EP4244558A1 - An integrated process for purifying and liquefying natural gas - Google Patents
An integrated process for purifying and liquefying natural gasInfo
- Publication number
- EP4244558A1 EP4244558A1 EP21810735.7A EP21810735A EP4244558A1 EP 4244558 A1 EP4244558 A1 EP 4244558A1 EP 21810735 A EP21810735 A EP 21810735A EP 4244558 A1 EP4244558 A1 EP 4244558A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow
- natural gas
- nitrogen
- obtaining
- cooled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/0035—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
- F25J1/0037—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work of a return stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/0045—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by vaporising a liquid return stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/005—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/007—Primary atmospheric gases, mixtures thereof
- F25J1/0072—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0203—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
- F25J1/0208—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle in combination with an internal quasi-closed refrigeration loop, e.g. with deep flash recycle loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0228—Coupling of the liquefaction unit to other units or processes, so-called integrated processes
- F25J1/0235—Heat exchange integration
- F25J1/0237—Heat exchange integration integrating refrigeration provided for liquefaction and purification/treatment of the gas to be liquefied, e.g. heavy hydrocarbon removal from natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
- F25J1/0245—Different modes, i.e. 'runs', of operation; Process control
- F25J1/0249—Controlling refrigerant inventory, i.e. composition or quantity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0275—Construction and layout of liquefaction equipments, e.g. valves, machines adapted for special use of the liquefaction unit, e.g. portable or transportable devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0285—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings
- F25J1/0288—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings using work extraction by mechanical coupling of compression and expansion of the refrigerant, so-called companders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/60—Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
- F25J2205/66—Regenerating the adsorption vessel, e.g. kind of reactivation gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/60—Natural gas or synthetic natural gas [SNG]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/64—Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/66—Separating acid gases, e.g. CO2, SO2, H2S or RSH
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2240/00—Processes or apparatus involving steps for expanding of process streams
- F25J2240/02—Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2245/00—Processes or apparatus involving steps for recycling of process streams
- F25J2245/42—Processes or apparatus involving steps for recycling of process streams the recycled stream being nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/12—External refrigeration with liquid vaporising loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/20—Particular dimensions; Small scale or microdevices
Definitions
- the present invention applies to the field of liquefying natural gas .
- Liquefaction of natural gas is a particularly important industrial process , with a global production capacity of about 300 million tons per annum (MTPA) , mainly obtained from large-scale plants basel oad) with a capacity from 3 MTPA to 8 MTPA each .
- MTPA tons per annum
- Typical contaminants to be removed include CO2 , H2O, Hg, sul fur compounds and aromatic or heavy hydrocarbons .
- the pre-treatment units are normally positioned upstream of the liquefaction unit and are independent thereof .
- the pre-treatment units significantly contribute to the energy consumption of the plant .
- the natural gas is sent to the liquefaction unit where it is gradually cooled .
- pre-cooling in the mainly gaseous phase
- liquefaction with the passage of state to liquid phase
- sub-cooling in liquid phase
- C3/MR propane refrigeration cycles
- MR Mixed Refrigerant
- Small-scale plants also differ from the baseload ones in the liquefaction technology: to favor the simplicity of the process and use in offshore applications, the commonest technologies are based on the use of non-hydrocarbon refrigerants, such as nitrogen (including the design based on Moss' patent RS NO305525B1) , hydrocarbon refrigerants, such as the
- Nitrogen cycles are based on the Brayton thermodynamic cycle (inverted) .
- the global efficiency is independent of the type of refrigerant and, in fact, the efficiency of the machines is equal to 100%, the release of energy occurs reversibly without load or working losses and the expansion/compression of the gas is reversible and isentropic.
- Small-scale plants differ from the baseload ones in their small dimensions and capacity; these features enable the applicability of alternative technologies for pre-treating the gas, which operate at a lower temperature than traditional ones.
- Prior art documents CN 105737515A (figure 1 of the present patent application) and CN 105890281A (figure 2 of the present patent application) describe a natural gas liquefaction process, comprising a step of removing the CO2 after the liquefaction of the natural gas, exploiting the natural characteristics between LNG and the step with solid CO2.
