EP4208642A1 - Method and sensor module for determining a direction of a wind flow at a blade of a wind turbine - Google Patents

Method and sensor module for determining a direction of a wind flow at a blade of a wind turbine

Info

Publication number
EP4208642A1
EP4208642A1 EP21798016.8A EP21798016A EP4208642A1 EP 4208642 A1 EP4208642 A1 EP 4208642A1 EP 21798016 A EP21798016 A EP 21798016A EP 4208642 A1 EP4208642 A1 EP 4208642A1
Authority
EP
European Patent Office
Prior art keywords
blade
sensor
wind flow
wind
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP21798016.8A
Other languages
German (de)
French (fr)
Inventor
Giridhar Ramanujam
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Gamesa Renewable Energy AS
Original Assignee
Siemens Gamesa Renewable Energy AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Gamesa Renewable Energy AS filed Critical Siemens Gamesa Renewable Energy AS
Publication of EP4208642A1 publication Critical patent/EP4208642A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03D—WIND MOTORS
    • F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P13/00—Indicating or recording presence, absence, or direction, of movement
    • G01P13/02—Indicating direction only, e.g. by weather vane
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P5/00—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft
    • G01P5/14—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft by measuring differences of pressure in the fluid
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2270/00—Control
    • F05B2270/30—Control parameters, e.g. input parameters
    • F05B2270/321—Wind directions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2270/00—Control
    • F05B2270/80—Devices generating input signals, e.g. transducers, sensors, cameras or strain gauges
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction

Definitions

  • the present invention relates to a method of determining a direction of a wind flow at a blade of a wind turbine, to a sensor module to be mounted to a blade of a wind turbine for determining a direction of a wind flow at the blade, and to a sensor system and a blade, each of which comprising such a sensor module.
  • Regulating the performance of wind turbines highly depends on an accurate and reliable prediction of an aerodynamic behav- iour of a wind turbine blade under varying operating condi- tions experienced by the wind turbine blade.
  • One of the key features of the flow over the wind turbine blade is the di- rection of the wind at the blade. Identifying and quantifying the direction of the wind could help to regulate the perfor- mance of the wind turbine blade with higher precision, and reduce design safety factors associated with an inaccuracy and uncertainty of simulation methods in a prediction of such flow behaviour on the wind turbine blades.
  • Identifying the direction of the wind by means of a device could help to im- prove a wind turbine performance by influencing control pa- rameters of the wind turbine such as pitch angle, rotor speed, yaw position, etc. for any given inflow condition.
  • a sensor module to be mounted to a blade of a wind turbine for determining a direction of a wind flow at the blade is provided.
  • the sensor module comprises a first sensor element configured to sense a first air pressure in a first direction, wherein the first air pressure is induced by a wind flow at the first sensor element; a second sensor element configured to sense a second air pressure in a second direction, wherein the second air pressure is induced by a wind flow at the second sensor ele- ment; and a third sensor element configured to sense a third air pressure in a third direction, wherein the third air pressure is induced by a wind flow at the third sensor ele- ment.
  • the sensor module comprises either exactly three or a number, preferably an odd number, of sensor elements larger than three.
  • the directions of the sensor elements are differ- ent from each other.
  • Each sensor element has an air inlet.
  • the air inlets of the sensor elements are substantially not diametrically opposed to each other.
  • each sensor element can comprise a channel and the air inlet.
  • the air inlet can be defined by a circumferential edge, wherein each of the first, second and third directions are determined by a normal axis normally intersecting a center point of the circumferential edge.
  • the first, second and third direc- tions can be determined by a direction of a neutral axis of the channels at a plane, in which the circumferential edge is located.
  • the first, second and third di- rections can just be determined based on flow measurements.
  • the air inlets of the sensor elements are substan- tially not diametrically opposed to each other
  • the first, second and third directions are substantially not diametrically opposed to each other, i.e. they have any angular difference from each other except for 0° and 180° .
  • the first to third sensor ele- ments each are pitot static tubes measuring a dynamic pres- sure or pitot tubes measuring a total pressure as the first to third air pressures, respectively.
  • a sensor sys- tem to determine a direction of a wind flow at a blade of a wind turbine comprises a sen- sor module comprising a number n of sensor elements config- ured to sense a number n of corresponding magnitudes of air pressures in a number of n directions, wherein each magnitude of air pressure is induced by a wind flow at the corresponding sensor element, wherein the directions are different from each other; and a determining section configured to determine the direction of the wind flow at the blade, wherein the determining section is config- ured to determine the direction 0fi ow in a cartesian coordi- nate system with main axes x and y based on the following formula: wherein is a magnitude of a total pressure measured by a sensor element i with i and
  • X i and y i are coefficients of a unit vector along each sensor element.
  • the determining section is con- figured to determine a stall of the wind flow at the blade, if the direction of the wind flow at the blade differs from a predetermined dominant direction, in particular if the direc- tion of the wind flow at the blade deviates from the prede- termined dominant direction, which substantially runs from a leading edge of the blade to a trailing edge of the blade, by more than a predetermined threshold angle.
  • the measurement of total pressures in multiple directions advantageously enables the detection of stall on the blade.
  • the ability to instanta- neously detect stall can be used as a control measure to reg- ulate a power performance of the wind turbine and to increase the AEP of the wind turbine.
  • the present invention can also be used to identify other patterns in the nature of the on- coming wind.
  • inflow features like shear, veer, yaw errors, etc.
  • Comparing the levels of the highest air pressures across multiple blades as a function of the azimuth position can also help to identify blade-to-blade variations due to pitch off-sets, differences in aeroelastic behaviour, and other such undesirable issues.
  • a blade of a wind turbine which comprises at least one of the above-mentioned sensor module.
  • the blade further comprises a leading edge and a trailing edge; a suction side and a pres- sure side; an outboard portion which is closer to a tip of the blade than to a root of the blade; and an inboard portion which is closer to the root of the blade than to the tip of the blade.
  • the at least one sensor module is located at the suction side in the outboard portion and closer to the trail- ing edge than to the leading edge.
  • At least one further sensor module is located at the pressure side in the inboard portion and closer to the trailing edge than to the leading edge; and/or at least one further sensor module is located at the suction side in the inboard portion and closer to the trail- ing edge than to the leading edge.
  • the blade further comprises the above-mentioned sensor system, wherein the determining sec- tion is arranged inside the blade and connected to the sensor module via pressure hoses.
  • the blade further comprises the above-mentioned sensor system, wherein the determining sec- tion is arranged in a root of the blade and the sensor module comprises transducers configured to transduce the first to third air pressures into electric/optical signals, wherein the electric/optical signals are transmitted via wired or wireless data communication to the determining section.
