EP4287849A1 - Enzyme cross-linked sugar beet pectin microgel particles for use in foods - Google Patents
Enzyme cross-linked sugar beet pectin microgel particles for use in foodsInfo
- Publication number
- EP4287849A1 EP4287849A1 EP22705038.2A EP22705038A EP4287849A1 EP 4287849 A1 EP4287849 A1 EP 4287849A1 EP 22705038 A EP22705038 A EP 22705038A EP 4287849 A1 EP4287849 A1 EP 4287849A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- particles
- sugar beet
- microgel
- beet pectin
- coarse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/42—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
- A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
- A23C11/08—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing caseinates but no other milk proteins nor milk fats
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/60—Drinks from legumes, e.g. lupine drinks
- A23L11/65—Soy drinks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/231—Pectin; Derivatives thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/10—Foods or foodstuffs containing additives; Preparation or treatment thereof containing emulsifiers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/115—Fatty acids or derivatives thereof; Fats or oils
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/125—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives containing carbohydrate syrups; containing sugars; containing sugar alcohols; containing starch hydrolysates
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/15—Vitamins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
- A23L33/185—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
- A23L33/19—Dairy proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
Definitions
- Hydrogels can be defined as 'infinitely' large networks of hydrated polymer molecules which entrap a significant quantity of solvent, either water or electrolyte.
- microgel particles also referred to as microgels
- microgels consist of discrete polymer networks of finite dimensions, swollen by the solvent in which they are dispersed.
- physical and chemical cross-linking can be exploited to control the polymer network swelling depending on the starting materials available and the targeted application.
- microgels with potential applications in foods consist of supramolecular assemblies of biopolymer molecules, more specifically proteins and polysaccharides.
- biopolymers form gels via intermolecular association under different conditions with heat set, cool set and ionotropic gelation mechanisms being the most common. This implies that the specific technique employed to synthesize microgels is dependent on the chosen biopolymer characteristics.
- microgel particles To be successfully incorporated into commercial formulations, microgel particles must retain their structural integrity throughout any subsequent manufacturing steps, storage and consumer handling. There is a clear need for microgel particles which are more robust, resistant to thermal treatment and show no dissolution on prolonged (several months) storage.
- microgel particles would have distinct advantages as rheology modifiers as well as useful colloid-stabilizing properties in food products.
- the inventors have developed a method of making sugar beet pectin microgel particles which surprisingly addresses the unmet needs above.
- the sugar beet pectin microgels of the invention are made by a top-down technique.
- the microgels have a rheology very different to that of particle dispersions or other biopolymer microgels.
- a shear thinning response was identified at low shear rates, followed by a Newtonian behavior and a second shear thinning regime on increasing shear rate. This behavior was completely reversible on reducing shear rate, even in the concentrated regime.
- the absence of hysteresis reflects the robustness of the covalently cross-linked microgel particles, in that their network structure is not irreversibly distorted as they pass each other in the shear field.
- microgels are thermally irreversible, resisting dissolution on prolong storage in water-based systems, in contrast to physically cross-linked polysaccharide microgels. This allows their use as an ingredient in food manufacturing processes that have heat treatment steps, in addition to the inline structuring approach.
- the invention relates in general to a method of making cross-linked pectin microgel particles, preferably cross-linked sugar beet pectin microgel particles.
- said method comprises a. Developing a covalently cross linked hydrogel from an aqueous solution of sugar beet pectin; and b. Disrupting the hydrogel to form a coarse sugar beet pectin microgel suspension of particles.
- said method comprises a. Developing a covalently cross linked hydrogel from an aqueous solution of sugar beet pectin; and b. Disrupting the hydrogel to form a coarse sugar beet pectin microgel suspension of particles. d. Adjusting the coarse sugar beet pectin microgel suspension of particles to a desired concentration.
- said method comprises a. Developing a covalently cross linked hydrogel from an aqueous solution of sugar beet pectin; b. Disrupting the hydrogel to form a coarse sugar beet pectin microgel suspension of particles; c. Disrupting the coarse sugar beet pectin microgel suspension of particles to form a fine sugar beet pectin microgel dispersion of particles; and d. Adjusting the fine sugar beet pectin microgel dispersion of particles to a desired concentration.
- said method comprises a. Incubating an aqueous solution of sugar beet pectin with an enzyme until a covalently cross linked hydrogel develops; b. Diluting the hydrogel in a dispersion medium; and c. Disrupting the diluted hydrogel to form a coarse sugar beet pectin microgel suspension of particles, wherein at least 50% of the volume of the microgel particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction. d. Adjusting the coarse sugar beet pectin microgel suspension of particles to a concentration of at least 0.5 wt% dry weight sugar beet pectin.
- said method comprises a. Incubating an aqueous solution of sugar beet pectin with an enzyme until a covalently cross linked hydrogel develops; b. Diluting the hydrogel in a dispersion medium; and c. Disrupting the diluted hydrogel to form a coarse sugar beet pectin microgel suspension of particles, wherein at least 50% of the volume of the microgel particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction; d.
