EP4452764A1 - Apparatus for forming containers filled with a liquid and sealed - Google Patents
Apparatus for forming containers filled with a liquid and sealedInfo
- Publication number
- EP4452764A1 EP4452764A1 EP22835135.9A EP22835135A EP4452764A1 EP 4452764 A1 EP4452764 A1 EP 4452764A1 EP 22835135 A EP22835135 A EP 22835135A EP 4452764 A1 EP4452764 A1 EP 4452764A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- liquid
- opening
- flow
- tube
- plunger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/001—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
- B65B39/004—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves moving linearly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/044—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles being combined with a filling device
- B65B31/045—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles being combined with a filling device of Vertical Form-Fill-Seal [VFFS] machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/207—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web advancing continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/06—Sterilising or cleaning machinery or conduits
Definitions
- the present invention relates to an apparatus for forming containers filled with a liquid and sealed, starting from a web of packaging material.
- the apparatus described herein is of the type comprising:
- a forming and filling unit for: I) folding the web about a main axis to obtain a tube; II) sealing along said main axis the web folded to form a tube; III) filling the tube with a liquid; IV) making on the tube, in succession, sealing bands transverse to the main axis that define on the tube single semifinished containers, sealed and filled with the liquid; and V) separating the single semifinished containers from the tube;
- the aforesaid gas which is injected into the liquid product, has the function of generating in each individual closed container a top space without liquid, which may be useful in order to make it possible to shake the liquid product before consumption so as to mix the compounds thereof, in the cases where these tend to stratify.
- the gas used is an inert gas, for example nitrogen.
- the aforesaid injection unit comprises a nozzle provided with a plurality of holes having a diameter not greater than a few tens of microns.
- the aforesaid gas-injection unit of the apparatus described herein is also itself involved in the aforesaid flushing operation in so far as it gives out into the line for feeding the liquid.
- gas-mjection units according to the prior art complicate considerably the operation of flushing of the line for feeding the liquid in so far as it is necessary to remove the corresponding nozzle in order to be able to flush it, and cleaning of the nozzle in itself proves somewhat laborious.
- the very small holes of the nozzle represent points in which encrustations usually form, and to remove them manual intervention may be necessary.
- gas-injection units according to the prior art also present the drawback of having to be replaced from one application to another in so far as the number and/or size of the holes of the nozzle vary as a function of the amount of gas provided in the individual container. Also in this case it is hence necessary to intervene on the machine to replace the injection unit present in the machine with a new injection unit specific for the new application.
- the present applicant has managed to make a gasinjection unit which has a completely new configuration that is able to overcome one or more of the aforesaid drawbacks.
- path of flow is meant a passage that can be traversed by a fluid, irrespective of its geometry and/or size.
- outlet section is meant a section of flow through which a fluid exits from a given path of flow.
- cross section of a given body or of a given portion of body is meant the cross section obtained in a plane orthogonal to a reference axis of the given body or of the given portion of body.
- parallel is meant a substantial parallelism between two elements, comprising both the ideal case in which these elements are arranged so as to form a zero angle with respect to one another and more frequent cases in which the two elements are arranged with respect to one another so as to form an angle that is nonzero but m any case negligible or not important for the purposes of operation of the present solution.
- aligned is meant a particular condition of parallelism in which the two elements extend along one and the same ideal straight line or in any case have respective parts that extend along one and the same ideal straight line.
- the present invention concerns an apparatus for forming containers filled with a liquid and sealed, starting from a web of packaging material.
- the apparatus comprises:
- a forming and filling unit in particular for: i) folding the web about a main axis to obtain a tube; and/or ii) sealing along said main axis the web folded to form a tube; and/or iii) filling the tube with a liquid; and/or iv) making on the tube, in succession, sealing bands transverse to the main axis that define on the tube single semifinished containers, sealed and filled with the liquid; and/or v) separating the single semifinished containers from the tube;
- a unit for injecting a gas into the line for feeding the liquid preferably, a unit for injecting a gas into the line for feeding the liquid.
