EP4413100A1 - Fuel additives for lowering deposit and particulate emission - Google Patents
Fuel additives for lowering deposit and particulate emissionInfo
- Publication number
- EP4413100A1 EP4413100A1 EP22787006.0A EP22787006A EP4413100A1 EP 4413100 A1 EP4413100 A1 EP 4413100A1 EP 22787006 A EP22787006 A EP 22787006A EP 4413100 A1 EP4413100 A1 EP 4413100A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- group
- hydrocarbyl
- fuel
- amine
- fuel composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/2383—Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
- C10L1/2387—Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/182—Organic compounds containing oxygen containing hydroxy groups; Salts thereof
- C10L1/183—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
- C10L1/1832—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom mono-hydroxy
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/02—Use of additives to fuels or fires for particular purposes for reducing smoke development
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2200/00—Components of fuel compositions
- C10L2200/04—Organic compounds
- C10L2200/0407—Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
- C10L2200/0415—Light distillates, e.g. LPG, naphtha
- C10L2200/0423—Gasoline
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2200/00—Components of fuel compositions
- C10L2200/04—Organic compounds
- C10L2200/0407—Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
- C10L2200/0438—Middle or heavy distillates, heating oil, gasoil, marine fuels, residua
- C10L2200/0446—Diesel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
- C10L2230/08—Inhibitors
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
- C10L2270/023—Specifically adapted fuels for internal combustion engines for gasoline engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
- C10L2270/026—Specifically adapted fuels for internal combustion engines for diesel engines, e.g. automobiles, stationary, marine
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2300/00—Mixture of two or more additives covered by the same group of C10L1/00 - C10L1/308
- C10L2300/40—Mixture of four or more components
Definitions
- This disclosure relates to fuel additives. More specifically, this disclosure describes compositions and methods that promote deposit cleaning performance and lower particulate emissions.
- PFI port fuel injection
- DISI direct injection spark ignition
- DIG direct injection gasoline
- GDI gasoline injection
- a fuel composition comprising: i) a hydrocarbon-based fuel boiling in the gasoline or diesel range; ii) a carrier fluid comprising an alkyl polyethoxylate having the following structure: wherein each R 2 and R 3 is independently hydrogen, C1-C4 hydrocarbyl group, or C1-C3 alcohol, wherein R 1 is C4-C100 hydrocarbyl group, carboxyl group, ether group, thioether group, or aromatic group, wherein x is from 1 to 20, or a hydrocarbyl phenol having the following structure: wherein R is a hydrocarbyl group from C4-C100; iii) an amine-based detergent given by the following formula:
- R 4 -O-(CH 2 ) y -NHR 5 wherein the amine-based detergent is present in about 10 ppm to about 750 ppm by weight based on total weight of the fuel composition, wherein R 4 is a hydrocarbyl group having 8 to 20 carbons, R 5 is hydrogen or (CH 2 ) Z NH 2 moiety, and wherein y, z are independently integers having a value of 2 or greater; and iv) one or more nitrogen-containing detergent.
- a method for controlling carbon deposits in an internal combustion engine comprising: providing a fuel in the internal combustion engine, wherein the fuel comprises: i) a hydrocarbon-based fuel boiling in the gasoline or diesel range; ii) a carrier fluid comprising an alkyl polyethoxylated having the following structure: wherein each R 2 and R 3 is independently hydrogen, C1-C4 hydrocarbyl group, or C1-C3 alcohol, wherein R 1 is C4-C100 hydrocarbyl group, carboxyl group, ether group, thioether group, or aromatic group, wherein x is from 1 to 20, or a hydrocarbyl phenol having the following structure: wherein R is a hydrocarbyl group from C4-C100; iii) an amine-based detergent having the following formula:
- R 4 -O-(CH 2 ) y -NHR 5 wherein the amine-based detergent is present in about 10 ppm to about 750 ppm by weight based on total weight of the fuel composition, wherein R 4 is a hydrocarbyl group having 8 to 20 carbons, R 5 is hydrogen or (CH 2 ) Z NH 2 moiety, and wherein y, z are independently integers having a value of 2 or greater; and iv) one or more nitrogen-containing detergent.