  • At least one of the first to third sensor elements has an air inlet directed to the lead- ing edge of the blade.
  • a method of determining a direction 0fi ow of a wind flow at a blade of a wind turbine uses a sensor module comprising a number n of sensor elements configured to sense a number n of corresponding magnitudes of air pressures.
  • a stall of the wind flow at the blade is determined, if the direction of the wind flow at the blade differs from a predetermined dominant direction, in particular if the direction of the wind flow at the blade de- viates from the predetermined dominant direction, which sub- stantially runs from a leading edge of the blade to a trail- ing edge of the blade, by more than a predetermined threshold angle.
  • the measurement of total pressures in multiple direc- tions advantageously enables the detection of stall on the blade.
  • the ability to instantaneously detect stall can be used as a control measure to regulate a power performance of the wind turbine and to increase the AEP of the wind turbine.
  • the present invention can also be used to identify other patterns in the nature of the on- coming wind.
  • inflow features like shear, veer, yaw errors, etc.
  • Comparing the levels of the highest air pressures across multiple blades as a function of the azimuth position can also help to identify blade-to-blade variations due to pitch offsets, differences in aeroelastic behaviour, and oth- er such undesirable issues.
  • the determined direction of the wind flow at the blade is used for any one of the following: regulating the power output of the wind turbine; determining a soiling of the blade of the wind turbine; modifying a blade design by identifying flow characteristics, in particular in a root area of the blade, which is usually dominated by a three-dimensional flow behaviour; and/or determining a state of a boundary layer of the wind flow at the blade.
  • each sensor element can comprise a channel and a port.
  • the port can be defined by a circumferential edge, wherein each of the first, second and third directions are determined by a normal axis normally in- tersecting a center point of the circumferential edge.
  • the first, second and third directions can be determined by a direction of a neutral axis of the channels at a plane, in which the circumferential edge is located.
  • the first, second and third directions can just be determined based on flow measurements.
  • the present invention makes use of total pressure measure- ments in three or more directions to identify the magnitude of local velocity of the wind.
  • the boundary layer state can be determined based on the determined direc- tion of the wind.
  • the present invention can help to develop smart turbines that could indicate a change in operating con- ditions by detecting the change in the flow behaviour on the blade and help to diagnose performance critical issues.
  • the invention can also be used to control or regulate the wind turbine so as to adapt to changing inflow conditions.
  • the in- vention can also help to understand the behaviour of proto- type turbines and serve as a useful diagnostic toolbox for optimizing turbine operations.
  • the present invention can also help to reassess many of internal design rules that prevent the wind turbine from being operated under high angles of at- tack due to the risk of stall, thereby improving the effi- ciency of the wind turbine.
  • Fig. 1 shows a wind turbine and the different elements thereof;
  • Fig. 2 shows a plan view of a sensor system according to an embodiment of the present invention
  • Fig. 3 shows a flowchart of a method of determining a direction of a wind flow at a blade of a wind turbine according to an embodiment of the present invention
  • Fig. 4 shows a cross-section of an outboard portion of a blade according to an embodiment of the present invention.
  • Fig. 5 shows a cross-section of an inboard portion of the blade of Fig. 4.
  • Fig. 1 shows a wind turbine 1.
  • the wind turbine 1 comprises a nacelle 3 and a tower 2.
  • the nacelle 3 is mounted at the top of the tower 2.
  • the nacelle 3 is mounted rotatable with re- gard to the tower 2 by means of a yaw bearing.
  • the axis of rotation of the nacelle 3 with regard to the tower 2 is re- ferred to as the yaw axis.
  • the wind turbine 1 also comprises a hub 4 with three rotor blades 6 (of which two rotor blades 6 are depicted in Fig. 1).
  • the hub 4 is mounted rotatable with regard to the nacelle 3 by means of a main bearing 7.
  • the hub 4 is mounted rotata- ble about a rotor axis of rotation 8.
  • the wind turbine 1 furthermore comprises a generator 5.
  • the generator 5 in turn comprises a rotor 10 connecting the gen- erator 5 with the hub 4.
  • the hub 4 is connected directly to the generator 5, thus the wind turbine 1 is referred to as a gearless, direct-driven wind turbine.
  • Such a generator 5 is referred as direct drive generator 5.
  • the hub 4 may also be connected to the generator 5 via a gear box.
  • This type of wind turbine 1 is referred to as a geared wind turbine.
  • the present invention is suitable for both types of wind turbines 1.
  • the generator 5 is accommodated within the nacelle 3.
  • the generator 5 is arranged and prepared for converting the rota- tional energy from the hub 4 into electrical energy in the shape of an AC power.
  • Fig. 2 shows a plan view of a sensor system 100 according to an embodiment of the present invention.
  • the sensor system 100 is configured to determine a direction of a wind flow at the blade 6 of the wind turbine 1.
  • the sensor system 100 compris- es a sensor module 10 and a determining section 101 config- ured to determine the direction of the wind flow at the blade 6.
  • the sensor module 10 which can be embodied as a relatively flat surface module, is mounted to the blade 6 of the wind turbine 1 for determining a direction of a wind flow at the blade 6.
  • the sensor module 10 can be mounted in a relatively small height above a surface of the blade 6.
  • the sensor mod- ule 10 comprises a first sensor element 11 configured to sense a magnitude of a first air pressure Oi in a first di- rection, wherein the magnitude of the first air pressure Oi is induced by a wind flow at the first sensor element 11; a second sensor element 12 configured to sense a magnitude of a second air pressure 02 in a second direction, wherein the magnitude of the second air pressure 02 is induced by a wind flow at the second sensor element 12; and a third sensor ele- ment 13 configured to sense a magnitude of a third air pres- sure 03 in a third direction, wherein the magnitude of the third air pressure 03 is induced by a wind flow at the third sensor element 13.
  • the first, second and third directions are different from each other, for example by an angular differ- ence of 120°.
  • the first to third sensor elements 11, 12, 13 can be pitot static tubes measuring a dynamic pressure or pi- tot tubes measuring a total pressure as the first to third air pressures Oi, 02, 03, respectively.
  • the first to third sensor elements 11, 12, 13 are usually arranged in the same height from a surface of the blade 6.
  • Each of the first to third sensor elements 11, 12, 13 can comprise a port or an inlet for the incoming air, and a chan- nel which diverts the air from the associated port to a de- termining section 101, for example in the shape of a common sensor box, which can optionally be included in the sensor module 10.