- the raw natural gas is cooled at -40°C through the heat exchanger for pre-cooling the natural gas 1, then it enters the separator for heavy hydrocarbons 4 to remove the heavy hydrocarbons; after removing the heavy hydrocarbons, the natural gas enters the heat exchanger for a further cooling of the natural gas 8 and is cooled at -160°C, then it enters the separator at a low temperature of carbon dioxide 9, to remove the solid carbon dioxide. After removing the carbon dioxide, the natural gas passes through the valve 11 and continues through the exit 17 at the LNG storage pressure.
- the inventors of the present patent application have developed a small-scale process for treating and liquefying the natural gas (NG) with high energy efficiency in the removal of acidic compounds.
- NG natural gas
- the present invention describes a process for puri fying and liquefying the natural gas (NG) .
- such process is a small -scal e process .
- NG natural gas
- Figure 1 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105737515 .
- Figure 2 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105890281 .
- Figure 3 shows the general diagram of the process of the invention .
- Figure 4 shows the diagram of a process for liquefying NG according to a first embodiment of the invention .
- Figure 5 shows the diagram of a process for liquefying NG according to a second embodiment of the invention . Detailed description of the invention
- the present invention describes a process for purifying and liquefying the natural gas (NG) .
- the process comprises the steps of :
- a first high- pressure flow 22 can be used, which is separated from the first compressed recirculation flow 7 obtained from step 4 ) .
- Such first high-pressure flow 22 is used to carry out the pre-treatment of the pre-cooled flow 1, e.g. by means of a heat exchange.
- one or more of the cooling steps according to steps 1) , 6a) , 7a) reported above can be carried out by means of a flow of nitrogen 46, which circulates inside a closed nitrogen refrigeration cycle 100.
- Such closed nitrogen refrigeration cycle 100 is supplied by a flow of nitrogen 60 and is described below in greater detail.
- said pre-cooled flow 1 can be expanded by means of a second valve V2 obtaining a further pre-cooled and expanded flow 2.
- the successive pre-treatment step 2) can be carried out on the pre-cooled flow 1 or on the further pre-cooled and expanded flow 2.
- said pre-treatment step 2) comprises one or more purification processes, which are known in the art .
- Such purification processes aim at separating the carbon dioxide, hydrogen sulfide, water, other sulfur compounds and aromatic or heavy hydrocarbons (>C5) .
- molecular sieves can be used or removal systems by means of freezing.
- the purified flow 3 obtained after the pretreatment step 2) has a CO2 content of less than 250 ppmv and preferably less than 50 ppmv.
- the purified flow 3 obtained after the pre-treatment step 2) has an H2S content of less than 10 mg/Nm 3 and preferably less than 5 mg/Nm 3 .
- the purified flow 3 obtained after the pre-treatment step 2) has an H2O content of less than 5 ppmv and preferably less than 1 ppmv.
- the purified flow 3 obtained after the pre-treatment step 2) can be further expanded by means of a third valve V3 obtaining a purified and further expanded flow 4.
- the heat recover step 3) can be carried out on the purified flow 3 or on the purified and further expanded flow 4. As described above, as for step 4) this is carried out on the higher temperature flow 5, with which the third natural gas recirculation flow 16 at a higher temperature is reunited, forming the overall recirculation flow 6, which is then compressed in the first compressor GK1, obtaining a first compressed recirculation flow 7.
- the first compressed recirculation flow 7 is cooled in a first cooler for the natural gas (GC1) obtaining a cooled flow 8.
- the obtainment of a flow of natural gas cooled at the liquefaction pressure of steps 4) and 5) can be obtained with a plurality of successive partial steps .
- the cooled flow 8 is sent for further compression steps in one or more further compressors (GK2, GK3) obtaining further compressed recirculation flows (9,11) , respectively.
- the cooling can be obtained according to techniques known in the field, e.g. air or water heat exchange, or by means of other fluids.
- the successive steps 6) and 7) are carried out on portions of the compressed and cooled flow 8 or on a further compressed and cooled recirculation flow 10,12 or, in any case, on the last compressed and cooled flow obtained.
- the capacity of said flow 17 subjected to step 6a) is comprised between 10-40% and preferably between 15-30% of the capacity of the flow 8, 10, 12 or, in any case, on the last compressed and cooled flow obtained.
