EP4298252A1 - Manufacturing method of a steel product - Google Patents
Manufacturing method of a steel productInfo
- Publication number
- EP4298252A1 EP4298252A1 EP21709482.0A EP21709482A EP4298252A1 EP 4298252 A1 EP4298252 A1 EP 4298252A1 EP 21709482 A EP21709482 A EP 21709482A EP 4298252 A1 EP4298252 A1 EP 4298252A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- scrap
- manufacturing
- plant
- steel
- emissions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/0073—Selection or treatment of the reducing gases
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/006—Automatically controlling the process
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/008—Composition or distribution of the charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/06—Making pig-iron in the blast furnace using top gas in the blast furnace process
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/527—Charging of the electric furnace
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2300/00—Process aspects
- C21B2300/04—Modeling of the process, e.g. for control purposes; CII
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C2100/00—Exhaust gas
- C21C2100/02—Treatment of the exhaust gas
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C2300/00—Process aspects
- C21C2300/06—Modeling of the process, e.g. for control purposes; CII
Definitions
- the invention is related to a method of manufacturing steel.
- the method of the invention may also comprise the following optional characteristics considered separately or according to all possible technical combinations:
- the method further comprises a first step of target definition wherein a maximum level of C02 emissions is predefined for the manufacturing of the steel product and the producing step is performed only if the lowest expected level of emissions is inferior or equal to the predefined maximum level, otherwise new manufacturing routes are defined and new associated expected level of C02 emissions are calculated.
- - raw materials are chosen among scrap, iron ore, coal, coke, sinter feed, pellets, gases - scrap is of different types and is chosen among old scrap, new scrap, prime scrap, home scrap, pit scrap, shredded, plates and structure scrap, heavy melting scrap, cast scrap, coil scrap or busheling scrap.
- - energy sources are chosen among renewable electricity, electricity produced by internal recycling of exhaust gas from the steel manufacturing process or by capture of heat released by products from the steel manufacturing process.
- - processes are chosen among direct reduction processes, hydrogen-based ironmaking, steel electrolysis, blast furnace with top-gas recycling, blast furnace with top- gas conversion, electric-arc-furnace steelmaking, converter steelmaking, scrap melting.
- the method further includes a step, after production step of establishing a certificate for the manufactured steel indicated the level Eexpi of C02 emissions associated to its manufacturing route.
- the tools are chosen among a coking plant, a sintering plant, a direct-reduction plant, a blast-furnace, an electric — arc furnace, a converter, a ladle, a H2 production plant, a chemical plant, a biotech plant, a power plant, a ladle, a furnace, a casting plant, a rolling plant, gas cleaning devices, heat recovery devices, hot stoves.
- Figure 1 is a flowchart of a method, according to the invention, for manufacturing steel
- FIG. 1 represents a flowchart of a method to manufacture a steel product according to the invention.
- a steel product P is to be manufactured into a steelmaking plant S comprising several manufacturing tools T x .
- a manufacturing tool maybe a combination of several equipment.
- a blast furnace with top-gas recycling is one tool, even if it comprises a blast furnace, gas treatment devices and gas heating devices.
- the tools T x may be chosen among a coking plant, a sintering plant, a direct-reduction plant, a blast furnace, an electric — arc furnace, a converter, a ladle, a H2 production plant, a chemical plant, a biotech plant, a power plant, a ladle, a furnace, a casting plant, a rolling plant, gas cleaning devices, heat recovery devices, hot stoves.
- a first step 100 at least two different manufacturing routes MRi allowing to manufacture the product P and using tools Tx are defined.
- MRi uses tools T 1 , T 2 , T 3 which are respectively a blast furnace with top gas recycling, a steelmaking unit with a converter and a continuous caster
- MR 2 uses tools T 2 , T 3 and T
- T being a hydrogen- based blast furnace
- MR 3 uses tools T 5 , T 6 and T 3 wherein T 5 is an electric arc furnace and T 6 is a secondary metallurgy unit.
- an expected level of C02 emissions Eexp to manufacture the steel product P according to each manufacture route MR, is calculated considering all C02 contributions associated to raw materials, energy sources and processes used for manufacturing the steel product according to each manufacture route MRi.
- Raw materials may be of different types. They may include coal, coke, iron ore, biomass, sintered ore, agglomerates, pellets, direct-reduced iron (DRI), scrap, mineral additions, such as limestone or dolomite, alloying elements but also gases such as oxygen or hydrogen.
- Scrap maybe of different typologies among, notably, old scrap, new scrap, prime scrap, home scrap, pit scrap, shredded, plates and structure scrap, heavy melting scrap, cast scrap, coil scrap or busheling scrap.
- raw materials are selected among biomass, cold-bonded pellets, direct-reduced iron, scrap, mineral additions, alloying elements, oxygen and hydrogen.
- Energy sources may also be various. They include electricity coming from renewable energy, such as from solar panels or windmills, but also electricity produced by power plant, which may use gases resulting from the steelmaking process, such as blast furnace gases or converter gases. It also includes any fuel, either gaseous or solid, fossil or organic, which may be used into the steel manufacturing process. In a preferred embodiment energy sources are chosen among renewable electricity, electricity produced by internal recycling of exhaust gas from the steel manufacturing process or by capture of heat released by products from the steel manufacturing process.