  • the sensor module 10 helps to detect the to- tal pressures by diverting air through the sensor elements 11, 12, 13 (ports, channels) to the determining section 101 (sensor box). Each channel faces a different direction, and hence each channel experiences a different total pressure as measured by the associated pressure sensor in the determining section 101 (sensor box).
  • the determining section 101 (sensor box) can comprise various sensors or transducers for trans- ducing the total air pressures to electric/optical signals, an onboard microcomputer and a signal transmission module that collects, processes and transmits data wirelessly to any receiving device (a cloud server 103 or the turbine control- ler 104).
  • All sensor elements (channels) 11, 12 13 are equidistant in their angular position, i.e. the angle between the channels can be substantially equal 120° for the present three-channel- system.
  • the key principle is the variation in dynamic pres- sure as a function of the measurement direction, i.e. of the direction to which the sensor element (channel) 11, 12 13 is faced.
  • the determining section 101 is configured to identify that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure to calculate a first pressure difference ⁇ P 2 between the highest air pressure and a pressure of one of the remain- ing sensor elements; to calculate a second pressure differ- ence ⁇ P 2 between the highest air pressure o max and a pressure of the other one of the remaining sensor elements; and to de- termine the direction of the wind flow at the blade 6 based on a direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure the first and second pressure differences ⁇ Pi, ⁇ P 2 , and angular differences between the direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure and each of the directions of the remaining sensor elements.
  • a simple embodiment of the sensor module can comprise three pitot tubes pointing in different directions at the same eight from the surface of the blade 6.
  • the meas- urement requires a minimum of three sensor elements (ports, channels) 11, 12, 13 in order to conclusively determine the wind direction in a plane above the surface of the blade 6, where the sensor elements 11, 12, 13 are arranged.
  • the sensor module 10 can comprises an odd number of sensor elements larger than three, wherein the directions of the sensor elements 11, 12, 13, ... are different from each other, each sensor element 11, 12, 13, ...has an air inlet; and the air inlets of the sensor elements 11, 12, 13, ... are substantially not diametrically opposed to each other.
  • the invention has particular benefits for applications, where a dominant or desired flow direction is not present and the flow may be in any direction, for instance by turbulences or stall effects.
  • the determining section 101 could further be configured to determine a stall of the wind flow at the blade 6, if the di- rection of the wind flow at the blade 6 differs from a prede- termined dominant direction, in particular if the direction of the wind flow at the blade 6 deviates from the predeter- mined dominant direction, which substantially runs from a leading edge 61 of the blade 6 to a trailing edge 62 of the blade 6, by more than a predetermined threshold angle.
  • Fig. 3 shows a flowchart of a method of determining a direc- tion of a wind flow at a blade 6 of a wind turbine 1 accord- ing to an embodiment of the present invention.
  • the method us- es the sensor module 10 and comprises the following steps:
  • step SI that sensor element out of the first to third sensor elements 11, 12, 13 is identified, which senses the highest (total) air pressure
  • step S2 first pressure difference API between the high- est air pressure and a pressure of one of the remaining sensor elements is calculated, and a second pressure differ- ence AP 2 between the highest air pressure and a pressure of the other one of the remaining sensor elements is calcu- lated.
  • the direction of the wind flow at the blade 6 is determined based on the direction 0fi ow of the wind flow at the blade 6 based on a direction of that sensor ele- ment out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure o max , the first and sec- ond pressure differences ⁇ Pi, ⁇ P 2 , and angular differences between the direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure and each of the directions of the remaining sensor elements.
  • the direction ⁇ fIow of the wind flow at the blade 6 can be determined based on the following equation: wherein the first, second and third directions have an angle distance of 120° from each other, is the direction of the wind flow at the blade
  • ⁇ P 1 is the first pressure difference
  • ⁇ P 2 is the second pressure difference.
  • the sensor module 10 com- prising exactly three sensor elements 11, 12, 13, which are arranged with an angular distance of 120° from each other.
  • the present invention can also be embodied by a sen- sor module having or more than three sensor elements, in par- ticular in an odd number.
  • the sensor module 10 comprises at least one further sensor element configured to sense at least one further air pressure in at least one fur- ther direction, wherein the at least one further air pressure is induced by a wind flow at the at least one further sensor element and the at least one further direction is different from the first, second and third directions.
  • the method can comprise a step of calculating at least one further pressure difference between the highest air pressure omax and the at least one further air pressure.
  • the step of the determining of the direction of the wind flow at the blade 6 can further be based on the at least one further pressure difference and an angular difference between the direction of that sensor element out of the first to third sensor elements, which senses the highest air pressure, and the at least one further direction.
  • X i and Y i are coefficients of a unit vector along each sensor element 11, 12, 13.
  • 10, 11, 12 can be calculated as a vector expression: wherein is a magnitude of total pressure measured by a sensor element and is a unit vector along a direction of a sen- sor element i; and 1 and j are unit vectors along primary ax- es of the blade 6 in a chordwise direction and a spanwise di- rection thereof.
  • a vector sum of all the total pressure vectors will yield a vector along the direction diametrically opposite to the direction of air flow:
  • the present invention also enables further benefits, for ex- ample a stall determination.
  • the stall of the wind flow at the blade 6 can be determined if the direction of the wind flow at the blade 6 differs from a predetermined dominant di- rection, in particular if the direction of the wind flow at the blade 6 deviates from the predetermined dominant direc- tion, which substantially runs from a leading edge 61 of the blade 6 to a trailing edge 62 of the blade 6, by more than a predetermined threshold angle (see figures 4 and 5).
  • the determined direction of the wind flow at the blade 6 can be used for regulating the power output of the wind turbine 1; for determining a soiling of the blade 6 of the wind turbine 1; modifying a blade design by identifying flow characteristics, in particular in a root area of the blade 6; and/or for determining a state of a boundary layer of the wind flow at the blade 6.
  • Fig. 4 shows a cross-section of an outboard portion of a blade 6 according to an embodiment of the present invention.
  • the blade 6 comprises the sensor module 10 mounted at a sur- face of the blade 6 and a determining section 101 being in- corporated in the blade 6.
  • the blade 6 further comprises a leading edge 61 and a trailing edge 62, a suction side 63 and a pressure side 64, the outboard portion which is closer to a tip of the blade 6 than to a root of the blade 6, and an in- board portion (not shown in Fig. 4) which is closer to the root of the blade 6 than to the tip of the blade 6.
  • the at least one sensor module 10 is located at the suction side 63 in the outboard portion and closer to the trailing edge 62 than to the leading edge 61.
