrates schematically the jump module jumped upwards and mounted inside an uppermost hoistway module
- Figure 6 illustrates preferred details of the jump module to be mounted inside the frame of the prefabricated hoistway module, and adapted to be jumped vertically inside hoistway modules mounted on top of each other, and
- Figure 7 is a flow diagram of a method that can be implemented in construction of the elevator arrangement.
- FIG. 1 shows a construction elevator arrangement with a plurality of prefabricated hoistway modules A, B to be piled on each other.
- Each hoistway module A, B borders a hoistway space S into which the whole elevator car 1 or at least the upper or lower end thereof can be fitted to move.
- A, B are piled on top of each other as illustrated in Figures 4 and 5 in a building, such that the hoistway spaces S of the prefabricated hoistway modules A, B are vertically aligned forming a continuous vertically elongated hoistway H where the elevator car 1 is arranged vertically movable.
- Each said prefabricated hoistway module A, B comprises a tubular frame 4 around the hoistway space S, which tubular frame 4 forms the bearing structure of the hoistway module A, B in question.
- the tubularity of the frame 4 provides that it surrounds laterally the hoistway space S of the hoistway module A,
- Tubular structure is advantageous since it increases rigidity and integrality of the individual elevator modules and rigidity and integrality of the resulting pile of hoistway modules A, B.
- the elevator car 1 is arranged to be vertically movable in the hoistway H along two guide rail lines for guiding the elevator car 1.
- Each said prefabricated hoistway module A, B comprises guide rail sections 8 of the guide rail lines for guiding the elevator car 1.
- Each said guide rail section 8 is suitable for forming a section of a longer guide rail line for guiding the car 1.
- Each said guide rail section 8 (also referred to as a car guide rail section) is fixed on the tubular frame 4 with at least one fixing bracket 10.
- the car guide rail sections 8 of the prefabricated hoistway modules A, B have been positioned in the prefabricated modules such that when the hoistway modules A, B are piled on top of each other, the guide rail sections 8 of the modules A, B become vertically aligned forming one or more (in the examples two) continuous vertical car guide rail lines for guiding the elevator car 1.
- the construction elevator arrangement comprises a counterweight 2, wherein the whole counterweight 2 or at least an upper or lower end thereof can be fitted to move into the hoistway space S of each hoistway module A, B.
- the hoistway space S is large enough to envelope the whole elevator car 1 or at least an upper or lower end thereof.
- the counterweight 2 is arranged to be vertically movable in the hoistway H, in particular along two guide rail lines for guiding the counterweight.
- Each said prefabricated hoistway module A, B comprises guide rail sections 9 of two guide rail lines for guiding the counterweight 2.
- Each said guide rail section 9 is suitable for forming a section of a longer guide rail line for guiding the counterweight 2.
- Each said guide rail section 9 (also referred to as a counterweight guide rail section) is fixed on the tubular frame 4 with at least one fixing bracket 10.
- the counterweight guide rail sections 9 of the prefabricated hoistway modules A, B have been positioned in the prefabricated modules such that when the hoistway modules A, B are piled on top of each other, the guide rail sections 9 of the modules become vertically aligned forming one or more (in the examples two) continuous vertical guide rail lines for guiding the counterweight 2.
- the same fixing bracket 10 can be used for fixing a guide rail section 8 of the elevator car 1 and a guide rail section 9 of the counterweight 2.
- the plurality of prefabricated hoistway modules A, B comprise a prefabricated pit module A and prefabricated intermediate modules B into and through which the whole elevator car 1 can be fitted to move.
- the pit module A is first placed in a desired installation location of the elevator to be constructed. This location can be inside a building under construction, inside an existing building or beside the outer side face of a building under construction, inside an existing building, for instance.
- the prefabricated intermediate modules B are piled on top of the pit module A one by one or in groups of intermediate modules B, such that the tubular frame 4 of each prefabricated module A, B carries the weight of the tubular frames 4 of all the prefabricated intermediate modules B piled on top of it.
- the door 6 is a sliding door mounted on one or more door guide rails 7 mounted on the frame 4 of the prefabricated intermediate hoistway module B. During the piling, the door 6 is locked immovable relative to the frame 4 of the prefabricated intermediate hoistway module B.
- Figure 3 illustrates preferred details of a passage of the roping 3 and a suspension of the elevator car 1 and the counterweight 2.
- the hoisting ropes 3 are preferably wound on cable drums (not shown in Figures) so that an additional length of the hoisting ropes may be unwound from each cable drum during the jump of the construction elevator.
- Figure 4 shows a situation where construction has progressed and the floors serving the elevator can be extended upwards. More hoistway modules B are hoisted into place above each other and above the elevator already in use.
- Figure 5 shows a situation where the jump module C is detached from the current intermediate module B and jumped, in other words, hoisted upwards inside the upper intermediate modules B into an upper position within that intermediate module B which is currently at the top of the pile formed of the hoistway modules A, B.
