EP4370429B1 - Food container and method for making the same - Google Patents

Food container and method for making the same

Info

Publication number
EP4370429B1
EP4370429B1 EP22747449.1A EP22747449A EP4370429B1 EP 4370429 B1 EP4370429 B1 EP 4370429B1 EP 22747449 A EP22747449 A EP 22747449A EP 4370429 B1 EP4370429 B1 EP 4370429B1
Authority
EP
European Patent Office
Prior art keywords
support
base portion
notches
top portion
define
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP22747449.1A
Other languages
German (de)
French (fr)
Other versions
EP4370429C0 (en
EP4370429A1 (en
Inventor
Gianmario Anghileri
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novacart SpA
Original Assignee
Novacart SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novacart SpA filed Critical Novacart SpA
Publication of EP4370429A1 publication Critical patent/EP4370429A1/en
Application granted granted Critical
Publication of EP4370429C0 publication Critical patent/EP4370429C0/en
Publication of EP4370429B1 publication Critical patent/EP4370429B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/36Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for bakery products, e.g. biscuits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50Internal supporting or protecting elements for contents
    • B65D5/5028Elements formed separately from the container body
    • B65D5/5035Paper elements
    • B65D5/5038Tray-like elements formed by folding a blank and presenting openings or recesses

Definitions

  • the present invention relates to a food container made of paper material and a method for making the same.
  • the invention is particularly suitable for supporting and transporting food products such as confectionery products, biscuits, sweet or savoury pastries, sweet products and the like. More in detail, the container can be used to define a support, display and transport element for sweets.
  • trays made of paper material are commercially available and consist of a flat laminar element having a plurality of perforated seats, each of which is intended to receive a corresponding paper ramekin in engagement.
  • the ramekins made of paper are made from a flat sheet of paper material which has been deep-drawn to a three-dimensional configuration. The ramekins are inserted into the holes of the flat laminar element at an outer perimeter edge, e.g. by means of glue.
  • Such containers although capable of holding food products, are not free of limitations and drawbacks.
  • the Applicant has found that some containers are made by means of complex manufacturing processes that require long production times and that produce large amounts of paper waste, both during the production of the laminar element and during the production of each of the ramekins.
  • a further example of a container is described in Italian patent application No. ITMI20060137A1 , comprising a first laminar support in paper material arranged parallel to and in engagement with a second laminar support in paper material.
  • Each laminar support has a top surface on which there are respective through cuts delimiting a central portion of circular shape. It has to be noted how the through notches of the first support are aligned with the through notches of the second support along a vertical axis.
  • a rotating operation of each of the central portions of the first and second supports with respect to the top surface determines the central portion of each support to be moved away from the respective top surface to allow the creation of a containment structure.
  • the containment structure is inwardly delimited by the central portion and laterally delimited by ribs defined by the paper material interposed between two adjacent through notches. It has to be noted how, due to the circular shape of the central portion, it is possible to create a three-dimensional structure following the execution of a single deformation step of the first and second laminar supports.
  • Document US 2020/337317 A1 shows a similar food container.
  • the aim of the present invention is therefore to solve at least one of the drawbacks and/or limitations of the previous solutions.
  • a first objective of the present invention is to provide a container that can be manufactured with few and simple operations.
  • a further purpose of the present invention is to provide a container that offers the possibility of being easily transported by automatic means.
  • a further aim of the present invention is to provide a container with a small encumbrance in order to optimise transport volumes and costs.
  • a further purpose of the present invention is to provide a container made of paper material fully recyclable.
  • the container 1 comprises a first and a second support 2a, 2b made of paper material and presenting one or more containment structures 3a, 3b. It has to be noted how each of said supports is made separately and subsequently coupled.
  • the first and second supports 2a, 2b are structurally identical to each other; in the following, reference will therefore be made only to the first support 2a to describe the common features to the first and second supports 2a, 2b.
  • the first support 2a may comprise at least one (and generally a plurality) of containment structures 3a, each having a base portion 4a, a top portion 5a delimiting an opening 6a for insertion of the food product and a lateral portion 7a emerging from the base portion 4a and connecting to the top portion 5a.
  • the containment structure 3a is made in one piece from the same sheet of paper material, i.e. the base portion 4a, the top portion 5a and the side portion 7a are made of piece and joined seamlessly.
  • the support structure 3a is made by deformation starting from a sheet of flat paper material of the type shown in figure 5 .
  • figure 5 shows the first support 2a die-cut from a semi-finished product made unrolled, for example, from a roll of paper material on which one or more through notches 12a are defined.
  • the notches 12a develop from a peripheral zone towards a central zone of the sheet of flat paper material around a central zone to define the base portion 4a of the support structure 3a.
  • the curvilinear through notches 12a are adjacent to each other, distinct and spaced apart, each presenting a clockwise or counterclockwise course about an axis 11 orthogonal to the first support 2a.
  • Each passing notch extends along a substantially curved trajectory presenting concavity facing the respective base portion 4a.
  • each through notch 12a extends in interposition between an attachment end 12a' defined at the periphery of the first support 2a and a base end 12a" defined at the base portion 4a.
  • the extension of the through-notches 12a defines a length of ribs 8a, the latter subsequently detailed.
  • the through notches 12a are spaced apart by a variable amount proceeding from the attachment end 12a' of the first support 2a approaching the base end 12a'.
  • the distance between two adjacent through-slots 12a is a minimum of between 30mm and 4mm, optionally between 25mm and 7mm. More specifically, the ratio of the minimum distance between two adjacent through notches 12a at the coupling end 12a' to the minimum distance between two adjacent through slots at the base end 12a" is between 10mm and 1, optionally between 7mm and 0.8.
  • the through notches 12a delimit the perimeter of the base portion 4a and define a surface extension of the latter; in fact, as for example shown in figure 6 , the base portion is inscribed by the through notches 12a.
  • the through notches further define a shape of the base portion 4a, which may be curvilinear or polygonal.
  • the base portion 4a may have an elongated shape extending along a predetermined direction of development Y (e.g. a shape symmetrical with respect to said axis of development Y).
  • a portion of the base 4a having an oval shape has been shown in the accompanying figures; however, the possibility of making through notches 12a in such a way as to make a portion of the base 4a having a rectangular, square, regular polygon or star shape is not excluded.
  • further embodiments of the invention shown in Figures 9A, 9B and 9C respectively present base portions 4a having a square, rectangular and star shape.
  • respective first supports 2a having a single base portion 4a are shown, however, an embodiment of first supports 2a having a plurality of first base portions 4a, each of which is capable of realising a respective first containment structure 3a is not excluded.
  • the base portion 4a is offset by an angle ⁇ with respect to a reference axis X orthogonal to the axis 11, lying on an ideal plane parallel to the top surface 5a, as well as passing through the centre of the base portion 4a and parallel to a side (formerly major) of the respective support 2a, 2b.
  • the angular offset between the development direction Y of the base portion 4a of the first support 2a and the reference axis X is between 3° and 45°, optionally between 5° and 35°, wherein said angle ⁇ is measured on the ideal plane.
  • the base portion 4a of the first support 2a is angularly offset with respect to the base portion 4b of the second support 2b, wherein said angular offset is measured in interposition between the development direction X of the base portion of the first support 2a and a respective development direction X' of the base portion of the second support 2b.
  • the base portions 4a, 4b, of the first and second supports 2a, 2b respectively can be offset by an angle between 0° and 180°, optionally between 15° and 170°.