- the injection unit comprises a nozzle body that has an opening, defined through which is a path of flow to the line for feeding the liquid, said opening preferably having a width of at least 1 mm.
- the present invention concerns a process for operating an apparatus according to the aforesaid first aspect of the invention.
- the process envisages: preferably at least one work cycle for forming containers filled with a liquid and sealed, starting from a web of packaging material wound off a reel, that comprises the steps of: i) folding the web about a main axis to obtain a tube; and/or ii) sealing along said main axis said web folded to form a tube; and/or iii) filling said tube with a liquid; and/or iv) making on said tube, in succession, sealing bands transverse to said main axis that define on said tube single semifinished containers, sealed and filled with the liquid; and/or v) separating said single semifinished containers from said tube.
- filling said tube with a liquid comprises feeding the liquid to said tube through said line for feeding the liquid, and injecting a pressurized gas into said line of feed through said opening of said nozzle body of said injection unit.
- the present invention may comprise one or more of the characteristics outlined in what follows.
- said injection unit further comprises an open/close plunger, which is mobile along a reference axis that preferably extends through the opening, to open or close the path of flow through the opening, as a function of the position of said plunger along the reference axis.
- said nozzle body comprises a seat in the proximity of said opening, and preferably said plunger comprises a first, closing, portion and a second, regulation, portion. Thanks to the aforesaid characteristics, the injection unit is able to regulate the flow rate of gas injected into the line for feeding the liquid to be packaged and can hence adapt its own operation to the requirements of different applications, consequently proving to be completely versatile.
- said first, closing, portion has a cross section larger than a cross section of said seat of said nozzle body and is configured to be set against said seat so as to close said path of flow through said opening.
- said second, regulation, portion has a cross section smaller than a cross section of said opening, for engaging said opening to create a path of flow between an inner surface of said opening and an outer surface of said second, regulation, portion.
- said cross section of said second, regulation, portion is variable along said reference axis so as to create an outflow section of said path of flow through said opening, which is variable as a function of the position of said plunger along said reference axis.
- said plunger further comprises a third portion of maximum opening, which has a cross section smaller than said cross section of said second, regulation, portion, for engaging said opening to create a path of flow between said inner surface of said opening and an outer surface of said third portion, which has a maximum section of flow.
- a wide path of flow is provided that can be easily traversed by a flushing liquid without any need to generate high pressures in the line for feeding the gas and/or the liquid.
- said first portion, said second portion, and said third portion of said plunger are arranged along said reference axis, said second portion being preferably comprised between said first portion and said third portion.
- provided on said outer surface of said second, regulation, portion is at least one recess that defines said path of flow between said inner surface of said opening and said outer surface of said second portion.
- said recess extends along said reference axis and has a variable width along said reference axis.
- said outer surface of said second, regulation, portion is cylindrical, preferably centred on said reference axis.
- said third portion has a cylindrical outer surface, preferably centred on said reference axis, the diameter of which is smaller than the diameter of said second portion.
- the apparatus comprises an electromechanical actuator for driving movement of said plunger along said reference axis.
- the apparatus comprises a control unit for controlling said electro-mechanical actuator as a function of a signal indicating a value of pressure of the gas, preferably upstream of said opening of said nozzle body.
- said path of flow defines a direction of flow
- said reference axis is parallel to said direction of flow
- said plunger comprises a plunger body that extends along said reference axis.
- injecting a pressurized gas includes moving said plunger of said injection unit to open a path of flow through said opening of said nozzle body of said injection unit.
- the process includes regulating the flow of gas injected into said line of feed via a movement of said plunger along said reference axis that varies an outflow section of said path of flow through said opening of said nozzle body.
- the process includes a cycle of flushing of said line of feed and of said injection unit, preferably obtained via a flushing liquid.
- said flushing cycle includes setting said plunger of said injection unit in a position that creates a path of flow, through said opening of said nozzle body of said injection unit, that has a maximum section of flow, and, preferably, feeding said flushing liquid through said path of flow with maximum section of flow.
