EP4278059A1 - In situ injection or production via a well using dart-actuated valve assemblies and related system and method - Google Patents
In situ injection or production via a well using dart-actuated valve assemblies and related system and methodInfo
- Publication number
- EP4278059A1 EP4278059A1 EP22738877.4A EP22738877A EP4278059A1 EP 4278059 A1 EP4278059 A1 EP 4278059A1 EP 22738877 A EP22738877 A EP 22738877A EP 4278059 A1 EP4278059 A1 EP 4278059A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid
- valve
- dart
- tubing string
- actuation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
- E21B34/14—Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools
- E21B34/142—Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools unsupported or free-falling elements, e.g. balls, plugs, darts or pistons
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/08—Introducing or running tools by fluid pressure, e.g. through-the-flow-line tool systems
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
- E21B43/162—Injecting fluid from longitudinally spaced locations in injection well
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/06—Sleeve valves
Definitions
- the technical field generally relates to apparatuses, systems and methods for producing hydrocarbon material or other fluids from a subterranean formation.
- Reservoirs can be difficult to characterize and it would be useful to provide some flexibility in the hardware used for injecting or producing fluids to optimize flow of material into and/or out of the reservoir.
- electrically-actuatable tools can be useful for optimization, such tools can also have challenges such as reliability due to unexpected loss of electrical communication with the surface. It can also be challenging to provide fluid flow into or out of different locations along a well in order to promote efficient hydrocarbon recovery operations.
- hydrocarbon recovery operations from reservoirs for example reservoirs that have undergone fracturing operations.
- a method for treating a hydrocarbon bearing reservoir includes the steps of running a tubing string into an existing well previously operated for primary production to define an annulus between the tubing string and a wellbore, and defining a plurality of wellbore intervals isolated from one another along the well defined by isolation devices deployed in spaced-apart relation to each other within the annulus; for multiple wellbore intervals, installing a corresponding valve assembly along the tubing string, the valve assembly comprising at least one valve, each valve being operable in at least one of a closed configuration for preventing fluid flow into the surrounding reservoir and an open configuration for establishing fluid communication between the tubing string and the surrounding reservoir via respective fluid passages, the fluid passage of at least one valve being elongated and configured such that the open configuration of the corresponding valve is a flow restricted configuration where fluid flowrate from the tubing string into the reservoir is restricted; deploying an actuation dart within the tubing string; and injecting at least one fluid down the tubing string to carry the
- each valve includes a corresponding valve housing provided with a valve sleeve slidably mounted therein, the valve housing comprising a fluid outlet communicating with the fluid passage of the valve for allowing injection fluid to flow from the tubing string to the surrounding reservoir.
- each valve sleeve is operable in a central position, an uphole position and a downhole position, the position of the valve sleeves within their respective valve housings corresponding to an operational configuration of the respective valves.
- each valve sleeve is initially in the central position when the valves are installed along the tubing string and while the tubing string is run into the wellbore, and wherein the actuation dart is configured to shift the valve sleeve downhole and into the open configuration.
- the valve sleeve includes a fluid passage inlet communicating with the fluid passage, and wherein the fluid passage is defined by a channel in an outer surface of the valve sleeve and an inner surface of the housing that overlays the channel.
- the injected fluid used to carry the actuation dart includes water, diesel, drilling mud, produced water, produced gas, methane, CO2, nitrogen or a combination thereof.
- the fluid used to carry the actuation dart is injected within the tubing string via a pump.
- the pump is located at surface.
- the pump is adapted to generate fluid flow between about 20 L/min and about 1200 L/min.
- the injected fluid is adapted to exert a pressure between about 20 psi and about 3000 psi on the actuation dart.
- the actuation dart comprises a dart head having an outer surface with a portion thereof being configured to engage a complementarily shaped portion of an inner surface of the valve sleeve and shift the valve sleeve in the open configuration.
- the injected fluid is adapted to exert a pressure between about 100 psi and 3000 psi on the valve sleeve via the actuation dart to shift the valve sleeve in the open configuration.
- the actuation dart comprises a dart tail connected to the dart head, the dart tail comprising an engagement surface for engaging an inner surface of the tubing string in order to guide the actuation dart as it is carried down the wellbore.
- an actuation dart for deployment down a tubing string installed within a wellbore and provided with one or more valve assemblies.
- the actuation dart includes a dart body adapted to be carried down the tubing string to the valve assembly via fluid flow, the dart body having a shifting head provided at a first end of the dart body, the shifting head being configured to engage and shift the valve assembly in an open configuration to enable fluid injection in a reservoir surrounding the wellbore.
- the shifting head comprises an abutment portion shaped and sized to engage a complementarily shaped portion of the valve assembly and shift the valve assembly in the open configuration.
- the abutment portion is configured to compress inwardly when engaged with the valve assembly via pressure exerted on the actuation dart via fluid flow, thereby enabling the actuation dart to disengage from the valve assembly and allow the actuation dart to flow further downhole along the tubing string.
- the dart body further comprises a dart tail connected to the shifting head, the dart tail comprising an engagement surface adapted to engage an inner surface of the tubing string in order to guide the actuation dart as it is carried down the wellbore.
- the dart body comprises a crossover segment extending between and connecting the dart tail and the shifting head together.
- the dart tail comprises a tubing cup connected to an uphole end of the crossover segment and having an uphole rim extending outwardly therefrom, and wherein the uphole rim includes the engagement surface for engaging the inner surface of the tubing string.
- the dart body comprises a plurality of tubing cups connected together in an end-to-end manner.
- the tubing cup comprises a cupped region extending generally transversely with respect to a passage of the tubing string, the cupped region being shaped and adapted to have fluid exert pressure thereon to push the actuation dart downhole.
- the uphole rim substantially surrounds the cupped region of the tubing cup.
- a well system includes a tubing string installed in a wellbore; a valve assembly provided along the tubing string, the valve assembly comprising at least one valve, each valve being operable in at least one of a closed configuration for preventing fluid flow into the surrounding reservoir and an open configuration for establishing fluid communication between the tubing string and the surrounding reservoir via respective fluid passages, the fluid passage of the at least one valve being elongated and configured such that the open configuration of the valve is a flow restricted configuration where fluid flowrate from the tubing string into the reservoir is restricted; an actuation device adapted for deployment down the tubing string via fluid flow for engaging the valve assembly and shifting each valve in the open configuration; and a pump for pumping fluid down the tubing string to carry the actuation device via fluid flow toward the valve assembly, the actuation device being configured to engage and shift each valve of the valve assembly subsequently.
- each valve comprises a corresponding valve housing provided with a valve sleeve slidably mounted therein, the valve housing comprising a fluid outlet communicating with the fluid passage of the valve for allowing injection fluid to flow from the tubing string to the surrounding reservoir.
- each valve sleeve is operable in a central position, an uphole position and a downhole position, the position of the valve sleeves within their respective valve housings corresponding to an operational configuration of the respective valves.