  • the two supports 2a, 2b are superimposed asymmetrically, i.e. by tilting them one on top of the other along the smaller common side from the configuration in figure 5 .
  • the respective base portions 4a, 4b are not perfectly overlapped, but are offset from each other by twice the angle between the previously mentioned X and Y axes (see also figure 7 ).
  • the first and second supports 2a, 2b are further movable at least between a first and a second operative position.
  • the base portions of the first and second supports 2a, 2b respectively lie substantially parallel to the respective top portion 5a, 5b, defining a configuration of minimum vertical container size (equal to the thickness of the two sheets).
  • the base portion 4a of the first support is at least partially superimposed on the base portion 4b of the second support 2b, defining an superimposition area 50.
  • the base portion 4a of the first support 2a does not correspond with the base portion 4b of the second support 2b.
  • the base portion 4a of the first support 2a is only partially superimposed on the base portion 4b of the second support 2b: the superimposition area has a smaller surface area than the surface area of the base portion of the first or second support 2a, 2b.
  • the two ovoid portions are respectively inclined by the angle ⁇ with respect to the straight sides of the respective supports.
  • a first ovoid base portion will be inclined by an angle ⁇ , the other by an angle of -a.
  • the base portions of the first and second supports 2a, 2b, respectively, emerge in moving away from the respective top portion, defining a vertical size configuration greater than the minimum vertical size configuration.
  • the surface extension of the superimposition area is substantially equal to the surface extension of the base portion of the first or second support 2a, 2b.
  • the base portions of the first and second support 2a, 2b are completely superimposed.
  • the first base portion 4a will undergo in the movement a partial rotation of an angle -a
  • the first base portion 4b will undergo in the movement a partial rotation of an angle +a: the two opposing rotations will lead the two base portions to coincide, i.e. to have their own superimposed axis of symmetry Y.
  • the containment structure is therefore in one piece and is derived from a flat paper/board sheet.
  • the base portion 4a In the second operative position of the first and second supports 2a, 2b, the base portion 4a is spaced with respect to the top portion 5a by a predetermined depth measured along the axis 11 and proportional to the extent of the through slots 12a.
  • the ratio of the extension of each through notch 12 along the predetermined trajectory to the depth of the base portion 4a is between 5 and 0.8, optionally between 5 and 1.
  • the movement of the first support 2a from the first to the second operative position involves the arrangement of the material interposed between the through-slots 12a of the first support 2a in a three-dimensional configuration to define ribs 8a that are distinct and spaced apart.
  • the ribs 8a lie on an ideal curved surface defining the lateral portion 7a, each extending in interposition between the top surface and the base portion 4a and spaced apart from each other by through openings.
  • Each rib 8a also has a predetermined variable angular extension proceeding from the top portion 5a approaching the base portion 4a, between 60° and 5°, optionally between 50° and 10°.
  • each rib 8a has a variable angular extension progressively proceeding from the top portion to the base portion 4a along a direction parallel to the axis 11.
  • the ratio between the angular extension of each rib 8a at the top portion and the angular extension of the same rib 8a at the base portion 4a is between 10 and 1, optionally between 7 and 0.8.
  • the containment structure of the first support 2a is housed within the containment structure of the second support 2b, wherein the base portion 4a of the first support 2a is engaged, optionally exclusively in contact or proximity, with the base portion 4b of the second support 2b, wherein the ribs 8a of the first support 2a are superimposed on the ribs 8b of the second support 2b.
  • the ribs 8a of the first support 2a are directed along an opposite winding direction from the ribs 8b of the second support 2b.
  • the ribs 8a of the first support and the ribs 8b of the second support 2b have an inclined course from the respective top portion to the respective base portion to define a lattice structure (see, for example, Figure 8 ).
  • the support and rigidity of the container is entirely dependent on the support and containment structures of the first and second support 2a, 2b, in this regard, the material constituting support 2 may be an appropriate cardboard, in particular with a grammage between 151 and 400 grams per m 2 .
  • first and second supports have their respective surfaces covered with a layer of plastic material, in particular, the surfaces of the first and second supports in contact with each other and at which they are engaged.
  • this layer of plastic material allows the engagement between the first and second supports2a, 2b, and in particular of the bottom portions 4a, 4b, by means of heat-sealing.
  • the method involves the steps of preparing a first and a second support 2a, 2b made from a single sheet of paper material performed on a single continuous sheet or on a pre-cut discrete sheet ( Figure 5 ).
  • the method may thus provide for the superimposition of the first support 2a to the second support 2b, making it possible to realise the container in line with the first and second supports at least partially engaged with each other.
  • the notches 12a and 12b with opposing (clockwise/counter-clockwise) trends are partially superimposed one above the other at the superimposition area 50, with the bottom portion 4b of the second portion 2b misaligned from the bottom portion 2a of the first support.
  • the method may comprise distinct deformation steps of the first and second supports to define respective containment structures 3a, 3b.
  • the respective deformation steps comprise arranging the material interposed between the respective through notches 12a, 12b of the first and second supports 2a, 2b in a three-dimensional configuration to define the ribs 8a, 8b.
  • the deformation step of the first support is only partially executed at the same time as the deformation step of the second support 2b.
  • the execution of the deformation step of the second support 2b at least partially precedes the deformation step of the first support 2a, the execution of which is partially delayed.
  • the deformation step of the second support 2b includes the sub step of:
  • the substep of rotating the base portion 4b of the second support 2b is executed simultaneously with the substep of pulling the same base portion 4b of the second support 2b.
  • the mechanical organ in engagement with the base portion 4b simultaneously translates and rotates the same base portion 4b with respect to the axis 11.
  • the deformation step of the first support 2a may include a substep of thrusting the base portion 4a of the first support 2b away from the top portion 5a of the first support 2a along a direction parallel to the axis 11.
  • the thrusting step allows the rotation and approach of the base portion 4b of the second support to the base portion of the second support 4b. It has to be noted how the thrusting step is executed after the step of rotating the base portion 4b: the deformation step of the first and second supports 2a, 2b are therefore synchronised but temporally staggered.
  • the substep of thrusting the base portion 4a of the first support 2a further involves placing the same base portion 4a of the first support in contact with the base portion 4b of the second support 2b.
  • an actuator such as a suction cup, engages the second portion of base 4b and pulls it downwards while simultaneously rotating it so that when this portion reaches its final position, the overall angle of rotation is equal to a.
  • a further actuator which nevertheless operates in thrust, begins to push down the first portion of base 4a.
  • This thrust is slightly delayed in time in order to avoid interference of the parts during their respective motions.
  • the further actuator may be a normal pusher which pushes the first base portion 4a towards the second base portion 4b until it reaches it.
  • the first portion of the base 4a will be free to rotate (i.e. the further actuator does not need to accompany the rotation, it only needs to 'push' the portion) and, when it reaches the second portion of the base, it too will have undergone the same rotation by an angle a, but in the opposite direction so that when the container is completed and finished, the two portions of the base will be superimposed on each other.
  • the method may further comprise a step of engaging the base portion 4a of the first support 2a to the base portion 4b of the second support 2b, executed subsequent to the respective steps of deforming the first and second supports 2a, 2b.
  • the engaging step may comprise heat-sealing the defined plastic material layer on the contacting surfaces of the first and second supports 2a, 2b.
  • the engagement of the base portions by means of gluing is not excluded.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Making Paper Articles (AREA)