- a concentrate composition comprising: about 30 to 90 wt % of an organic solvent boiling in a range of from 65°C to 205°C; and about 10 to 70 wt % of a detergent mixture comprising: i) a carrier fluid comprising an alkyl polyethoxylated having the following structure: wherein each R 2 and R 3 is independently hydrogen, C1-C4 hydrocarbyl group, or C1-C3 alcohol, wherein R 1 is C4-C100 hydrocarbyl group, carboxyl group, ether group, thioether group, or aromatic group, wherein x is from 1 to 20, or a hydrocarbyl phenol having the following structure: wherein R is a hydrocarbyl group from C4-C100; ii) an amine-based detergent given by the following formula:
- R 4 -O-(CH 2 ) y -NHR 5 wherein the amine-based detergent is present in about 10 ppm to about 750 ppm by weight based on total weight of the fuel composition, wherein R 4 is a hydrocarbyl group having 8 to 20 carbons, R 5 is hydrogen or (CH 2 ) Z NH 2 moiety, and wherein y, z are independently integers having a value of 2 or greater; and iii) one or more nitrogen-containing detergent.
- FIGS. 1A-1 I are described in the Example section.
- compositions and methods for improving engine performance, specifically improving deposit cleaning performance and/or lowering particulate emissions may be effective at controlling carbon deposits in an internal combustion engine.
- the fuel composition of the present invention comprises (i) a hydrocarbon-based fuel, (ii) carrier fluid, (iii) an amine-based detergent, and (iv) one or more nitrogen-containing detergent.
- the hydrocarbon-based fuel includes gasoline and diesel.
- Gasoline fuel refers to a composition containing at least predominantly C4-Ci 2 hydrocarbons.
- gasoline or gasoline boiling range components is further defined to refer to a composition containing at least predominantly C4-C12 hydrocarbons and further having a boiling range of from about 37.8°C (100°F) to about 204°C (400°F).
- gasoline is defined to refer to a composition containing at least predominantly C4-C12 hydrocarbons, having a boiling range of from about 37.8°C (100°F) to about 204°C (400°F), and further defined to meet ASTM D4814.
- Diesel fuel refers to middle distillate fuels containing at least predominantly C10-C25 hydrocarbons.
- diesel is further defined to refer to a composition containing at least predominantly C10-C25 hydrocarbons, and further having a boiling range of from about 165.6°C (330°F) to about 371.1°C (700°F).
- diesel is as defined above to refer to a composition containing at least predominantly C10-C25 hydrocarbons, having a boiling range of from about 165.6°C (330°F) to about 371.1°C (700°F), and further defined to meet ASTM D975.
- the hydrocarbon-based fuel is present in a major amount by weight % of the total fuel composition.
- the hydrocarbon-based fuel is present in about 50 wt% or greater, 55 wt% or greater, 60 wt% or greater, 65 wt% or greater, 70 wt% or greater, 75 wt% or greater, 80 wt% or greater, 85 wt% or greater, 90 wt% or greater, 95 wt% or greater or between any range from about 50 wt% to up to below 100 wt%.
- the gasoline employed in the present invention may be clean burning gasoline (CBG).
- CBG refers to gasoline formulations that contain reduced levels of sulfur, aromatics and olefins. The exact formulation may vary depending on local regulatory definitions.
- a fuel-soluble, non-volatile carrier fluid or oil may also be used with compounds of this disclosure.
- the carrier fluid is a chemically inert hydrocarbon- soluble liquid vehicle which substantially increases the non-volatile residue (NVR), or solvent-free liquid fraction of the fuel additive composition while not overwhelmingly contributing to octane requirement increase.
- the carrier fluid is a surfactant.
- the carrier fluid of the present invention may be an alkyl polyethoxylate given by the following Formula 1 :
- each R 2 and R 3 is independently hydrogen, C1-C4 hydrocarbyl group, or C1-C3 alcohol, wherein R 1 is C4-C100 hydrocarbyl group, carboxyl group, ether group, thioether group, or aromatic group, wherein x is from 1 to 20.
- hydrocarbyl refers to a chemical group or moiety derived from hydrocarbons including saturated and unsaturated hydrocarbons.
- hydrocarbyl groups include alkenyl, alkyl, polyalkenyl, polyalkyl, phenyl, and the like.
- Specific examples of hydrocarbyl groups include butyl, isopropyl, and polyisobutenyl groups.