- each valve sleeve is initially in the central position when the valves are installed along the tubing string and while the tubing string is run into the wellbore, and wherein the actuation dart is configured to shift the valve sleeve downhole.
- the central position corresponds to a first open configuration of the valve assembly defining a first fluid flowrate through the fluid outlet, and wherein shifting the valve sleeve in the downhole position operates the valve assembly in a second open configuration defining a second fluid flowrate through the fluid outlet.
- the first fluid flowrate is greater than the second fluid flowrate.
- the fluid outlet when in the first open configuration, is provided with a breakable barrier adapted to occlude the fluid outlet and prevent fluid communication between the fluid passage and the surrounding reservoir
- the valve sleeve comprises a fluid passage inlet communicating with the fluid passage, and wherein the fluid passage is defined by a channel in an outer surface of the valve sleeve and an inner surface of the housing that overlays the channel.
- the pumped fluid used to carry the actuation dart includes water, diesel, drilling mud, produced water, produced gas, methane, CO2, or nitrogen or a combination thereof.
- the pump is located at surface.
- the pump is adapted to generate fluid flow between about 20 L/min and about 1200 L/min.
- the injected fluid is adapted to exert a pressure between about 20 psi and about 3000 psi on the actuation dart.
- the injected fluid is adapted to exert a pressure between about 100 psi and 3000 psi on the valve sleeve via the actuation dart to shift the valve sleeve in the open configuration.
- the actuation device comprises an actuation dart as defined in claims 14 to 22.
- the wellbore is provided in a geothermal reservoir, and wherein fluids are produced as part of geothermal operations.
- a method for injecting fluids into a reservoir via a well system as defined above.
- the method includes the steps of: deploying the actuation dart within the tubing string; pumping fluid within the tubing string for carrying the actuation dart toward the valve assembly via fluid flow; engaging the actuation dart with the valve assembly; and pumping additional fluid within the tubing string for exerting pressure on the actuation dart and shifting the valve assembly in the open configuration.
- a method for injecting fluids into a reservoir via a well system comprising a wellbore provided with a tubing string, the tubing string including one or more valve assemblies operable between a closed configuration for preventing fluid flow into the surrounding reservoir and an open configuration for establishing fluid communication between the tubing string and the surrounding reservoir via respective fluid passages, the fluid passage of at least one valve assembly being elongated and configured such that the open configuration of the corresponding valve is a flow restricted configuration where fluid flowrate from the tubing string into the reservoir is restricted, the method comprising the steps of: deploying an actuation dart within the tubing string; pumping fluid within the tubing string for carrying the actuation dart toward the valve assembly via fluid flow; engaging the actuation dart with the valve assembly; and pumping additional fluid within the tubing string for exerting pressure on the actuation dart and shifting the valve assembly in the open configuration.
- the method further includes the step of monitoring a tubing string pressure to determine when a shifting pressure profile is recorded indicative of a shifted valve assembly in the open configuration.
- monitoring the tubing string pressure comprises recording pressure samples at a predetermined sample frequency to enable the collection of pressure data and the creation of a pressure graph.
- the creation of the pressure graph is facilitated by at least one of increasing the predetermined sample frequency at which the tubing string pressure is recorded, and lowering a rate at which fluids are pumped downhole.
- the predetermined sample frequency is between about 10 and 100 pressure samples per second.
- the method further includes the step of analyzing the pressure data and/or pressure graph to determine a number of times the shifting pressure profile is recorded, indicative of a number of shifted valve assemblies in the open configuration.
- the shifting pressure profile comprises a pressure build up to a shifting pressure threshold, followed by a pressure drop indicative of the actuation dart releasing from the valve assembly following a shift in the open configuration.
- the tubing string pressure is monitored using a pressure sensor located at surface.
- fluids are injected into the reservoir as part of a waterflooding operation.
- fluids are injected into the reservoir as part of a CO2 flooding operation.
- fluids are injected into and produced from the reservoir as part of acid solution mining operations.
- a method of injecting fluids into a reservoir via a well system comprising a wellbore provided with a tubing string.
- the tubing string includes one or more valve assemblies operable between a closed configuration for preventing fluid flow into the surrounding reservoir and an open configuration for establishing fluid communication between the tubing string and the surrounding reservoir via respective fluid passages.
- the method includes the steps of deploying an actuation dart within the tubing string; pumping fluid within the tubing string for carrying the actuation dart toward the valve assembly via fluid flow; engaging the actuation dart with a valve sleeve of the valve assembly; continuing pumping fluid to build tubing string pressure for exerting pressure on the actuation dart up to a shifting pressure threshold adapted to shift the valve sleeve for operating the valve assembly in the open configuration; monitoring the tubing string pressure to determine when the tubing string pressure reaches the shifting pressure threshold indicative of a shifted valve sleeve to operate the valve assembly in the open configuration; and pumping additional fluid in the tubing string for injection into the reservoir via the valve assembly.
- Figure 1 is a schematic illustration of a well system including a pair of wells, according to an implementation.
- Figure 2 is a transverse cut view of a wellbore with a horizontal section extending in a reservoir.
- Figure 3 is a transverse cut view of a section of a well according to an implementation, showing a valve assembly installed therein.
- Figure 4 is a perspective view of an implementation of a valve assembly.
- Figures 5 and 6 are sectional views of the implementation of the valve assembly shown in Figure 4, illustrated in a first configuration ( Figure 5), and in a second configuration ( Figure 6).
- Figure 7 is a perspective view of another implementation of the valve assembly, showing a single housing outlet.
- Figures 8 and 9 are sectional views of the implementation of the valve assembly shown in Figure 7, illustrated in a first configuration ( Figure 8), and in a second configuration ( Figure 9).
- Figure 10 is a sectional view of another possible implementation of the valve assembly, showing different outlets provided on a valve sleeve.
- Figure 11 is a side view of an actuation device configured to engage a valve assembly, according to an implementation.
- Figure 12 is a perspective view of the actuation device shown in Figure 11 , showing a dart tail comprising a cupped region, according to an implementation.
- Figure 13 is a perspective exploded view of the actuation device shown in Figure 11 , showing a shifting head and the dart tail connectable to opposite ends of a crossover segment, according to an implementation.
- Figure 14 is an enlarged view of the dart tail shown in Figure 13, showing the various components of the dart tail, according to an implementation.
- Figure 15 is a sectional view of the valve assembly shown in Figure 10, showing the actuation device of Figure 11 engaged therein, according to an implementation.
- Figure 16 is a side view of another possible implementation of the actuation device, showing a different dart tail configuration.
- Figure 17 is a perspective view of the actuation device shown in Figure 16.
- Figure 18 is a perspective exploded view of the actuation device shown in Figure 16, showing the various components of the dart tail, according to an implementation.
- Figure 19 is a graph representing tubing string pressure variations within a tubing string as the actuation device travels downhole.
- the present disclosure describes apparatuses, systems and methods for various operations, such as the recovery of hydrocarbon material from a subterranean formation are disclosed.
- the present disclosure describes an actuation device for a valve assembly, and to a method for recovering hydrocarbon from a reservoir using the actuated valve assembly.