- a first compressed flow portion 23, a second compressed flow portion 24, or further compressed flow portions can be separated from one or more of the further compressed flows 9,11 or, in any case, from each compressed flow obtained, , respectively, which are not subjected to cooling, but which are reunited with the first compressed flow 22 forming a treatment flow 2.2.' , which, as described above, can be used in the pre-treatment step 2) .
- such treatment flow 22' is used in the pre-treatment flow of the pre-cooled flow 1 or 2, e.g. by means of heat exchange.
- the flow of liquefied natural gas 18 obtained from step 6a) has a temperature from -161°C to -141°C and on average of -147°C and a pressure of 0-10 barg and on average of 5 barg.
- the closed nitrogen refrigeration cycle 100 mentioned above is a cycle, in which one or more low-pressure nitrogen flows and one or more high-pressure nitrogen flows circulate, independently of each other.
- said closed nitrogen refrigeration cycle 100 comprises the steps of:
- the compression step A) of the low-pressure nitrogen flow 40 can be carried out in a plurality of successive partial steps .
- the first cooled high-pressure nitrogen flow 42 is sent to a further compressor NK2 obtaining a further high-pressure nitrogen recirculation flow 43 .
- step B is carried out on a first cooled high-pressure nitrogen recirculation flow 42 or on a further cooled high-pressure nitrogen recirculation flow 44 or, in any case , on the last compressed and cooled nitrogen flow obtained .
- the nitrogen flows vary the temperature and pressure conditions according to the indicative values reported in the following table :
- one portion 47 and a further portion 48 are separated, respectively, from the first high-pressure nitrogen recirculation flow 41 and/or from the further high-pressure nitrogen recirculation flow 43 or, in any case , from each high-pressure nitrogen recirculation flow obtained, which can be reunited, forming a treatment nitrogen flow 49 , which can be used in the pre-treatment step 2 ) , e . g . for regenerating the pretreatment units .
- the pre-treatment step can be carried out by using one or more of the flows selected from: the first high-pressure flow 22, the treatment flow 22' , the first portion 47 of the high-pressure nitrogen recirculation flow or the portion 48 of the further portion of the first high-pressure nitrogen recirculation flow or the nitrogen treatment flow 49 or, according to an alternative not shown in the figures, an external current.
- the flow 5 obtained from step 3 can be sent, not to the first natural gas compressor GK1, but directly to the second compressor GK2 (flow 5' ) or to the third compressor GK3 (flow 5' ’ ) or to any successive compressor, after being reunited with the further cooled compressed recirculation flows (8,10) , respectively, or in general, with each cooled compressed recirculation flow obtained.
- a portion 26 of said liquefied natural gas flow 19 obtained from step 6b) is used in the pretreatment step 2 ) , from which a flow 28 is recovered, which is subj ected to an expansion step by means of a fourth valve V4 obtaining a natural expanded gas flow 29 , which is reunited with the natural gas flow 5 at a higher temperature obtained from step 3 and sent to step 4 ) .
- a flow of removed compounds 25 , 50 is obtained from the pretreatment step 2 ) , comprising acidic or other compounds removed by means of the pre-treatment step, which can be sent to other plant units , e . g . for treating the fuel gas, or it can be recovered as a by-product or freed into the atmosphere .
- NG natural gas
- ( I ) a natural gas circuit comprising : a section for pre-treating said natural gas
- natural gas circulate which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
- nitrogen circulate which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
- said cryogenic exchanger is built so as to allow thermal exchanges between one or more of said flows of natural gas with one or more of said flows of nitrogen and/or natural gas .
- the plant for puri fying and liquefying the natural gas (NG) of the present invention is the plant in which the steps of the process described above are carried out .
- the process provided allows optimi zing the liquefaction of the natural gas and the puri fication thereof with an optimum compromise between plant ef ficiency and complexity; by virtue of these features , the process lends itsel f well to offshoretype applications .
- the combination with a nitrogen cycle allows operating more safely and more compactly, inter alia, avoiding importing, storing and managing hydrocarbon refrigerants .
- the process of the present invention allows optimizing the pre-treatment and liquefaction steps, which are favored by mutually opposite operating conditions .