- the aqueous solution of sugar beet pectin is prepared by dispersing sugar beet pectin powder in water.
- the powder is allowed to hydrate in the water for a minimum of 12 hours.
- Insoluble material may be separated from the aqueous solution by any one of centrifugation, filtration, and sedimentation.
- the separation method chosen may depend on the sugar beet pectin concentration. At higher concentrations of pectin, the solution will be more viscous and therefore slower and more difficult to filter. In such cases, centrifugation would be preferred because the separation can be done in a shorter time and at a relatively low speed.
- the separation method is centrifugation.
- the enzyme is a laccase or a peroxidase, for example a horseradish peroxidase enzyme.
- the aqueous solution comprises between 0.5 to 10 wt% sugar beet pectin, preferably between 0.5 to 5 wt%, preferably between 2 to 3 wt%, preferably about 2.4 wt%, sugar beet pectin.
- a minimum concentration of 0.033 mg laccase enzyme per ml sugar beet pectin aqueous solution is used.
- laccase stock solutions are prepared by solubilizing the enzyme powder in water.
- the enzyme may be solubilized for a minimum of 20 minutes.
- laccase can be combined with SBP stock solution via mixing to give a final enzyme concentration of about 0.1 mg ml’ 1 laccase.
- the laccase enzyme has a specific activity of at least 108,000 POU/g (polyphenol oxidase units/gram), preferably a specific activity of about 123,000 POU/g.
- the laccase enzyme is from Trametes spp, for example Trametes versicolor.
- the hydrogel has a shear elastic modulus of at least 10 Pa, preferably 100 Pa to 10 kPA, more preferably about 1 kPa.
- the aqueous solution comprises between 0.5 to 10 wt%, preferably about 2 wt%, sugar beet pectin, and the hydrogel has a shear elastic modulus of at least 10 Pa.
- the aqueous solution comprises between 0.5 to 10 wt%, preferably about 2 wt%, sugar beet pectin and a minimum concentration of 0.033 mg laccase enzyme per ml sugar beet pectin aqueous solution is used, wherein the laccase enzyme has a specific activity of at least 108,000 POU/g (polyphenol oxidase units/gram), and wherein the covalently cross linked hydrogel has a shear elastic modulus of at least 10 Pa.
- a gel volume fraction (4>gel) of between 10 to 30%, preferably about 20%, of the hydrogel is diluted in dispersion medium.
- the dispersion medium is water, for example deionized water.
- the disruption method to form the coarse sugar beet pectin microgel particles is one which results in irregular and non-spherical shaped particles.
- the disruption method is shear mixing, preferably high shear mixing.
- the disrupting method is rotor stator mixing, for example using a Ultra-Turrax.
- the gap between rotor and stator may be between 0.2 to 0.4 mm, for example 0.3 mm.
- the maximum operating speed for preparation of SBP solutions can be between 14,000 to 16,000 rpm, for example about 15,000 rpm.
- the rotor speed depends on the rotor-stator geometry. Longer and higher speeds (up to 10,000 rpm) does not in general produce smaller particle sizes.
- the coarse sugar beet pectin microgel suspension of particles has a monomodal particle size distribution.
- at least 50 % of the particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction.
- the concentration of the coarse sugar beet pectin microgel suspension of particles can be adjusted by centrifugation and subsequent removal of supernatant, for example at about 4000 rpm for 60 to 90 mins.
- the total SBP concentration, or CPTOTAL can be determined by drying in a vacuum oven, for example at 75 °C and a pressure of 600 mm Hg until no change in mass is observed. This allows the accounting for: potential incomplete solubilization of SBP powder, any insoluble material removed by centrifugation and any water associated with the powder before preparing the solutions. The same drying procedure can be used to determine CPTOTAL in the SBP microgel (SBPMG) suspensions prior to their use as emulsifiers.
- SBPMG SBP microgel
- the coarse sugar beet pectin microgel suspension of particles can be further disrupted by high pressure homogenization to form a fine sugar beet pectin microgel dispersion of particles.
- greater than 50% of the volume of particles are less than 1 micron as measured by dynamic light scattering. For the most part, they have a non-spherical or irregular morphology.
- the high-pressure homogenization is performed at between 200 to 500 bar, preferably at about 350 bar.
- Sugar beet pectin coarse microgel dispersion which have been subjected to high pressure homogenization become smaller but, due to having very strong covalent linkage, are still irregular shape particles.
- less than 10% of the volume of particles are spherical.
- the invention further relates to the fabrication of emulsions, for example oil in water emulsions.
- emulsions for example oil in water emulsions.
- the oil in water emulsions may be fabricated according to a method as described herein.
- the invention further relates to a covalently cross linked sugar beet pectin microgel particles made by a method according to the invention.
- the invention further relates to fine sugar beet pectin microgel particles, wherein said microgel particles have a Z-average hydrodynamic diameter (DH) between 250 to 300 nm, preferably about 279 ⁇ 2 nm, as measured by dynamic light scattering after filtering through a 1 micron syringe.