- the method includes injecting fluid and the actuation device down a wellbore provided with one or more valve assemblies.
- the actuation device is shaped and configured to be carried down the wellbore by the fluid in order to engage and open the valve assembly for enabling fluid communication between the wellbore and the surrounding reservoir.
- the fluid can be injected via a pump to generate and exert pressure on the actuation device to carry the actuation device downhole and facilitate operation of the valve assembly.
- the actuation device can be adapted to be pumped down the wellbore via fluid flow to operate the valve assembly to establish fluid communication with the reservoir.
- the present disclosure also describes a valve assembly which can be adapted for downhole deployment within a wellbore extending into the hydrocarbon-containing reservoir, with the actuation device being deployed to operate the valve assembly.
- the valve assembly is shaped, sized and adapted to be integrated as part of a wellbore string and is operable between various configurations for allowing fluids to be injected within the reservoir, and fluids to be produced from the reservoir.
- the actuation device is deployed downhole to operate the valve assembly from a closed configuration to an open configuration, and enable injection of fluid (e.g., a fluid for stimulating hydrocarbon production via a drive process, such as, for example, waterflooding, or via a cyclic process, such as “huff and puff’) into the subterranean formation, and/or production of reservoir fluids.
- fluid e.g., a fluid for stimulating hydrocarbon production via a drive process, such as, for example, waterflooding, or via a cyclic process, such as “huff and puff’
- the valve assembly is useable for conducting all forms of fluid, such as, for example, liquids, gases, or mixtures of liquids and gases.
- valve assemblies can be implemented in various wellbores, formations, and applications including hydrocarbon recovery operations, for example.
- the wellbore can be straight, curved, or branched and can have various wellbore sections.
- a wellbore section is an axial length of a wellbore.
- a wellbore section can be characterized as “vertical” or “horizontal” even though the actual axial orientation can vary from true vertical or true horizontal, and even though the axial path can tend to “corkscrew” or otherwise vary.
- horizontal when used to describe a wellbore section, refers to a horizontal or highly deviated wellbore section as understood in the art, such as, for example, a wellbore section having a longitudinal axis that is between 70 and 110 degrees from vertical.
- the actuation device may be used to operate valve assemblies from various well assemblies, including vertical wells, horizonal wells, slanted wells and/or wells that have various structure features, such as casings and tubulars.
- structure features such as casings and tubulars.
- conduits, channels, passageways, pipes, tubes and/or other similar components referred to in the present disclosure have a cross-section that is preferably circular or annular, although other shapes are also possible.
- reservoir fluids are recovered from the reservoir by initially injecting a fluid (which can be referred to as a mobilizing fluid or an injection fluid) within the reservoir via a plurality of valve assemblies of a first well (e.g., injection well), which have been opened using the actuation device.
- a fluid which can be referred to as a mobilizing fluid or an injection fluid
- the injection fluid is adapted to mobilize hydrocarbons contained in the reservoir and drive the hydrocarbons towards a second well (e.g., production well) similarly provided with a plurality of valve assemblies adapted for fluid production for recovery of the hydrocarbons.
- injection fluids can be injected into the reservoir as part of solution mining operations.
- valve assemblies of the production well can be opened using the actuation device, and are adapted for receiving fluid that can include mobilized hydrocarbons from the reservoir and for producing the mobilized hydrocarbons to ultimately recover the hydrocarbons at surface.
- the actuation device can also be used to open valve assemblies used as part of geothermal applications.
- a well system can include one or more wells 100, such as an injection well 120 and a production well 122, illustrated in Figure 1 , which extend from the surface 102 and into a wellbore 103 in a subterranean reservoir 101.
- hydrocarbon production can be carried out via the well system, and, in this respect, to carry out the displacement process, fluid (e.g. water) is injected via the injection well 120, resulting in displacement of hydrocarbon material from the reservoir 101 and into the production well 120, and flow of the displaced hydrocarbon material to the surface 102 is carried out via the production well 120.
- fluid e.g. water
- one or more valve assemblies 400 can be integrated as part of a wellbore string 200 extending within the wellbore 103 of a given one of the wells 100.
- the wellbore string 200 defines a wellbore string passage 200A for conducting fluid between the surface 102 and the reservoir 101. More specifically, and as will be described below, the valve assemblies 400 can be provided with one or more ports at respective locations along the wellbore for establishing fluid communication between the wellbore string and the reservoir.
- the valve assembly 400 includes a housing 402 having a tubular wall 403 defining a central passage 406 for enabling fluid communication through the housing 402.
- the central passage can act as a fluid passage 406 configured to allow a flow of fluid therethrough and along the wellbore string.
- the valve housing 402 has an uphole end and a downhole end adapted to be connected between lengths of conduits in order to integrate the valve assembly within the wellbore string. It is noted that the conduits are not illustrated in the figures, but would be located on either end of the valve assembly 400 and can be coupled to respective ends of the valve housing 402 by various methods.
- the valve assembly 400 can be adapted to be integrated into the wellbore string 200, and, in this respect, the fluid passage 406 forms part of the wellbore string passage 200A.
- the housing 402 also defines a housing outlet 404, through which fluid communication between the passage 406 and an environment external to the housing 402 (e.g., the reservoir 101) is established.
- the housing outlet 404 includes one or more ports 405 defined through the tubular wall 403 of the housing 402.
- the implementation illustrated in Figure 4 includes a plurality of ports 405 extending radially around the valve housing 402, whereas the implementation illustrated in Figure 5 is provided with a single port 405.
- the ports 405 can be formed as generally circular openings through the valve housing 402, although it is appreciated that other configurations are possible.
- each valve assembly 400 is configurable in a plurality of operational configurations, and each one of the operational configurations, independently, corresponds to a state of fluid communication, via the ports 405, between the passage 406 and the surrounding reservoir.
- fluid flow through the housing outlet 404 can be at least partially controlled via a change in the operational configuration of the valve assembly 400 (e.g., a change from a first operational configuration to a second operational configuration).
- the valve assembly 400 can be operated in a first operational configuration, such as a closed configuration, where the ports 405 are occluded, therefore preventing fluid flow between the fluid passage 406 and the reservoir.
- the valve assembly 400 can be operated from the closed configuration to the second operational configuration, such as an open configuration, where one ore more of the ports 405 is at least partially open, or fully open. It is appreciated that in the open configuration, the valve assembly 400 enables fluid to flow through the one or more injection ports 405 (e.g., into or from the reservoir).
- valve assembly 400 is configured for controlling fluid communication between the central passage 406 and the surrounding reservoir 101.
- the valve assembly 400 includes a valve sleeve 408 operatively mounted within the valve housing 402 for selectively closing and opening the housing outlet 404.
- the valve sleeve 408 can be slidably mounted within the housing 402 for moving axially therealong, e.g., along a longitudinal axis A ( Figures 5 and 8). It should thus be understood that the valve sleeve 408 is adapted to be displaced along the passage 406 in various positions in order to direct fluid flow into predetermined fluid pathways of the valve assembly 400.