  • the sensor module 10 can be placed on any part of the surface of the blade 6 depending on the requirements, the dominant flow direction of the wind at the blade 6 is from the leading edge 61 towards the trailing edge 62 in the out- board section of the blade 6.
  • the flow direction is mainly used to characterize a stall by indicating an anormal direction or reversal of the flow locally on some part of the blade 6, especially in the aft region (region of the trailing edge 62) on the suction side.
  • the sensor module 10 can be arranged from the leading edge 61 at a distance be- tween 50 to 98% of a chord length in the cross-section of the blade 6. Placing the sensor module 10 in that location can help identify the onset of stall in an instantaneous manner (alternatively, the sensor module 10 can also be arranged from the leading edge 61 at a distance between 40 to 98% of the chord length).
  • Fig. 5 shows a cross-section of an inboard portion of the blade 6 of Fig. 4.
  • the blade 6 further comprises at least one sensor module 10 which is located at the pressure side 64 in the inboard portion and closer to the trailing edge 62 than to the leading edge 61.
  • the blade 6 further comprises at least one further sensor module 10 which is located at the suction side 63 in the inboard portion and closer to the trailing edge 62 than to the leading edge 61.
  • the flow can take any direction.
  • the present invention is advantageous as it uses a small number of sensor elements 11, 12, 13 (ports, channels) in the sensor module 10 to de- termine the flow direction.
  • the sensor module 10 can be placed on the suction side and/or the pressure side based on the requirement.
  • the blade 6 further comprises the above-mentioned determining section 101 so that a sensor system 100 is established.
  • the determining section 101 of the sensor system 100 is arranged inside the blade 6 and connected to the sensor module 10 via pressure hoses 102.
  • the determining section 101 can be ar- ranged in a root of the blade 6.
  • the sensor module 10 can comprise transducers which are configured to transduce the magnitudes of the first to third air pressures into electric/optical signals, wherein the electric/optical sig- nals are transmitted via wired or wireless data communication to the determining section 101.
  • the determining section 101 which can be embodied as a sensor box integrating a data acquisi- tion module, a processing module and a communication module, can be placed in close proximity to the sensor module 10 with relatively short pressure hoses 102.
  • the de- termining section 101 can be placed in the root of the blade 6 or the hub 4 with transducers located either locally at the determining section 101 (sensor box) with pressure hoses 102 running along the blade 6, or with trans- ducers integrated into the sensor module 10, and data from the sensor module 10 are communicated to the determining sec- tion 101 by means of cable running along the blade 6 or wire- lessly.
  • the sensor module 10 can comprise either exactly three or an odd number of sensor elements 11, 12, 13 larger than three.
  • Each sensor element 11, 12, 13 can have an air inlet, and the air inlets of the sensor elements 11, 12, 13 are substantially not diametrically opposed to each.
  • at least one of the first to third sensor elements 11, 12, 13 can be a pitot static tube measuring a dynamic pressure or a pitot tube measuring a total pressure, wherein the tube has an air inlet directed to the leading edge 61 of the blade 6.

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  • General Physics & Mathematics (AREA)
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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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  • Aviation & Aerospace Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Indicating Or Recording The Presence, Absence, Or Direction Of Movement (AREA)
  • Wind Motors (AREA)

Abstract

It is described a sensor module (10) to be mounted to a blade (6) of a wind turbine (1) for determining a direction θflow of a wind flow at the blade (6). The sensor module (10) comprises first to third sensor elements (11, 12, 13) configured to sense magnitudes of first to third air pressures (σ1, σ2, σ3) in first to third directions, wherein the magnitudes of the air pressures are induced by a wind flow at the sensor elements. The directions of the sensor elements (11, 12, 13) are different from each other. Each sensor element (11, 12, 13) has an air inlet, and the air inlets of the sensor elements (11, 12, 13) are substantially not diametrically opposed to each other.

Description

DESCRIPTION
METHOD AND SENSOR MODULE FOR DETERMINING A DIRECTION OF A WIND FLOW AT A BLADE OF A WIND TURBINE
Field of invention
The present invention relates to a method of determining a direction of a wind flow at a blade of a wind turbine, to a sensor module to be mounted to a blade of a wind turbine for determining a direction of a wind flow at the blade, and to a sensor system and a blade, each of which comprising such a sensor module.
Regulating the performance of wind turbines highly depends on an accurate and reliable prediction of an aerodynamic behav- iour of a wind turbine blade under varying operating condi- tions experienced by the wind turbine blade. One of the key features of the flow over the wind turbine blade is the di- rection of the wind at the blade. Identifying and quantifying the direction of the wind could help to regulate the perfor- mance of the wind turbine blade with higher precision, and reduce design safety factors associated with an inaccuracy and uncertainty of simulation methods in a prediction of such flow behaviour on the wind turbine blades. Identifying the direction of the wind by means of a device could help to im- prove a wind turbine performance by influencing control pa- rameters of the wind turbine such as pitch angle, rotor speed, yaw position, etc. for any given inflow condition.
Summary of the Invention
There may be a need for accurately and reliable determining a direction of a wind flow at a blade of a wind turbine. This need may be met by the subject matters according to the inde- pendent claims. The present invention is further developed as set forth in the dependent claims. According to a first aspect of the invention, a sensor module to be mounted to a blade of a wind turbine for determining a direction of a wind flow at the blade is provided. The sensor module comprises a first sensor element configured to sense a first air pressure in a first direction, wherein the first air pressure is induced by a wind flow at the first sensor element; a second sensor element configured to sense a second air pressure in a second direction, wherein the second air pressure is induced by a wind flow at the second sensor ele- ment; and a third sensor element configured to sense a third air pressure in a third direction, wherein the third air pressure is induced by a wind flow at the third sensor ele- ment. The sensor module comprises either exactly three or a number, preferably an odd number, of sensor elements larger than three. The directions of the sensor elements are differ- ent from each other. Each sensor element has an air inlet. The air inlets of the sensor elements are substantially not diametrically opposed to each other.
The first, second and third directions, in which the first, second and third air pressures are sensed, can be determined in different manners. For example, each sensor element can comprise a channel and the air inlet. The air inlet can be defined by a circumferential edge, wherein each of the first, second and third directions are determined by a normal axis normally intersecting a center point of the circumferential edge. In another example, the first, second and third direc- tions can be determined by a direction of a neutral axis of the channels at a plane, in which the circumferential edge is located. In another example, the first, second and third di- rections can just be determined based on flow measurements. The term "the air inlets of the sensor elements are substan- tially not diametrically opposed to each other" can be inter- preted in that the first, second and third directions are substantially not diametrically opposed to each other, i.e. they have any angular difference from each other except for 0° and 180° . According to an embodiment, the first to third sensor ele- ments each are pitot static tubes measuring a dynamic pres- sure or pitot tubes measuring a total pressure as the first to third air pressures, respectively.