Description

    FIELD OF THE IVENTION
  • The present invention relates to a food container made of paper material and a method for making the same. The invention is particularly suitable for supporting and transporting food products such as confectionery products, biscuits, sweet or savoury pastries, sweet products and the like. More in detail, the container can be used to define a support, display and transport element for sweets.
  • STATE OF THE ART
  • As it is known, trays made of paper material are commercially available and consist of a flat laminar element having a plurality of perforated seats, each of which is intended to receive a corresponding paper ramekin in engagement. In detail, the ramekins made of paper are made from a flat sheet of paper material which has been deep-drawn to a three-dimensional configuration. The ramekins are inserted into the holes of the flat laminar element at an outer perimeter edge, e.g. by means of glue. Such containers, although capable of holding food products, are not free of limitations and drawbacks. In particular, the Applicant has found that some containers are made by means of complex manufacturing processes that require long production times and that produce large amounts of paper waste, both during the production of the laminar element and during the production of each of the ramekins.
  • A further example of a container is described in Italian patent application No. ITMI20060137A1 , comprising a first laminar support in paper material arranged parallel to and in engagement with a second laminar support in paper material. Each laminar support has a top surface on which there are respective through cuts delimiting a central portion of circular shape. It has to be noted how the through notches of the first support are aligned with the through notches of the second support along a vertical axis. A rotating operation of each of the central portions of the first and second supports with respect to the top surface, determines the central portion of each support to be moved away from the respective top surface to allow the creation of a containment structure. Specifically, the containment structure is inwardly delimited by the central portion and laterally delimited by ribs defined by the paper material interposed between two adjacent through notches. It has to be noted how, due to the circular shape of the central portion, it is possible to create a three-dimensional structure following the execution of a single deformation step of the first and second laminar supports. Document US 2020/337317 A1 shows a similar food container.
  • Although such containers allow food products to be effectively housed, the Applicant has noted that this solution has limitations and drawbacks. In particular, such containers can only be made with a base portion having a circular shape, preventing the housing of food products having an oval or prismatic shape with a polygonal base.
  • PURPOSE OF THE INVENTION
  • The aim of the present invention is therefore to solve at least one of the drawbacks and/or limitations of the previous solutions.
  • A first objective of the present invention is to provide a container that can be manufactured with few and simple operations.
  • A further purpose of the present invention is to provide a container that offers the possibility of being easily transported by automatic means.
  • A further aim of the present invention is to provide a container with a small encumbrance in order to optimise transport volumes and costs.
  • It is also the purpose of the present invention to provide a container having a simple and compact structure that can be realised quickly and cheap; in particular, it is the purpose of the present invention to realise a container that does not require the substantial modification of the common equipment used today for making standard type containers.
  • A further purpose of the present invention is to provide a container made of paper material fully recyclable.
  • These purposes and others, which will appear more fully in the course of this description, are essentially achieved by a food container of the type according to the following claims.
  • BRIEF DESCRIPTION OF THE DESIGNS
  • Some embodiments of the invention will be described herein with reference to the accompanying drawings, which are provided for illustrative purposes only and are therefore not limiting:
    • Figure 1 is a perspective view of a container in accordance with the present invention;
    • Figure 2 is a top view of the container in figure 1;
    • Figure 3 is a partially enlarged view of the container in figure 1;
    • Figure 4 is a photograph from below of a containment structure of the container in Figure 1;
    • Figure 5 is a plan view of a support before deformation to obtain the containment structure shown in the previous figures;
    • Figure 6 is a detailed view of the support shown in Figure 5;
    • Figure 7 is a detailed view of the support shown in Figure 5 during an initial operating condition;
    • Figure 8 is a detailed perspective view of a containment structure of the container in Figure 1;
    • Figures 9A, 9B and 9C are plan views of further container designs in accordance with the present invention.
    DETAILED DESCRIPTION
  • With reference to the enclosed figures, a container for the housing and transport of food products, in particular sweet products, has been collectively denoted by 1. The container 1 comprises a first and a second support 2a, 2b made of paper material and presenting one or more containment structures 3a, 3b. It has to be noted how each of said supports is made separately and subsequently coupled. The first and second supports 2a, 2b are structurally identical to each other; in the following, reference will therefore be made only to the first support 2a to describe the common features to the first and second supports 2a, 2b.
  • The first support 2a may comprise at least one (and generally a plurality) of containment structures 3a, each having a base portion 4a, a top portion 5a delimiting an opening 6a for insertion of the food product and a lateral portion 7a emerging from the base portion 4a and connecting to the top portion 5a.
  • The containment structure 3a is made in one piece from the same sheet of paper material, i.e. the base portion 4a, the top portion 5a and the side portion 7a are made of piece and joined seamlessly. From the point of view of making, the support structure 3a is made by deformation starting from a sheet of flat paper material of the type shown in figure 5. In particular, figure 5 shows the first support 2a die-cut from a semi-finished product made unrolled, for example, from a roll of paper material on which one or more through notches 12a are defined. The notches 12a develop from a peripheral zone towards a central zone of the sheet of flat paper material around a central zone to define the base portion 4a of the support structure 3a.
  • The curvilinear through notches 12a are adjacent to each other, distinct and spaced apart, each presenting a clockwise or counterclockwise course about an axis 11 orthogonal to the first support 2a. Each passing notch extends along a substantially curved trajectory presenting concavity facing the respective base portion 4a. In particular, each through notch 12a extends in interposition between an attachment end 12a' defined at the periphery of the first support 2a and a base end 12a" defined at the base portion 4a. The extension of the through-notches 12a defines a length of ribs 8a, the latter subsequently detailed.