- valve sleeve 408 is displaceable between a closed position (seen in Figure 5) and an open position (seen in Figure 6).
- the open position corresponds to the open configuration of the valve assembly 400
- the closed position corresponds to the closed configuration of the valve assembly 400.
- the valve sleeve 408 can be mounted within the housing 402 in a manner allowing the sleeve to slide, or shift, from one position to another. It should be understood that the expression “shift” can refer to the displacement of the valve sleeve 408 using a shifting tool, for example, or a self-shifting mechanism provided as part of the valve assembly.
- the valve sleeve 408 can be held in place within the valve housing 402 using any suitable method or component, such as retaining rings (e.g., O-rings disposed about the valve sleeves), shear pins, a piston actuated mechanism or a combination thereof, for example.
- the closed position of the valve sleeve 408 corresponds to an alignment of a portion of the valve sleeve 408 with the housing outlet 404 to occlude the housing outlet 404, thus preventing fluid flow between the passage 406 and the reservoir.
- the open configuration of the valve assembly 400 can be achieved by moving the valve sleeve 408 along the passage 406 so as to no longer occlude the housing outlet 404.
- the valve sleeve 408 can include one or more sleeve outlets 410 adapted to generally align with the housing outlet 404 to define a fluid flowpath between the fluid passage 406 and the reservoir.
- the housing 402 and the valve sleeve 408 can be cooperatively configured such that, while the sleeve outlets 410 are aligned with the housing outlet 404, fluid communication between the fluid passage 406 and the reservoir is established via the defined fluid flowpath.
- the fluid flowpath defined via the alignment of the sleeve outlets 410 has a predetermined resistance to material flow such that the flowrate of fluid through the housing outlet 404 is restricted. It is appreciated that the open configuration of the valve assembly 400 can be achieved by moving the valve sleeve 408 away from the housing outlet 404 so as to no longer occlude the outlet, or by aligning the sleeve outlets 410 with the housing outlet 404.
- the open configuration of the valve assembly 400 can be achieved by moving the valve sleeve 408 along the passage within the housing 402 such that the sleeve outlet is aligned with the housing outlet 404, as seen in Figures 6, 8 and 9.
- the sleeve outlet 410 can include a fluid passage 414 allowing fluid flow therethrough.
- the housing 402 and the valve sleeve 408 can be cooperatively configured such that, while the fluid passage 414 is aligned with the housing outlet 404, fluid communication between the central passage 406 and the surrounding reservoir is established.
- the fluid passage 414 is shaped and configured to provide a resistance to fluid flow, therefore providing additional control on the flowrate of fluid being injected into the surrounding reservoir.
- the fluid passage 414 can be elongated, tortuous and configured such that the open configuration of the valve assembly 400 corresponds to a flow restricted configuration where fluid flowrate from the tubing string into the reservoir is restricted.
- the fluid passage 414 includes a channel 414A defined in an outer surface of the valve sleeve 408 and covered by an inner surface of the valve housing 402 overlaying the channel 414A. It should be understood that the fluid flowrate through the housing outlet 404 is greater when the valve assembly is operated in the fully open configuration than when operated in the flow restricted configuration.
- the fully open configuration can be useful for operating the valve assembly as a fill valve, such as those used in waterflood applications.
- valve assembly 400 can be operated from a first open configuration ( Figure 8) to a second open configuration ( Figure 9) via movement of the valve sleeve 408.
- the valve sleeve 408 can include a second sleeve outlet 416 adapted to be aligned with the housing outlet 404 to define a second fluid passage 418 between the fluid passage 406 and the reservoir 101.
- the housing 402 and the valve sleeve 408 can be cooperatively configured such that, while the second sleeve outlet 416 is aligned with the housing outlet 404, flow communication between the fluid conducting passage 406 and the environment external to the housing is established via the second fluid passage 418.
- the second fluid passage 418 has a predetermined resistance to material flow which is different from the resistance to material flow of the first fluid passage 414.
- the resistance to material flow of the second fluid passage 418 can be lower than the resistance to material flow of the fluid passage 414, i.e., the flowrate of fluid through the second fluid passage 418 is greater than the flowrate of fluid through the fluid passage 414.
- the second fluid passage 418 can include a second channel 418A defined in a similar fashion as the channel 414, i.e., defined in the outer surface of the valve sleeve 408, although other configurations are possible.
- the housing outlet 404 can be provided with a frangible, or breakable barrier 420 adapted to occlude the outlet and prevent fluid communication between the central passage 406 and the surrounding reservoir.
- the breakable barrier 420 can be configured to maintain the housing outlet 404 occluded when fluid pressure within the central passage 406 (or within the corresponding fluid passage 414, 418) is below a predetermined pressure threshold, such as below about 5000psi, below about 3000psi, or below about 500psi.
- the threshold can be defined based on other fluid pressures that may be used in the wellbore, such as a packer setting pressure.
- the breakable barrier 420 includes a burst disc 422 shaped and configured to cover or occlude the housing outlet 404, although other configurations are possible.
- the burst discs 422 are configured to rupture at about 3000psi, whereas packers installed within the wellbore can be adapted to be hydraulically set (i.e., actuated) at lower pressures. As such, the packers are installed in the desired locations and hydraulically actuated prior to the burst discs rupturing and allowing fluid communication between the tubing string and the reservoir.
- the packers can be configured to set in their respective positions at between about 1200psi and 2500psi such that the burst discs 422 of the initial valve assemblies 400 remain unruptured, therefore allowing fluid to flow downhole and set subsequent packers along the wellbore.
- the breakable barrier 420 can prevent fluid from being injected into the reservoir. Once the predetermined pressure is reached, the breakable barrier 420 is defeated and collapses (e.g., bursts), thus enabling fluid communication between the passage 406 and the reservoir.
- the valve assembly 400 can include more than one breakable barrier 420, therefore reducing the risk of accidentally injecting fluid into the reservoir.
- the breakable barriers could thus be arranged in series within the housing outlet 404 (e.g., within each individual port 405).
- the breakable barrier 420 can include one or more plugs installed within respective ports 405 and retained therein using shear pins or any other similar and suitable device for retaining the plug in place.
- the breakable barrier 420 can alternatively include dissolvable components, such as a dissolvable plug, dissolvable retaining pins or rings, or a combination thereof. It is appreciated that the dissolvable components define a time-based mechanism and do not require predetermined pressures (e.g., via pump rates) to actuate the valves.
- the housing outlet 404 can be occluded using a piston- activated mechanism, such as a piston configured to be fluid-pressure activated (e.g., using differential pressure) to open the one or more ports 405.
- each valve assembly 400 can be provided with the same type and design of breakable barrier 420, or with different types or designs of breakable barriers depending, for example, on the location of the valve assembly 400 along the wellbore.
- Each port 405 and barrier 420 can be identical for each valve assembly 400 provided along the well, or one or more of the ports and/or barriers can be different to provide a different function, such as rupturing at a different fluid pressure, being activated in a different manner, providing a different flow area, and so on.
