EP4244558A1 - An integrated process for purifying and liquefying natural gas - Google Patents

An integrated process for purifying and liquefying natural gas

Info

Publication number
EP4244558A1
EP4244558A1 EP21810735.7A EP21810735A EP4244558A1 EP 4244558 A1 EP4244558 A1 EP 4244558A1 EP 21810735 A EP21810735 A EP 21810735A EP 4244558 A1 EP4244558 A1 EP 4244558A1
Authority
EP
European Patent Office
Prior art keywords
flow
natural gas
nitrogen
obtaining
cooled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP21810735.7A
Other languages
German (de)
French (fr)
Other versions
EP4244558B1 (en
Inventor
Fabrizio MELONI
Chiara LOZIO
Anton Marco FANTOLINI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saipem SpA
Original Assignee
Saipem SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saipem SpA filed Critical Saipem SpA
Publication of EP4244558A1 publication Critical patent/EP4244558A1/en
Application granted granted Critical
Publication of EP4244558B1 publication Critical patent/EP4244558B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0035Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
    • F25J1/0037Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work of a return stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0045Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by vaporising a liquid return stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/005Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/007Primary atmospheric gases, mixtures thereof
    • F25J1/0072Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0203Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
    • F25J1/0208Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle in combination with an internal quasi-closed refrigeration loop, e.g. with deep flash recycle loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • F25J1/0237Heat exchange integration integrating refrigeration provided for liquefaction and purification/treatment of the gas to be liquefied, e.g. heavy hydrocarbon removal from natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • F25J1/0249Controlling refrigerant inventory, i.e. composition or quantity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0275Construction and layout of liquefaction equipments, e.g. valves, machines adapted for special use of the liquefaction unit, e.g. portable or transportable devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0285Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings
    • F25J1/0288Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings using work extraction by mechanical coupling of compression and expansion of the refrigerant, so-called companders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • F25J2205/66Regenerating the adsorption vessel, e.g. kind of reactivation gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/60Natural gas or synthetic natural gas [SNG]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/64Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/66Separating acid gases, e.g. CO2, SO2, H2S or RSH
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/42Processes or apparatus involving steps for recycling of process streams the recycled stream being nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/12External refrigeration with liquid vaporising loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2290/00Other details not covered by groups F25J2200/00 - F25J2280/00
    • F25J2290/20Particular dimensions; Small scale or microdevices

