EP4444837A1 - Lubricant compositions including polymeric dispersants - Google Patents
Lubricant compositions including polymeric dispersantsInfo
- Publication number
- EP4444837A1 EP4444837A1 EP22843547.5A EP22843547A EP4444837A1 EP 4444837 A1 EP4444837 A1 EP 4444837A1 EP 22843547 A EP22843547 A EP 22843547A EP 4444837 A1 EP4444837 A1 EP 4444837A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricant composition
- less
- dispersant
- units derived
- structural units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M119/00—Lubricating compositions characterised by the thickener being a macromolecular compound
- C10M119/04—Lubricating compositions characterised by the thickener being a macromolecular compound containing oxygen
- C10M119/20—Polysaccharides, e.g. cellulose
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/02—Carbon; Graphite
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M151/00—Lubricating compositions characterised by the additive being a macromolecular compound containing sulfur, selenium or tellurium
- C10M151/02—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M161/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/12—Polysaccharides, e.g. cellulose, biopolymers
- C10M2209/126—Polysaccharides, e.g. cellulose, biopolymers used as thickening agents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/042—Sulfate esters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2221/00—Organic macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2221/02—Macromolecular compounds obtained by reactions of monomers involving only carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/242—Hot working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
Definitions
- Ihe present disclosure is directed to lubricant compositions and more specifically to lubricant compositions comprising aqueous graphite dispersions utilizing polymeric dispersants.
- Hot forging is an industrial process where a metal workpiece is placed in a die and is deformed under pressure. The energy applied to the metal workpiece to plastically deform it is converted into heat. Repeated forging of workpieces and generation of heat raises the temperature of the of the die.
- a lubricant is used during forging at the interface between workpiece and die to reduce friction and to ensure the workpiece can be removed from the die. Good lubrication can improve the workpiece deformation, favor accurate filling of the die cavities, reduce tool wear at those points with free flow movement and high specific pressures, and reduce the forging force. Such features will lessen the stresses induced in the forging tool and prevent direct tool to w'orkpiece contact, which contributes to longer tool life and betterquality control.
- Water based lubricants typically include water as a carrier and a lubricating particle such as graphite. Water based lubricants adhere the graphite to the die to form a solid coating on the die as the water evaporates. Water based lubricants are advantaged relative to oil-based lubricants as oil-based lubricants tend to run off the die surface and be squeezed out of the work piece/die interface under pressure. Water based lubricants are not without disadvantages though. Graphite dispersions in water are not stable and require continuous agitation otherwise flocculation and sedimentation occur.
- Flocculation and sedimentation occurring in lubricant holding tanks can result in an incorrect amount of graphite being applied to the die thereby decreasing the useful life of the die.
- Flocculation and sedimentation can also result in clogged pipes and spray nozzles intended to apply the lubricant to the forging die.
- a graphite dispersion will resist sedimentation for extended periods of time.
- One measurement of waterbased lubricants examines if the lubricant can maintain 80% dispersion of the graphite after 24 hours with the sediment remaining in a dispersible form (“Sedimentation Test”).
- Chinese patent application publication number CN111925697 A (“the ‘697 publication”) provides a graphene and water-soluble polymer dispersant composite material that can be dispersed in water to form a membrane.
- the ‘697 publication explains that an enhanced aqueous graphene dispersion can be obtained by the inclusion of water-soluble polymer dispersant containing an aromatic ring structure and ionic sulfonate groups because the dispersant improves the compatibility between the surface inert graphene and the water- soluble polymer due to pi- pi interaction between the dispersant and the graphene.
- the present disclosure provides dispersants that can pass the Sedimentation Test but do not comprise aromatic structures or ionic sulfonate moieties.
- the inventor of the present application has discovered that lubricant compositions comprising non-ionic polymeric dispersants comprising monomeric structural units derived from acrylic acid and monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid are able to pass the Sedimentation Test.
- Such a result is surprising in that despite the prior art’s suggestions that phenyl or aromatic ring structures are a necessary component to achieve compatibilization between the dispersants and the graphite thus stabilizing the dispersion, the dispersants of the present application do not have such structures. Further, the dispersants of the present invention do not comprise ionic sulfonate moieties yet are still able to pass the Sedimentation Test.