- the carrier fluid of the present invention may be a hydrocarbyl phenol having the following structure:
- R is a hydrocarbyl group from C4-C100.
- hydrocarbyl phenols include tetrapropenyl phenol, PIB phenol, butyl phenol, octylphenol, and the like.
- the carrier fluid may be employed in an amount ranging from 35 to 5000 ppm by weight of the hydrocarbon fuel (e.g., 50 to 3000 ppm of the fuel).
- carrier fluids may be present in amounts ranging from 20 to 60 wt % (e.g., 30 to 50 wt %).
- the amine-based detergent (more specifically, a linear/branched aliphatic ether amine) of the present invention is represented by the following formula:
- R 4 is a hydrocarbyl group having 8 to 20 carbons
- R 5 is hydrogen or (CH 2 ) Z NH 2 moiety
- y, z are independently integers having a value of 2 or greater.
- the hydrocarbyl group may be saturated or unsaturated. In some embodiments, the hydrocarbyl group may contain more than one unsaturated bond.
- the fuel additives of the present invention can deliver more basic nitrogen at the same treat rate compared to conventional amine-based fuel detergents (such as polyisobutylamine, polyether amine, etc.). This feature is important in determining detergency.
- conventional amine-based fuel detergents such as polyisobutylamine, polyether amine, etc.
- the low molecular weight of the additives of the present invention along with their low decomposition temperature and high volatility prevents the additives from generating harmful deposits.
- Particularly illustrative aliphatic ether amines compatible with the present invention include isotridecyloxypropylamine and 2-ethylhexyloxypropyl amine. These are illustrative examples that are not intended to be limiting.
- the primary fuel additive can be present in about 10 ppm to about 750 ppm (such as 20 to 700, 30 to 650, 50 to 600, 100 to 500, 200 to 400, 250 to 350, and so forth) based on the total fuel composition.
- the fuel composition of the present invention includes one or more nitrogen-containing detergent.
- Suitable secondary fuel additives may be classified as aliphatic hydrocarbyl-substituted amines, hydrocarbyl-substituted poly(oxyalkylene)amines, hydrocarbyl-substituted succinimides, Mannich reaction products, polyalkylphenoxyaminoalkanes, nitro and amino aromatic esters of polyalkylphenoxyalkanols, and nitrogen-containing carburetor/injector detergents.
- Each class of secondary fuel additive will be described in more detail herein.
- the aliphatic hydrocarbyl-substituted amines employed in the present invention may be straight or branched chain hydrocarbyl-substituted amines having at least one basic nitrogen and wherein the hydrocarbyl group has a number average molecular weight of about 700 to 3,000.
- Specific examples of aliphatic hydrocarbyl-substituted amines include polyisobutenyl amines and polyisobutyl amines. These amines can be derived as monoamines or polyamines. Preparation of aliphatic amines are generally known and described in detail in U.S. Pat. Nos. 3,438,757; 3,565,804; 3,574,576; 3,848,056; 3,960,515; 4,832,702; and 6,203,584, all of which are hereby incorporated by reference.
- the hydrocarbyl-substituted poly(oxyalkylene)amines employed in the present invention may include hydrocarbyl poly(oxyalkylene)amines (monoamines or polyamines) wherein the hydrocarbyl group contains from about 1 to about 30 carbon atoms.
- the number of oxyalkylene units can range from about 5 to about 100.
- the amine moiety is derived from ammonia, primary alkyl or secondary dialkyl monoamine, or polyamine having a terminal amino nitrogen atom.
- the oxyalkylene moiety may be oxypropylene or oxybutylene or a mixture thereof.
- Hydrocarbyl-substituted poly(oxyalkylene)amines are described in U.S. Pat. No. 6,217,624, and U.S. Pat. No. 5,112,364, which are hereby incorporated herein by reference.
- Specific examples of hydrocarbyl-substituted poly(oxyalkylene)monoamine include alkylphenyl poly(oxyalkylene)monoamine wherein the poly(oxyalkylene) moiety contains oxypropylene units or oxybutylene units or mixtures of oxypropylene and oxybutylene units.
- the alkyl group on the alkylphenyl moiety is a straight or branched-chain alkyl of about 1 to about 24 carbon atoms.
- a preferred alkylphenyl moiety is tetrapropenylphenyl where the alkyl group is a branched-chain alkyl of 12 carbon atoms derived from a propylene tetramer.