Definitions

  • the present invention applies to the field of liquefying natural gas .
  • Liquefaction of natural gas is a particularly important industrial process , with a global production capacity of about 300 million tons per annum (MTPA) , mainly obtained from large-scale plants basel oad) with a capacity from 3 MTPA to 8 MTPA each .
  • MTPA tons per annum
  • Typical contaminants to be removed include CO2 , H2O, Hg, sul fur compounds and aromatic or heavy hydrocarbons .
  • the pre-treatment units are normally positioned upstream of the liquefaction unit and are independent thereof .
  • the pre-treatment units significantly contribute to the energy consumption of the plant .
  • the natural gas is sent to the liquefaction unit where it is gradually cooled .
  • pre-cooling in the mainly gaseous phase
  • liquefaction with the passage of state to liquid phase
  • sub-cooling in liquid phase
  • C3/MR propane refrigeration cycles
  • MR Mixed Refrigerant
  • Small-scale plants also differ from the baseload ones in the liquefaction technology: to favor the simplicity of the process and use in offshore applications, the commonest technologies are based on the use of non-hydrocarbon refrigerants, such as nitrogen (including the design based on Moss' patent RS NO305525B1) , hydrocarbon refrigerants, such as the
  • Nitrogen cycles are based on the Brayton thermodynamic cycle (inverted) .
  • the global efficiency is independent of the type of refrigerant and, in fact, the efficiency of the machines is equal to 100%, the release of energy occurs reversibly without load or working losses and the expansion/compression of the gas is reversible and isentropic.
  • Small-scale plants differ from the baseload ones in their small dimensions and capacity; these features enable the applicability of alternative technologies for pre-treating the gas, which operate at a lower temperature than traditional ones.
  • Prior art documents CN 105737515A (figure 1 of the present patent application) and CN 105890281A (figure 2 of the present patent application) describe a natural gas liquefaction process, comprising a step of removing the CO2 after the liquefaction of the natural gas, exploiting the natural characteristics between LNG and the step with solid CO2.
  • the raw natural gas is cooled at -40°C through the heat exchanger for pre-cooling the natural gas 1, then it enters the separator for heavy hydrocarbons 4 to remove the heavy hydrocarbons; after removing the heavy hydrocarbons, the natural gas enters the heat exchanger for a further cooling of the natural gas 8 and is cooled at -160°C, then it enters the separator at a low temperature of carbon dioxide 9, to remove the solid carbon dioxide. After removing the carbon dioxide, the natural gas passes through the valve 11 and continues through the exit 17 at the LNG storage pressure.
  • the inventors of the present patent application have developed a small-scale process for treating and liquefying the natural gas (NG) with high energy efficiency in the removal of acidic compounds.
  • NG natural gas
  • the present invention describes a process for puri fying and liquefying the natural gas (NG) .
  • such process is a small -scal e process .
  • NG natural gas
  • Figure 1 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105737515 .
  • Figure 2 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105890281 .
  • Figure 3 shows the general diagram of the process of the invention .
  • Figure 4 shows the diagram of a process for liquefying NG according to a first embodiment of the invention .
  • Figure 5 shows the diagram of a process for liquefying NG according to a second embodiment of the invention . Detailed description of the invention
  • the present invention describes a process for purifying and liquefying the natural gas (NG) .
  • the process comprises the steps of :
  • a first high- pressure flow 22 can be used, which is separated from the first compressed recirculation flow 7 obtained from step 4 ) .
  • Such first high-pressure flow 22 is used to carry out the pre-treatment of the pre-cooled flow 1, e.g. by means of a heat exchange.
  • one or more of the cooling steps according to steps 1) , 6a) , 7a) reported above can be carried out by means of a flow of nitrogen 46, which circulates inside a closed nitrogen refrigeration cycle 100.
  • Such closed nitrogen refrigeration cycle 100 is supplied by a flow of nitrogen 60 and is described below in greater detail.
  • said pre-cooled flow 1 can be expanded by means of a second valve V2 obtaining a further pre-cooled and expanded flow 2.
  • the successive pre-treatment step 2) can be carried out on the pre-cooled flow 1 or on the further pre-cooled and expanded flow 2.
  • said pre-treatment step 2) comprises one or more purification processes, which are known in the art .
  • Such purification processes aim at separating the carbon dioxide, hydrogen sulfide, water, other sulfur compounds and aromatic or heavy hydrocarbons (>C5) .
  • molecular sieves can be used or removal systems by means of freezing.
  • the purified flow 3 obtained after the pretreatment step 2) has a CO2 content of less than 250 ppmv and preferably less than 50 ppmv.
  • the purified flow 3 obtained after the pre-treatment step 2) has an H2S content of less than 10 mg/Nm 3 and preferably less than 5 mg/Nm 3 .
  • the purified flow 3 obtained after the pre-treatment step 2) has an H2O content of less than 5 ppmv and preferably less than 1 ppmv.
  • the purified flow 3 obtained after the pre-treatment step 2) can be further expanded by means of a third valve V3 obtaining a purified and further expanded flow 4.
  • the heat recover step 3) can be carried out on the purified flow 3 or on the purified and further expanded flow 4. As described above, as for step 4) this is carried out on the higher temperature flow 5, with which the third natural gas recirculation flow 16 at a higher temperature is reunited, forming the overall recirculation flow 6, which is then compressed in the first compressor GK1, obtaining a first compressed recirculation flow 7.
  • the first compressed recirculation flow 7 is cooled in a first cooler for the natural gas (GC1) obtaining a cooled flow 8.