  • It has further to be noted how the through notches 12a are spaced apart by a variable amount proceeding from the attachment end 12a' of the first support 2a approaching the base end 12a'. In other words, the distance between two adjacent through-slots 12a is a minimum of between 30mm and 4mm, optionally between 25mm and 7mm. More specifically, the ratio of the minimum distance between two adjacent through notches 12a at the coupling end 12a' to the minimum distance between two adjacent through slots at the base end 12a" is between 10mm and 1, optionally between 7mm and 0.8.
  • It has further to be noted how the through notches 12a delimit the perimeter of the base portion 4a and define a surface extension of the latter; in fact, as for example shown in figure 6, the base portion is inscribed by the through notches 12a. The through notches further define a shape of the base portion 4a, which may be curvilinear or polygonal.
  • The base portion 4a may have an elongated shape extending along a predetermined direction of development Y (e.g. a shape symmetrical with respect to said axis of development Y). In detail, a portion of the base 4a having an oval shape has been shown in the accompanying figures; however, the possibility of making through notches 12a in such a way as to make a portion of the base 4a having a rectangular, square, regular polygon or star shape is not excluded. As a matter of fact, further embodiments of the invention shown in Figures 9A, 9B and 9C, respectively present base portions 4a having a square, rectangular and star shape. In particular, respective first supports 2a having a single base portion 4a are shown, however, an embodiment of first supports 2a having a plurality of first base portions 4a, each of which is capable of realising a respective first containment structure 3a is not excluded. As shown in the accompanying figures, the base portion 4a is offset by an angle α with respect to a reference axis X orthogonal to the axis 11, lying on an ideal plane parallel to the top surface 5a, as well as passing through the centre of the base portion 4a and parallel to a side (formerly major) of the respective support 2a, 2b. In detail, the angular offset between the development direction Y of the base portion 4a of the first support 2a and the reference axis X is between 3° and 45°, optionally between 5° and 35°, wherein said angle α is measured on the ideal plane.
  • Referring now to the configuration shown in Figure 7 in which the first support 2a is in engagement with the second support 2b, the base portion 4a of the first support 2a is angularly offset with respect to the base portion 4b of the second support 2b, wherein said angular offset is measured in interposition between the development direction X of the base portion of the first support 2a and a respective development direction X' of the base portion of the second support 2b.
  • In particular, the base portions 4a, 4b, of the first and second supports 2a, 2b respectively, can be offset by an angle between 0° and 180°, optionally between 15° and 170°. In fact, the two supports 2a, 2b are superimposed asymmetrically, i.e. by tilting them one on top of the other along the smaller common side from the configuration in figure 5. In this way, the respective base portions 4a, 4b are not perfectly overlapped, but are offset from each other by twice the angle between the previously mentioned X and Y axes (see also figure 7).
  • The first and second supports 2a, 2b are further movable at least between a first and a second operative position. In particular, in the first operative position, the base portions of the first and second supports 2a, 2b respectively lie substantially parallel to the respective top portion 5a, 5b, defining a configuration of minimum vertical container size (equal to the thickness of the two sheets). In this operative position, the base portion 4a of the first support is at least partially superimposed on the base portion 4b of the second support 2b, defining an superimposition area 50. In other words, the base portion 4a of the first support 2a does not correspond with the base portion 4b of the second support 2b. The base portion 4a of the first support 2a is only partially superimposed on the base portion 4b of the second support 2b: the superimposition area has a smaller surface area than the surface area of the base portion of the first or second support 2a, 2b. In the specific example, the two ovoid portions are respectively inclined by the angle α with respect to the straight sides of the respective supports. A first ovoid base portion will be inclined by an angle α, the other by an angle of -a.
  • In the second operative position, the base portions of the first and second supports 2a, 2b, respectively, emerge in moving away from the respective top portion, defining a vertical size configuration greater than the minimum vertical size configuration. In the second operative position, the surface extension of the superimposition area is substantially equal to the surface extension of the base portion of the first or second support 2a, 2b. In fact, the base portions of the first and second support 2a, 2b are completely superimposed. In fact, the first base portion 4a will undergo in the movement a partial rotation of an angle -a, while the first base portion 4b will undergo in the movement a partial rotation of an angle +a: the two opposing rotations will lead the two base portions to coincide, i.e. to have their own superimposed axis of symmetry Y.
  • During the transition of the first and second support 2a, 2b from the first to the second operative position, it is possible to switch from a flat sheet to the three-dimensional structure of the containment structure while maintaining the integrity of the support and without the need for separation and recoupling of the parts. The containment structure is therefore in one piece and is derived from a flat paper/board sheet.
  • In the second operative position of the first and second supports 2a, 2b, the base portion 4a is spaced with respect to the top portion 5a by a predetermined depth measured along the axis 11 and proportional to the extent of the through slots 12a. In other words, the ratio of the extension of each through notch 12 along the predetermined trajectory to the depth of the base portion 4a is between 5 and 0.8, optionally between 5 and 1.
  • The movement of the first support 2a from the first to the second operative position involves the arrangement of the material interposed between the through-slots 12a of the first support 2a in a three-dimensional configuration to define ribs 8a that are distinct and spaced apart.
  • Specifically, the ribs 8a lie on an ideal curved surface defining the lateral portion 7a, each extending in interposition between the top surface and the base portion 4a and spaced apart from each other by through openings. Each rib 8a also has a predetermined variable angular extension proceeding from the top portion 5a approaching the base portion 4a, between 60° and 5°, optionally between 50° and 10°.