- the present disclosure is particularly useful for the formation of lubricants utilizing graphite.
- a lubricant composition comprises water, graphite, a thickener, and a polymeric dispersant comprising monomeric structural units derived from acrylic acid and monomeric structural units derived from 2-acrylamido-2- methylpropane sulfonic acid.
- the lubricant composition comprises 20 wt% to 60 wt% water based on a total weight of the lubricant composition.
- the lubricant composition comprises 10 wt% to 60 wt% of graphite based on a total weight of the lubricant composition.
- the graphite has a D90 particle diameter of from 0.5 pm to 5.0 pm.
- the polymeric dispersant has a weight average molecular weight of 3,000 g/mol to 6,000 g/mol as measured according to gel permeation chromatography.
- the lubricant composition comprises 0.01 wt% to 1.0 wt% of the dispersant based on a total weight of the lubricant composition.
- the polymeric dispersant comprises 20 wt% to 30 wt% of monomeric structural units derived from 2-acrylamido-2- methylpropane sulfonic acid based on a total weight of the polymeric dispersant.
- the polymeric dispersant has a weight average molecular weight of 4,000 g/mol to 5,000 g/mol as measured according to gel permeation chromatography
- the polymeric dispersant comprises monomeric structural units derived from N-tert-butylacrylamide.
- the polymeric dispersant comprises 1 wt% to 30 wt% of the monomeric structural units derived from N-tert- butylacrylamide based on a total weight of the polymeric dispersant.
- the term “and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself, or any combination of two or more of the listed items can be employed.
- the composition can contain A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in combination; or A, B, and C in combination.
- weight percent designates the percentage by weight a component is of a total weight of the polymeric composition unless otherwise specified.
- Chemical Abstract. Services registration numbers refer to the unique numeric identifier as most recently assigned as of the priority date of this document to a chemical compound by the Chemical Abstracts Service.
- the present disclosure is directed to a lubricant composition.
- the lubricant composition comprises water, graphite, a thickener, and a polymeric dispersant comprising monomeric structural units derived from acrylic acid and monomeric structural units derived from 2- acrj'lamido-2-methylpropane sulfonic acid.
- the lubricant composition may comprise 20 wt% to 60 wt% water based on a total weight of the lubricant composition.
- the lubricant composition comprises 20 wt% or greater, or 25 wt% or greater, or 30 wt% or greater, or 35 wt% or greater, or 40 wt% or greater, or 45 wt.% or greater, or 50 wt% or greater, or 55 wt% or greater, while at the same time, 60 wt% or less, or 55 wt% or less, or 50 wt% or less, or 45 wt% or less, or 40 wt% or less, or 35 wt% or less, or 30 wt% or less, or 25 wt% or less of water based on a total weight of the lubricant composition.
- the lubricant composition may comprise one or more other additives designed to alter a property of characteristic of the lubricant composition.
- the thickener is included in the lubricant composition to aid in the application and retention of the lubricant composition on surfaces.
- the thickener may comprise a polysaccharide such as agar, sodium alginate, rhamsam gum, locust bean gum, carrageenan, gum arabic, neem gum, gum chatti, caranna, galactomannan, gum tragacanth, karava gum, guar gum, welan gum, beta-glucan, cellulose, chicle gum, kino gum, dammar gum, glucomannan, acacia gum, cassia gum, mastic gum, spruce gum, pysllium seed husks, gellan gum, xanthan gum, diutan gum, fenugreek gum, ghatti gum, methylcellulose, hydroxyethylcellulose, hydroxypropylmethylcellulose, karava gum, konjac gum, pectin and combinations thereof.
- the thickener may also include other viscosity modifying components such as polyethylene glycol, polyacrylic acid, polyethyleneimine, polyvinyl alcohol, polyacrylamides, carboxyvinyl polymers, poly(vinylpyrrolidinone) and copolymers, polyoxypropylene and combinations thereof.