- the valve assembly 400 can be run downhole (e.g., down the wellbore) as part of the wellbore string in a preliminary open configuration.
- the valve sleeve 408 can be provided with central valve outlets 418 adapted to be aligned with the housing outlet 404 when in the preliminary open configuration, and thus when the valve assembly 400 is run downhole.
- central valve outlets 418 enable fluid communication between the central passage 406 and the breakable barrier 420 for exerting pressure on the barrier. Therefore, fluid pressure can increase within the central passage 406 until the breakable barrier 420 breaks, opening the housing outlet 404.
- the central valve outlets 418 can be generally straight orifices designed to allow fluid to reach the breakable barrier 420.
- valve sleeve 408 can then be shifted downhole to align the fluid passage 414 with the housing outlet 404, and operating the valve assembly 400 in the flow restricted configuration to restrict fluid flowrate into the reservoir.
- the displacement of the valve sleeve, relative to the housing can be accomplished mechanically, for example, via an actuation device.
- the valve sleeve 408 is shaped and configured for mating with the actuation device.
- the valve sleeve 408 and actuation device can be provided with complementary profiles configured to engage one another for shifting the valve sleeve 408 in the open configuration.
- the actuation device can be deployed via the wellbore string 200 for disposition relative to the valve assemblies 400, such that the actuation device becomes disposed for shifting the valve sleeves 408.
- deployment of the actuation device can be done via a conveyance system (e.g. workstring) that is run into the wellbore string 200.
- a conveyance system e.g. workstring
- Suitable conveyance systems include a tubing string or wireline, for example, although other methods of conveyance are possible and may be used.
- the actuation device can be deployed and conveyed along the wellbore string via fluid flow. It should be understood that gravity can assist the flow of fluid in carrying the actuation device down the wellbore. It should be noted that the actuation device can be deployed using a combination of a mechanical conveyance system and fluid flow. For example, the actuation device can be deployed via workstring within the wellbore string at a predetermined location, then released from the workstring and carried downhole via fluid flow. In this implementation, the actuating device is inserted within the wellbore at the wellhead, and then simply pumped downhole via fluid flow.
- an actuation device 500 includes an actuation dart 510 for deployment down the wellbore.
- the actuation dart 510 is configured to be conveyed down a wellbore tubing string and carried along the tubing string until it reaches and engages a valve assembly. More specifically, in this implementation, the actuation dart 510 has a substantially elongated dart body 512 shaped and configured to be conveyed down a wellbore via fluid flow. The actuation dart 510 can thus be conveyed as a free unit that is not connected to a mechanical deployment structure, such as wireline or coiled tubing or the like.
- Fluid can be injected into the wellbore string in order to carry the actuation dart 510 along the string in order to reach the valve assemblies 400 installed therealong.
- Various fluids can be used to carry the actuating dart 510 downhole, such as water, diesel, drilling mud, produced water, produced gas, methane, CO2, nitrogen, any derivative or combination thereof.
- the fluid can also be in liquid form (e.g., liquid water) or in vapour form (e.g., steam), or a combination thereof.
- the wellbore system can be provided with a pump 105 configured to effectively inject fluid into the wellbore at a desired flowrate to carry the actuation dart 510.
- the pump can be configured to generate fluid flow (i.e., inject fluid) at a sufficient rate to have the injected fluid generate pressure onto the actuation dart 510 to carry the dart downhole.
- the pump can generate fluid flow at a rate between about 20L/min and 1200L/min, although other rates are possible.
- the pump 105 is located at surface for pumping fluids down the wellbore.
- the actuation dart 510 can be configured as a fluid-operated system for shifting the valve sleeves of each valve assembly 400 in the open position. It should therefore be understood that the valve assemblies can be fluid pressure-activated from the closed configuration to the open configuration.
- the dart body 512 includes a shifting head 514 at a first end thereof adapted to engage and shift the valve sleeve 408 downhole, effectively configuring the valve assembly in the open configuration.
- the shifting head 514 is adapted to shift the valve sleeve in the open position using fluid flow.
- fluid flow is used to carry the actuation dart 510 to the valve assembly 400 such that the shifting head 514 extends into the central passage 406 and engages the valve sleeve 408. Then, fluid flow exerts pressure onto the actuation dart 510, effectively shifting the valve sleeve 408 downhole in the open position.
- the actuation dart 510 is positioned in a manner such that the dart body 512 extends into the passage of the valve sleeve 408 and the shifting head 514 is in the engaged position.
- the valve sleeve 408 includes a complementary profile to at least a portion of the shifting head 514.
- the valve sleeve 408 includes a rabbeted edge, such as a downhole shoulder 425 (illustrated in Figure 10), shaped and sized to receive the complementarily-shaped portion of the shifting head 514 thereon.
- the complementarily- shaped portion of the shifting head 514 can include an abutment portion 516 protruding outwardly therefrom (e.g., radially or at an angle), and the downhole shoulder 425 can protrude inwardly (e.g., within the fluid conducting passage 406) to effectively have the abutment portion 516 abut thereon, thus preventing further downhole movement of the actuation dart 510.
- the dart body 512 can be arranged in a desired position with respect to the valve assembly 400. It should be understood that the desired position can differ depending on the design of the valve assembly and/or the method used to operate the valve assembly (e.g., the method of shifting the valve sleeve 408).
- the shifting head 514 can be configured to release itself after the valve sleeve is shifted in the open position.
- at least one of the abutment portion 516 and downhole shoulder 425 can be provided with resilient elements (not shown) configured to compress once the valve sleeve has reached the open position.
- the abutment portion 516 can be adapted to compress inwardly in order to clear the downhole shoulder 425, or that the downhole shoulder 425 can be compressed outwardly to release the abutment portion 516 and allow the actuation dart to flow further downhole.
- pumping additional fluids downhole exerts pressure onto the actuation dart 510 in order to disengage the shifting head 514 from the valve sleeve.
- the fluid being pumped downhole can be adapted to exert a pressure between about 20 psi and about 3000 psi on the actuation dart.
- the pressure required to shift the valve sleeves in the open configuration can be between 100 psi and about 3000 psi, such as between 200 psi and 1000 psi, such as between about 500 psi and about 750 psi, although other range of values are possible and may be used.
- each valve assembly 400 installed along the wellbore can be enabled via the use of a single actuation dart 510. More specifically, the actuation dart 510 is configured the engage a valve sleeve of a first valve assembly 400, shift the valve sleeve in the open position, disengage the valve sleeve and flow downhole towards a second valve assembly, and so on.
- the dart body 512 further includes a crossover segment 518 and a dart tail 520.
- the crossover segment 518 is positioned between the shifting head 514 and dart tail 520 and effectively connects these components together.
- the dart tail 520 can include one or more components connected thereto and extending therefrom to maintain, or increase, the efficiency of the fluids being pumped down the well and/or stabilize the actuation dart 510 as it is carried downhole via fluid flow.