  • the obtainment of a flow of natural gas cooled at the liquefaction pressure of steps 4) and 5) can be obtained with a plurality of successive partial steps .
  • the cooled flow 8 is sent for further compression steps in one or more further compressors (GK2, GK3) obtaining further compressed recirculation flows (9,11) , respectively.
  • the cooling can be obtained according to techniques known in the field, e.g. air or water heat exchange, or by means of other fluids.
  • the successive steps 6) and 7) are carried out on portions of the compressed and cooled flow 8 or on a further compressed and cooled recirculation flow 10,12 or, in any case, on the last compressed and cooled flow obtained.
  • the capacity of said flow 17 subjected to step 6a) is comprised between 10-40% and preferably between 15-30% of the capacity of the flow 8, 10, 12 or, in any case, on the last compressed and cooled flow obtained.
  • a first compressed flow portion 23, a second compressed flow portion 24, or further compressed flow portions can be separated from one or more of the further compressed flows 9,11 or, in any case, from each compressed flow obtained, , respectively, which are not subjected to cooling, but which are reunited with the first compressed flow 22 forming a treatment flow 2.2.' , which, as described above, can be used in the pre-treatment step 2) .
  • such treatment flow 22' is used in the pre-treatment flow of the pre-cooled flow 1 or 2, e.g. by means of heat exchange.
  • the flow of liquefied natural gas 18 obtained from step 6a) has a temperature from -161°C to -141°C and on average of -147°C and a pressure of 0-10 barg and on average of 5 barg.
  • the closed nitrogen refrigeration cycle 100 mentioned above is a cycle, in which one or more low-pressure nitrogen flows and one or more high-pressure nitrogen flows circulate, independently of each other.
  • said closed nitrogen refrigeration cycle 100 comprises the steps of:
  • the compression step A) of the low-pressure nitrogen flow 40 can be carried out in a plurality of successive partial steps .
  • the first cooled high-pressure nitrogen flow 42 is sent to a further compressor NK2 obtaining a further high-pressure nitrogen recirculation flow 43 .
  • step B is carried out on a first cooled high-pressure nitrogen recirculation flow 42 or on a further cooled high-pressure nitrogen recirculation flow 44 or, in any case , on the last compressed and cooled nitrogen flow obtained .
  • the nitrogen flows vary the temperature and pressure conditions according to the indicative values reported in the following table :
  • one portion 47 and a further portion 48 are separated, respectively, from the first high-pressure nitrogen recirculation flow 41 and/or from the further high-pressure nitrogen recirculation flow 43 or, in any case , from each high-pressure nitrogen recirculation flow obtained, which can be reunited, forming a treatment nitrogen flow 49 , which can be used in the pre-treatment step 2 ) , e . g . for regenerating the pretreatment units .
  • the pre-treatment step can be carried out by using one or more of the flows selected from: the first high-pressure flow 22, the treatment flow 22' , the first portion 47 of the high-pressure nitrogen recirculation flow or the portion 48 of the further portion of the first high-pressure nitrogen recirculation flow or the nitrogen treatment flow 49 or, according to an alternative not shown in the figures, an external current.
  • the flow 5 obtained from step 3 can be sent, not to the first natural gas compressor GK1, but directly to the second compressor GK2 (flow 5' ) or to the third compressor GK3 (flow 5' ’ ) or to any successive compressor, after being reunited with the further cooled compressed recirculation flows (8,10) , respectively, or in general, with each cooled compressed recirculation flow obtained.
  • a portion 26 of said liquefied natural gas flow 19 obtained from step 6b) is used in the pretreatment step 2 ) , from which a flow 28 is recovered, which is subj ected to an expansion step by means of a fourth valve V4 obtaining a natural expanded gas flow 29 , which is reunited with the natural gas flow 5 at a higher temperature obtained from step 3 and sent to step 4 ) .
  • a flow of removed compounds 25 , 50 is obtained from the pretreatment step 2 ) , comprising acidic or other compounds removed by means of the pre-treatment step, which can be sent to other plant units , e . g . for treating the fuel gas, or it can be recovered as a by-product or freed into the atmosphere .
  • NG natural gas
  • ( I ) a natural gas circuit comprising : a section for pre-treating said natural gas
  • natural gas circulate which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
  • nitrogen circulate which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
  • said cryogenic exchanger is built so as to allow thermal exchanges between one or more of said flows of natural gas with one or more of said flows of nitrogen and/or natural gas .
  • the plant for puri fying and liquefying the natural gas (NG) of the present invention is the plant in which the steps of the process described above are carried out .
  • the process provided allows optimi zing the liquefaction of the natural gas and the puri fication thereof with an optimum compromise between plant ef ficiency and complexity; by virtue of these features , the process lends itsel f well to offshoretype applications .
  • the combination with a nitrogen cycle allows operating more safely and more compactly, inter alia, avoiding importing, storing and managing hydrocarbon refrigerants .
  • the process of the present invention allows optimizing the pre-treatment and liquefaction steps, which are favored by mutually opposite operating conditions .
  • the process of the invention can be carried out with a lower energy consumption, thereby reducing the operating costs of the plant (OPEX) and, ultimately, the environmental impact; this is even more apparent when part of the natural gas entering the plant is consumed to produce the energy to be used for pre-treatment and liquefaction.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The present invention describes a process for liquefying and simultaneously purifying natural gas from acidic compounds.