- additional hydrocarbyl-substituted poly(oxyalkylene)amines include hydrocarbyl-substituted poly(oxyalkylene)aminocarbamates disclosed in U.S. Pat. Nos. 4,288,612; 4,236,020; 4,160,648; 4,191,537; 4,270,930; 4,233,168; 4,197,409; 4,243,798 and 4,881,945, which are hereby incorporated by reference.
- These hydrocarbyl poly(oxyalkylene)aminocarbamates contain at least one basic nitrogen atom and have an average molecular weight of about 500 to 10,000, preferably about 500 to 5,000, and more preferably about 1,000 to 3,000.
- a preferred aminocarbamate is alkylphenyl poly(oxybutylene)aminocarbamate wherein the amine moiety is derived from ethylene diamine or diethylene triamine.
- the hydrocarbyl-substituted succinimides employed in the present invention include polyalkyl and polyalkenyl succinimides wherein the polyalkyl or polyalkenyl group has an average molecular weight of about 500 to 5,000, and preferably about 700 to 3,000.
- the hydrocarbyl-substituted succinimides are typically prepared by reacting a hydrocarbyl-substituted succinic anhydride with an amine or polyamine having at least one reactive hydrogen bonded to an amine nitrogen atom.
- Preferred hydrocarbyl-substituted succinimides include polyisobutenyl and polyisobutanyl succinimides, and derivatives thereof.
- the Mannich reaction products employed in the present invention include products typically obtained from Mannich condensation of a high molecular weight alkyl-substituted hydroxyaromatic compound, an amine containing at least one reactive hydrogen, and an aldehyde.
- the high molecular weight alkylsubstituted hydroxyaromatic compounds are preferably polyalkylphenols, such as polypropylphenol and polybutylphenol, especially polyisobutylphenol, wherein the polyakyl group has an average molecular weight of about 600 to 3,000.
- the amine reactant is typically a polyamine, such as alkylene polyamines, especially ethylene or polyethylene polyamines, for example, ethylene diamine, diethylene triamine, triethylene tetramine, and the like, for example, 1 -(2-aminoethyl)piperazine.
- the aldehyde reactant is generally an aliphatic aldehyde, such as formaldehyde, including paraformaldehyde and formalin, and acetaldehyde.
- a preferred Mannich reaction product is obtained by condensing a polyisobutylphenol with formaldehyde and diethylene triamine, wherein the polyisobutyl group has an average molecular weight of about 1,000.
- a still further class of detergent additive suitable for use in the present invention are polyalkylphenoxyaminoalkanes.
- Preferred polyalkylphenoxyaminoalkanes include those having the following formula:
- R 6 is a polyalkyl group having an average molecular weight in the range of about 600 to 5,000; R 7 and R 8 are independently hydrogen or lower alkyl having 1 to 6 carbon atoms; and A is amino, N-alkyl amino having about 1 to about 20 carbon atoms in the alkyl group, N,N-dia Ikyl amino having about 1 to about 20 carbon atoms in each alkyl group, or a polyamine moiety having about 2 to about 12 amine nitrogen atoms and about 2 to about 40 carbon atoms.
- the polyalkylphenoxyaminoalkanes of Formula 3 above and their preparations are described in detail in U.S. Pat. No. 5,669,939, which is hereby incorporated herein by reference.
- Certain detergent mixtures may be particularly useful as secondary additives in accordance with the present invention.
- mixtures of polyalkylphenoxyaminoalkanes and poly(oxyalkylene)amines may be employed. These mixtures are described in detail in U.S. Pat. No. 5,851,242, which is hereby incorporated by reference.
- nitro and amino aromatic esters of polyalkylphenoxyalkanols may be employed.
- Preferred nitro and amino aromatic esters of polyalkylphenoxyalkanols include those having the formula: wherein: R 9 is nitro or — (CH2) — NR 14 R 15 , wherein R 14 and R 15 are independently hydrogen or lower alkyl having 1 to 6 carbon atoms; R 10 is hydrogen, hydroxy, nitro or — NR 16 R 17 , wherein R 16 and R 17 are independently hydrogen or lower alkyl having 1 to 6 carbon atoms; R 11 and R 12 are independently hydrogen or lower alkyl having 1 to 6 carbon atoms; and R 13 is a polyalkyl group having an average molecular weight in the range of about 450 to 5,000.