According to a second aspect of the invention, a sensor sys- tem to determine a direction of a wind flow at a blade of a wind turbine is provided. The sensor system comprises a sen- sor module comprising a number n of sensor elements config- ured to sense a number n of corresponding magnitudes of air pressures in a number of n directions, wherein each magnitude of air pressure is induced by a wind flow at the corresponding sensor element, wherein the directions are different from each other; and a determining section configured to determine the direction of the wind flow at the blade, wherein the determining section is config- ured to determine the direction 0fiow in a cartesian coordi- nate system with main axes x and y based on the following formula: wherein is a magnitude of a total pressure measured by a sensor element i with i and
Xi and yi are coefficients of a unit vector along each sensor element.
According to an embodiment, the determining section is con- figured to determine a stall of the wind flow at the blade, if the direction of the wind flow at the blade differs from a predetermined dominant direction, in particular if the direc- tion of the wind flow at the blade deviates from the prede- termined dominant direction, which substantially runs from a leading edge of the blade to a trailing edge of the blade, by more than a predetermined threshold angle. The measurement of total pressures in multiple directions advantageously enables the detection of stall on the blade. The ability to instanta- neously detect stall can be used as a control measure to reg- ulate a power performance of the wind turbine and to increase the AEP of the wind turbine.
Apart from detecting the stall, a flow separation and a radi- al flow on the blade surface, the present invention can also be used to identify other patterns in the nature of the on- coming wind. By monitoring the variation of the highest air pressure along with the azimuth position of the blade, inflow features like shear, veer, yaw errors, etc., can also be identified. Comparing the levels of the highest air pressures across multiple blades as a function of the azimuth position can also help to identify blade-to-blade variations due to pitch off-sets, differences in aeroelastic behaviour, and other such undesirable issues.
According to a third aspect of the invention, a blade of a wind turbine is provided, which comprises at least one of the above-mentioned sensor module. The blade further comprises a leading edge and a trailing edge; a suction side and a pres- sure side; an outboard portion which is closer to a tip of the blade than to a root of the blade; and an inboard portion which is closer to the root of the blade than to the tip of the blade. The at least one sensor module is located at the suction side in the outboard portion and closer to the trail- ing edge than to the leading edge.
In addition or alternatively, at least one further sensor module is located at the pressure side in the inboard portion and closer to the trailing edge than to the leading edge; and/or at least one further sensor module is located at the suction side in the inboard portion and closer to the trail- ing edge than to the leading edge.
According to an embodiment, the blade further comprises the above-mentioned sensor system, wherein the determining sec- tion is arranged inside the blade and connected to the sensor module via pressure hoses.
According to an embodiment, the blade further comprises the above-mentioned sensor system, wherein the determining sec- tion is arranged in a root of the blade and the sensor module comprises transducers configured to transduce the first to third air pressures into electric/optical signals, wherein the electric/optical signals are transmitted via wired or wireless data communication to the determining section.
According to an embodiment, at least one of the first to third sensor elements has an air inlet directed to the lead- ing edge of the blade.
According to a fourth aspect of the invention, a method of determining a direction 0fiow of a wind flow at a blade of a wind turbine is provided. The method uses a sensor module comprising a number n of sensor elements configured to sense a number n of corresponding magnitudes of air pressures.
According to an embodiment, a stall of the wind flow at the blade is determined, if the direction of the wind flow at the blade differs from a predetermined dominant direction, in particular if the direction of the wind flow at the blade de- viates from the predetermined dominant direction, which sub- stantially runs from a leading edge of the blade to a trail- ing edge of the blade, by more than a predetermined threshold angle. The measurement of total pressures in multiple direc- tions advantageously enables the detection of stall on the blade. The ability to instantaneously detect stall can be used as a control measure to regulate a power performance of the wind turbine and to increase the AEP of the wind turbine.
Apart from detecting the stall, a flow separation and a radi- al flow on the blade surface, the present invention can also be used to identify other patterns in the nature of the on- coming wind. By monitoring the variation of the highest air pressure along with the azimuth position of the blade, inflow features like shear, veer, yaw errors, etc., can also be identified. Comparing the levels of the highest air pressures across multiple blades as a function of the azimuth position can also help to identify blade-to-blade variations due to pitch offsets, differences in aeroelastic behaviour, and oth- er such undesirable issues.
According to an embodiment, the determined direction of the wind flow at the blade is used for any one of the following: regulating the power output of the wind turbine; determining a soiling of the blade of the wind turbine; modifying a blade design by identifying flow characteristics, in particular in a root area of the blade, which is usually dominated by a three-dimensional flow behaviour; and/or determining a state of a boundary layer of the wind flow at the blade.
The first, second and third directions, in which the first, second and third air pressures are sensed, can be determined in different manners. For example, each sensor element can comprise a channel and a port. The port can be defined by a circumferential edge, wherein each of the first, second and third directions are determined by a normal axis normally in- tersecting a center point of the circumferential edge. In an- other example, the first, second and third directions can be determined by a direction of a neutral axis of the channels at a plane, in which the circumferential edge is located. In another example, the first, second and third directions can just be determined based on flow measurements.
The present invention makes use of total pressure measure- ments in three or more directions to identify the magnitude of local velocity of the wind. At the same time, the boundary layer state can be determined based on the determined direc- tion of the wind. The present invention can help to develop smart turbines that could indicate a change in operating con- ditions by detecting the change in the flow behaviour on the blade and help to diagnose performance critical issues. The invention can also be used to control or regulate the wind turbine so as to adapt to changing inflow conditions. The in- vention can also help to understand the behaviour of proto- type turbines and serve as a useful diagnostic toolbox for optimizing turbine operations. The present invention can also help to reassess many of internal design rules that prevent the wind turbine from being operated under high angles of at- tack due to the risk of stall, thereby improving the effi- ciency of the wind turbine.
It has to be noted that embodiments of the invention have been described with reference to different subject matters. In particular, some embodiments have been described with ref- erence to apparatus type claims whereas other embodiments have been described with reference to method type claims. However, a person skilled in the art will gather from the above and the following description that, unless other noti- fied, in addition to any combination of features belonging to one type of subject matter also any combination between fea- tures relating to different subject matters, in particular between features of the apparatus type claims and features of the method type claims is considered as to be disclosed with this application.