Description

AN INTEGRATED PROCESS FOR PURI FYING AND LIQUEFYING
NATURAL GAS
DESCRIPTION
Technical field of the invention
The present invention applies to the field of liquefying natural gas .
Background art
Liquefaction of natural gas is a particularly important industrial process , with a global production capacity of about 300 million tons per annum (MTPA) , mainly obtained from large-scale plants basel oad) with a capacity from 3 MTPA to 8 MTPA each .
The use of baseload plants has been j ustified so far by the economies of scale and by the increased energy ef ficiency, which can be obtained by increasing the production capacity; this was possible with signi ficant initial investments .
Before sending the natural gas for liquefaction, it is necessarily subj ected to a pre-treatment step for removing components and/or contaminants so as to allow an end-product to be obtained having determined features and also to allow the sending thereof to the cryogenic unit , in particular, to the liquefaction unit , in particular, avoiding the solidi fication of some components . Typical contaminants to be removed include CO2 , H2O, Hg, sul fur compounds and aromatic or heavy hydrocarbons .
The pre-treatment units are normally positioned upstream of the liquefaction unit and are independent thereof .
Typically, the following are used in plants of the basel oad type :
• physical and chemical solvents for removing CO2, sul furs and aromatics , mainly aqueous solutions , which saturate the water gas ;
• regenerable molecular sieves for removing the water ;
• non-regenerative sieves for removing the mercury;
• various technologies based on the principle of distillation for separating the heavy hydrocarbons .
The pre-treatment units significantly contribute to the energy consumption of the plant .
After the pre-treatment , the natural gas is sent to the liquefaction unit where it is gradually cooled .
Three main cooling steps can be identi fied : pre-cooling, in the mainly gaseous phase , liquefaction, with the passage of state to liquid phase , and sub-cooling, in liquid phase . For a baseload plant, the choice of the liquefaction technology, together with the choice of the cooling machines and plants, is fundamental, since it influences the total investment cost, production capacity and plant availability.
The world of processes for LNG baseload plants is dominated by technologies based on hydrocarbon refrigerants .
The most commonly used process is C3/MR, which was introduced by Air Products and Chemicals Inc. at the beginning of the Seventies and it is based on propane refrigeration cycles (C3) and a Mixed Refrigerant (MR) consisting of methane, ethane, propane, nitrogen and, sometimes, butane.
The following processes are also very common Single MR (with a single MR cycle) , Dual MR (with two MR cycles in series) and Conoco-Phillips Optimized Cascade, with three refrigeration cycles in cascade, with propane, ethane and methane, respectively.
The efficiency of the liquefaction technologies increases as the number of refrigeration cycles in series increases, at the expense of the complexity of the plant and the operating and installation cost
(CAPEX) thereof. It is known that, in general and in the field of application of this industry, the liquefaction efficiency is greater as the pressure of the natural gas increases; for example, for pressures comprised between 45 barg and 70 barg, the gain in terms of production amounts to about 0.5% for each additional bar .
Recent developments in the LNG industry and the drive to use natural gas as a "clean" fuel, replacing diesel fuel and diesel, have favored the development of the market of small-scale LNG plants, with an annual capacity from 0.05 MTPA to 1 MTPA.
This new market, driven by various factors from economies of scale, has introduced the use of new solutions for the purpose of reaching a wider range of clients and offering simpler products, with a smaller CAPEX, less equipment, easier manageability, and reduced delivery times, also accepting a lower energy efficiency.
Small-scale plants also differ from the baseload ones in the liquefaction technology: to favor the simplicity of the process and use in offshore applications, the commonest technologies are based on the use of non-hydrocarbon refrigerants, such as nitrogen (including the design based on Moss' patent RS NO305525B1) , hydrocarbon refrigerants, such as the
Single MR and, more recently, cycles have also been proposed using natural gas.
Nitrogen refrigeration cycles
Nitrogen cycles are based on the Brayton thermodynamic cycle (inverted) .
In an ideal process, the global efficiency is independent of the type of refrigerant and, in fact, the efficiency of the machines is equal to 100%, the release of energy occurs reversibly without load or working losses and the expansion/compression of the gas is reversible and isentropic.
Whereas, in a real cycle, different effects, represented by imperfect equipment, load losses, non- isentropic expansions and compressions, which are neither reversible nor isotherm, must be taken into account .
Small scale natural gas pre-treatment
Small-scale plants differ from the baseload ones in their small dimensions and capacity; these features enable the applicability of alternative technologies for pre-treating the gas, which operate at a lower temperature than traditional ones.
In particular, the use of regenerative molecular sieves is known for removing CO2, aromatic and sulfur compounds, with the option of carrying out the regeneration of the pre-treatment units.
Further technologies allow the removal of undesired components from the gas (CO2 and sulfur compounds) , by means of sublimation or deposition by freezing on cold surfaces of the same.
Some of these technologies are described, for example, in patent documents US 4.265.088, WO 2009/047341, US 7.073.348.
Prior art documents CN 105737515A (figure 1 of the present patent application) and CN 105890281A (figure 2 of the present patent application) describe a natural gas liquefaction process, comprising a step of removing the CO2 after the liquefaction of the natural gas, exploiting the natural characteristics between LNG and the step with solid CO2.
In the process described by CN 105375151, the solidified carbon dioxide is separated in the solidliquid separator 14.
In the process described by CN 105890281 the raw natural gas is cooled at -40°C through the heat exchanger for pre-cooling the natural gas 1, then it enters the separator for heavy hydrocarbons 4 to remove the heavy hydrocarbons; after removing the heavy hydrocarbons, the natural gas enters the heat exchanger for a further cooling of the natural gas 8 and is cooled at -160°C, then it enters the separator at a low temperature of carbon dioxide 9, to remove the solid carbon dioxide. After removing the carbon dioxide, the natural gas passes through the valve 11 and continues through the exit 17 at the LNG storage pressure.
The removal of carbon dioxide directly from LNG, i.e. downstream of the natural gas liquefaction, raises serious problems regarding the operability of the main exchanger by the accumulation of solid CO2 therein, with the probable stratification on the exchange surface with the refrigerant.
In general, the affordability of a small-scale liquefaction plant, which exploits nitrogen cycles (or nitrogen-natural gas) , is largely affected by the inefficiency of the cycle itself with respect to the hydrocarbon cycles of the baseload plants.
Furthermore, the energy efficiency is further compromised by the failed integration between the pretreatment units and the cooling and liquefaction units. Summary of the invention
The inventors of the present patent application have developed a small-scale process for treating and liquefying the natural gas (NG) with high energy efficiency in the removal of acidic compounds. Obj ect of the invention