- the aromatic esters of polyalkylphenoxyalkanols shown in Formula 4 above and their preparations are described in detail in U.S. Pat. No. 5,618,320, which is hereby incorporated herein
- R 18 is a hydrocarbyl group having from about 1 to about 30 carbon atoms
- R 19 and R 20 are independently hydrogen or lower alkyl having about 1 to about 6 carbon atoms and each — O — CHR 19 — CHR 20 — unit is independent of other — O — CHR 19 — CHR 20 — units
- m is from about 5 to about 100
- B is amino, N-alkyl amino having about 1 to about 20 carbon atoms in the alkyl group, N,N-dialkyl amino having about 1 to about 20 carbon atoms in each alkyl group, or a polyamine moiety having about 2 to about 12 amine nitrogen atoms and about 2 to about 40 carbon atoms
- m is an integer from about 5 to about 100.
- hydrocarbyl-substituted poly(oxyalkylene)amines of Formula 5 above and their preparations are described in detail in U.S. Pat. No. 6,217,624, which is hereby incorporated by reference.
- the hydrocarbyl-substituted poly(oxyalkylene)amines of Formula 5 are preferably utilized either by themselves or in combination with other detergent additives, particularly with the polyalkylphenoxyaminoalkanes or the nitro and amino aromatic esters of polyalkylphenoxyalkanols. More preferably, the detergent additives employed in the present invention will be combinations of the hydrocarbyl-substituted poly(oxyalkylene)amines with the nitro and amino aromatic esters of polyalkylphenoxyalkanols.
- a particularly preferred hydrocarbyl-substituted poly(oxyalkylene)amine detergent additive is dodecylphenoxy poly(oxybutylene)amine and a particularly preferred combination of detergent additives is the combination of dodecylphenoxy poly(oxybutylene)amine and 4- polyisobutylphenoxyethyl para-aminobenzoate.
- Another class of detergent additive suitable for use in the present invention include nitrogen-containing carburetor/injector detergents.
- the carburetor/injector detergent additives are typically low molecular weight compounds having a number average molecular weight of about 100 to about 600 and possessing at least one polar moiety and at least one non-polar moiety.
- the non-polar moiety is typically a linear or branched-chain alkyl or alkenyl group having about 6 to about 40 carbon atoms.
- the polar moiety is typically nitrogen-containing.
- Typical nitrogencontaining polar moieties include amines (for example, as described in U.S. Pat. No. 5,139,534 and PCT International Publication No. WO 90/10051), ether amines (for example, as described in U.S. Pat. No. 3,849,083 and PCT International Publication No. WO 90/10051), amides, polyamides and amide-esters (for example, as described in U.S. Pat. Nos.
- Each secondary fuel additive can be present in about 50 ppm to about 2500 ppm (such as 100 to 2000, 200 to 1500, 300 to 1000 and the like) by weight of the fuel composition. More preferably, the secondary fuel additive is present in about 50 ppm to about 1000 ppm by weight of the fuel composition.
- the fuel composition may comprise other generally known fuel additives. Suitable examples include, but are not limited to, antioxidants, metal deactivators, demulsifiers, oxygenates, antiknock agents, dispersants and other detergents. In diesel fuel, other well-known additives can be employed such as pour point depressants, flow improvers, and the like.
- each of the foregoing additives when used, is used at a functionally effective amount to impart the desired properties to the fuel composition.
- concentration of each of these additives, when used may range, unless otherwise specified, from about 0.001 to about 20 wt. %, such as about 0.01 to about 10 wt. %.
- the compounds of the present disclosure may be formulated as a concentrate using an inert stable oleophilic (i.e., soluble in hydrocarbon fuel) organic solvent boiling in a range of 65°C to 205°C.
- An aliphatic or an aromatic hydrocarbon solvent may be used, such as benzene, toluene, xylene, or higher-boiling aromatics or aromatic thinners.
- Aliphatic alcohols containing 2 to 8 carbon atoms, such as ethanol, isopropanol, methyl isobutyl carbinol, n-butanol and the like, in combination with the hydrocarbon solvents are also suitable for use with the present additives.
- the amount of the additive may range from 10 to 70 wt % (e.g., 20 to 40 wt %).
- Table 1 summarizes the additives used to test injector fouling and/or deposit control performance.