- the flow of gas is divided into a plurality of distinct jets distributed about said reference axis of said plunger.
- said maximum section of flow has an annular shape that extends about said reference axis of said plunger.
- FIG. 2 illustrates a preferred embodiment of a gas-injection unit of the apparatus described herein;
- FIG. 2A illustrates a detail of the injection unit of Figure 2 in an operating condition different from the one illustrated in Figure 2;
- Figure 3 illustrates a front view of a component of the injection unit of Figure 2.
- the apparatus described herein operates to form containers filled with a liquid and sealed starting from a web of packaging material wound off a reel.
- the apparatus comprises a forming and filling unit 100 for:
- the web 200 is fed according to a movement of advance along the reference axis I.
- the forming and filling unit 100 comprises at least one pair, usually two pairs, of arms 102, opposed with respect to the main axis I, which are mobile with respect to one another between an open condition and a closed condition.
- the arms 102 are opposed with respect to the tube 202; i.e., in other words, the tube 202 is set between the two arms 102 of one pair.
- the arms 102 are driven in a reciprocating movement of translation along the main axis I, according to a working stroke from a top position to a bottom position, in the mutually closed condition, and a return stroke, from the bottom position to the top position, in the mutually open condition.
- the ends 102 A of the arms 102 are configured to squeeze the tube 202, in the closed condition of the arms 102, until the inner walls of the tube are brought into mutual contact.
- the end 102 A of one of the arms 102 of the individual pair is provided with a welding device 106 for making the transverse sealing bands 204.
- the ends 102A of the arms are provided with shells 104 configured for defining a given containment volume of the tube, in the condition where the arms 102 are mutually closed.
- a cutting device 20 carried on the end 102A of one of the arms 102 of the individual pair is a cutting device 20 designed to make cutting lines 208, which separate the single semifinished containers 206 from the tube 202.
- the apparatus described herein comprises a line 10 for feeding the liquid so as to fill the tube 202 with the liquid.
- the line of feed 10 includes a terminal stretch, which is defined by a duct 12 that extends along the main axis I and is located within the tube 202.
- the apparatus described herein comprises a unit 20 for injecting a gas into the line of feed 10.
- the injection unit 20 is provided at a point of the feed line 10 upstream of the terminal stretch defined by the duct 12.
- the injection unit 20 receives the gas from a feed line 15.
- the injection unit 20 comprises a nozzle body 22 that has an opening 24, defined through which is a path of flow 40 to the line 10 for feeding the liquid.
- the opening 24 is delimited by a cylindrical inner surface 242.
- the opening 24 has a width of at least 1 mm.
- the width of the opening 24 is in any case smaller than 2 cm, even more preferably comprised between 2 mm and 1 cm, even more preferably comprised between 7 mm and 9 mm.
- the injection unit 20 further comprises an open/close plunger 26 mobile along a reference axis Y that extends through the opening 24, to open or close the path of flow 40 through the opening 24 itself as a function of its position along the reference axis Y.
- the nozzle body 22 comprises a seat 28, which is positioned underneath the opening 24 and preferably has a frustoconical configuration.
- the plunger 26 has a conformation elongated along the reference axis Y and traverses the opening 24.
- the plunger 26 comprises a closing portion 261, which is configured to be set against the seat 28 of the nozzle body 20 so as to close the path of flow through the opening 24.
- the closing portion 261 is provided at the end of the plunger 26.
- the closing portion 261 has a frustoconical conformation corresponding to that of the seat 28 of the nozzle body 22.
- the cross section (in a plane orthogonal to the reference axis Y) of the closing portion 261 and the cross section of the seat 28 have a size variable along the reference axis Y, which is in any case greater than the width of the opening 24.
- the plunger 26 further comprises a regulation portion 2611, which follows the closing portion 261 along the reference axis Y, starting from the end of the plunger.
- the regulation portion 2611 has a cylindrical outer surface 262, the geometrical axis of which coincides with the reference axis Y.