- the dart tail 520 includes at least one tubing cup 522 connected at an uphole end of the crossover segment 518.
- the tubing cup 522 can have an uphole rim 524 extending outwardly therefrom for engaging a portion of the inner surface of the tubing string and/or valve sleeve to help guide the actuation dart 510 as it is carried downhole.
- the dart body 512 can remain substantially aligned with a central axis of the wellbore in order to facilitate at least partial entry of the dart body 512 within the valve assembly 400 (e.g., through the central passage 406).
- the tubing cup 522, or at least a portion thereof is made of flexible material such as nitrile rubber, urethane, or foam for example, although it is appreciated that other materials are possible.
- the flexible material can allow the tubing cup 522 to at least partially compress inwardly when passing through the valve sleeve 408 in order to avoid abutting against the downhole shoulder 425 of the valve sleeve.
- the uphole rim 524 can have a sloped surface 526 adapted to facilitate the compression of the tubing cup 522 (or of the downhole shoulder 425) when passing through the valve sleeve.
- the uphole rim 524 includes an engagement surface 525 configured to effectively engage the inner surface of the tubing string or valve sleeve.
- the engagement surface 525 is substantially planar (i.e., adapted to engage the wellbore surface over a 2D surface), although it is appreciated that any other suitable configurations are possible.
- the engagement surface 525 can be generally linear (i.e., adapted to engage the wellbore surface along a 1 D surface), or a combination of planar and linear engagements.
- the uphole rim 524 extends outwardly therefrom on all sides (e.g., around 360 degrees) in order to substantially cover the cross-sectional area of the wellbore.
- the tubing cup 522 may include a plurality of separate portions extending in different directions to engage the inner surface of the tubing string.
- the dart tail 520 can include a plurality of tubing cups 522 extending from the uphole end of the crossover segment 518.
- a first tubing cup 522 is connected to the crossover segment 518, and a second tubing cup 522 is connected to the first tubing cup 522 in an end-to-end manner.
- additional tubing cups 522 can be provided and connected together in an end-to-end manner at the uphole end of the dart body 512.
- the tubing cup 522 can have a cupped region 528 at an uphole end thereof having a surface area shaped and sized to at least partially block fluid flow down the wellbore such that the fluid effectively pushes the actuation dart 510 by exerting pressure on the cupped region 528.
- the tubing cup 522 is shaped and configured to have fluid exert pressure thereon, thus carrying and accelerating the actuation dart 510 along the wellbore.
- the design of the actuation dart 510 e.g., the shape and size of the components of the dart, can be chosen based on the characteristics of the injection fluid being pumped down to carry the actuation dart.
- the design of the actuation dart can be chosen based on the number of valve assemblies to be shifted in the open configuration along the wellbore. For example, a wellbore provided with a large number of valve assemblies can require an actuation dart configured to withstand sustained pressure, e.g., from fluid flow and from engaging the valve assemblies, for a greater amount of time.
- the cupped region can be a solid surface to promote fluid pressure applied thereon, although it is appreciated that the cupped region 528 can alternatively be defined as a hollow region within tubing cup 522 for allowing fluid to flow therein to push the dart along the wellbore.
- the dart tail 520 can be shaped, sized and adapted to allow fluid to generate pressure on the actuation dart 510 and flow downhole along the wellbore to provide fluid flow through subsequent valve assemblies 400 and prevent over-pressurization of the wellbore uphole of the dart tail 520.
- the dart tail 520 can be provided with openings extending therethrough (e.g., through the cupped region 528) to allow fluid to flow axially along the valve assembly 400 (e.g., from the tail toward the head) to prevent accumulation of fluids proximate the dart tail 520.
- the dart tail 520 can be spaced from the inner surface of the valve assembly 400 (and/or connected conduits) such that fluid can flow around the actuation dart 510, while also exerting pressure on the cupped region 528.
- the dart body 512 can be formed as a one-piece unit (e.g., via moulding). Alternatively, the components of the dart body 512 can be separately formed and connected to one another via any suitable method, such as fasteners, threaded connections, press-fit connections, or a combination thereof.
- the shifting head 514, crossover segment 518 and dart tail 520 can be separate components configured to be connected to one another.
- Each portion of the actuation dart 510 can include connectors configured to engage (or be engaged) by an adjacent portion of the dart.
- the dart tail 520 includes a plurality of components engaged with one another and connected to the crossover segments 518. More specifically, the dart tail 520 includes coupling components, such as cup spacers 530, 532 configured to separate the tubing cups 522 from one another along the dart tail 520.
- the cup spacers 530, 532 can be adapted to retain the tubing cups 522 in position while the actuation dart 510 is pumped downhole. More specifically, the cup spacers 530, 532 can prevent the cups from being pushed into one another, which can reduce the efficiency of the dart tail 520 (e.g., reduce the surface area against which pressure can be exerted).
- each component of the dart tail 520 is configured to connect to the crossover segment 518.
- the tubing cups 522 and coupling components 530, 532 are provided with a central bore 534 shaped and sized to slide onto a connection rod 536 of the crossover segment 518.
- the connection rod 536 can be a separate component (i.e., independent from the crossover segment 518) configured to engage each component of the dart tail 520 (e.g., extend through the central bore of each component) and to engage the crossover segment 518. Therefore, the dart tail, and thus each of its components are connected to the crossover segment 518.
- connection rod 536 can be shaped and sized to enable retrieval of the actuation dart 520 from the wellbore.
- a downhole tool can be run downhole (e.g., via coiled tubing) to engage and/or connect to the uphole end of the connection rod 536, thereby allowing the actuation dart 510 to be pulled out from the wellbore.
- the actuation dart 510 can then be reused to open valve assemblies in a separate well.
- the method includes the step of running a tubing string into an existing well previously operated for primary production, therefore defining a plurality of wellbore intervals isolated form one another along the well defined by isolation devices (e.g., packers) deployed in spaced-apart relation to each other within the annulus. Then, for one or more of the wellbore intervals, installing a valve assembly, such as the valve assembly described above, along the tubing string. Once the valve assemblies are installed, an actuation device, such as the actuation dart described above, is deployed within the wellbore and injection fluid is effectively injected (i.e., pumped) down the tubing string to carry the actuation device towards the valve assembly.
- isolation devices e.g., packers
- the actuation dart is configured to travel along the tubing string via fluid flow so as to pass through the wellbore intervals and position (e.g., shift) the valve sleeves into the open configuration.
- oil recovery can be initiated via at least one adjacent production well, for example.
- the fluid used to carry the actuation dart downhole and to each valve assembly can be injected into the reservoir once the valve assemblies have been opened.
- the fluid can be recovered at surface via a predetermined pathway within the wellbore to be used to pump another actuation dart down the wellbore, or down a separate well.
- the shifting head effectively engages each respective valve sleeve to shift the valve sleeve in the open position.
- additional fluids can be pumped down the wellbore for exerting pressure on the actuation dart and disengaging the shifting head from the valve sleeve, thereby allowing the actuation dart to flow through the valve and travel towards the subsequent valve or valve assembly along the tubing string.