- DH Z-average hydrodynamic diameter
- Microgel particles with a low polydispersity index are generally weak and difficult to handle. Furthermore, they may re-dissolve slowly and would be unlikely to form irregular size particles.
- said microgel has a polydispersity index (PDI) between 0.1 to 0.3, preferably about 0.19 ⁇ 0.03.
- said microgel has a viscosity of about 104 mPa s at a shear rate of 10-3 s-1 in water.
- said microgel has an elastic shear elastic modulus (G') of about 300 Pa after 20 min.
- G' elastic shear elastic modulus
- the pectin based microgels particles of the invention are less prone to microbial attack compared to protein- or starch-based gels.
- the food preservative used may be, for example, sodium azide, a sorbate salt, benzoate, or natamicine.
- Covalently cross-linked pectin microgels of the invention do not re-dissolve in water. This is quite unlike most pectin microgels cross-linked by Ca2+ ions or higher sugar concentrations. Cross-linking through Ca2+ or other multivalent ions leads to leaching of the cross-linking ions over time, particularly when the system is diluted. This weakens the microgels and eventually leads to full dissolution. Chemical cross-linking achieved with laccase enzyme is permanent and so the microgel particles do not re-dissolve.
- the invention further relates to a food product comprising a coarse sugar beet pectin microgel suspension of particles or a fine sugar beet pectin microgel dispersion of particles according to the invention.
- the coarse sugar beet pectin microgel suspension of particles has a monomodal particle size distribution.
- at least 50 % of the particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction.
- the fine sugar beet pectin microgel dispersion of particles greater than 50% of the volume of particles are less than 1 micron as measured by dynamic light scattering. Typically, less than 10% of the volume of particles are spherical.
- the fine sugar beet pectin microgel particles have a Z-average hydrodynamic diameter (DH) between 250 to 300 nm, preferably about 279 ⁇ 2 nm, as measured by dynamic light scattering after filtering through a 1 micron syringe.
- DH Z-average hydrodynamic diameter
- the cross-linked pectin microgels of the invention do not re-dissolve in water.
- the food product is a confectionery product, or a beverage product, or a meat analogue.
- the confectionery product may be a confectionery filling, for example water based fillings such as fruit fillings, emulsion fillings, and ganache, or that can be applied inside chocolate shells such as tablets, or bonbons, that can be applied inside sugar confections.
- the invention further relates to the use of a coarse sugar beet pectin microgel suspension of particles or fine sugar beet pectin microgel dispersion of particles according to the invention, as a rheology modifier or colloid-stabilizer in a food product.
- the coarse sugar beet pectin microgel suspension of particles has a monomodal particle size distribution.
- at least 50 % of the particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction.
- the fine sugar beet pectin microgel dispersion of particles greater than 50% of the volume of particles are less than 1 micron as measured by dynamic light scattering. Typically, less than 10% of the volume of particles are spherical.
- the fine sugar beet pectin microgel particles have a Z-average hydrodynamic diameter (DH) between 250 to 300 nm, preferably about 279 ⁇ 2 nm, as measured by dynamic light scattering after filtering through a 1 micron syringe.
- DH Z-average hydrodynamic diameter
- the cross-linked pectin microgels of the invention do not re-dissolve in water.
- the preferred method of making coarse sugar beet pectin microgel particles comprises preparing an aqueous solution of sugar beet pectin; optionally separating insoluble material from the aqueous solution; incubating the aqueous solution of sugar beet pectin with a laccase or a peroxidase enzyme until a covalently cross linked hydrogel develops; diluting the hydrogel in a dispersion medium; disrupting the diluted hydrogel by high shear mixing to form a coarse sugar beet pectin microgel suspension of particles, wherein at least 50% of the particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction; adjusting the coarse sugar beet pectin microgel suspension of particles to a concentration of between 0.5 to 10 wt% dry weight of sugar beet pectin; and optionally adding food preservative to the coarse sugar beet pectin
- the preferred method of making fine sugar beet pectin microgel particles comprises preparing an aqueous solution of sugar beet pectin; optionally separating insoluble material from the aqueous solution; incubating the aqueous solution of sugar beet pectin with a laccase or a peroxidase enzyme until a covalently cross linked hydrogel develops; diluting the hydrogel in a dispersion medium; disrupting the diluted hydrogel by high shear mixing to form a coarse sugar beet pectin microgel suspension of particles, wherein at least 50% of the particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction; disrupting the coarse sugar beet pectin microgel suspension of particles, preferably by high pressure homogenization, to form a fine sugar beet pectin microgel dispersion of particles, wherein at least 50% of the particles have a size less than 1 micron as measured by dynamic light scattering; adjusting the fine sugar
- the preferred enzymes are laccases because they act directly on the substrate via oxidation of ferulic acid esters to phenoxyl radicals.
- the laccase enzyme may originate from Trametes spp., for example Trametes versicolor.
- Hydrogen peroxide needs to be added as a source of radicals if peroxidases are used. There is no cross-linking in the absence of hydrogen peroxide.
- Chemical initiators for example ammonium or potassium persulphates may be used. They decompose into radical species in water to initiate cross-linking reactions.