Brief Description of the Drawings
The aspects defined above and further aspects of the present invention are apparent from the examples of embodiment to be described hereinafter and are explained with reference to the examples of embodiment. The invention will be described in more detail hereinafter with reference to examples of embodi- ment but to which the invention is not limited.
Fig. 1 shows a wind turbine and the different elements thereof; Fig. 2 shows a plan view of a sensor system according to an embodiment of the present invention;
Fig. 3 shows a flowchart of a method of determining a direction of a wind flow at a blade of a wind turbine according to an embodiment of the present invention;
Fig. 4 shows a cross-section of an outboard portion of a blade according to an embodiment of the present invention; and
Fig. 5 shows a cross-section of an inboard portion of the blade of Fig. 4.
Detailed Description
The illustrations in the drawings are schematically. It is noted that in different figures, similar or identical ele- ments are provided with the same reference signs.
Fig. 1 shows a wind turbine 1. The wind turbine 1 comprises a nacelle 3 and a tower 2. The nacelle 3 is mounted at the top of the tower 2. The nacelle 3 is mounted rotatable with re- gard to the tower 2 by means of a yaw bearing. The axis of rotation of the nacelle 3 with regard to the tower 2 is re- ferred to as the yaw axis.
The wind turbine 1 also comprises a hub 4 with three rotor blades 6 (of which two rotor blades 6 are depicted in Fig. 1). The hub 4 is mounted rotatable with regard to the nacelle 3 by means of a main bearing 7. The hub 4 is mounted rotata- ble about a rotor axis of rotation 8.
The wind turbine 1 furthermore comprises a generator 5. The generator 5 in turn comprises a rotor 10 connecting the gen- erator 5 with the hub 4. The hub 4 is connected directly to the generator 5, thus the wind turbine 1 is referred to as a gearless, direct-driven wind turbine. Such a generator 5 is referred as direct drive generator 5. As an alternative, the hub 4 may also be connected to the generator 5 via a gear box. This type of wind turbine 1 is referred to as a geared wind turbine. The present invention is suitable for both types of wind turbines 1.
The generator 5 is accommodated within the nacelle 3. The generator 5 is arranged and prepared for converting the rota- tional energy from the hub 4 into electrical energy in the shape of an AC power.
Fig. 2 shows a plan view of a sensor system 100 according to an embodiment of the present invention. The sensor system 100 is configured to determine a direction of a wind flow at the blade 6 of the wind turbine 1. The sensor system 100 compris- es a sensor module 10 and a determining section 101 config- ured to determine the direction of the wind flow at the blade 6.
The sensor module 10, which can be embodied as a relatively flat surface module, is mounted to the blade 6 of the wind turbine 1 for determining a direction of a wind flow at the blade 6. The sensor module 10 can be mounted in a relatively small height above a surface of the blade 6. The sensor mod- ule 10 comprises a first sensor element 11 configured to sense a magnitude of a first air pressure Oi in a first di- rection, wherein the magnitude of the first air pressure Oi is induced by a wind flow at the first sensor element 11; a second sensor element 12 configured to sense a magnitude of a second air pressure 02 in a second direction, wherein the magnitude of the second air pressure 02 is induced by a wind flow at the second sensor element 12; and a third sensor ele- ment 13 configured to sense a magnitude of a third air pres- sure 03 in a third direction, wherein the magnitude of the third air pressure 03 is induced by a wind flow at the third sensor element 13. The first, second and third directions are different from each other, for example by an angular differ- ence of 120°. The first to third sensor elements 11, 12, 13 can be pitot static tubes measuring a dynamic pressure or pi- tot tubes measuring a total pressure as the first to third air pressures Oi, 02, 03, respectively. The first to third sensor elements 11, 12, 13 are usually arranged in the same height from a surface of the blade 6.
Each of the first to third sensor elements 11, 12, 13 can comprise a port or an inlet for the incoming air, and a chan- nel which diverts the air from the associated port to a de- termining section 101, for example in the shape of a common sensor box, which can optionally be included in the sensor module 10.
The sensor module 10 (surface module) helps to detect the to- tal pressures by diverting air through the sensor elements 11, 12, 13 (ports, channels) to the determining section 101 (sensor box). Each channel faces a different direction, and hence each channel experiences a different total pressure as measured by the associated pressure sensor in the determining section 101 (sensor box). The determining section 101 (sensor box) can comprise various sensors or transducers for trans- ducing the total air pressures to electric/optical signals, an onboard microcomputer and a signal transmission module that collects, processes and transmits data wirelessly to any receiving device (a cloud server 103 or the turbine control- ler 104).
That sensor element 11, 12 13 (port, channel), which faces the air stream (or closest in direction to it), experiences the greatest total pressure, and the other sensor elements 11, 12 13 (ports, channels) experience lower pressures. All sensor elements (channels) 11, 12 13 are equidistant in their angular position, i.e. the angle between the channels can be substantially equal 120° for the present three-channel- system. The key principle is the variation in dynamic pres- sure as a function of the measurement direction, i.e. of the direction to which the sensor element (channel) 11, 12 13 is faced.
In more detail, the determining section 101 is configured to identify that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure to calculate a first pressure difference ΔP2 between the highest air pressure and a pressure of one of the remain- ing sensor elements; to calculate a second pressure differ- ence ΔP2 between the highest air pressure omax and a pressure of the other one of the remaining sensor elements; and to de- termine the direction of the wind flow at the blade 6 based on a direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure the first and second pressure differences ΔPi, ΔP2, and angular differences between the direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure and each of the directions of the remaining sensor elements.
A simple embodiment of the sensor module can comprise three pitot tubes pointing in different directions at the same eight from the surface of the blade 6. By nature, the meas- urement requires a minimum of three sensor elements (ports, channels) 11, 12, 13 in order to conclusively determine the wind direction in a plane above the surface of the blade 6, where the sensor elements 11, 12, 13 are arranged. In modifi- cations, the sensor module 10 can comprises an odd number of sensor elements larger than three, wherein the directions of the sensor elements 11, 12, 13, ... are different from each other, each sensor element 11, 12, 13, ...has an air inlet; and the air inlets of the sensor elements 11, 12, 13, ... are substantially not diametrically opposed to each other. The invention has particular benefits for applications, where a dominant or desired flow direction is not present and the flow may be in any direction, for instance by turbulences or stall effects. The determining section 101 could further be configured to determine a stall of the wind flow at the blade 6, if the di- rection of the wind flow at the blade 6 differs from a prede- termined dominant direction, in particular if the direction of the wind flow at the blade 6 deviates from the predeter- mined dominant direction, which substantially runs from a leading edge 61 of the blade 6 to a trailing edge 62 of the blade 6, by more than a predetermined threshold angle.