- the actuation dart can be simply left within the tubing string, for example, past the final valve assembly so as to not hinder fluid injection through said valve assembly.
- the actuation dart 510 can be recovered using any suitable method, such as by engaging the connection rod 536 (seen in Figures 16 to 18) from surface to pull the dart uphole and out of the wellbore.
- each valve is initially in a central position when the tubing string is run into the wellbore and are adapted to be shifted downhole (i.e., in the downhole position) by the actuation dart.
- the central position can correspond to a closed configuration, as seen in Figure 4, or an open configuration, as seen in Figure 8, for example.
- the open configuration can be a fully open configuration, or a flow restricted configuration, for example.
- the initial position of the valve sleeve 408 corresponds to a first open configuration adapted to enable fluid flow towards the burst disc 422 covering the housing outlet 404 to rupture the burst disc 422 and enable injection into the reservoir.
- the valve sleeve can be shifted in the downhole position, corresponding to a second open configuration adapted to restrict fluid flow between the tubing string and the reservoir.
- the downhole position can correspond to the closed configuration to prevent fluid from being injected into the reservoir.
- valve sleeve of the valve assembly 400 can have up to three operational positions, i.e., the uphole position, the downhole position and the central position. Moreover, it is noted that each operational position of the valve sleeve can correspond to one of a given number of configurations of the valve assembly, such as the closed configuration and the open configuration. In some implementations, the open configuration can correspond to the fully open configuration or one or more flow restricted configurations where the flowrate of fluids through the housing outlet is restricted to a predetermined, desired and/or controlled flowrate.
- a valve assembly can include a plurality of open configurations, such as three, where each open configuration defines a corresponding flowrate through the housing outlet by being either fully open or flow restricted to a certain degree.
- the valve assembly can include two open configurations and a closed configuration, and the closed configuration can be either of the uphole, downhole or central position.
- valve assembly can have any suitable number of operational positions (e.g., three) corresponding to respective configurations for operating the valve assembly, and that the valve assembly can have any suitable combination of configurations (e.g., closed, fully open, one or more flow restricted). Furthermore, the valve assembly can be adapted to be run downhole within the wellbore with the valve sleeve being in any one of the operational positions (e.g., uphole, downhole or central any of which can be closed, fully open or flow restricted).
- the wellbore pressure (or tubing string pressure) can be monitored at surface using any suitable and/or known method.
- pressure sensors, pressure gauges abd/or pressure transducers can be provided at surface and/or deployed downhole to provide downhole pressures in real-time (or almost real-time), thereby enabling the collection of pressure data for the creation of corresponding pressure graphs for further analysis.
- the actuation dart can be deployed to operate the various valve assemblies along the wellbore, and used as a diagnostic tool to determine when and/or if a valve sleeve has shifted, e.g., from the central position to the downhole position.
- the actuation dart As the actuation dart flows downhole, each actuation of a valve sleeve will translate to a shift in the monitored wellbore pressure. As such, the actuation dart can provide interventionless stage counting and valve shifting confirmation capabilities, where operators can determine when a valve sleeve has shifted using the actuation dart and the monitored pressures. Moreover, the actuation dart flows downhole and can thus actuate the valve assemblies one by one (e.g., in a heel-to-toe direction) such that operators can determine which of the valve assemblies have been actuated.
- the actuation dart provides the ability to observe (e.g., using the pressure data and/or pressure graphs) each shift that occurs along the wellbore, since the shifts generally occur in order as the dart travels along the wellbore.
- the actuation dart can leave “fingerprints” on the pressure data, and therefore on the created graphs, for enabling operators to confirm when and which valve has shifted to the open configuration.
- the tubing string pressure can be monitored at surface using any suitable pressure sensor(s).
- a high sample frequency speed sensor can be connected to the tubing string to monitor the pressure therein and enable observation of pressure variations as the dart travels along the tubing string.
- the dart when each valve assembly is in the closed configuration, the dart is injected into the tubing string with the tubing pressure being at an initial tubing string pressure (e.g., about 0 psi, as fluid is initially injected into the tubing string).
- the tubing string can be provided with at least one opening, for example proximate the toe of the string, when initially injecting the actuation dart downhole to provide a preliminary flow path enabling fluid flow to carry the dart along the string (e.g., toward the toe).
- the at least one opening can remain open throughout the various downhole operations, or can be made to be subsequently and/or selectively closed, after a given downhole operation and/or when desired, for example.
- the tubing string pressure increases as fluid exerts pressure on the dart, which in turn exerts pressure on the valve sleeve.
- the tubing string pressure increases in this manner until it reaches a shifting threshold adapted to shift the valve sleeve for operating the valve assembly in the open configuration (e.g., about 500psi).
- a shifting threshold adapted to shift the valve sleeve for operating the valve assembly in the open configuration (e.g., about 500psi).
- the dart releases from the valve assembly and continues to travel downhole toward subsequent valve assemblies. Once released and free to travel, the tubing string pressure drops back down to approximately the initial tubing string pressure as fluids are allowed to flow into the reservoir through the opened valve assembly, for example.
- the monitored tubing string pressure data can be translated into corresponding pressure graphs, which can be used to observe when a shift occurs. More specifically, the tubing string pressure buildup (e.g., when the dart engages a valve sleeve) followed by a subsequent tubing string pressure drop (e.g., when the dart releases from the valve sleeve following the shift) can form a pressure profile (P) or a “pressure signature”, such as peaks, on the pressure graph/data. Each peak can thus be indicative of a shifting event, where a valve sleeve is shifted to operate the valve assembly in the open configuration.
- P pressure profile
- a pressure signature such as peaks
- valve assemblies can be pumped downhole to flow into the reservoir once at least one of the valve assemblies has been observed to have been actuated in the open configuration.
- peaks of a given pressure graph/data can be counted to determine the number of shifting events that occurred, and thus confirm the number of open valve assemblies.
- the required pressure to actuate subsequent valve assemblies can increase (as seen in Figure 19) as more and more valve assemblies are open, thereby enabling injection of fluids into the reservoir.
- the valve assemblies include burst discs, such that fluids are not allowed into the reservoir even after having shift the valve sleeve.
- the pressure required to shift each valve assembly can be generally the same.
- one or more operating parameters can be adjusted to facilitate monitoring the tubing string pressure, the creation of the pressure graphs and/or the observation of successful shifting events. For example, the rate at which fluid is pumped (i.e., injected) downhole can be decreased, since the slower you pump, the slower the dart will travel downhole, and the more gradual the tubing string pressure buildup will occur once the dart engages the valve sleeve. As such, the pressure peaks will be spread over longer periods of time on the pressure graphs, thereby facilitating their observation.
- the frequency at which the tubing string pressure is recorded can be increased to better define the pressure graphs (e.g., better define the pressure peaks), and thereby facilitate observation of each shifting event.
