EP4401897A1 - Rolling apparatus, plant and method - Google Patents
Rolling apparatus, plant and methodInfo
- Publication number
- EP4401897A1 EP4401897A1 EP22789325.2A EP22789325A EP4401897A1 EP 4401897 A1 EP4401897 A1 EP 4401897A1 EP 22789325 A EP22789325 A EP 22789325A EP 4401897 A1 EP4401897 A1 EP 4401897A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rolling
- roller
- channel
- metal product
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/163—Rolling or cold-forming of concrete reinforcement bars or wire ; Rolls therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B2013/006—Multiple strand rolling mills; Mill stands with multiple caliber rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/024—Rolls for bars, rods, rounds, tubes, wire or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
- B21B39/16—Guiding, positioning or aligning work immediately before entering or after leaving the pass
- B21B39/165—Guides or guide rollers for rods, bars, rounds, tubes ; Aligning guides
Definitions
- the present invention concerns an apparatus, a plant and a method for rolling long metal products, which can be applied, for example but not restrictively, in the field of production of wire rod, coils, bars, wires and other types of similar products, both smooth and ribbed.
- BGV fast rolling blocks
- a long metal product which can be obtained, for example, from a billet in the case of billet-to-billet rolling, or from a continuous element in the case of endless or semi-endless rolling, in the final or finishing step of rolling, passes through the rolling channel defined by each pair of rollers of the BGV and is progressively worked until it reaches a desired cross section and surface finish, and is then normally wound in a coil-forming head.
- the purpose of the invention is therefore to reduce the time required to change the type of metal product produced by the rolling plant.
- Another purpose of the present invention is to provide an apparatus for rolling long metal products that allows to quickly change the characteristics of size and shape and surface finish that are to be given to the metal product.
- Another purpose of the present invention is to provide an apparatus, and to perfect a method, for rolling long metal products, which increase the productivity of the rolling plant, reducing the maintenance times and costs thereof.
- a rolling apparatus according to the present invention is used in a block of fast stands for the finishing rolling of long metal products.
- the rolling apparatus is used in the last one, or in the last few, rolling passes in which the section and the final finish in tolerance of the product are defined.
- the rolling apparatus is provided with rolling means comprising a rolling stand having a first roller rotatable around a first axis of rotation and a second roller, opposite the first roller, rotatable around a second axis of rotation substantially parallel to the first axis of rotation.
- the first roller comprises at least two first grooves and the second roller comprises at least two second grooves, opposite the first grooves and defining with them at least two rolling channels.
- the rolling channels each define their own axis of exit of the metal product being rolled, at least one of which is misaligned with the axis of arrival of the product being rolled from the previous rolling stand.
- the rolling apparatus also comprises guide means configured to selectively guide the metal product toward one or the other of the at least two rolling channels, thus modifying the axis of exit of the metal product from the stand.
- the grooves can have identical work surfaces and sizes, thus defining at least two smooth rolling channels.
- the modification of the exit channel can occur, for example between one rolled billet and the next one, when a first channel has reached a condition of wear that would take the final product out of tolerance, thus allowing to also work the next billet without having to stop the line in order to replace the entire roller.
- the grooves can have surfaces, work finishes and sizes that are different from each other, thus defining at least two rolling channels configured to give a metal product different types of surface finishes or working.
- the guide means are activated in order to guide the new billet toward another channel, thus modifying the finish applied to the next billet without having to replace the rolling rollers.
- the channel change can be obtained by cutting, upstream of the fast block, the continuous or semi-continuous product, and scrapping a head segment thereof for a few seconds, thus giving the guide means time to orient or position themselves in order to guide the product to be rolled toward the new rolling channel.
- modifying the channel, or in any case alternately sending the product on several rolling channels provided on the same rollers involves the axial misalignment between the axis of arrival of the product and the axis of exit from the respective rolling pass.
- the guide means comprise a fixed structure on which there is disposed a mobile structure to which two opposite guide rollers are attached, which define a guide channel lying on the same plane on which the at least two rolling channels lie.
- the mobile structure is configured to selectively direct the guide channel toward one, the other, or the others, of the rolling channels.