Fig. 3 shows a flowchart of a method of determining a direc- tion of a wind flow at a blade 6 of a wind turbine 1 accord- ing to an embodiment of the present invention. The method us- es the sensor module 10 and comprises the following steps:
In a step SI, that sensor element out of the first to third sensor elements 11, 12, 13 is identified, which senses the highest (total) air pressure
In a step S2, first pressure difference API between the high- est air pressure and a pressure of one of the remaining sensor elements is calculated, and a second pressure differ- ence AP2 between the highest air pressure and a pressure of the other one of the remaining sensor elements is calcu- lated.
In a step S3, the direction of the wind flow at the blade 6 is determined based on the direction 0fiow of the wind flow at the blade 6 based on a direction of that sensor ele- ment out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure omax, the first and sec- ond pressure differences ΔPi, ΔP2, and angular differences between the direction of that sensor element out of the first to third sensor elements 11, 12, 13, which senses the highest air pressure and each of the directions of the remaining sensor elements. For example, the direction θfIow of the wind flow at the blade 6 can be determined based on the following equation: wherein the first, second and third directions have an angle distance of 120° from each other, is the direction of the wind flow at the blade
6, is the direction of that sensor element sensing the highest air pressure omax,
ΔP1 is the first pressure difference, and
ΔP2 is the second pressure difference.
In the above-mentioned embodiments, the sensor module 10 com- prising exactly three sensor elements 11, 12, 13, which are arranged with an angular distance of 120° from each other. However, the present invention can also be embodied by a sen- sor module having or more than three sensor elements, in par- ticular in an odd number. In this case, the sensor module 10 comprises at least one further sensor element configured to sense at least one further air pressure in at least one fur- ther direction, wherein the at least one further air pressure is induced by a wind flow at the at least one further sensor element and the at least one further direction is different from the first, second and third directions. The method can comprise a step of calculating at least one further pressure difference between the highest air pressure omax and the at least one further air pressure. The step of the determining of the direction of the wind flow at the blade 6 can further be based on the at least one further pressure difference and an angular difference between the direction of that sensor element out of the first to third sensor elements, which senses the highest air pressure, and the at least one further direction.
More general, a method of determining a direction of the wind flow at the blade 6 of the wind turbine 1 can use the sensor module 10 comprising a number n of sensor elements 11, 12, 13 configured to sense a number n of corresponding magni- tudes of air pressures in a number of n direc- tions, wherein each magnitude of air pressure is induced by a wind flow at the corresponding sensor element 11, 12, 13, wherein the directions are different from each other, wherein the direction of the wind flow in a car- tesian coordinate system with main axes x and y is determined based on the following formula: wherein oy is a magnitude of a total pressure meas- ured by a sensor element i with i = {0, 1, ..., n}; and
Xi and Yi are coefficients of a unit vector along each sensor element 11, 12, 13.
The above-mentioned formula is based on the following consid- erations. A total pressure measured at each sensor element
10, 11, 12 can be calculated as a vector expression: wherein is a magnitude of total pressure measured by a sensor element and is a unit vector along a direction of a sen- sor element i; and 1 and j are unit vectors along primary ax- es of the blade 6 in a chordwise direction and a spanwise di- rection thereof.
A vector sum of all the total pressure vectors will yield a vector along the direction diametrically opposite to the direction of air flow:
From the above expression, the direction θfIow of the wind flow on the surface of the blade is calculated as claimed.
The present invention also enables further benefits, for ex- ample a stall determination. The stall of the wind flow at the blade 6 can be determined if the direction of the wind flow at the blade 6 differs from a predetermined dominant di- rection, in particular if the direction of the wind flow at the blade 6 deviates from the predetermined dominant direc- tion, which substantially runs from a leading edge 61 of the blade 6 to a trailing edge 62 of the blade 6, by more than a predetermined threshold angle (see figures 4 and 5).
Furthermore, the determined direction of the wind flow at the blade 6 can be used for regulating the power output of the wind turbine 1; for determining a soiling of the blade 6 of the wind turbine 1; modifying a blade design by identifying flow characteristics, in particular in a root area of the blade 6; and/or for determining a state of a boundary layer of the wind flow at the blade 6.
Fig. 4 shows a cross-section of an outboard portion of a blade 6 according to an embodiment of the present invention. The blade 6 comprises the sensor module 10 mounted at a sur- face of the blade 6 and a determining section 101 being in- corporated in the blade 6. The blade 6 further comprises a leading edge 61 and a trailing edge 62, a suction side 63 and a pressure side 64, the outboard portion which is closer to a tip of the blade 6 than to a root of the blade 6, and an in- board portion (not shown in Fig. 4) which is closer to the root of the blade 6 than to the tip of the blade 6. The at least one sensor module 10 is located at the suction side 63 in the outboard portion and closer to the trailing edge 62 than to the leading edge 61.
Although the sensor module 10 can be placed on any part of the surface of the blade 6 depending on the requirements, the dominant flow direction of the wind at the blade 6 is from the leading edge 61 towards the trailing edge 62 in the out- board section of the blade 6. Here, the flow direction is mainly used to characterize a stall by indicating an anormal direction or reversal of the flow locally on some part of the blade 6, especially in the aft region (region of the trailing edge 62) on the suction side. For example, the sensor module 10 can be arranged from the leading edge 61 at a distance be- tween 50 to 98% of a chord length in the cross-section of the blade 6. Placing the sensor module 10 in that location can help identify the onset of stall in an instantaneous manner (alternatively, the sensor module 10 can also be arranged from the leading edge 61 at a distance between 40 to 98% of the chord length).
Fig. 5 shows a cross-section of an inboard portion of the blade 6 of Fig. 4. The blade 6 further comprises at least one sensor module 10 which is located at the pressure side 64 in the inboard portion and closer to the trailing edge 62 than to the leading edge 61. The blade 6 further comprises at least one further sensor module 10 which is located at the suction side 63 in the inboard portion and closer to the trailing edge 62 than to the leading edge 61.
In the inboard section of the blade 6, the flow direction does not always reverse in case of stalling, but rather moves outwards in the radial direction. The weaker the boundary layer gets, the more prominent the radial flow becomes.
Hence, the flow can take any direction. The present invention is advantageous as it uses a small number of sensor elements 11, 12, 13 (ports, channels) in the sensor module 10 to de- termine the flow direction. The sensor module 10 can be placed on the suction side and/or the pressure side based on the requirement.