- the lubricant composition may comprise 0. 1 wt% to 5.0 wt% thickener based on a total weight of the lubricant composition.
- the lubricant composition may comprises 0.1 wt% or greater, or 0.2 wt% or greater, or 0.4 wt% or greater, or 0.6 wt% or greater, or 0.8 wt% or greater, or 1.0 wt% or greater, or 1.5 wt% or greater, or 2.0 wt% or greater, or 2.5 wt% or greater, or 3.0 wt% or greater, or 3.5 wt% or greater, or 4.0 wt% or greater, or 4.5 wt% or greater, while at the same time, 5.0 wt% or less, or 4.5 wt% or less, or 4.0 wt% or less, or 3.5 wt% or less, or 3.0 wt.% or less, or 2.5 wt% or less, or 2.0 wt% or less, or 1.5 wt.% or less, or 1.0 wt% or less, or 0.5 wt% or less of the thickener based on the total weight of the lubric acid
- the lubricant composition comprises graphite.
- the graphite may have spherical shape, a plate like shape, an oblong shape and/or an irregular shape.
- the particles of the graphite may have a D90 of from 0.5 microns (“pm”) to 10 pm.
- pm microns
- D90 means that 90% of the graphite particles have a diameter or longest length dimension smaller than the indicated value and 10% of the particles have a diameter or longest length dimension greater than the indicated value.
- the graphite may have a D90 particle size of 0.5 pm or greater, or 1.0 pm or greater, or 1.5 pm or greater, or 2.0 pm or greater, or 2.5 pm or greater, or 3.0 pm or greater, or 3.5 pm or greater, or 4.0 pm or greater, or 4.5 pm or greater, or 5.0 pm or greater, or 5.5 pm or greater, or 6.0 pm or greater, or 6.5 pm or greater, or 7.0 pm or greater, or 7.5 pm or greater, or 8.0 pm or greater, or 8.5 pm or greater, or 9.0 pm or greater, or 9.5 pm or greater, while at the same time, 10 pm or less, or 9.5 pm or less, or 9.0 pm or less, or 8.5 pm or less, or 8.0 pm or less, or 7.5 pm or less, or 7.0 pm or less, or 6.5 pm or less, or 6.0 pm or less, or 5.5 pm or less, or 5.0 pm or less, or 4.5 pm or less, or 4.0 pm or less, or 3.5 pm or less, or 3.0 pm or less, or 2.5 pm
- the lubricant composition comprises 10 wt% to 60 wt% of graphite based on a total weight of the lubricant composition.
- the lubricant composition comprises 10 wt% or greater, or 15 wt% or greater, or 20 wt% or greater, or 25 wt% or greater, or 30 wt% or greater, or 35 wt% or greater, or 40 wt% or greater, or 45 wt% or greater, or 50 wt% or greater, or 55 wt% or greater, while at the same time, 60 wt% or less, or 55 wt% or less, or 50 wt% or less, or 45 wt.% or less, or 40 wt% or less, or 35 wt.% or less, or 30 wt% or less, or 25 wt.% or less, or 20 wt% or less, or 15 wt% or less of graphite based on a total weight of the lubricant composition.
- the lubricant composition comprises the dispersant.
- the dispersant is a poly carboxyl ate dispersant comprising monomeric structural units derived from acrylic acid and monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid.
- the dispersant is a polymer.
- the term “polymer” means a macromolecular compound comprising a plurality of monomers of the same or different type which are bonded together, and includes homopolymers and interpolymers.
- the term “interpolymer” means a polymer comprising at least two different monomer types bonded together.
- Interpolymer includes copolymers (usually employed to refer to polymers prepared from two different monomer types), and polymers prepared from more than two different monomer types (e.g., terpolymers (three different monomer types) and quaterpolymers (four different monomer types)).
- the dispersant may comprise monomeric structural units derived from acrylic acid, 2-acrylamido-2-methylpropane sulfonic acid, N-tert-butylacrylamide, other monomer precursors and combinations thereof.
- the dispersant may be free of sulfonate ionic groups or moieties.