- the mobile structure is pivoted to the fixed structure in order to rotate with respect to the latter around an axis of rotation.
- the guide means also comprise a mobile diverter with a substantially tubular shape, configured so that a metal product can pass through it and having both a first end associated with the mobile structure upstream of the guide rollers, and also a second end pivoted to the fixed structure.
- the present invention also concerns a rolling plant comprising a rolling line having a plurality of rolling stands disposed in succession and a rolling apparatus according to the present invention, defining the last or one of the last rolling passes of the line.
- the present invention also concerns a rolling method comprising the following steps:
- first roller rotatable around a first axis of rotation and a second roller, opposite the first roller, rotatable around a second axis of rotation substantially parallel to the first axis of rotation, wherein the first roller comprises at least two first grooves and the second roller comprises at least two second grooves, opposite the first grooves and defining with them at least two rolling channels;
- - fig. 1 is a top view of an embodiment of the rolling apparatus according to the present invention, in a first work position;
- - fig. 2 is a section view along the plane II-II of a rolling apparatus according to the present invention
- - figs. 3 and 4 are top views of the apparatus of fig. 1 in respective work positions;
- - figs from 5 to 7 are top views of a second embodiment of the rolling apparatus according to the present invention in three different work positions;
- - fig. 8 is a schematic lateral view of a rolling plant in accordance with the present invention comprising the apparatus of fig. 1.
- an apparatus 10 for rolling metal products P preferably long ones, according to the present invention, is provided with rolling means comprising a rolling stand 11 having a support structure 12.
- the support structure 12 in turn comprises an upright 13 to which two rolling rollers 16, 17 are rotatably pivoted (fig. 2).
- the rolling stand 11 represents the last rolling or finishing pass in a rolling line for long products, such as billets, wire rods or suchlike.
- a first rolling roller 16 rotates around a first axis of rotation X and a second rolling roller 17 rotates around a second axis of rotation Y, substantially parallel to the first axis of rotation X.
- three upper grooves 19, 20, 21 are made on the first rolling roller 16, parallel to each other, which develop along the circumference thereof and, in a similar way, another three lower grooves 22, 23 24 are made on the second rolling roller 17, parallel to each other and which develop along the circumference thereof.
- the two rolling rollers 16, 17 are disposed opposite each other in such a way as to define three rolling channels 25, 26, 27, each of which consists of the gap between two facing grooves 19 and 22, 20 and 23, 21 and 24.
- the rolling channels 25, 26, 27 have a substantially identical section. Their surface can be completely smooth or rough, so as to define a respective type of rib, or other surface finish, on the metal product.
- the gap between a first upper groove 19 and a first lower groove 22 defines a first rolling channel 25 having a corresponding first axis of rolling A, or axis of exit
- the gap between a second upper groove 20 and a second lower groove 23 defines a second rolling channel 26 having a corresponding second axis of rolling B, or axis of exit
- the gap between a third upper groove 21 and a third lower groove 24 defines a third rolling channel 27 having a corresponding third axis of rolling C, or axis of exit.
- Each groove 19, 20, 21, 22, 23 has a respective work surface configured to act on the metal product P which transits in the respective rolling channel 25, 26, 27.
- the work surface of the two grooves that define a specific rolling channel is different from the work surface of two other grooves that define another rolling channel, and it is created as a function of the characteristics of size and surface finish to be given to the metal product P that transits in that specific rolling channel.
- the grooves 19, 22 (fig. 2) that define the first rolling channel 25 have a smooth work surface
- the grooves 20, 23 that define the second rolling channel 26 have a work surface configured to give a metal product P a first type of rib
- the grooves 21 , 24 that define the third rolling channel 27 have a work surface configured to give a metal product P a second type of rib, different from the first type of rib.
- the work surface of the grooves 19, 20, 21, 22, 23, 24 of each of the rolling rollers 16, 17 can be substantially the same for each groove 19, 20, 21, 22, 23, 24 so that the surface finish given to the metal product P is the same for each rolling channel 25, 26, 27.
- another embodiment of the rolling device 11 can comprise two smooth rolling channels and one rolling channel configured to give the metal product a specific type of rib.