- hydrogels are allowed to develop quiescently, for example under substantially airtight conditions.
- hydrogels are allowed to develop for a minimum of 12 hours at 25°C.
- the hydrogel has an elastic modulus between 100 Pa to 10 kPa, more preferably about 1 kPa.
- the hydrogel has a storage modulus of more than 1 order of magnitude greater than the loss modulus.
- the tan delta of such a hydrogel is less than 0.1.
- the hydrogel has an elastic modulus of at least 100 Pa and a loss modulus of less than 10 Pa.
- hydrogels are the "parent" hydrogels used for the subsequent fabrication of microgel suspensions.
- the elasticity of SBP hydrogels (and thus microgels subsequently generated from them) depends strongly on the polymer concentration in the gel (C G EL)-
- Coarse sugar beet pectin microgel suspension For the coarse sugar beet pectin microgel suspension of particles adjusted to a concentration of about 0.8 wt% particles, the relative viscosity is typically at least 25. Typically, concentrated suspensions obtained by centrifugation at 4000 rpm for 60 - 90 mins and discarding of supernatant, particle concentrations up to 1.54% can be obtained. This can be determined through drying a known weight of the suspension in a vacuum oven. Higher concentrations of particles might be achieved, for example by
- microgels are thermally irreversible.
- the microgels resist dissolution in water, particularly in prolonged storage in water-based systems. This is in contrast to physically cross-linked polysaccharide microgels.
- the rotor stator mixing speed is 10,000 rpm for about 10 mins. This is because (i) the resulting particle size distribution measured by laser diffraction was found to be monomodal under these conditions. Longer times and higher speeds generally typically result in bimodal particle size distributions; (ii) the resulting particle size (10 to 100 micron) provided suspensions which could easily be concentrated by mild centrifugation and removal of supernatant; and
- the fabrication of oil in water in emulsions may comprise one or more of the following steps.
- Tetradecane can be used as the dispersed phase in the fabrication of O/W emulsions, for example at oil volume fractions (4> O ii) of c
- 3 20 and 40 % respectively.
- the CpTOTAL iS about 0.5 wt.%.
- Coarse emulsions can be prepared by combining the O/W phases followed by rotor-stator mixing.
- Mixing can be at about 18000 rpm for about 2 min.
- Fine emulsions can be prepared immediately by passing the coarse emulsions through a high pressure jet homogenizer, for example at once at about 300 bar. Emulsions can be mixed gently with a vortex prior to decanting into sealed containers and incubating at 25 °C.
- Sodium azide (about 0.005 wt%) can be added as a preservative.
- microgel particles of the invention can be used in food products, for example confectionery products, beverage products, or meat analogue products.
- Confectionery products for example confectionery fillings, preferably use microgel particles of D90 particle size between 20 to 80 microns, as measured by static light scattering.
- Creamers are preferably used for coffee, but can be also used for tea or cocoa, or used with cereals or berries, as a creamer for soups, and in many cooking applications.
- a liquid creamer of the invention is preferably physically and oxidative stable and overcome phase separation issues for example creaming, plug formation, gelation, syneresis, and sedimentation) during storage at refrigeration temperatures (for example 4 °C), room temperatures (for example 20 °C) and elevated temperatures (for example 30 to 38 °C).
- the stable liquid creamers can have a shelf-life stability, for example, for at least 9 months, such as at least 6 months at 4 °C and/or at 20 °C, 6 months at 30 °C, and 1 month at 38° C.
- Beverage composition for example, for at least 9 months, such as at least 6 months at 4 °C and/or at 20 °C, 6 months at 30 °C, and 1 month at 38° C.
- a beverage composition may be, for example, a coffee, tea, malt, cereal or cocoa beverage.
- a beverage composition may be liquid or in powder form.
- the invention relates to a beverage composition comprising a) a creamer composition of the invention, and b) a coffee, tea, malt, cereal, or cocoa product, for example an extract of coffee, tea, malt, or cocoa.
- the beverage composition is in liquid form it may be, for example, packaged in cans, glass bottles, plastic bottles, or any other suitable packaging.
- the beverage composition may be aseptically packaged.
- the beverage composition may be produced by a method comprising a) providing a beverage composition base; and b) adding a creamer composition according to the invention to the beverage composition base.
- beverage composition base a composition useful for producing a beverage by addition of a creamer of the invention.
- a beverage composition base may in itself be suitable for consumption as a beverage.
- a beverage composition base may be, for example, an extract of coffee, tea, malt, or cocoa.
- composition when a composition is described herein in terms of wt%, this means wt% of the total recipe, unless indicated otherwise.
- Hydrogels can be defined as 'infinitely' large networks of hydrated polymer molecules which entrap a significant quantity of solvent, either water or electrolyte.
- Microgel particles also referred to as microgels, can be defined as discrete polymer networks of finite dimensions, swollen by the solvent in which they are dispersed.
- centimeters refers to a suspension of particles, wherein at least 50% of the volume of the microgel particles have a size between 1 to 100 microns equivalent spherical diameter as measured by laser diffraction.