In a first obj ect , the present invention describes a process for puri fying and liquefying the natural gas (NG) .
According to a particular aspect , such process is a small -scal e process .
Particular embodiments of the described process represent further obj ects of the invention .
In a second obj ect , a plant is described for puri fying and liquefying the natural gas (NG) .
Brief description of the drawings
Figure 1 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105737515 .
Figure 2 shows the diagram of an NG liquefaction plant according to what is described by the prior art document GN 105890281 .
Figure 3 shows the general diagram of the process of the invention .
Figure 4 shows the diagram of a process for liquefying NG according to a first embodiment of the invention .
Figure 5 shows the diagram of a process for liquefying NG according to a second embodiment of the invention . Detailed description of the invention
In a first object, the present invention describes a process for purifying and liquefying the natural gas (NG) .
More specifically, the process comprises the steps of :
1) pre-cooling a natural gas flow 0 in a cryogenic exchanger (CE) obtaining a pre-cooled natural gas flow 1,
2) pre-treating the pre-cooled natural gas flow 1 obtained from step 1 inside a pre- treatment unit (PK1) obtaining a purified flow 3,
3) heat recovery using the flow purified 3 inside the cryogenic exchanger (CE) obtaining a flow 5 at a higher temperature,
4) compression of said flow 5 at a higher temperature by means of a first compressor GK1 obtaining a first compressed recirculation flow 7,
5) cooling said first compressed recirculation flow 7 in a first cooler of the natural gas GC1 obtaining a compressed and cooled flow 8,
6) separation from said compressed and cooled flow 8 of a first portion 17, which is subjected to the steps of: 6a) further cooling, liquefaction and possible sub-cooling, inside said cryogenic exchanger (CE) obtaining a flow of liquefied natural gas 18,
6b) expansion of said flow of liquefied natural gas 18 by means of a first valve VI obtaining a flow of liquefied natural gas 19 at a lower pressure,
7) separation from said compressed and cooled flow 8 of a recirculation flow portion of the natural gas 13, which is subjected to the steps of:
7a) cooling, inside said cryogenic exchanger (CE) , obtaining a first cooled recirculation flow of the natural gas 14,
7b) expansion of said first cooled recirculation flow of the natural gas 14 in an expander GE obtaining a second recirculation flow of the natural gas 15,
7c) subjecting said second recirculation flow of the natural gas 15 to a step of heat recovery inside said cryogenic exchanger (CE) obtaining a third recirculation flow 16 at a higher temperature, which is reunited with said higher temperature flow 5, to form an overall recirculation flow 6 to be subjected to step 4 ) .
According to a particular aspect of the present invention, in the pre-treatment step 2) , a first high- pressure flow 22 can be used, which is separated from the first compressed recirculation flow 7 obtained from step 4 ) .
Such first high-pressure flow 22 is used to carry out the pre-treatment of the pre-cooled flow 1, e.g. by means of a heat exchange.
Furthermore, for the purposes of the present invention, one or more of the cooling steps according to steps 1) , 6a) , 7a) reported above, can be carried out by means of a flow of nitrogen 46, which circulates inside a closed nitrogen refrigeration cycle 100.
Such closed nitrogen refrigeration cycle 100 is supplied by a flow of nitrogen 60 and is described below in greater detail.
In an embodiment of the invention, after step 1) , said pre-cooled flow 1 can be expanded by means of a second valve V2 obtaining a further pre-cooled and expanded flow 2.
The expansion results in a further cooling of the flow 1.
Therefore, the successive pre-treatment step 2) can be carried out on the pre-cooled flow 1 or on the further pre-cooled and expanded flow 2.
In particular, said pre-treatment step 2) comprises one or more purification processes, which are known in the art . Such purification processes aim at separating the carbon dioxide, hydrogen sulfide, water, other sulfur compounds and aromatic or heavy hydrocarbons (>C5) .
For example, molecular sieves can be used or removal systems by means of freezing.
According to a preferred aspect of the present invention, the purified flow 3 obtained after the pretreatment step 2) has a CO2 content of less than 250 ppmv and preferably less than 50 ppmv.
According to another preferred aspect of the present invention, the purified flow 3 obtained after the pre-treatment step 2) has an H2S content of less than 10 mg/Nm3 and preferably less than 5 mg/Nm3.
According to a further preferred aspect of the present invention, the purified flow 3 obtained after the pre-treatment step 2) has an H2O content of less than 5 ppmv and preferably less than 1 ppmv.
In an embodiment of the invention, the purified flow 3 obtained after the pre-treatment step 2) can be further expanded by means of a third valve V3 obtaining a purified and further expanded flow 4.
Therefore, the heat recover step 3) can be carried out on the purified flow 3 or on the purified and further expanded flow 4. As described above, as for step 4) this is carried out on the higher temperature flow 5, with which the third natural gas recirculation flow 16 at a higher temperature is reunited, forming the overall recirculation flow 6, which is then compressed in the first compressor GK1, obtaining a first compressed recirculation flow 7.
As reported above, after the compression, the first compressed recirculation flow 7 is cooled in a first cooler for the natural gas (GC1) obtaining a cooled flow 8.
According to an embodiment of the present invention, the obtainment of a flow of natural gas cooled at the liquefaction pressure of steps 4) and 5) can be obtained with a plurality of successive partial steps .
To this end, for example, as shown in the diagram in figure 4, the cooled flow 8 is sent for further compression steps in one or more further compressors (GK2, GK3) obtaining further compressed recirculation flows (9,11) , respectively.
Since a respective cooling step is carried out in further respective natural gas coolers (GC2, GC3) , after each compression step, further compressed and cooled recirculation flows are obtained (10,12) , respectively .
As for step 5) , the cooling can be obtained according to techniques known in the field, e.g. air or water heat exchange, or by means of other fluids.
Therefore, for the purposes of the present invention, the successive steps 6) and 7) are carried out on portions of the compressed and cooled flow 8 or on a further compressed and cooled recirculation flow 10,12 or, in any case, on the last compressed and cooled flow obtained.
For the purposes of the present invention, the capacity of said flow 17 subjected to step 6a) is comprised between 10-40% and preferably between 15-30% of the capacity of the flow 8, 10, 12 or, in any case, on the last compressed and cooled flow obtained.
According to an embodiment of the present invention, a first compressed flow portion 23, a second compressed flow portion 24, or further compressed flow portions can be separated from one or more of the further compressed flows 9,11 or, in any case, from each compressed flow obtained, , respectively, which are not subjected to cooling, but which are reunited with the first compressed flow 22 forming a treatment flow 2.2.' , which, as described above, can be used in the pre-treatment step 2) .
In particular, such treatment flow 22' is used in the pre-treatment flow of the pre-cooled flow 1 or 2, e.g. by means of heat exchange.
According to a preferred aspect of the present invention, the flow of liquefied natural gas 18 obtained from step 6a) has a temperature from -161°C to -141°C and on average of -147°C and a pressure of 0-10 barg and on average of 5 barg.