- the rolling device 11 can comprise two rolling channels configured to give the metal product the same type of rib and another smooth rolling channel. It is also possible for the rolling device 11 to comprise two or more smooth rolling channels, or two or more rolling channels configured to give the metal product the same type of rib, or different types of rib.
- the number of grooves 19, 20, 21, 22, 23, 24 made on each rolling roller 16, 17, and consequently the number of rolling channels 25, 26, 27, can be different from three, for example it can be two, four or more, for example as a function of the ratio between the section of the metal product to be worked and the width of the table of the rolling rollers 16, 17.
- the disposition of the rolling rollers 16, 17 and of the respective axes of rotation X, Y can be different from the horizontal one, for example the rolling rollers 16, 17 can be disposed inclined or vertical.
- the apparatus 10 also comprises a guide device 40 configured to selectively guide and orient a metal product P toward a specific rolling channel 25, 26, 27 of the rolling device 11.
- the guide device 40 is used to divert the product into a new channel with respect to the previous one, thus modifying the respective axis of exit between the axes A, B or C.
- the guide device 40 comprises a fixed structure 41 on which there is mounted a mobile structure 42 which supports a guide body 43 having at a first end two support arms 45, 46 (figs. 1 and 5) to each of which a respective guide roller 47, 49 is pivoted.
- the two guide rollers 47, 49 are opposite each other and define a guide channel 50 lying on the same plane in which the rolling channels 25, 26, 27 lie.
- the guide device 40 is configured to selectively direct the guide channel 50 toward one or the other rolling channel 25, 26, 27.
- the fixed structure 41 comprises a sliding guide 44 on which the mobile structure 42 is slidably mounted.
- the translation of the mobile structure 42 with respect to the fixed structure 41 is commanded by an actuator of a known type (not shown), and occurs in a horizontal direction D substantially parallel to the axes of rotation X, Y of the rollers 16, 17.
- the mobile structure 42 is pivoted to the fixed structure 41 in order to rotate angularly with respect thereto around an axis of rotation Z substantially orthogonal to the axes of rolling A, B, C.
- the rotation of the mobile structure 42 around the axis of rotation Z is commanded by an actuator of a known type (not shown).
- the guide device 40 can assume a first work position in which the guide channel 50 substantially faces the first rolling channel 25 (figs. 3 and 6), a second work position in which the guide channel 50 substantially faces the second rolling channel 26 (figs. 1 and 5) and a third work position in which the guide channel 50 substantially faces the third rolling channel 27 (figs. 4 and 7). Since the guide device 40 selectively orients and guides the metal product P toward one of the rolling channels 25, 26, 27, while the rolling rollers 16, 17 keep their position fixed, it follows that with each change of rolling channel, the exit channel A, B or C of the metal product P from the rolling stand 11 changes.
- the guide device 40 also comprises a mobile diverter 52 configured to receive a metal product P from a rolling stand 103 upstream thereof and to guide it toward the reception cone 51.
- the mobile diverter 52 has a substantially tubular shape and has a fixed end 54, associated with the fixed structure 41, from which the metal product P enters and a mobile end 53, associated with the mobile structure 42 upstream of the reception cone 51 , from which the metal product P exits.
- the mobile end 53 and the fixed end 54 of the mobile diverter 52 are attached to the mobile structure 42 and to the fixed structure 41, respectively, by means of respective joints 55, 56 which allow the rotation of the mobile diverter 52 around its fixed end 54 by a few degrees, during the displacement of the mobile structure 42.
- the rotation of the mobile diverter 52 preferably occurs around the axis of rotation Z of the mobile structure 42.
- the present invention also concerns a rolling plant 100 comprising a rolling line 101, preferably a finishing line of the “BGV” type, essentially consisting of a plurality of rolling stands 103 disposed in succession, downstream of which the last rolling stand 11 is disposed.
- the rolling plant 100 also comprises a rolling apparatus 10 as described above, associated with the last rolling stand 11.
- the fixed end 54 of the mobile diverter 52 of the apparatus 10 is advantageously disposed downstream of the rolling stand 103 of the rolling line 101.
- the apparatus 10 can also be disposed between two rolling stands 103 of the rolling line 101 and not necessarily downstream of the last rolling stand 103.