- Processes include all different processes performed along the manufacturing route and their associated C02 emissions. It includes pig iron production, liquid steel production and finishing processes. Pig iron production includes coking, sintering, pelletizing, blast furnace process, but also direct reduction and shaft furnace processes. Liquid steel production covers decarburization, dephosphorization and all secondary metallurgy or ladle treatments allowing to turn pig iron into liquid steel and adjust the composition of the liquid steel for further steps, it also includes the electric-arc-furnace steelmaking process. Finishing processes include notably casting, heating, rolling, cooling, coiling, shaping, levelling, welding, coating. When considering C02 impact of a process, all by-products recycling or emission reduction technologies applied to said process has to be taken into account for the calculation. For example, blast furnace process without top-gas recycling does not have the same C02 impact as the same blast furnace process wherein top-gas is not released to the atmosphere but rather re-injected into.
- processes are chosen among direct reduction processes, hydrogen-based ironmaking, steel electrolysis, blast furnace with top-gas recycling, blastfurnace with top-gas conversion, electric-arc-furnace steelmaking, converter steelmaking, scrap melting.
- hydrogen-based ironmaking it is meant any ironmaking process, such as a direct-reduction process or a blast-furnace process wherein the reducing gas is mainly composed of hydrogen.
- Blast-furnace wit top-gas recycling means a blast furnace process wherein top-gas exhausting from the blast furnace is at least partly re injected into the blast furnace after appropriate treatments.
- Blast furnace with top-gas conversion means a blast furnace process wherein top-gas exhausting from the blast furnace is at least partly used to produce a syngas which is then further used in chemical, biochemical or power plants
- the method may also comprise an additional step 130, after the manufacturing step 120, of establishing a certificate for the manufactured steel indicated the level Eexp, of C02 emissions associated to its manufacturing route.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Manufacture Of Iron (AREA)
- General Factory Administration (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2021/051614 WO2022180427A1 (en) | 2021-02-26 | 2021-02-26 | Manufacturing method of a steel product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4298252A1 true EP4298252A1 (en) | 2024-01-03 |
Family
ID=74853689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21709482.0A Pending EP4298252A1 (en) | 2021-02-26 | 2021-02-26 | Manufacturing method of a steel product |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20240229171A9 (en) |
| EP (1) | EP4298252A1 (en) |
| JP (1) | JP2024507403A (en) |
| KR (1) | KR20230130701A (en) |
| CN (1) | CN116802324A (en) |
| CA (1) | CA3207727A1 (en) |
| MX (1) | MX2023009866A (en) |
| WO (1) | WO2022180427A1 (en) |
| ZA (1) | ZA202306870B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2026083618A1 (en) * | 2024-10-15 | 2026-04-23 | 日本製鉄株式会社 | Method for operating steelworks and steelworks |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102703626B (en) * | 2012-06-16 | 2014-01-15 | 冶金自动化研究设计院 | Intelligent optimal control system for CO2 emission of blast furnace |
| JP7055082B2 (en) * | 2018-09-14 | 2022-04-15 | 日本製鉄株式会社 | How to operate the blast furnace |
-
2021
- 2021-02-26 CA CA3207727A patent/CA3207727A1/en active Pending
- 2021-02-26 JP JP2023552028A patent/JP2024507403A/en active Pending
- 2021-02-26 US US18/278,029 patent/US20240229171A9/en active Pending
- 2021-02-26 EP EP21709482.0A patent/EP4298252A1/en active Pending
- 2021-02-26 CN CN202180091289.0A patent/CN116802324A/en active Pending
- 2021-02-26 WO PCT/IB2021/051614 patent/WO2022180427A1/en not_active Ceased
- 2021-02-26 MX MX2023009866A patent/MX2023009866A/en unknown
- 2021-02-26 KR KR1020237027174A patent/KR20230130701A/en not_active Ceased
-
2023
- 2023-07-06 ZA ZA2023/06870A patent/ZA202306870B/en unknown
Non-Patent Citations (4)
| Title |
|---|
| ABDUL QUADER M ET AL: "Present needs, recent progress and future trends of energy-efficient Ultra-Low Carbon Dioxide (CO2)Steelmaking (ULCOS) program", RENEWABLE AND SUSTAINABLE ENERGY REVIEWS, vol. 55, 5 December 2015 (2015-12-05), pages 537 - 549, XP029365879, ISSN: 1364-0321, DOI: 10.1016/J.RSER.2015.10.101 * |
| MEIJER KOEN ET AL: "ULCOS, Ultra Low CO 2 Steelmaking", 31 December 2011 (2011-12-31), pages 1 - 22, XP093287613, Retrieved from the Internet <URL:https://www.duurzaaminstaal.nl/upload/File/004ULCOS%2014okt2010%20v2NSD10.pdf> * |
| PANDIT JAI KANT ET AL: "Reduction of Greenhouse Gas Emissions in Steel Production Final Report", 31 March 2020 (2020-03-31), pages 1 - 110, XP093210267, Retrieved from the Internet <URL:https://meg.resourcesregulator.nsw.gov.au/sites/default/files/2022-11/report-reduction-of-ghg-emissions-in-steel-industries.pdf> * |
| See also references of WO2022180427A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20230130701A (en) | 2023-09-12 |
| MX2023009866A (en) | 2023-08-29 |
| JP2024507403A (en) | 2024-02-19 |
| CN116802324A (en) | 2023-09-22 |
| ZA202306870B (en) | 2024-08-28 |
| US20240229171A9 (en) | 2024-07-11 |
| WO2022180427A1 (en) | 2022-09-01 |
| US20240132981A1 (en) | 2024-04-25 |
| CA3207727A1 (en) | 2022-09-01 |
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Legal Events
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| 17Q | First examination report despatched |
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