For the purposes of the present invention, the closed nitrogen refrigeration cycle 100 mentioned above is a cycle, in which one or more low-pressure nitrogen flows and one or more high-pressure nitrogen flows circulate, independently of each other.
According to an embodiment of the present invention (shown in figure 3) , said closed nitrogen refrigeration cycle 100 comprises the steps of:
A) subjecting a low-pressure nitrogen recirculation flow 40 to a step of compression in a first compressor of the nitrogen cycle NK1, obtaining a first high-pressure nitrogen recirculation flow 41, and to a successive step of cooling in a first cooler of the nitrogen cycle NCI, obtaining a first cooled high-pressure nitrogen flow 42,44, B ) subj ecting said first cooled high-pressure nitrogen flow 42 , 44 to a step of heat exchange in the cryogenic exchanger CE obtaining a further cooled high- pressure nitrogen flow 45 ,
C ) subj ecting said further cooled high-pressure nitrogen flow 45 to a step of expansion in an expander of the nitrogen cycle NE , obtaining a low-pressure nitrogen flow 46 ,
D) subj ecting said low-pressure nitrogen recirculation flow 46 to a step of heat recovery in the cryogenic exchanger CE , obtaining the low-pressure nitrogen flow 40 to be subj ected to step A) .
According to an embodiment of the present invention, the compression step A) of the low-pressure nitrogen flow 40 can be carried out in a plurality of successive partial steps .
To this end, as shown, for example , in the diagram in figure 4 , the first cooled high-pressure nitrogen flow 42 is sent to a further compressor NK2 obtaining a further high-pressure nitrogen recirculation flow 43 .
Since , after each compression step, a respective cooling step is carried out , the further high-pressure nitrogen recirculation flow 43 is sent to a further cooler of the nitrogen cycle NC2 obtaining a further cooled high-pressure nitrogen recirculation flow 44 . Therefore , for the purposes of the present invention, step B ) is carried out on a first cooled high-pressure nitrogen recirculation flow 42 or on a further cooled high-pressure nitrogen recirculation flow 44 or, in any case , on the last compressed and cooled nitrogen flow obtained .
According to an aspect of the present invention, in the closed nitrogen refrigeration cycle 100 the nitrogen flows vary the temperature and pressure conditions according to the indicative values reported in the following table :
According to an embodiment o f the present invention, one portion 47 and a further portion 48 are separated, respectively, from the first high-pressure nitrogen recirculation flow 41 and/or from the further high-pressure nitrogen recirculation flow 43 or, in any case , from each high-pressure nitrogen recirculation flow obtained, which can be reunited, forming a treatment nitrogen flow 49 , which can be used in the pre-treatment step 2 ) , e . g . for regenerating the pretreatment units . Therefore, the pre-treatment step can be carried out by using one or more of the flows selected from: the first high-pressure flow 22, the treatment flow 22' , the first portion 47 of the high-pressure nitrogen recirculation flow or the portion 48 of the further portion of the first high-pressure nitrogen recirculation flow or the nitrogen treatment flow 49 or, according to an alternative not shown in the figures, an external current.
According to an embodiment, for example, shown in the diagram in figure 4, as a function of the pressure thereof, at a higher temperature the flow 5 obtained from step 3) can be sent, not to the first natural gas compressor GK1, but directly to the second compressor GK2 (flow 5' ) or to the third compressor GK3 (flow 5' ’ ) or to any successive compressor, after being reunited with the further cooled compressed recirculation flows (8,10) , respectively, or in general, with each cooled compressed recirculation flow obtained.
According to an embodiment of the present invention, for example, shown in the diagram in figure 5, a portion 27 of the second recirculation flow of the natural gas 15 obtained from the expansion step
7b) is used in the pre-treatment step 2) . According to another embodiment of the present invention, a portion 26 of said liquefied natural gas flow 19 obtained from step 6b) is used in the pretreatment step 2 ) , from which a flow 28 is recovered, which is subj ected to an expansion step by means of a fourth valve V4 obtaining a natural expanded gas flow 29 , which is reunited with the natural gas flow 5 at a higher temperature obtained from step 3 and sent to step 4 ) .
Advantageously, in this way, the l iquefied natural gas 19 refrigeration units are exploited .
For the purposes of the present invention, a flow of removed compounds 25 , 50 is obtained from the pretreatment step 2 ) , comprising acidic or other compounds removed by means of the pre-treatment step, which can be sent to other plant units , e . g . for treating the fuel gas, or it can be recovered as a by-product or freed into the atmosphere .
According to a second obj ect of the invention, a plant is described for puri fying and liquefying the natural gas (NG) comprising ( the numbers and references coincide for the steps of the process and the plant elements ) :
( I ) a natural gas circuit comprising : a section for pre-treating said natural gas
(PK1) ,
- a section for compressing (GK) , cooling (GC) and expanding said natural gas (GE) ,
- a point for recovering the liquefied natural gas for the storage or introduction thereof into a convenient distribution network (not shown in the figures ) ;
(II) a nitrogen circuit comprising:
- a tank of nitrogen (60) ,
- a section for compressing (NK) , cooling (NG) and expanding (NE) the nitrogen NE) ; and
(III) a cryogenic exchanger (GE) comprising:
- a section for cooling, liquefying and sub-cooling the natural gas .
For the purposes of the present invention, inside said natural gas circuit, flows of natural gas circulate, which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
For the purposes of the present invention, inside said nitrogen circuit, several flows of nitrogen circulate, which can be: low-pressure, high-pressure, compressed or expanded, cooled or heated.
According to a preferred aspect of the present invention, said cryogenic exchanger (GE) is built so as to allow thermal exchanges between one or more of said flows of natural gas with one or more of said flows of nitrogen and/or natural gas .
According to a preferred aspect of the present invention, the plant for puri fying and liquefying the natural gas (NG) of the present invention is the plant in which the steps of the process described above are carried out .
From the above description of the present invention, the advantages of fered by the present invention will be immediately apparent to those ski lled in the art .
In particular, the process provided allows optimi zing the liquefaction of the natural gas and the puri fication thereof with an optimum compromise between plant ef ficiency and complexity; by virtue of these features , the process lends itsel f well to offshoretype applications .
Furthermore , the combination with a nitrogen cycle allows operating more safely and more compactly, inter alia, avoiding importing, storing and managing hydrocarbon refrigerants .
These further characteristics make the process of the invention also ideal for applications of the floating type (on boats) .
Again, the process of the present invention allows optimizing the pre-treatment and liquefaction steps, which are favored by mutually opposite operating conditions .
Furthermore, by virtue of the increased efficiency, the process of the invention can be carried out with a lower energy consumption, thereby reducing the operating costs of the plant (OPEX) and, ultimately, the environmental impact; this is even more apparent when part of the natural gas entering the plant is consumed to produce the energy to be used for pre-treatment and liquefaction.