  • In particular, as for example visible from Figures 1 and 3, each rib 8a has a variable angular extension progressively proceeding from the top portion to the base portion 4a along a direction parallel to the axis 11. In other words, the ratio between the angular extension of each rib 8a at the top portion and the angular extension of the same rib 8a at the base portion 4a is between 10 and 1, optionally between 7 and 0.8.
  • As shown in Figure 8, the containment structure of the first support 2a is housed within the containment structure of the second support 2b, wherein the base portion 4a of the first support 2a is engaged, optionally exclusively in contact or proximity, with the base portion 4b of the second support 2b, wherein the ribs 8a of the first support 2a are superimposed on the ribs 8b of the second support 2b. In fact, the ribs 8a of the first support 2a are directed along an opposite winding direction from the ribs 8b of the second support 2b.
  • In other words, the ribs 8a of the first support and the ribs 8b of the second support 2b have an inclined course from the respective top portion to the respective base portion to define a lattice structure (see, for example, Figure 8).
  • It should also to be noted that the support and rigidity of the container is entirely dependent on the support and containment structures of the first and second support 2a, 2b, in this regard, the material constituting support 2 may be an appropriate cardboard, in particular with a grammage between 151 and 400 grams per m2.
  • Further, the first and second supports have their respective surfaces covered with a layer of plastic material, in particular, the surfaces of the first and second supports in contact with each other and at which they are engaged. As will be better described below, this layer of plastic material, allows the engagement between the first and second supports2a, 2b, and in particular of the bottom portions 4a, 4b, by means of heat-sealing.
  • Method of realisation
  • It is also an object of the present invention to provide a method for making a container 1 for food products in accordance with the above description and/or in accordance with any one of the appended claims.
  • The method involves the steps of preparing a first and a second support 2a, 2b made from a single sheet of paper material performed on a single continuous sheet or on a pre-cut discrete sheet (Figure 5).
  • The method may thus provide for the superimposition of the first support 2a to the second support 2b, making it possible to realise the container in line with the first and second supports at least partially engaged with each other. In fact, as shown in Figure 7, when the first and second support 2a, 2b are superimposed, the notches 12a and 12b with opposing (clockwise/counter-clockwise) trends are partially superimposed one above the other at the superimposition area 50, with the bottom portion 4b of the second portion 2b misaligned from the bottom portion 2a of the first support.
  • The method may comprise distinct deformation steps of the first and second supports to define respective containment structures 3a, 3b. In other words, the respective deformation steps comprise arranging the material interposed between the respective through notches 12a, 12b of the first and second supports 2a, 2b in a three-dimensional configuration to define the ribs 8a, 8b.
  • It has further to be noted how the deformation step of the first support is only partially executed at the same time as the deformation step of the second support 2b. In fact, the execution of the deformation step of the second support 2b, at least partially precedes the deformation step of the first support 2a, the execution of which is partially delayed.
  • In detail, the deformation step of the second support 2b includes the sub step of:
    • engaging the base portion 4b, e.g. by means of a mechanical organ or suction cup operating by suction/depression,
    • rotating the base portion 4b around axis 11,
    • pulling the base portion 4b away from the top portion 5b of the second support 2b along a direction parallel to axis 11.
  • The substep of rotating the base portion 4b of the second support 2b is executed simultaneously with the substep of pulling the same base portion 4b of the second support 2b. In fact, the mechanical organ in engagement with the base portion 4b simultaneously translates and rotates the same base portion 4b with respect to the axis 11.
  • The deformation step of the first support 2a may include a substep of thrusting the base portion 4a of the first support 2b away from the top portion 5a of the first support 2a along a direction parallel to the axis 11. The thrusting step allows the rotation and approach of the base portion 4b of the second support to the base portion of the second support 4b. It has to be noted how the thrusting step is executed after the step of rotating the base portion 4b: the deformation step of the first and second supports 2a, 2b are therefore synchronised but temporally staggered. The substep of thrusting the base portion 4a of the first support 2a further involves placing the same base portion 4a of the first support in contact with the base portion 4b of the second support 2b. By executing an initial deformation of the lower base portion 4b by moving it away from the first base portion 4a (before starting the deformation of the latter), it is avoided that the ribs may interfere with each other during the rototranslation with possible buckling or breaking of the rib structure. In fact, the adoption of a non-circular base portion results in an asymmetry during rotation that prevents or in any case makes the simultaneous deformation step more complex. From an operational point of view, an actuator, such as a suction cup, engages the second portion of base 4b and pulls it downwards while simultaneously rotating it so that when this portion reaches its final position, the overall angle of rotation is equal to a. After an initial step, a further actuator, which nevertheless operates in thrust, begins to push down the first portion of base 4a. This thrust, as mentioned, is slightly delayed in time in order to avoid interference of the parts during their respective motions. The further actuator may be a normal pusher which pushes the first base portion 4a towards the second base portion 4b until it reaches it. The first portion of the base 4a will be free to rotate (i.e. the further actuator does not need to accompany the rotation, it only needs to 'push' the portion) and, when it reaches the second portion of the base, it too will have undergone the same rotation by an angle a, but in the opposite direction so that when the container is completed and finished, the two portions of the base will be superimposed on each other. The method may further comprise a step of engaging the base portion 4a of the first support 2a to the base portion 4b of the second support 2b, executed subsequent to the respective steps of deforming the first and second supports 2a, 2b. As previously mentioned, the engaging step may comprise heat-sealing the defined plastic material layer on the contacting surfaces of the first and second supports 2a, 2b. However, the engagement of the base portions by means of gluing is not excluded.