- the dispersant may comprise from 40 wt% to 80 wt% of monomeric structural units derived from acrylic acid based on the total weight of the dispersant.
- the dispersant may comprise 40 wt% or greater, or 45 wt% or greater, or 50 wt% or greater, or 55 wt% or greater, or 60 wt% or greater, or 65 wt% or greater, or 70 wt% or greater, or 75 wt% or greater, while at the same time, 80 wt% or less, or 75 wt% or less, or 70 wt% or less, or 65 wt% or less, or 60 wt% or less, or 55 wt% or less, or 50 wt% or less, or 45 wt% or less of monomeric structural units derived from acrylic acid based on the total weight of the dispersant.
- the dispersant may comprise from 10 wt% to 40 wt% of monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid based on the total weight of the dispersant.
- the dispersant may comprise 10 wt% or greater, or 15 wt% or greater, or 20 wt% or greater, or 25 wt% or greater, or 30 wt% or greater, or 35 wt% or greater, while at the same time, 40 wt% or less, or 35 wt% or less, or 30 wt% or less, or 25 wt% or less, or 20 wt% or less, or 15 wt% or less of monomeric structural units derived from 2-acryIamido-2- methylpropane sulfonic acid based on the total weight of the dispersant.
- the dispersant may comprise from 1 wt% to 30 wt% of monomeric structural units derived from N-tert-butylacrydamide based on the total weight of the dispersant.
- the dispersant may comprise 1 wt% or greater, or 5 wt% or greater, or 10 wt% or greater, or 15 wt% or greater, or 20 wt% or greater, or 25 wt% or greater, while at the same time, 30 wt% or less, or 25 wl% or less, or 20 wt% or less, or 15 wt% or less, or 10 wt% or less, or 5 wt% or less of monomeric structural units derived from N-tert-butylacrylamide based on the total weight of the dispersant.
- the dispersant may comprise from 40 wt% to 80 wt% of monomeric structural units derived from acrylic acid, from 10 wt% to 40 wt% of monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid, and 0 wt% to 30 wt% of monomeric structural units derived from N-tert-butylacrylamide based on the total weight of the dispersant.
- the dispersant may comprise any value within the v/t% ranges identified above for each monomeric structural unit.
- the dispersant may be end capped with poly(phthalaldehyde), Xylene, other end capping agents and combinations thereof.
- the dispersant may have a weight average molecular weight of 3,000 grams per mole (“g/mol”) to 6,000 g/mol as measured according to gel penneation chromatography.
- the weight average molecular weight of the dispersant may be 3,000 g/mol or greater, or 3,500 g/mol or greater, or 4,000 g/mol or greater, or 4,500 g/mol or greater, or 5,000 g/mol or greater, or 5,500 g/mol or greater, while at the same time, 6,000 g/mol or less, or 5,500 g/mol or less, or 5,000 g/mol or less, or 4,500 g/mol or less, or 4,000 g/mol or less, or 3,500 g/mol or less as measured according to gel permeation chromatography.
- the dispersant may be suspended in a suspension agent such as water.
- a suspension agent such as water
- the amount of dispersant in the suspension agent is referred to as the solids content and is expressed as a weight, percent of the dispersant, based on the total weight, of the combined dispersant and suspension agent.
- the solids content may be from 20 wt% to 60 wt% based on a total weight of the combined dispersant and suspension agent.
- the solids content may be 20 wt% or greater, or 25 wt% or greater, or 30 wt% or greater, or 35 wt% or greater, or 40 wt% or greater, or 45 wt% or greater, or 50 wt% or greater, or 55 wt% or greater, while at the same time, 60 wt% or less, or 55 wt% or less, or 50 wt% or less, or 45 wt% or less, or 40 wt% or less, or 35 wt% or less, or 30 wt% or less, or 25 wt% or less based on the total weight, of combined dispersant and suspension agent.
- the lubricant composition may comprise 0.1 wt% to 5.0 wt% dispersant based on a total weight of the lubricant composition.