- the final components missing components
- the jump module C is replaced by guide rail sections.
- the jump module C is replaced by guide rail sections for forming one or more continuous vertical car guide rail lines 8 for guiding the elevator car 1 and/or one or more continuous vertical counterweight guide rail lines 9 for guiding the counterweight 2.
- the number of these jump activities illustrated by Figures 4 and 5 can be as many as necessary, depending on the needs and/or requirements of the customer.
- Figure 7 is an example flow diagram of a method that can be implemented in the construction of the elevator arrangement described in Figures 1-6.
- step b a plurality of intermediate modules B is piled on each other and in step c the pit module A with the car 1 and the counterweight 2 are piled below the intermediate modules B, as shown also in Figure 1.
- step d a prefabricated jump module C within an intermediate module B is provided and piled on top of the pile of hoistway modules A, B as shown in Figure 1.
- step e the CTU elevator is roped to suspend the car 1 and the counterweight 2 as shown for example in Figure 3. Thereafter the CTU elevator is deployed in the first phase of the elevator operation at the height at which the jump module C inside the intermediate module B is mounted into position.
- step f more intermediate modules B are piled on top of each other and above the elevator in use, as shown in Figure 4.
- step g the jump module C is jumped up vertically inside intermediate modules B mounted on top of each other once the construction work of the building has progressed, and the jump module C is mounted inside an upper intermediate module, preferably into position within that intermediate module B which is currently at the top of the pile formed of the hoistway modules, as shown in Figure 5.
- step h the CTU elevator is deployed in the second/next phase of the elevator operation at the height at which the jump module C inside the intermediate module B is mounted.
- Step i comprises finalizing the construction of the elevator for operational use after the construction time use.
- Said finalizing may comprise demounting the electric cabinet 13 from the jump frame 14 and mounting it on a hoistway module frame 4.
- Said finalizing preferably comprises removing the jump frame 14 from inside the pile of the hoistway modules A, B.
- Said finalizing may comprise removing the jump frame 14 from inside the pile of the hoistway modules A, B without demounting the construction time use elevator equipment from inside the jump frame 14.
- Said finalizing may comprise mounting the hoisting motor 15 on the car guide rail section 8.
- the weight of the hoisting machine 15, as well as the load exerted by the roping 3 passing around the drive wheel 16 is carried by the guide rail section 8, and transmittable by the guide rail section to the guide rail sections below it at least partly so that the complete weight of the of the hoisting machine 15, as well as the load exerted by the roping 3 passing around the drive wheel 16.
- the load exerted by the roping 3 passing around the drive wheel 16 here is formed partially by weight of the roping 3 and partially by the elevator units, such as the car 1 and the counterweight 2 suspended by the roping.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2022/050442 WO2023134842A1 (en) | 2022-01-11 | 2022-01-11 | A construction elevator arrangement and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4463411A1 true EP4463411A1 (en) | 2024-11-20 |
Family
ID=79830912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22700390.2A Pending EP4463411A1 (en) | 2022-01-11 | 2022-01-11 | A construction elevator arrangement and method |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4463411A1 (en) |
| CN (1) | CN118524983A (en) |
| AU (1) | AU2022432657A1 (en) |
| WO (1) | WO2023134842A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2600153B (en) * | 2020-10-23 | 2023-06-14 | Laing Orourke Plc | Modular lift system for building cores |
| CN121646560A (en) | 2023-08-09 | 2026-03-10 | 因温特奥股份公司 | Method for constructing a multi-storey building comprising an elevator system |
| CN120968100A (en) * | 2025-09-28 | 2025-11-18 | 广州五羊建设机械有限公司 | Elevator shaft module mounting device and method |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU625660B2 (en) * | 1989-06-16 | 1992-07-16 | Boral Johns Perry Industries Pty Ltd | Lift shaft construction |
| FI118644B (en) * | 2006-11-17 | 2008-01-31 | Kone Corp | Elevator installing method for use during construction of tall building, involves dismounting machine room of elevator provided with room, and converting elevator into elevator without machine room by placing hoisting machine |
| NL2002869C2 (en) | 2009-05-11 | 2010-11-18 | Reco Holding B V | MODULAR LIFT, METHOD FOR MANUFACTURE AND METHOD FOR INSTALLATION THEREOF. |
| ES2960444T3 (en) | 2019-06-05 | 2024-03-04 | Kone Corp | Method for building elevator and lift |
-
2022
- 2022-01-11 EP EP22700390.2A patent/EP4463411A1/en active Pending
- 2022-01-11 AU AU2022432657A patent/AU2022432657A1/en active Pending
- 2022-01-11 CN CN202280088336.0A patent/CN118524983A/en active Pending
- 2022-01-11 WO PCT/EP2022/050442 patent/WO2023134842A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2023134842A1 (en) | 2023-07-20 |
| CN118524983A (en) | 2024-08-20 |
| AU2022432657A1 (en) | 2024-07-04 |
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