Claims

1. A process for purifying and liquefying natural gas (NG) comprising the steps of:
1) pre-cooling a natural gas flow (0) in a cryogenic exchanger (CE) obtaining a pre-cooled natural gas flow ( 1 ) ,
2) pre-treating the pre-cooled natural gas flow (1) obtained from step 1) inside a pre-treatment unit (PK1) obtaining a purified flow (3) ,
3) heat recovery inside the cryogenic exchanger (CE) obtaining a flow (5) at a higher temperature,
4) compression of said flow (5) at a higher temperature by means of a first compressor (GK1) obtaining a first compressed recirculation flow (7) ,
5) cooling said first compressed recirculation flow (7) in a first cooler of the natural gas (GC1) obtaining a compressed and cooled flow (8) ,
6) separation from said compressed and cooled flow (8) of a first portion (17) , which is subjected to the steps of:
6a) further cooling, liquefaction and possible sub-cooling, inside said cryogenic exchanger (CE) obtaining a flow of liquefied natural gas (18) ,
6b) expansion of said flow of liquefied natural gas (18) by means of a first valve VI obtaining a flow of liquefied natural gas (19) at a lower pressure,
23 7) separation from said compressed and cooled flow
(8) of a recirculation flow portion of the natural gas (13) , which is subjected to the steps of:
7a) cooling, inside said cryogenic exchanger (CE) , obtaining a first cooled recirculation flow of the natural gas (14) ,
7b) expansion of said first cooled recirculation flow of the natural gas (14) in an expander (GE) obtaining a second recirculation flow of the natural gas ( 15) ,
7c) subjecting said second recirculation flow of the natural gas (15) to a step of heat recovery inside said cryogenic exchanger (CE) obtaining a third recirculation flow (16) at a higher temperature, which is reunited with said higher temperature flow (5) , to form an overall recirculation flow (6) to be subjected to step 4) , wherein one or more of the cooling steps according to steps 1) , 6a) , 7a) reported above, can be carried out by means of a flow of nitrogen (46) , which circulates inside a closed nitrogen refrigeration cycle 100.
2. A process according to the preceding claim, wherein, after step 1) and/or after said step 2) the pre-cooled flow (1) and/or said purified flow (3) of natural gas are expanded, obtaining an expanded pre- cooled flow (2) and/or a purified and further expanded flow, respectively (4) .
3. A process according to any one of the preceding claims, wherein said step 4) is carried out on the higher temperature flow (5) , with which a third natural gas recirculation flow (16) is reunited, forming a second overall recirculation flow (6) , which is then compressed in the first compressor (GK1) , obtaining a first compressed recirculation flow (7) .
4. A process according to any one of the preceding claims, wherein step 4) and step 5) are carried out in a plurality of successive partial compression steps in further compressors (GK2,GK3) obtaining further compressed recirculation flows (9,11) and respective cooling in further coolers (GC2,GC3) obtaining further compressed and cooled recirculation flows (10,12) .
5. A process according to any one of the preceding claims, wherein, in the pre-treatment step 2) , a first high-pressure flow (22) is used, which is separated from the first compressed recirculation flow (7) obtained from step 4) .
6. A process according to any one of the preceding claims, wherein portions of said further compressed recirculation flows (23, 24) are separated from said one or more of the further compressed flows (9,11) , which are reunited together with the first high- pressure flow (22) , forming a high-pressure treatment flow (22' ) , which is used in the pre- treatment step 2) .
7. A process according to any one of the preceding claims, wherein, in step 6) , a first portion (17) is separated having a capacity of about 10-40% of the capacity of said compressed and cooled flow (8) or of said further compressed and cooled recirculation flows (10,12) or, in any case, from each compressed and cooled flow.
8. A process according to any one of the preceding claims, wherein said closed nitrogen refrigeration cycle (100) comprises the steps of:
A) subjecting a low-pressure nitrogen recirculation flow (40) to a step of compression in a first compressor of the nitrogen cycle (NK1) , obtaining a first high-pressure nitrogen flow (41) , and to a successive step of cooling in a first cooler of the nitrogen cycle (NCI) , obtaining a first cooled high- pressure nitrogen flow (42,44) ,
B) subjecting said first cooled high-pressure nitrogen flow (42,44) to a step of heat exchange in the cryogenic exchanger (CE) obtaining a further cooled high-pressure nitrogen flow (45) ,
26 C) subjecting said further cooled high-pressure nitrogen flow (45) to a step of expansion in an expander of the nitrogen cycle (NE) , obtaining a low-pressure nitrogen flow (46) ,
D) subjecting said low-pressure nitrogen recirculation flow (46) to a step of heat recovery in the cryogenic exchanger (CE) , obtaining the low- pressure nitrogen flow (40) to be subjected to step A) .
9. A process according to claim 8, wherein the compression in step A) of the low-pressure nitrogen recirculation flow (40) is carried out in a plurality of successive partial steps, obtaining a further high- pressure nitrogen recirculation flow (43) , which is then subjected to a corresponding cooling step, obtaining a further cooled high-pressure nitrogen recirculation flow (44) .
10. A process according to claim 8 or 9, wherein a portion (47) of the first high-pressure nitrogen recirculation flow and a portion (48) of the further high-pressure nitrogen recirculation of the first high- pressure nitrogen recirculation flow are separated from said high-pressure nitrogen recirculation flow (41) and/or from said further high-pressure nitrogen recirculation flow (43) , which are reunited together
27 forming a treatment nitrogen flow (49) , which is used in the pre-treatment step 2) .
11. A process according to any one of the preceding claims from 4 to 10, wherein a higher temperature flow (5' , 5' ' ) obtained from step 3) is sent directly to one of the further compressors (GK2,GK3) of said partial steps 4) .
12. A process according to any one of the preceding claims, wherein a portion (27) of the second recirculation flow of the natural gas obtained from step 7b) is used in the pre-treatment step 2) .
13. A process according to any one of the preceding claims, wherein a portion (26) of said liquefied natural gas flow obtained from step 6b) is used in the pre-treatment step 2) .
14. A process according to any one of the preceding claims, wherein the pre-treatment step 2) can be carried out using, as an alternative to, or in addition to one or more of said: first high-pressure flow (22) , said high-pressure treatment flow (22' ) , said portion (27) of the second recirculation flow of the natural gas, said portion (47) of the first high- pressure nitrogen recirculation flow and/or said portion (48) of the further high-pressure nitrogen
28 recirculation flow or said nitrogen treatment flow
(49) , one or more external currents.
15. A process according to claim 13, wherein a recovery flow (28) is obtained from step 2) , which is subjected to a step of expansion by means of a fourth valve v4, obtaining a flow of expanded natural gas (29) , which is reunited with the higher temperature natural gas flow (5) to be used in step 4) .
16. A process according to any one of the preceding claims, wherein a flow (25, 50) of removed compounds is obtained from the pre-treatment step 2) .
17. A plant for purifying and liquefying natural gas (NG) in which the process is carried out according to any one of the preceding claims comprising:
(I) a natural gas circuit inside which flows of natural gas circulate, which can be: low-pressure, high- pressure, compressed or expanded, cooled or heated, comprising :
- a section for pre-treating said natural gas (PK1) ,
- a section for compressing (GK) , cooling (GC) and expanding said natural gas (GE) ,
- a point for recovering the liquefied natural gas for the storage or introduction thereof into a convenient distribution network;
29 (II) a nitrogen circuit inside which several flows of nitrogen circulate, which can be: low-pressure, high- pressure, compressed or expanded, cooled or heated, comprising :
- a tank of nitrogen (60) ,
- a section for compressing (NK) , cooling (NC) and expanding (NE) the nitrogen; and
(III) a cryogenic exchanger (CE) comprising:
- a section for cooling, liquefying and sub-cooling the natural gas .
18. A plant according to the preceding claim, wherein said cryogenic exchanger (CE) is built so as to allow thermal exchanges between one or more of said flows of natural gas with one or more of said flows of nitrogen and/or natural gas.
30
EP21810735.7A 2020-11-11 2021-11-03 An integrated process for purifying and liquefying natural gas Active EP4244558B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102020000026978A IT202000026978A1 (en) 2020-11-11 2020-11-11 INTEGRATED PROCESS FOR PURIFICATION AND LIQUEFACTION OF NATURAL GAS
PCT/IB2021/060152 WO2022101738A1 (en) 2020-11-11 2021-11-03 An integrated process for purifying and liquefying natural gas

Publications (2)

Publication Number Publication Date
EP4244558A1 true EP4244558A1 (en) 2023-09-20
EP4244558B1 EP4244558B1 (en) 2026-02-18

Family

ID=74195000

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21810735.7A Active EP4244558B1 (en) 2020-11-11 2021-11-03 An integrated process for purifying and liquefying natural gas

Country Status (4)

Country Link
US (1) US20230400251A1 (en)
EP (1) EP4244558B1 (en)
IT (1) IT202000026978A1 (en)
WO (1) WO2022101738A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180080710A1 (en) * 2016-09-21 2018-03-22 Henry E. Howard System and method for cryogenic purification of a feed stream comprising hydrogen, methane, nitrogen and argon
CN108458549A (en) * 2018-03-23 2018-08-28 中科瑞奥能源科技股份有限公司 Helium and liquefied System and method for are carried from natural gas