- the process of the invention can be carried out with a lower energy consumption, thereby reducing the operating costs of the plant (OPEX) and, ultimately, the environmental impact; this is even more apparent when part of the natural gas entering the plant is consumed to produce the energy to be used for pre-treatment and liquefaction.
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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Abstract
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102020000026978A IT202000026978A1 (en) | 2020-11-11 | 2020-11-11 | INTEGRATED PROCESS FOR PURIFICATION AND LIQUEFACTION OF NATURAL GAS |
| PCT/IB2021/060152 WO2022101738A1 (en) | 2020-11-11 | 2021-11-03 | An integrated process for purifying and liquefying natural gas |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4244558A1 true EP4244558A1 (en) | 2023-09-20 |
| EP4244558B1 EP4244558B1 (en) | 2026-02-18 |
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| EP21810735.7A Active EP4244558B1 (en) | 2020-11-11 | 2021-11-03 | An integrated process for purifying and liquefying natural gas |
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|---|---|
| US (1) | US20230400251A1 (en) |
| EP (1) | EP4244558B1 (en) |
| IT (1) | IT202000026978A1 (en) |
| WO (1) | WO2022101738A1 (en) |
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| US20180080710A1 (en) * | 2016-09-21 | 2018-03-22 | Henry E. Howard | System and method for cryogenic purification of a feed stream comprising hydrogen, methane, nitrogen and argon |
| CN108458549A (en) * | 2018-03-23 | 2018-08-28 | 中科瑞奥能源科技股份有限公司 | Helium and liquefied System and method for are carried from natural gas |
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| US4265088A (en) | 1972-05-12 | 1981-05-05 | Funk Harald F | System for treating and recovering energy from exhaust gases |
| FR2820052B1 (en) | 2001-01-30 | 2003-11-28 | Armines Ass Pour La Rech Et Le | ANTI-SUBLIMATION CARBON DIOXIDE EXTRACTION PROCESS FOR ITS STORAGE |
| US6412302B1 (en) * | 2001-03-06 | 2002-07-02 | Abb Lummus Global, Inc. - Randall Division | LNG production using dual independent expander refrigeration cycles |
| CA2618576C (en) * | 2005-08-09 | 2014-05-27 | Exxonmobil Upstream Research Company | Natural gas liquefaction process for lng |
| US7437889B2 (en) * | 2006-01-11 | 2008-10-21 | Air Products And Chemicals, Inc. | Method and apparatus for producing products from natural gas including helium and liquefied natural gas |
| JP5597135B2 (en) | 2007-10-12 | 2014-10-01 | シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ | Method for separating CO2 from a gas feed stream |
| AU2008313765B2 (en) * | 2007-10-17 | 2011-04-28 | Shell Internationale Research Maatschappij B.V. | Method and apparatus for controlling a refrigerant compressor, and use thereof in a method of cooling a hydrocarbon stream |
| CN101899342B (en) * | 2010-08-04 | 2012-12-26 | 西南化工研究设计院有限公司 | Process for producing liquefied natural gas by coal bed gas in mine coal |
| US8840436B2 (en) | 2011-05-05 | 2014-09-23 | Lear Corporation | Electrically conducting terminal |
| US20140352353A1 (en) * | 2013-05-28 | 2014-12-04 | Robert S. Wissolik | Natural Gas Liquefaction System for Producing LNG and Merchant Gas Products |
| CN105737515A (en) | 2016-03-17 | 2016-07-06 | 上海交通大学 | Natural gas liquefaction system and method based on plate heat exchanger and modular mixed refrigerant |
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2021
- 2021-11-03 WO PCT/IB2021/060152 patent/WO2022101738A1/en not_active Ceased
- 2021-11-03 EP EP21810735.7A patent/EP4244558B1/en active Active
- 2021-11-03 US US18/252,666 patent/US20230400251A1/en active Pending
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| US20180080710A1 (en) * | 2016-09-21 | 2018-03-22 | Henry E. Howard | System and method for cryogenic purification of a feed stream comprising hydrogen, methane, nitrogen and argon |
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Also Published As
| Publication number | Publication date |
|---|---|
| IT202000026978A1 (en) | 2022-05-11 |
| EP4244558B1 (en) | 2026-02-18 |
| WO2022101738A1 (en) | 2022-05-19 |
| US20230400251A1 (en) | 2023-12-14 |
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