- Traditional pressure sensors, gauges and/or transducers are configured to record one (1) sample per second, whereas the valve sleeves can be shifted in less than 1 to 2 seconds. As such, it is possible that, by recording at a rate of one sample per second, one or more shifting events may be missed.
- the sample frequency of the pressure gauge/recorder for example, to between about 10 to 100 samples per second, the probability of missing a shifting event is considerably reduced, and the pressure graphs correspondingly provide improved observation of the shifting events.
- the frequency at which pressures are recorded can be less than 10 samples per second, and can similarly be more than 100 samples per second.
- the stabilized injection rates can be observed to see if they match up with the number of valves we presume to be open (e.g., with the number of peaks counted on the pressure graph). If the injection rates are acceptable, the well can be operated “as is” and fluid injected through the open valve(s). Otherwise, a bottomhole assembly (BHA) can be run in hole to confirm the valve positions, and shift any valves to the desired position.
- BHA bottomhole assembly
- the pressure graph(s) would not indicate a similar pressure profile as those for previously shifted valve assemblies.
- the dart can remain stuck in engagement with a valve sleeve, and a continuous pressure rise would occur until the well reaches equilibrium with any open valve assemblies. Otherwise, it is possible that the dart fails to shift a given valve sleeve, and simply skips the valve assembly. In such cases, no pressure indication would be seen on the recorded data and created graph(s).
- the wellbore 103 includes a casing 250 lining an inner surface of the wellbore 103.
- the casing 250 can be adapted to contribute to the stabilization of the reservoir 101 after the wellbore 103 has been drilled, e.g., by contributing to the prevention of the collapse of the walls of the wellbore 103.
- the casing 250 includes one or more successively deployed concentric casing strings, each one of which is positioned within the wellbore 103.
- each casing string includes a plurality of jointed segments of pipe. The jointed segments of pipe typically have threaded connections although other configurations are possible and may be used.
- annulus formed within the wellbore between the casing string 250 and the reservoir 101. Sealing of the annulus can be desirable for preventing injection fluid from flowing into remote zones of the reservoir, thereby providing greater assurance that the injected fluid is directed to the intended zones of the reservoir.
- the annulus can be filled with an isolation material, such as cement, thereby cementing the casing to the reservoir 101 .
- the cement can also provide one or more of the following functions: (a) strengthens and reinforces the structural integrity of the wellbore, (b) prevents, or substantially prevents, produced fluids of one zone from being diluted by water from other zones, (c) mitigates corrosion of the casing 250, and (d) at least contributes to the support of the casing 250.
- the casing 250 includes a plurality of casing outlets 255 for allowing fluid flow from the wellbore string into and from the reservoir (e.g., via injection and production segments respectively).
- each one of the casing outlets 255 can be substantially aligned with, or at least proximate to the housing outlet 404 of a corresponding valve assembly 400.
- injection fluid is injected from the surface down the wellbore string and through the various valve assemblies in order to flow through the housing outlet 404 of the corresponding valve assembly 400 and into an annular space 245 (seen in Figure 3) defined between certain portions of the wellbore string (e.g., the valve assemblies 400) and the casing string 250, and finally into the reservoir 101 via the casing outlets 255.
- the dart is configured to engage complementary shifting profiles or structural features within the valve assemblies (e.g., on the valve sleeves) to enable engagement and shifting of the valve sleeves.
- Each valve sleeve can be provided with identical shifting profiles enabling shifting each valve sleeve with the same, single dart.
- different shifting profiles e.g., two or more
- corresponding darts can be used to shift some valve sleeves and not others.
- the shift/initial position of the sleeve can be different, e.g., reversed, so that a dart can shift some sleeves open (as described above), others closed and others in a restricted configuration.
- the required pressure to shift/close each subsequent valve assembly can decrease as more and more valve assemblies are closed, thereby preventing fluid flow into the reservoir.
- the dart can be used to shift sleeves, or other downhole components, open, closed or used to unset the packers installed along the wellbore.
- the dart itself can be provided with structural features and/or downhole capabilities configured to provide information indicative of a successful shifting event.
- the dart can be provided with a memory gauge with one or more sensors for measuring various parameters, such as pressure sensor(s), temperature sensor(s), force sensor(s), accelerometer(s), etc.
- the present disclosure intends to cover and embrace all suitable changes in technology.
- the scope of the present disclosure is, therefore, described by the appended claims rather than by the foregoing description.
- the scope of the claims should not be limited by the implementations set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
- the terms “coupled”, “coupling”, “attached”, ’’connected” or variants thereof as used herein can have several different meanings depending in the context in which these terms are used.
- the terms coupled, coupling, connected or attached can have a mechanical connotation.
- the terms coupled, coupling or attached can indicate that two elements or devices are directly connected to one another or connected to one another through one or more intermediate elements or devices via a mechanical element depending on the particular context.
- an implementation is an example or embodiment of the described features.
- the various appearances of “one implementation,” “an implementation” or “some implementations” do not necessarily all refer to the same implementations.
- various features may be described in the context of a single implementation, the features may also be provided separately or in any suitable combination.
- the valve assemblies and/or the actuation dart may be described herein in the context of separate implementations for clarity, it may also be embodied in a single implementation.
- Reference in the specification to “some implementations”, “an implementation”, “one implementation”, or “other implementations”, means that a particular feature, structure, or characteristic described in connection with the implementations is included in at least some implementations, but not necessarily in all implementations.
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Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163137311P | 2021-01-14 | 2021-01-14 | |
| PCT/CA2022/050055 WO2022150925A1 (en) | 2021-01-14 | 2022-01-14 | In situ injection or production via a well using dart-actuated valve assemblies and related system and method |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4278059A1 true EP4278059A1 (en) | 2023-11-22 |
| EP4278059A4 EP4278059A4 (en) | 2024-11-20 |
| EP4278059B1 EP4278059B1 (en) | 2026-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22738877.4A Active EP4278059B1 (en) | 2021-01-14 | 2022-01-14 | In situ injection or production via a well using dart-actuated valve assemblies and related system and method |
Country Status (4)
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| US (1) | US20240318530A1 (en) |
| EP (1) | EP4278059B1 (en) |
| CA (1) | CA3172673C (en) |
| WO (1) | WO2022150925A1 (en) |
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| US20240228868A1 (en) * | 2021-05-21 | 2024-07-11 | Ncs Multistage Inc. | Method for multistage fracturing of a geothermal well |
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-
2022
- 2022-01-14 WO PCT/CA2022/050055 patent/WO2022150925A1/en not_active Ceased
- 2022-01-14 US US18/261,140 patent/US20240318530A1/en active Pending
- 2022-01-14 CA CA3172673A patent/CA3172673C/en active Active
- 2022-01-14 EP EP22738877.4A patent/EP4278059B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CA3172673C (en) | 2023-09-26 |
| WO2022150925A1 (en) | 2022-07-21 |
| EP4278059B1 (en) | 2026-03-04 |
| CA3172673A1 (en) | 2022-07-21 |
| EP4278059A4 (en) | 2024-11-20 |
| US20240318530A1 (en) | 2024-09-26 |
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