- fine refers to a dispersion of particles, wherein at least 50% of the particles have a size less than 1 micron, as measured by dynamic light scattering.
- dispersion or “dispersion of particles” refers to a colloidal system.
- sweetener refers to a mixture of ingredients which imparts sweetness to the final product. These include natural sugars like cane sugar, beet sugar, molasses, other plant derived nutritive sweeteners, and non nutritive high intensity sweeteners.
- sugar beet pectin microgel may refer to a coarse sugar beet pectin suspension of particles or a fine sugar beet pectin dispersion of particles.
- thickening agent may refer to starch, vegetable gum, or flour.
- Figure 1 shows the development of elastic Modulus over time for sugar beet pectin (SBP) hydrogels prepared by the addition of 0.1 mg/ml Laccase Y120. SBP concentration controls gel strength.
- SBP sugar beet pectin
- Figure 2 shows the conversion of hydrogels of different strength to microgel particles (25 g gel, 100 g water / rotor stator mixing 10,000 rpm, 10 mins). Stronger hydrogels results in larger particles.
- Figure 3 shows a comparison of the typical rheological behavior of coarse sugar beet pectin microgels (SBPMG), fine SBPMG, and native SBP solution.
- the two microgel systems contain the "softest particles” i.e. microgel particles prepared from hydrogels with G' ⁇ 200-250 Pa.
- Figure 4 shows steady shear viscosity curves for 3.75% SBPMG (Coarse) as a function of particle concentration.
- Figure 5 shows relative zero-shear viscosity for 3.75% SBPMG (coarse) as a function of concentration. Linear increases are seen at low particle concentrations followed by an exponential increase above a critical concentration, very likely related to volume fraction i.e. viscosity diverges at random close packing ( ⁇ f> ⁇ 0.64) for monodisperse hard spheres.
- Figure 6 shows particle size distribution (PSD) of coarse (A) and fine ( ⁇ ) SBP microgels as measured by laser diffraction.
- Figure 8 shows the droplet size distributions of 20 vol.% and 40 vol.% tetradecane in water emulsions stabilized by native SBP, soft and firm SBPMG's on day one.
- Figure 9 shows the evolution of emulsion droplet size (D 4 , 3 / Dg 0 ) with storage time at 25 °C for 40 vol.% tetradecane in water emulsions stabilized by native SBP, soft SBPMG and firm SBPMG.
- Figure 10 shows the viscoelastic moduli as a function of (A) strain amplitude (y) and (B) angular frequency (co) for 40 vol.% tetradecane in water emulsions stabilised by native SBP, soft SBPMG and firm SBPMG.
- Sugar beet pectin (GENU® Beta Pectin), hereafter referred to as SBP, were a generous gift from CP Kelco (Lille Skensved, Denmark).
- Two different samples of laccase (EC 1.10.3.2) were used: Y120 originating from Trametes spp. was obtained from Amano Enzyme (Nagoya, Japan), hereafter referred to as LAC- Y120 and the other, originating from the fungus Trametes versicolor, was obtained from Sigma Aldrich (Dorset, UK), hereafter referred to as LAC-TV.
- Type II reverse osmosis water (Suez water purification system, PA, USA) with a minimum resistivity of 18.2 MQ was used throughout.
- the SBP concentration was initially optimized so that the resulting hydrogel had a G' being more than 10 fold greater than G".
- a concentration of 2.4 wt% powder was subsequently chosen.
- the powder was left to fully solubilize for a minimum of 12 h with magnetic stirring.
- the SBP solutions were then centrifuged (Eppendorf 5810 R, Stevenage, UK) at 4000 rpm for 20 min in approximately 30 ml aliquots to remove any insoluble material. Following centrifugation, the final SBP concentration of the sample was determined by drying. Laccase stock solutions were freshly prepared by solubilizing the enzyme powder in water for a minimum of 20 min.
- the first step of mechanical disruption was by using a rotor stator mixing device (Model L5MA, Silverson Machines, Buckinghamshire, UK), equipped with a general purpose disintegrating head and operated at 2000 rpm for 60 s. Subsequently, further disruption was induced by passing the dispersion though a high-pressure valve homogenizer (Panda Plus 2000, GEA Niro Soavi Homogenizer, Parma, Italy), pre-set with water to operate 350 bar. The pressure was found to fluctuate slightly with the dispersions but did not exceed 500 bar. Samples were passed through this homogenizer a total of 3 times. Where microgel suspensions were stored for prolonged periods of time, sodium azide was added to at a concentration of 0.005 wt.% to suppress microbial growth.
- a high-pressure valve homogenizer Panda Plus 2000, GEA Niro Soavi Homogenizer, Parma, Italy
- a Specord® 210 PLUS UV/VIS spectrophotometer (Analytik Jena, Jena, Germany) was used to perform enzyme assays in triplicate.
- Disposable cuvettes with a path length of 1 cm were used.
- the final reaction volume (3 mL) contained 2 mM ABTS and (10 pL) of enzyme stock solutions, both of which were prepared in Mcllvaine buffer (pH 3).