Claims (15)

  1. Method for making a container for food products comprising the following steps:
    - providing a first support (2a) made of flat paper sheet material comprising a predetermined number of through notches (12a) extended starting from a peripheral zone of the first support (2a) approaching a central zone of the same first support (2a) to define a base portion (4a) having a predetermined surface extension delimited by the through notches (12a),
    - providing a second support (2b) made of flat paper sheet material comprising a predetermined number of through notches (12b) extended starting from a peripheral zone of the second support (2b) approaching a central zone of the paper sheet to define a base portion (4b) having a predetermined surface extension delimited by the through notches (12b),
    - arranging the first support (2a) parallel to the second support (2b) and at least partly in contact with the latter in a manner such that the base portion (4a) of the first support (2a) is at least partly superimposed on the base portion (4b) of the second support (2b), defining a superimposition area having a surface size smaller than the surface extension of the base portion of the first or of the second support (2a, 2b),
    - deforming the first support (2a) at the curvilinear through notches (12a) in order to define at least one three-dimensional containment structure (3a) having a top portion (5a) delimiting an insertion opening (6a) and a lateral portion (7a) which emerges from the base portion (4a) of the first support (2a) and is connected to the top portion (5a),
    - deforming the second support (2b) at the curvilinear through notches (12b) in order to define at least one three-dimensional containment structure (3b) having a top portion (5b) delimiting an insertion opening (6b) and a lateral portion (7b) which emerges from the base portion (4b) of the second support (2b) and is connected to the top portion (5b),
    wherein following the steps of deforming the first and the second support (2a, 2b), the surface size of the superimposition area is substantially equal to the surface extension of the base portion of the first or of the second support (2a, 2b).
  2. Method for making a container for food products comprising the following steps:
    - providing a first support (2a) made of flat paper sheet material comprising a predetermined number of through notches (12a) extended starting from a peripheral zone of the first support (2a) approaching a central zone of the same first support (2a) to define a base portion (4a) having a predetermined surface extension delimited by the through notches (12a),
    - providing a second support (2b) made of flat paper sheet material comprising a predetermined number of through notches (12b) extended starting from a peripheral zone of the second support (2b) approaching a central zone of the paper sheet to define a base portion (4b) having a predetermined surface extension delimited by the through notches (12b),
    - arranging the first support (2a) parallel to the second support (2b) and at least partly in contact with the latter in a manner such that the base portion (4a) of the first support (2a) is superimposed on the base portion (4b) of the second support (2b),
    - deforming the first support (2a) at the curvilinear through notches (12a) in order to define at least one three-dimensional containment structure (3a) having a top portion (5a) delimiting an insertion opening (6a) and a lateral portion (7a) which emerges from the base portion (4a) of the first support (2a) and is connected to the top portion (5a),
    - deforming the second support (2b) at the curvilinear through notches (12b) in order to define at least one three-dimensional containment structure (3b) having a top portion (5b) delimiting an insertion opening (6b) and a lateral portion (7b) which emerges from the base portion (4b) of the second support (2b) and is connected to the top portion (5b),
    wherein the step of deforming the second support (2b) comprises the substeps of:
    - engaging the base portion (4b) of the second support (2b) by means of an actuator,
    - rotating the base portion (4b) of the second support (2b) around a transverse axis (11), optionally orthogonal to the second support (2b), in particular by means of the actuator,
    - pulling the base portion (4b) of the second support (2b) away from the top portion (5a) of the second support (2b) along a direction parallel to the axis (11) by means of the actuator,
    and wherein the step of deforming the first support (2a) comprises a substep of thrusting the base portion (4a) of the first support (2a) away from the top portion (5a) of the first support (2a) along a direction parallel to the axis (11), in particular the thrusting substep being obtained by means of a further actuator operating on the side opposite the actuator with respect to the first and to the second support.
  3. Method according to claim 1, wherein the step of deforming the second support (2b) comprises the substeps of:
    - engaging the base portion (4b) of the second support (2b) by means of an actuator,
    - rotating the base portion (4b) of the second support (2b) around a transverse axis (11), optionally orthogonal, to the second support (2b), in particular by means of the actuator,
    - pulling the base portion (4b) of the second support (2b) away from the top portion (5a) of the second support (2b) along a direction parallel to the axis (11) by means of the actuator.
  4. Method according to any one of the preceding claims, wherein the step of deforming the first support (2a) comprises a substep of thrusting the base portion (4a) of the first support (2a) away from the top portion (5a) of the first support (2a) along a direction parallel to the axis (11), the thrusting substep being obtained by means of a further actuator operating on the side opposite the actuator with respect to the first and second support and providing for bringing back in contact the same base portion (4a) of the first support (2a) with the base portion (4b) of the second support (2b) at the end of the thrusting step, optionally a start of the execution of the substep of rotating the base portion (4b) of the second support (2b) precedes a start of the execution of the substep of thrusting the base portion (4a) of the first support (2a), the execution of the substep of thrusting the base portion (4a) of the first support (2a) being delayed by a predetermined time interval with respect to the execution of the step of rotating the base portion (4b) of the second support (2b).
  5. Method according to any one of the preceding claims, wherein the substep of rotating the base portion (4b) of the second support (2b) is executed at least partly simultaneously with the substep of pulling and translating the same base portion (4b) of the second support (2b), the step of deforming the first support (2a) is executed at least partly simultaneously with the step of deforming the second support (2b).
  6. Method according to any one of the preceding claims, wherein the step of deforming the first support (2a) involves the arrangement of the material interposed between the through notches (12a) of the first support in three-dimensional configuration to define ribs (8a),
    and wherein the step of deforming the second support (2b) involves the arrangement of the material interposed between the through notches (12b) of the second support in three-dimensional configuration to define ribs (8b), the method also comprising a step of engaging, optionally via welding, the base portion (4a) of the first support (2a) with the base portion (4b) of the second support (2b), wherein said engaging step is executed after the respective steps of deforming the first and the second support (2a, 2b).
  7. Method according to any one of the preceding claims wherein said actuator engages the base portion (4b) of the second support (2b) by means of application of a suction, during the step of deformation of the second support, said actuator engaged with the base portion (4b), rotating and simultaneously pulling the base portion (4b).
  8. Method according to any one of the preceding claims wherein the step of deformation of the first support (2a) starts only after the base portion (4b) of the second support (2b) has been pulled for a distance equal to at least 10%, and in particular 20%, of an overall height of the container between the top portion (5a) and the base portion (4b) of the finished container.
  9. Container for food products comprising:
    - a first support (2a) made of flat paper sheet material comprising:
    ∘a top portion (5a),
    ∘ a predetermined number of curvilinear through notches (12a) defined on the top portion (5a) and extended starting from a peripheral zone of the top portion (5a) approaching a central zone of the same top portion (5a) to define a base portion (4a),
    wherein said base portion (4a) has a predetermined surface extension delimited by the curvilinear through notches (12a),
    - a second support (2b) made of flat paper sheet material placed parallel to the first support (2a) and at least partly engaged with the latter, said second support (2b) comprising:
    ∘ a top portion (5b),
    ∘ a predetermined number of curvilinear through notches (12b) defined on the top portion (5b) of the second support (2b) and extended starting from a peripheral zone of said top portion (5b) approaching a central zone of the same top portion (5a) of the second support (2b) to define a base portion (4b),
    wherein said base portion (4b) of the second support (2b) has a predetermined surface extension delimited by the curvilinear through notches (12b),
    characterized in that at least the base portions, respectively of the first and of the second support (2a, 2b), are movable at least between:
    - a first operative position wherein the base portions, respectively of the first and of the second support (2a, 2b), substantially lie parallel to the respective top portion (5a, 5b), defining a minimum vertical size configuration of the container,
    wherein the base portion (4a) of the first support (2a) is at least partly superimposed on the base portion (4b) of the second support (2b) defining a superimposition area having a surface size smaller than the surface extension of the base portion of the first or of the second support (2a, 2b),
    - a second operative position wherein the base portions, respectively of the first and of the second support (2a, 2b), emerge away from the respective top portion, defining a vertical size configuration greater than the minimal vertical size configuration,
    wherein, in said second operative position, the surface size of the superimposition area is substantially equal to the surface extension of the base portion of the first or of the second support (2a, 2b),
    wherein the first support (2a), following the passage from the first to the second operative position, defines at least one containment structure (3a) wherein the top portion (5a) delimits an insertion opening (6a) and a lateral portion (7a) which emerges from the base portion (4a) of the first support (2a) and is connected to the top portion (5a) of the first support (2a), and
    wherein the second support (2b), following the passage from the first to the second operative position, defines at least one containment structure (3b) wherein the top portion (5b) delimits an insertion opening (6b) and a lateral portion (7b) which emerges from the base portion (4b) of the second support (2b) and is connected to the top portion (5b) of the second support (2b), in the second operative position of the first and of the second support (2a, 2b), the containment structure (3a) of the first support (2a) is housed within the containment structure (3b) of the second support (2b).
  10. Container according to the preceding claim, wherein, in view along a transverse axis (11), optionally orthogonal to the first support (2a), and in the first operative position of the first and of the second support (2a, 2b), the base portion (4a) of the first support (2a) does not correspond with the base portion (4b) of the second support (2b).
  11. Container according to claim 9 or 10, wherein the movement of the first support (2a) from the first to the second operative position, involves the arrangement of the material interposed between the through notches (12a) of the first support (2a) in three-dimensional configuration to define ribs (8a) that are distinct and spaced with respect to each other, the movement of the second support (2b) from the first to the second operative position, involving the arrangement of the material interposed between the through notches (12b) of the second support (2b) in three-dimensional configuration to define a predetermined number of ribs (8b) that are distinct and spaced with respect to each other,
    wherein in the second operative position of the first and of the second support (2a, 2b), the ribs (8a) of the first support are at least partly superimposed on the ribs (8b) of the second support (2b).
  12. Container according to any one of the preceding claims 9-11, wherein the ribs (8a) of the first support (2a) lie on an curved ideal surface interposed between the top surface (5a) and the base portion (4a) of the first support (2a), said ribs (8a) of the first support (2a) being spaced from each other by a through opening extended between the top surface (5a) and the base portion (4a) of the first support (2a), and wherein the ribs (8b) of the second support (2b) lie on a curved ideal surface interposed between the top surface (5b) and the base portion (4b) of the second support (2b), said ribs (8b) of the second support (2b) being spaced from each other by a through opening extended between the top surface (5b) and the base portion (4b) of the second support (2b),
    wherein each rib (8a) of the first support (2a) has an angular extension that is variable proceeding from the top portion (5a) of the first support (2a) approaching the base portion (4a) of the same first support (2a), said angular extension of each rib (8a) of the first support (2a) being comprised between 60° and5°, optionally comprised between 50° and 10°, and
    wherein each rib (8b) of the second support (2b) has an angular extension that is variable proceeding from the top portion (5b) of the second support (2b) approaching the base portion (4b) of the same second support (2b), said angular extension of each rib (8b) of the second support (2b) being comprised between 60° and 5°, optionally comprised between 50° and 10°, an angular extension of each rib (8a) of the first support (2a) being progressively decreasing from the top portion (5a) of the first support (2a) approaching the base portion (4a) of the same first support (2a) along a direction parallel to the axis (11), an angular extension of each rib (8b) of the second support (2b) being progressively decreasing, proceeding from the top portion (5b) of the second support (2b) approaching the base portion (4b) of the same second support (2b) along a direction parallel to the axis (11).
  13. Container according to any one of the preceding claims 9-12, wherein the ratio between the angular extension of each rib (8a) respectively of the first support (2a) and of the second support (2b) at the top portion and the angular extension of the same rib (8a) at the base portion (4a) respectively of the first support (2a) and of the second support (2b) is comprised between 10 and 1, optionally comprised between 7 and 0.8.
  14. Container according to any one of the preceding claims from 9 to 13, wherein the base portion (4a) of the first support (2a) has an elongated shape extended along a predetermined development direction, said base portion (4a) being angularly offset with respect to a reference axis lying on an ideal plane parallel to the top portion (5a) of the first support (2a) and orthogonal to the axis (11), wherein said reference axis passes through a center of the same base portion (4a) of the first support (2a), the base portion (4b) of the second support (2b) having an elongated shape extended along a predetermined development direction (Y), said base portion (4b) of the second support (2b) being offset by an angle (α) with respect to a reference axis (X) lying on an ideal plane parallel to the top portion (5b) of the second support (2b) and orthogonal to the axis (11), wherein said reference axis (X) passes through a center of the same base portion (4b) of the second support (2b),
    wherein the offset angle (α) is measured in interposition between the development direction (Y) of the base portion (4a) of the first support (2a) and the reference axis (X) is comprised between 3° and 45°, optionally comprised between 5° and 35°, wherein said offset angle (α) is measured on the ideal plane, and
    wherein the offset angle (α) is measured in interposition between the development direction (Y) of the base portion (4b) of the second support (2b) and the reference axis (X) is comprised between 3° and 45°, optionally comprised between 5° and 35°, wherein said offset angle (α) is measured on the ideal plane,
    in the first operative position of the first and of the second support (2a, 2b), the base portion (4a) of the first support (2a) being angularly offset with respect to the base portion (4b) of the second support (2b),
    wherein said angular offset is measured interposed between the development direction of the base portion of the first support (2a) and the development direction of the base portion of the second support (2b).
  15. Container according to any one of the preceding claims from 9 to 14, wherein the base portion (4a) of the first and/or of the second support (2a, 2b) have a curvilinear or polygonal shape, optionally oval, square, rectangular, or star-shaped, having a discrete number of symmetry axes,
    wherein the first and/or the second base portion (4a, 4b) are not circular and optionally have identical shape, in particular being elliptical with identical shape.
EP22747449.1A 2021-07-16 2022-07-18 Food container and method for making the same Active EP4370429B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102021000018950A IT202100018950A1 (en) 2021-07-16 2021-07-16 CONTAINER FOR FOOD AND METHOD OF REALIZING THE SAME
PCT/IB2022/056591 WO2023286036A1 (en) 2021-07-16 2022-07-18 Food container and method for making the same