- the apparatus 10 will be disposed in a terminal position, or in proximity to the terminal position, of the rolling line 101.
- the operation of the rolling apparatus 10 described heretofore, which corresponds to the method according to the present invention, comprises the following steps.
- a metal product P is fed along a rolling line 101 of a rolling plant 100 and, before it reaches the guide device 40, the mobile structure 42 is positioned in such a way as to direct the guide channel 50 toward a first rolling channel 25 (figs. 3 and 6) of the rolling device 11.
- the actuator commands the translation of the mobile structure 42, with respect to the fixed structure 41, in the horizontal direction D in order to align the guide channel 50 with the first rolling channel 25.
- the actuator commands the rotation of the mobile structure 42, with respect to the fixed structure 41, around the axis of rotation Z, in order to take the guide channel 50 into a position substantially facing the first rolling channel 25.
- this alignment step is advantageously carried out in relation to the surface working that each rolling channel can give to the metal product P.
- this alignment step is advantageously carried out in relation to the wear of the rolling channels 25, 26, 27, for example choosing to direct the guide channel 50 toward the less worn rolling channel.
- the mobile structure 42 is positioned in such a way as to direct the guide channel 50 toward a new rolling channel, different from the previous rolling channel (for example, passing from fig. 1 to fig. 3, or to fig. 4, or vice versa, or passing from fig. 5 to fig. 6, or to fig. 7, or vice versa).
- this changeover step allows to change the characteristics of size and/or shape of the metal product P without needing to replace the rolling rollers 16, 17.
- this changeover step allows to change the rolling channel when the one currently being used has reached a certain level of wear, without needing to replace the rolling rollers 16, 17.
- the metal product P does not transit in the guide device 40.
- the changeover step is carried out during the time that elapses between the exit of a first billet from the guide device 40 and the entry of a new billet therein.
- the time required for the changeover step can be achieved by cutting the metal product P in transit in the guide device 40, for example by means of a shear upstream of the latter, and scrapping a portion of the metal product P itself during the displacement of the mobile structure 42.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Sub-Exchange Stations And Push- Button Telephones (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102021000023606A IT202100023606A1 (en) | 2021-09-14 | 2021-09-14 | EQUIPMENT, PLANT AND LAMINATION PROCEDURE |
| PCT/IT2022/050248 WO2023042233A1 (en) | 2021-09-14 | 2022-09-14 | Rolling apparatus, plant and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4401897A1 true EP4401897A1 (en) | 2024-07-24 |
Family
ID=78770973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22789325.2A Pending EP4401897A1 (en) | 2021-09-14 | 2022-09-14 | Rolling apparatus, plant and method |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20240390962A1 (en) |
| EP (1) | EP4401897A1 (en) |
| IT (1) | IT202100023606A1 (en) |
| WO (1) | WO2023042233A1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT324268B (en) * | 1972-07-28 | 1975-08-25 | Oesterr Alpine Montan | METHOD AND DEVICE FOR HOT ROLLING BARS WITH PERIODIC RULES OR RECESSES AND BAR MANUFACTURED BY THE METHOD |
| DE3312078C1 (en) * | 1983-04-02 | 1984-11-15 | Mannesmann AG, 4000 Düsseldorf | Carrier for roll bars of a pass mill stand |
| JP3042552B2 (en) * | 1991-10-29 | 2000-05-15 | 大同特殊鋼株式会社 | Rolling equipment |
| US20150298187A1 (en) * | 2014-04-17 | 2015-10-22 | Siemens Industry, Inc. | Automatic guide adjustment from feedback of rolling parameters |
-
2021
- 2021-09-14 IT IT102021000023606A patent/IT202100023606A1/en unknown
-
2022
- 2022-09-14 WO PCT/IT2022/050248 patent/WO2023042233A1/en not_active Ceased
- 2022-09-14 US US18/691,540 patent/US20240390962A1/en active Pending
- 2022-09-14 EP EP22789325.2A patent/EP4401897A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20240390962A1 (en) | 2024-11-28 |
| IT202100023606A1 (en) | 2023-03-14 |
| WO2023042233A1 (en) | 2023-03-23 |
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