- a Mastersizer 3000 equipped with the Hydro EV wet sample dispersion unit (Malvern Instruments, Worcestershire, UK) was used to perform laser diffraction measurements on all pectin microgel samples at ambient temperature (20 °C).
- the instrument uses two light sources (red light emitted from a 633 nm He-Ne laser and blue light emitted from a 470 nm LED). After optical alignment and measurement of background scattering, microgel samples were added to the dispersion unit until the laser obscuration reached > 1%.
- Particle size distributions (PSD) were inferred from the angular dependence of scattered light intensity with raw data being modelled in the Mastersizer software using the Mie theory for spherical particles.
- a refractive index 1.35 and an absorption index of 0.01 was used.
- Representative PSDs are reported alongside mean values of particle diameter, namely the Sauter (surface weighted) mean diameter D3,2 and the volume weighted mean diameter D4,3, calculated according to;
- ni is the number of particles of diameter Di.
- the width of the PSD is reported in terms of the SPAN;
- Dvx is the diameter of which x percentage of particles are smaller. All values reported are based on the average of 5 measurements on each individual sample.
- the average translational diffusion coefficient, D was computed in the Zetasizer software by cumulant analysis of the intensity autocorrelation function and subsequently used to calculate the hydrodynamic radius, RH based on the Stokes-Einstein relation:
- a rotary evaporator (Hei-VAP Advantage, Heidolph Instruments GmbH, Schwabach, Germany) was used to concentrate the fine SBP microgel dispersions for rheological characterization and imaging.
- Solvent water
- the condenser temperature was set to 5 °C using a circulating water bath.
- the rotational speed used for solvent removal was adjusted during the process to take account of the increasing sample viscosity.
- a Zeiss confocal laser scanning microscope (CLSM) (Model LSM 700, Carl Zeiss Microscopy GmbH, Jena, Germany) was used to image the concentrated fine SBP microgel particles, concentrated to approximately 2 wt.%. The coarse SBP microgels were imaged without concentration.
- FITC-dextran (0.1 wt. %) was used to stain the continuous phase, dissolved directly into the microgel suspensions. All suspensions were placed in microscope well slides for imaging. For electron microscopy, samples were encapsulated in a 3 wt% agar gel in a plastic tube. The tube contents were fixed by curing for over 8 h in 3.7 wt% formaldehyde solution.
- Aqueous phase was then replaced by ethanol via successive immersion in baths with increasing ethanol concentration (10 %, 30 %, 50 %, 70 %, 90 % and 100 %).
- the sample was then dried by immersion in supercritical CO2, followed by release to atmospheric pressure.
- the sample tubes were cut transversely and the thin sections glued onto an SEM stub and coated with a 10 nm gold layer, then imaged in low vacuum mode via a Quanta F200 Scanning Electron Microscope.
- An Anton Paar MCR 302 (Anton Paar GmbH, Graz, Austria) rheometer was used at a controlled temperature of 25 °C. Oscillatory shear rheometry was performed on SBP hydrogels prepared as above but using scaled down reaction volumes. Following the combination of SBP and laccase solutions at ambient temperature, the gelling mixture was immediately transferred to the gap between a 50 mm parallel plate measuring set (PP50), with the gap set to 1 mm. Care was taken to avoid overfilling and the sample was trimmed where required.
- PP50 parallel plate measuring set
- Viscoelastic properties of SBP hydrogels were monitored at 25 °C for up to 60 min using an oscillatory time sweep at a frequency of 1 Hz and a strain amplitude of 0.001 %, which was well within the linear viscoelastic region (LVER) for the final hydrogels. Data points were recorded every 30 s. In some experiments the nominal enzyme concentration (CE) was varied to compare the effect of the 2 different laccases preparations. Viscosity curves for SBP solutions were performed in triplicate using a fresh sample for each measurement and a coneplate measuring set (CP75) with a 1° cone angle and 151 pm cone truncation. After gap setting, the sample was left at rest for 10 min interval for temperature equilibration.
- CE linear viscoelastic region
- LAC-Y120 was found to be 6.1 x more active than LAC-TV across this concentration range.
- step 1 of the batch manufacturing process SBP microgel particles are created as per Example 2. Once the microgel particles are formed, they are kept at a temperature higher than 30°C for further processing in Step 3.
- step 2 bulk filling mass
- sugar and glucose syrup type ingredients for example inverted sugar syrups, fructose-glucose syrup
- Table 1 a mixture of sugar and glucose syrup type ingredients (for example inverted sugar syrups, fructose-glucose syrup) (Table 1) are blended under heat (at between 80-110 °C) and medium shear in a jacketed vessel with possibility to heat and cool, for example BCH pan.
- Other ingredients such as a fat phase and proteins, may be added instead of the fruit ingredients shown in Table 1, depending on the type of sensory sensation that is desired to be achieved in the final filling.
- Heating of the mass occurs over time to ensure water evaporation until the final Brix of the mixture is not higher than 90 Brix, preferably 88 Brix, as measured by refractometer.
- step 3 mixing the SBP microgel with bulk filling mass
- a fraction of SBP microgel from step 1 is mixed with the bulk filling mass of step 2 at a ratio that allows obtaining the desired rheological properties in the final mass.