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4265088A (en) 1972-05-12 1981-05-05 Funk Harald F System for treating and recovering energy from exhaust gases
FR2820052B1 (en) 2001-01-30 2003-11-28 Armines Ass Pour La Rech Et Le ANTI-SUBLIMATION CARBON DIOXIDE EXTRACTION PROCESS FOR ITS STORAGE
US6412302B1 (en) * 2001-03-06 2002-07-02 Abb Lummus Global, Inc. - Randall Division LNG production using dual independent expander refrigeration cycles
CA2618576C (en) * 2005-08-09 2014-05-27 Exxonmobil Upstream Research Company Natural gas liquefaction process for lng
US7437889B2 (en) * 2006-01-11 2008-10-21 Air Products And Chemicals, Inc. Method and apparatus for producing products from natural gas including helium and liquefied natural gas
JP5597135B2 (en) 2007-10-12 2014-10-01 シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ Method for separating CO2 from a gas feed stream
AU2008313765B2 (en) * 2007-10-17 2011-04-28 Shell Internationale Research Maatschappij B.V. Method and apparatus for controlling a refrigerant compressor, and use thereof in a method of cooling a hydrocarbon stream
CN101899342B (en) * 2010-08-04 2012-12-26 西南化工研究设计院有限公司 Process for producing liquefied natural gas by coal bed gas in mine coal
US8840436B2 (en) 2011-05-05 2014-09-23 Lear Corporation Electrically conducting terminal
US20140352353A1 (en) * 2013-05-28 2014-12-04 Robert S. Wissolik Natural Gas Liquefaction System for Producing LNG and Merchant Gas Products
CN105737515A (en) 2016-03-17 2016-07-06 上海交通大学 Natural gas liquefaction system and method based on plate heat exchanger and modular mixed refrigerant
CN105890281A (en) 2016-04-19 2016-08-24 上海交通大学 Skid-mounted natural gas liquefaction and purification integrated cold box
CN105902810A (en) 2016-04-28 2016-08-31 邱定武 Patch for treating BPH (Benign Prostatic Hyperplasia) and preparation method thereof
FR3053771B1 (en) * 2016-07-06 2019-07-19 Saipem S.P.A. METHOD FOR LIQUEFACTING NATURAL GAS AND RECOVERING LIQUID EVENTS OF NATURAL GAS COMPRISING TWO NATURAL GAS SEMI-OPENING REFRIGERANT CYCLES AND A REFRIGERANT GAS REFRIGERANT CYCLE
US10663220B2 (en) * 2016-10-07 2020-05-26 Air Products And Chemicals, Inc. Multiple pressure mixed refrigerant cooling process and system
US12215922B2 (en) * 2019-05-23 2025-02-04 Fluor Technologies Corporation Integrated heavy hydrocarbon and BTEX removal in LNG liquefaction for lean gases

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180080710A1 (en) * 2016-09-21 2018-03-22 Henry E. Howard System and method for cryogenic purification of a feed stream comprising hydrogen, methane, nitrogen and argon
CN108458549A (en) * 2018-03-23 2018-08-28 中科瑞奥能源科技股份有限公司 Helium and liquefied System and method for are carried from natural gas

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
See also references of WO2022101738A1 *
SONG QI ET AL: "Development of natural gas liquefaction processes using mixed refrigerants: a review of featured process configurations and performance", JOURNAL OF ZHEJIANG UNIVERSITY SCIENCE A, ZHEIJIANG UNIVERSITY PRESS, CN, vol. 20, no. 10, 1 October 2019 (2019-10-01), pages 727 - 780, XP037142528, ISSN: 1673-565X, [retrieved on 20191011], DOI: 10.1631/JZUS.A1900143 *

Also Published As

Publication number Publication date
IT202000026978A1 (en) 2022-05-11
EP4244558B1 (en) 2026-02-18
WO2022101738A1 (en) 2022-05-19
US20230400251A1 (en) 2023-12-14

Similar Documents

Publication Publication Date Title
CN1703606B (en) Process and apparatus for liquefaction of natural gas
RU2300061C2 (en) Method of liquefying natural gas
CN1708666B (en) Electric motor driven compressor system for natural gas liquefaction
US9625208B2 (en) Method and apparatus for liquefying a gaseous hydrocarbon stream
RU2205337C2 (en) Updated method of liquefaction of natural gas
RU2713556C1 (en) New production equipment and method of producing liquefied hydrogen and liquefied natural gas
Spitoni et al. Theoretical evaluation and optimization of a cryogenic technology for carbon dioxide separation and methane liquefaction from biogas
RU2443952C2 (en) Method and device for liquefaction of hydrocarbons flow
RU2436024C2 (en) Procedure and device for treatment of flow of hydrocarbons
JP2015061994A (en) Natural gas liquefaction process
JPH0391593A (en) Method for liquefying natural gas
JP2010516994A (en) Method and apparatus for cooling hydrocarbon streams
KR20190120776A (en) Polar cascade method for liquefying natural gas in high pressure cycle with precooling by ethane and auxiliary cooling by nitrogen and plant for its implementation
CN103363778A (en) Minitype skid-mounted single-level mixed refrigerant natural gas liquefaction system and method thereof
US11340013B2 (en) Apparatus for liquefying natural gas and method for liquefying natural gas
CN119497810A (en) Hydrogen liquefaction using stored hydrogen refrigeration
AU2007310940B2 (en) Method and apparatus for liquefying hydrocarbon streams
RU2455595C2 (en) Hydrocarbon flow cooling method and device
KR20220026886A (en) Natural gas liquefaction apparatus using supercritical fluid
RU2423653C2 (en) Method to liquefy flow of hydrocarbons and plant for its realisation
EP4244558A1 (en) An integrated process for purifying and liquefying natural gas
KR102108924B1 (en) Natural gas liquefaction treatment device
AU2018226977A1 (en) Additional liquid natural gas plant and method of operating thereof
JP2023550397A (en) Method for producing liquefied natural gas from natural gas and corresponding plant
CN104412055B (en) Method for controlling temperature to liquefy gas and production equipment using the method

Legal Events

Date Code Title Description
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: UNKNOWN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20230511

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

P01 Opt-out of the competence of the unified patent court (upc) registered

Effective date: 20231213

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20250909

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE PATENT HAS BEEN GRANTED

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: CH

Ref legal event code: F10

Free format text: ST27 STATUS EVENT CODE: U-0-0-F10-F00 (AS PROVIDED BY THE NATIONAL OFFICE)

Effective date: 20260218

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 602021048307

Country of ref document: DE