- the diameter of the cylindrical outer surface 262 is smaller than the diameter of the cylindrical inner surface 242 of the opening 24 by a difference having a value comprised between 3 pm and 7 pm. In this way, the amount of gas that can pass between the two cylindrical surfaces 262, 242 is negligible.
- At least one recess 264 which extends along the reference axis Y and has a variable width along the axis itself, in particular increasing in the direction from the closing portion 261 to the regulation portion 2611.
- the recess 264 determines, together with the cylindrical inner surface 242 of the opening 24, a path of flow 40.
- a plurality of recesses distributed about the reference axis Y which, in operation, provide as many paths of flow 40.
- the flow of gas delivered by the unit 20 is consequently divided into a plurality of distinct jets distributed about the reference axis Y.
- the plunger 26 comprises a portion of maximum opening 26III, which is positioned downstream of the regulation portion 2611, once again with reference to a direction along the reference axis Y and starting from the end of the plunger 26.
- the portion of maximum opening 26III has a cylindrical outer surface 266, the diameter of which is smaller than the diameter of the cylindrical inner surface 242 of the opening 24 for a value of at least 1 mm.
- the raised position of the plunger 26 hence corresponds to a closing position of the injection unit 20.
- the outflow section 42 is variable as a function of the position of the plunger 26 along the reference axis Y ; the area of the to outflow section 42 depends, in fact, upon the width that the recess 264 has at the bottom edge 242B of the cylindrical inner surface 242 for a given position of the plunger 26 along the reference axis Y.
- the movement of the plunger 24 along the reference axis Y can be driven by an electro-mechanical actuator 50 ( Figure 2).
- the apparatus described herein may comprise a control unit 60 for controlling the electro-mechanical actuator.
- control unit 60 may be configured for controlling the electro-mechanical actuator 50 as a function of a signal indicating a value of pressure of the gas upstream of the opening 24. For instance, for each application to which the apparatus described herein is aimed, it is possible to identify a reference pressure value, and the control unit 60 may be configured for regulating the position of the plunger 26 so as to create, at a predefined point upstream of the opening 24, a pressure equal to the reference pressure value.
- a path of flow 40 is instead created, characterized by maximum section of flow, which derives from the difference in diameter between the cylindrical outer surface 266 and the cylindrical inner surface 242, and may reach a width of 1 mm or more.
- a path of flow 40 that is so wide may be exploited for flushing the injection unit 20, which may, for example, envisage getting a flushing liquid to pass through the injection unit.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Supply Of Fluid Materials To The Packaging Location (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102021000032189A IT202100032189A1 (en) | 2021-12-22 | 2021-12-22 | APPARATUS FOR THE FORMATION OF CONTAINERS FILLED WITH A LIQUID AND SEALED |
| PCT/IB2022/062470 WO2023119120A1 (en) | 2021-12-22 | 2022-12-19 | Apparatus for forming containers filled with a liquid and sealed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4452764A1 true EP4452764A1 (en) | 2024-10-30 |
Family
ID=80625042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22835135.9A Pending EP4452764A1 (en) | 2021-12-22 | 2022-12-19 | Apparatus for forming containers filled with a liquid and sealed |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4452764A1 (en) |
| IT (1) | IT202100032189A1 (en) |
| WO (1) | WO2023119120A1 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE454167B (en) * | 1982-09-27 | 1988-04-11 | Tetra Pak Ab | SET AND DEVICE FOR MANUFACTURING PACKAGING CONTAINERS |
| IT1180246B (en) * | 1984-12-28 | 1987-09-23 | Tetra Dev Co | ASEPTIC FILLING UNIT FOR PACKAGING MACHINES OF LONG PRESERVATION FLUID BEHAVIOR PRODUCTS |
-
2021
- 2021-12-22 IT IT102021000032189A patent/IT202100032189A1/en unknown
-
2022
- 2022-12-19 EP EP22835135.9A patent/EP4452764A1/en active Pending
- 2022-12-19 WO PCT/IB2022/062470 patent/WO2023119120A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2023119120A1 (en) | 2023-06-29 |
| IT202100032189A1 (en) | 2023-06-22 |
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Legal Events
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