- the masses are mixed under low shear, at a temperature not lower than 40°C, to ensure gel particles are homogeneously mixed.
- the SBP microgel acts as rheology modifier of the filling, allowing to obtain confectionery fillings with different viscosities and thus different sensorial properties.
- the final microgel filling can be deposited into chocolate shells (tablets, bonbons) or inside sugar confectionery molds at 28-30°C.
- the microgel flows and sets upon cooling. Once consumed, it recovers its flowing properties, thus providing a unique sensory sensation.
- part of the dry sugar content e.g 2 to 5%
- pectin a portion of the water in the recipe is added to this mixture, which is then heated up to 80°C while stirring to ensure pectin hydration.
- This blend is reserved, under stirring at this temperature, until further use. If additional ingredients are used in the recipe (for example fruit concentrates, flavors, purees), they are added at this point.
- the remaining sugar containing ingredients (glucose syrup, sucrose), hydrated pectin and water are mixed in a jacketed vessel and heated to 80-110°C, whilst stirring. Laccase enzyme is added to the mixture at approximately 1.2 mg enzyme/mL of pectin. Gelation will initiate while stirring at low shear, and cooling towards 60°C (using cold water applied to the jacketed vessel).
- the refractive index of the mass should be below 86 Brix, preferably about 84 Brix, as measured by refractometer. This is to ensure that the water activity (a w ) of the mass is ⁇ 0.67, a quality parameter used to ensure production of microbiologically stable confectionery fillings over shelf life of 8 to 12 months, depending on application.
- the gel is stirred again and cooled down to approximately 28-30 °C, ready to be deposited into chocolate shell bonbons or into silicone rubber moulds or the like, for example starch moulds, dual shot depositing to create a filled sugar confectionery.
- the final microgel filling can be deposited into chocolate shells (tablets, bonbons) or inside sugar confectionery molds at 28-30°C.
- the microgel flow sets upon cooling. Once it is consumed, it recovers its flowing properties, providing a unique sensory sensation.
- Colloidal laccase cross-linked SBP microgels are produced using the two step mechanical disruption protocol: SBP hydrogels are prepared by the addition of LAC-TV at 1.2 mg enzyme per ml pectin solution after the 12h storage period. Colloidal SBP microgel suspensions are then fabricated using a rotor stator mixing device (Model L5MA, Silverson Machines, Buckinghamshire, UK), equipped with a general purpose disintegrating head and operated at 2000 rpm for 60 s. Subsequently, further disruption is induced by passing the dispersion though a high-pressure valve homogenizer (Panda Plus 2000, GEA Niro Soavi Homogenizer, Parma, Italy), pre-set with water to operate 350 bar. Samples are passed through this homogenizer a total of 3 times.
- a high-pressure valve homogenizer Panda Plus 2000, GEA Niro Soavi Homogenizer, Parma, Italy
- Colloidal laccase cross-linked SBP are then used after production in their wet (water suspension) state.
- the SBP microgels are used to produce a liquid creamer with enhanced mouthfeel and textural properties when added to a beverage.
- the method for producing a creamer involves homogenizing an oil and water composition to produce an oil-in-water emulsion. Before homogenization, emulsifiers, proteins, buffers, sweeteners, colloidal SBP microgels and flavors in amounts shown in Table 3 are hydrated in water (at between 40 °C and 90 °C) under agitation with the addition of the melted oil.
- the composition may be heat treated before by aseptic heat treatment, for example by direct or indirect UHT processes, such as UHT sterilization and UHT pasteurization. Laccase cross-linked SBP microgels resist thermal treatment, hence keeping their functionality as texture and mouthfeel enhancers.
- An additional benefit of adding the SBP in the form or microgel relates to a greater shear-thinning behavior which is positively associated with lower perception of sliminess compared to when the SBP is added in solution.
- the creamer When added to a beverage, the creamer produces a physically stable, homogeneous, whitened drink with a good mouthfeel, and body, smooth texture, and a pleasant taste with no off-flavors notes.
- Colloidal, laccase cross-linked SBP microgels can be used to create non-dairy (plant-based) beverages with enhanced mouthfeel and without added hydrocolloid stabilizers to prevent particle (for example cocoa powder) sedimentation.
- the process consists of pre-hydration of soy protein and optional pre-treatment to 77°C for 3 minutes or reduction of pH to 6.3 combined with heat treatment to 76°C for 3 minutes to partially denature the soy protein.
- the partial denaturation leads to protein aggregation, providing smoother texture versus the process where soy protein is not pre-treated.
- the rest of the ingredients shown in Table 4 are then added to the soy protein preparation and mixed.
- the solution is then pasteurized at 88°C for 25 seconds, and then homogenized at a total pressure of 170 bars.
- the non dairy beverage product is shelf-life stable and has superior organoleptic and textural properties.
- the non-dairy beverage made with the added laccase cross-linked colloidal SBP microgels has improved mouthfeel (increased 'body') and does not require the addition of hydrocolloids such as carrageenan or gellan gum to stabilize the cocoa particles against sedimentation.