- the lubricant composition comprises 0.1 wt% or greater, or 0.2 wt% or greater, or 0.3 wt.% or greater, or 0.4 wt% or greater, or 0.5 wt% or greater, or 0.6 wt% or greater, or 0.7 wt% or greater, or 0.8 wt% or greater, or 0.9 wt% or greater, or 1.0 wt% or greater, or 1.5 wt% or greater, or 2.0 wt% or greater, or 2.5 wt% or greater, or 3.0 wt% or greater, or 3.5 wt% or greater, or 4.0 wt% or greater, or 4.5 wt% or greater, while at the same time, 5.0 wt% or less, or 4.5 wt% or less, or 4.0 wt% or less, or 3.5
- Graphite is a powder of graphite particles having a D90 of 5.0 pm and is commercially available from Molygraph Lubricants, Mumbai, India.
- Thickener is xanthan gum commercially available from Loba Chemie Mumbai, India.
- Dispersant 1 is a solution of an alkylammonium salt of a polycarboxylic acid sold under the tradename ANTI-TERRA''' 3 and is commercially available from BYK-Chemie GmbH,
- Dispersant 2 is a 97 wt% actives powder having Structure (I), a CAS# of 9084-06-4 and is available from The Dow Chemical Company, Midland Michigan. Structure (I)
- Dispersant. 3 is pure sodium dodecyl sulfate having a CAS# of 151-21 -3 and is available from Loba Chemie Mumbai, India.
- Dispersant 4 is a homopolymer of monomeric structure units derived from acrylic acid that is end capped with poly(phthalaldehyde), has a weight average molecular weight of 2000 g/mol, has a 47-49 wt% solids content and is available from The Dow Chemical Company, Midland Michigan.
- Dispersant 5 is a copolymer of approximately 75 wt% to 80 wt% of monomeric structural units derived from acrylic acid and 20 wt% to 25 wt% of monomeric structural units derived from 2-aciylamido-2-methylpropane sulfonic acid. Dispersant 5 has a weight average molecular weight of 4500 g/mol, is end capped with poly(phthalaldehyde) and has a solids content of 40 wt% to 45 wt% based on the total weight of the dispersant. Dispersant 5 is available from The Dow Chemical Company, Midland Michigan.
- Dispersant 6 is a terpolymer of approximately 60 wt% to 70 wt% of monomeric structural units derived from acrylic acid, 25 wt% to 30 wt% of monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid and 5 wt% to 10 wt% of monomeric structural units derived from N-tert-butylacrylamide.
- Dispersant 6 has a weight average molecular weight of 4500 g/mol, is end capped with poly(phthalaldehyde) and a solids content of 40 wt% to 45 wt% based on the total weight of the dispersant.
- Dispersant 6 is available from The Dow Chemical Company, Midland Michigan.
- Dispersant 7 is a terpolymer of approximately 55 wt% to 65 wt% of monomeric structural units derived from acrylic acid, 15 wt% to 25 wt% of monomeric structural units derived from 2-acrylamido-2-methylpropane sulfonic acid and 15 wt% to 25 wt% of monomeric structural units derived from N-tert-butylacrylamide. Dispersant 7 has a weight average molecular weight of 5000 g/mol and a solids content of 40 wt% to 50 wt% based on the total weight of the dispersant. Dispersant 7 is available from The Dow Chemical Company, Midland Michigan.
- the examples w-ere prepared by first combining the thickener, the dispersant and a portion of the water and then mixing the solution for 1 minute using a stirrer. Next, the graphite powder was added slowly to the solution and mixed until a paste was formed. Next, the graphite paste was diluted with the remaining water and mixed using an overhead stirrer to form a dispersion having the composition listed in the Table 1. The diluted paste was then added to a 100 milliliter (“ml”) volumetric flask and filled to the 100 ml line.
- ml milliliter
- the Sedimentation Test determines what percentage of the dispersion remains dispersed after a predetermined period of time.
- the 100 ml volumetric flask is filled to the 100 ml mark with the example and the flask is left undisturbed for the indicated period of time.
- the amount of example remaining dispersed is measured by visually observing the phase separation interface between a clear or hazy water phase and a dispersed graphite phase.