Publications (3)

Publication Number Publication Date
EP4370429A1 EP4370429A1 (en) 2024-05-22
EP4370429C0 EP4370429C0 (en) 2025-09-03
EP4370429B1 true EP4370429B1 (en) 2025-09-03

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ID=78086757

Family Applications (1)

Application Number Title Priority Date Filing Date
EP22747449.1A Active EP4370429B1 (en) 2021-07-16 2022-07-18 Food container and method for making the same

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Country Link
EP (1) EP4370429B1 (en)
ES (1) ES3046234T3 (en)
IT (1) IT202100018950A1 (en)
WO (1) WO2023286036A1 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4857489U (en) * 1971-11-08 1973-07-21
DE9114604U1 (en) * 1991-11-23 1992-04-16 Meier, Peter H., 4900 Herford Packaging insert
ITMI20060137A1 (en) 2006-01-27 2007-07-28 Novacart Spa CONTAINER PARTICULARLY FOR FOOD PRODUCTS
EP3706577B1 (en) * 2017-11-07 2022-06-22 Novacart S.P.A. Baking pan and method for making such baking pan

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IT202100018950A1 (en) 2023-01-16
WO2023286036A1 (en) 2023-01-19
EP4370429C0 (en) 2025-09-03
ES3046234T3 (en) 2025-12-01
EP4370429A1 (en) 2024-05-22

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