- Coarse laccase cross-linked SBP microgels are produced as follows: SBP hydrogels are prepared by the addition of LAC-TV at 1.2 mg enzyme per ml pectin solution after the 12h storage period. Colloidal SBP microgel suspensions are then fabricated using a rotor stator mixing device (Model L5MA, Silverson Machines, Buckinghamshire, UK), equipped with a general purpose disintegrating head and operated at 2000 rpm for 60 s.
- the meat analogue can be made by mixing plant extract with the coarse SBP microgel, binding agent, solid fat, and molding, to form a meat analogue.
- the meat analogue can be made by mixing plant extract with an emulsion gel comprising a binding agent, lipid and the coarse SBP microgel, solid fat, and molding, to form a meat analogue.
- a emulsion stabilized by coarse SBP microgel particles can be formed as follows: SBP hydrogels are prepared by the addition of LAC-TV at 1.2 mg enzyme per ml pectin solution after the 12h storage period. Coarse emulsion SBP microgels are then fabricated by adding liquid oil to the previously formed SBP hydrogel and mixing using a rotor stator mixing device (Model L5MA, Silverson Machines, Buckinghamshire, UK), equipped with a general purpose disintegrating head and operated at 2000 rpm for 2 minutes. The coarse emulsion SBP microgels are then mixed with plant extract, binding agent, solid fat, and other ingredients as shown in Table 5, before molding to form a meat analogue. Coarse laccase cross-linked SBP microgels and emulsion microgels provide increased firmness when consumed at temperature of around 60°C due to the thermally stable nature of these laccase cross-linked SBP microgels.
- Droplet size can be tailored by controlling the elasticity of the microgel particles. Storage stability against coalescence and Ostwald ripening is improved for SBPMG emulsions due to the presence of particles at the interface. Due to the high energy required to remove particles from the interface, such emulsions remain stable during consecutive heating and cooling cycles demonstrating little difference in their droplet sizes. Typical heating cycles of pasteurization and heating by the consumer. All emulsions remained stable to phase separation after two heating cycles.
- creaming stability is lowest for microgel stabilized emulsions due to droplet flocculation which increases the effective particle size and thus the creaming velocity.
- creaming stability is improved for microgel stabilized emulsions which seems to be related to the rheological properties, namely a higher viscosity and elasticity in the presence of particles.
- the rheological properties however, in turn, arise (in part) due to this flocculation.
- the effective volume fraction occupied by floccs is greater than freely dispersed droplets (i.e. >40 %) due to the immobilization of solvent in the interstitial regions of the flocc.
- Figure 8 shows that the droplet size distribution can be tailored by using different SBP microgel suspensions, firm or soft.
- droplet size distributions of (left) 20 vol.% and (right) 40 vol.% tetradecane in water emulsions are stabilized by native SBP ( ⁇ ), soft SBPMG (A) and firm SBPMG (•).
- native SBP ⁇
- soft SBPMG A
- firm SBPMG •
- the data was collected within 2 hours of preparation of emulsions.
- Data for SBPMG emulsions corresponds to "deflocculated" emulsions.
- Figure 9 shows that microgel stabilized emulsions can be protected against droplet coarsening on prolonged storage at 25°C and this is due to the particles being irreversibly adsorbed to the interface, creating a thick interfacial film which prevents droplets from coming into contact and thus prevents coalescence.
- the figure shows the evolution of emulsion droplet size (D 4 , 3 / Dg 0 ) with storage time at 25 °C for 40 vol.% tetradecane in water emulsions stabilized by native SBP ( ⁇ ), soft SBPMG (A) and firm SBPMG (•).
- Creaming can be inhibited by increasing the volume fraction of oil, and inclusion of SBP microgels. This creaming was quantified by measuring the creaming index.
- the viscosity of the emulsions can be enhanced relative to native SBP solutions. This is in part due to the higher volume fraction of dispersed phase (considering SBPMG's as particulate, space filling objects). There is also potentially an effect of the presence of non-adsorbed microgels which structure the continuous phase. Most likely, the increase in viscosity is simply due to droplet flocculation which acts to increase the volume fraction of dispersed material due to solvent (i.e. continuous phase) being trapped inside the interstitial regions of the floccs.
- Figure 10 shows that at 40 vol.%, all emulsions demonstrate elasticity with G'>G".
- the magnitude of G', the range of frequency (time) and strain (deformation) at which elasticity is observed is greater for the SBPMG stabilized emulsions suggesting that the number and strength of particle/droplet interactions is greater than those in native SBP emulsions. This is again due to the volume fraction of the dispersed phase.
- Emulsions demonstrate rheological properties typical of a "soft glass” or particle/colloidal gel.
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| EP4491029A1 (en) * | 2023-07-14 | 2025-01-15 | Unilever IP Holdings B.V. | A gelled proteinaceous food composition |
| CN118496568B (en) * | 2024-07-15 | 2024-09-20 | 烟台金丝猴食品科技有限公司 | Pectin composition, preparation method thereof and soft sweets using pectin composition |
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