- the phase separation is determined by examining at what ml demarcation the graphite dispersion phase and water phase is at after an identified period of time, dividing by the initial 100 ml and multiplying by 100.
- Table 1 below provides the composition of each comparative example (“CE”) and each inventive example (“IE”) in weight percents of components while Table 2 provides the performance data of each IE and CE.
- the data of Table 2 provides the percent of the example remaining in the graphite dispersion phase. Hie entry “nm” indicates that a particular time interval was not measured.
- CE1-IE6 drastically outperform CE1-CE10 in terms of producing a lubricant composition that passes the Sedimentation Test as indicated by IE1 - IE6 all maintaining greater than 80% graphite dispersion after 24 hours.
- CE1 and CE2 demonstrate a baseline for the stability that can be expected from an aqueous graphite dispersion when no dispersants are included.
- CE4, CE7 and CE8 all demonstrate that the inclusion of certain dispersants can have no effect on dispersion stability or actually decrease the stability of graphite in water relative to dispersions having no dispersant as evidenced by lower percentages of retained graphite dispersion phases of CE4, CE7 and CE8 relative to CE1 and CE2.
- CE3, CE5, CE6, CE9 and CE10 all exhibit better dispersion stability than the control samples CEl and CE2, but fail to achieve the stability desired by the Sedimentation Test.
- each of IE1-IE6 is able to maintain 80% or greater of the graphite dispersion phase after 24 hour of testing and therefore pass the Sedimentation Test.
- Dispersant 2 i.e. CE5 and CE6
- the dispersants of IE1-IE6 exhibit better performance than CE2 without aromatic or ionic sulfonate moieties.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Lubricants (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN202111056417 | 2021-12-06 | ||
| PCT/US2022/051499 WO2023107324A1 (en) | 2021-12-06 | 2022-12-01 | Lubricant compositions including polymeric dispersants |
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| Publication Number | Publication Date |
|---|---|
| EP4444837A1 true EP4444837A1 (en) | 2024-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP22843547.5A Withdrawn EP4444837A1 (en) | 2021-12-06 | 2022-12-01 | Lubricant compositions including polymeric dispersants |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20250019616A1 (en) |
| EP (1) | EP4444837A1 (en) |
| JP (1) | JP2024543193A (en) |
| CN (1) | CN118339267A (en) |
| CA (1) | CA3239620A1 (en) |
| WO (1) | WO2023107324A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU643899B2 (en) * | 1991-07-24 | 1993-11-25 | Nalco Chemical Company | Hydroxamic acid containing polymers used as corrosion inhibitors |
| US5834533A (en) * | 1996-11-20 | 1998-11-10 | Phillips Petroleum Company | Stable liquid suspension compositions |
| EP1577372A1 (en) * | 2004-03-19 | 2005-09-21 | Sika Technology AG | Stable aqueous dispersion of particles , its use and its process of production |
| DE102005043542A1 (en) | 2005-09-13 | 2007-03-15 | Graphit Kropfmühl AG | Stable aqueous graphite dispersion with high solids content |
| CN111925697B (en) | 2019-05-13 | 2021-08-31 | 中国科学院化学研究所 | A kind of graphene/water-soluble polymer composite material and preparation method thereof |
-
2022
- 2022-12-01 US US18/713,297 patent/US20250019616A1/en not_active Abandoned
- 2022-12-01 JP JP2024532251A patent/JP2024543193A/en active Pending
- 2022-12-01 CN CN202280076943.5A patent/CN118339267A/en active Pending
- 2022-12-01 WO PCT/US2022/051499 patent/WO2023107324A1/en not_active Ceased
- 2022-12-01 CA CA3239620A patent/CA3239620A1/en active Pending
- 2022-12-01 EP EP22843547.5A patent/EP4444837A1/en not_active Withdrawn
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| CN118339267A (en) | 2024-07-12 |
| CA3239620A1 (en) | 2023-06-15 |
| US20250019616A1 (en) | 2025-01-16 |
| JP2024543193A (en) | 2024-11-19 |
| WO2023107324A1 (en) | 2023-06-15 |
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