- Base Fuel is unadditized gasoline composition.
- Testing was done on a 2012 2.0L GM LHU which contains an inline, 4 cylinder, turbocharged engine.
- the test was a Dirty-Up/Clean-Up (DU/CU) test where the engine first completed a 100-hour DU segment, to create deposits and foul the injectors, and that is followed by a 1 -Tank CU segment.
- DU/CU Dirty-Up/Clean-Up
- the formulation contained polyetheramine (PEA), 1000 ppmw of a non-ionic surfactant (Surfactant A and Surfactant B) and 150 ppmw of isotridecyloxypropyl amine.
- Surfactant A is ethoxylated (C12-C14) secondary alcohol.
- Surfactant B is nonylphenol ethoxylate.
- ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited.
- ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited.
- within a range includes every point or individual value between its end points even though not explicitly recited. Thus, every point or individual value may serve as its own lower or upper limit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
- compositions, an element or a group of elements are preceded with the transitional phrase “comprising,” it is understood that we also contemplate the same composition or group of elements with transitional phrases “consisting essentially of,” “consisting of,” “selected from the group of consisting of,” or “is” preceding the recitation of the composition, element, or elements and vice versa.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Liquid Carbonaceous Fuels (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163252952P | 2021-10-06 | 2021-10-06 | |
| PCT/IB2022/059541 WO2023057943A1 (en) | 2021-10-06 | 2022-10-06 | Fuel additives for lowering deposit and particulate emission |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4413100A1 true EP4413100A1 (en) | 2024-08-14 |
| EP4413100B1 EP4413100B1 (en) | 2025-08-20 |
Family
ID=83689649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22787006.0A Active EP4413100B1 (en) | 2021-10-06 | 2022-10-06 | Fuel additives for lowering deposit and particulate emission |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20250011670A1 (en) |
| EP (1) | EP4413100B1 (en) |
| JP (1) | JP7783979B2 (en) |
| KR (1) | KR20240076794A (en) |
| CN (1) | CN117980450A (en) |
| AU (1) | AU2022360878B2 (en) |
| CA (1) | CA3233105A1 (en) |
| CO (1) | CO2024005804A2 (en) |
| ES (1) | ES3053841T3 (en) |
| MX (1) | MX2024003802A (en) |
| PL (1) | PL4413100T3 (en) |
| WO (1) | WO2023057943A1 (en) |
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-
2022
- 2022-10-06 KR KR1020247011768A patent/KR20240076794A/en active Pending
- 2022-10-06 JP JP2024519958A patent/JP7783979B2/en active Active
- 2022-10-06 MX MX2024003802A patent/MX2024003802A/en unknown
- 2022-10-06 PL PL22787006.0T patent/PL4413100T3/en unknown
- 2022-10-06 CN CN202280063802.XA patent/CN117980450A/en active Pending
- 2022-10-06 ES ES22787006T patent/ES3053841T3/en active Active
- 2022-10-06 EP EP22787006.0A patent/EP4413100B1/en active Active
- 2022-10-06 WO PCT/IB2022/059541 patent/WO2023057943A1/en not_active Ceased
- 2022-10-06 US US18/697,891 patent/US20250011670A1/en active Pending
- 2022-10-06 AU AU2022360878A patent/AU2022360878B2/en active Active
- 2022-10-06 CA CA3233105A patent/CA3233105A1/en active Pending
-
2024
- 2024-05-03 CO CONC2024/0005804A patent/CO2024005804A2/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| CA3233105A1 (en) | 2023-04-13 |
| ES3053841T3 (en) | 2026-01-27 |
| US20250011670A1 (en) | 2025-01-09 |
| CO2024005804A2 (en) | 2024-09-19 |
| WO2023057943A1 (en) | 2023-04-13 |
| JP7783979B2 (en) | 2025-12-10 |
| JP2024533830A (en) | 2024-09-12 |
| EP4413100B1 (en) | 2025-08-20 |
| PL4413100T3 (en) | 2025-12-08 |
| AU2022360878A1 (en) | 2024-03-21 |
| KR20240076794A (en) | 2024-05-30 |
| CN117980450A (en) | 2024-05-03 |
| AU2022360878B2 (en) | 2025-11-13 |
| MX2024003802A (en) | 2024-09-23 |
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