In the embodiments of Figures 4 and 5, the blade 6 further comprises the above-mentioned determining section 101 so that a sensor system 100 is established. The determining section 101 of the sensor system 100 is arranged inside the blade 6 and connected to the sensor module 10 via pressure hoses 102.
In another embodiment, the determining section 101 can be ar- ranged in a root of the blade 6. The sensor module 10 can comprise transducers which are configured to transduce the magnitudes of the first to third air pressures into electric/optical signals, wherein the electric/optical sig- nals are transmitted via wired or wireless data communication to the determining section 101.
In the present invention, the determining section 101, which can be embodied as a sensor box integrating a data acquisi- tion module, a processing module and a communication module, can be placed in close proximity to the sensor module 10 with relatively short pressure hoses 102. Alternatively, the de- termining section 101 (sensor box) can be placed in the root of the blade 6 or the hub 4 with transducers located either locally at the determining section 101 (sensor box) with pressure hoses 102 running along the blade 6, or with trans- ducers integrated into the sensor module 10, and data from the sensor module 10 are communicated to the determining sec- tion 101 by means of cable running along the blade 6 or wire- lessly.
In all embodiments, the sensor module 10 can comprise either exactly three or an odd number of sensor elements 11, 12, 13 larger than three. Each sensor element 11, 12, 13 can have an air inlet, and the air inlets of the sensor elements 11, 12, 13 are substantially not diametrically opposed to each. In all embodiments, at least one of the first to third sensor elements 11, 12, 13 can be a pitot static tube measuring a dynamic pressure or a pitot tube measuring a total pressure, wherein the tube has an air inlet directed to the leading edge 61 of the blade 6.
It should be noted that the term "comprising" does not ex- clude other elements or steps and "a" or "an" does not ex- clude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims should not be con- strued as limiting the scope of the claims.

Claims

1. A blade (6) of a wind turbine (1) comprising: a leading edge (61) and a trailing edge (62); a suction side (63) and a pressure side (64); an outboard portion which is closer to a tip of the blade (6) than to a root of the blade (6); and an inboard portion which is closer to the root of the blade (6) than to the tip of the blade (6); wherein at least one sensor module (10) for determining a direc- tion of a wind flow at the blade (6) is located at the suc- tion side (63) in the outboard portion and closer to the trailing edge (62) than to the leading edge (61); wherein the sensor module (10) comprises: a first sensor element (11) configured to sense a magnitude of a first air pressure (ol) in a first direc- tion, wherein the magnitude of the first air pressure (ol) is induced by a wind flow at the first sensor ele- ment (11); a second sensor element (12) configured to sense a magnitude of a second air pressure (o2) in a second di- rection, wherein the magnitude of the second air pres- sure (o2) is induced by a wind flow at the second sensor element (12); and a third sensor element (13) configured to sense a magnitude of a third air pressure (o3) in a third direc- tion, wherein the magnitude of the third air pressure (o3) is induced by a wind flow at the third sensor ele- ment (13); wherein the sensor module (10) comprises either exactly three or a number, preferably an odd number, of sensor elements larger than three; the directions of the sensor elements (11, 12, 13) are different from each other; each sensor element (11, 12, 13) has an air inlet; and the air inlets of the sensor elements (11, 12, 13) are substantially not diametrically opposed to each oth- er.
2. The blade (6) according to claim 1, wherein at least one further sensor module (10) is located at the pressure side (64) in the inboard portion and closer to the trailing edge (62) than to the leading edge (61); and/or at least one further sensor module (10) is located at the suction side (63) in the inboard portion and closer to the trailing edge (62) than to the leading edge (61).
3. The blade (6) according to any one of the preceding claims, wherein the first to third sensor elements (11, 12, 13) each are pitot static tubes measuring a dynamic pressure or pitot tubes measuring a total pressure as the first to third air pressures , respectively.
4. A sensor system (100) to determine a direction of a wind flow at a blade (6) of a wind turbine (1), the sensor system (100) comprising: the blade (6) according to any one of the preceding claims; and a determining section (101) configured to determine the direction of the wind flow at the blade (6), wherein the de- termining section (10) is configured to determine the direc- tion Qfiow in a cartesian coordinate system with main axes x and y based on the following formula: wherein is a magnitude of a total pressure measured by a sensor element i with i = {0, 1, n}; and
Xi and yi are coefficients of a unit vector along each sensor element.
5. The sensor system (100) according to the preceding claim, wherein the determining section (101) is configured to determine a stall of the wind flow at the blade (6), if the direction of the wind flow at the blade (6) differs from a predeter- mined dominant direction, in particular if the direction of the wind flow at the blade (6) deviates from the predeter- mined dominant direction, which substantially runs from a leading edge (61) of the blade (6) to a trailing edge (62) of the blade (6), by more than a predetermined threshold angle.
6. The sensor system (100) according to any one of claims 4 and 5, wherein the determining section (101) is arranged inside the blade (6) and connected to the sensor module (10) via pres- sure hoses (102).
7. The sensor system (100) according to any one of claims 4 and 5, wherein the determining section (101) is arranged in a root of the blade (6) and the sensor module (10) comprises transduc- ers configured to transduce the magnitudes of the first to third air pressures (oi, 02, 03) into electric/optical sig- nals, wherein the electric/optical signals are transmitted via wired or wireless data communication to the determining section (101).
8. The blade (6) according to any one of claims 1 to 3, wherein at least one of the first to third sensor elements (11, 12, 13) has an air inlet directed to the leading edge (61) of the blade (6).
9. A method of determining a direction 0fiow of a wind flow at a blade (6) of a wind turbine (1) by use of a sensor mod- ule (10) comprising a number n of sensor elements (11, 12, 13) configured to sense a number n of corresponding magni- tudes of air pressures in a number of n direc- tions, wherein n is either exactly three or a number, prefer- ably an odd number larger than three, wherein each magnitude of air pressure is induced by a wind flow at the corresponding sensor element (11, 12, 13), wherein the direc- tions are different from each other, wherein the direction ©flow of the wind flow in a cartesian coordinate system with main axes x and y is determined based on the following formu- la: wherein o± is a magnitude of a total pressure measured by a sensor element 1 with i = {0, 1, ..., n}; and
Xi and y± are coefficients of a unit vector along each sensor element; wherein a stall of the wind flow at the blade (6) is determined, if the direction of the wind flow at the blade (6) differs from a predetermined dominant direction, in particular if the direction of the wind flow at the blade (6) deviates from the predetermined dominant direction, which substantially runs from a leading edge (61) of the blade (6) to a trailing edge (62) of the blade (6), by more than a predetermined threshold angle.
10. The method according to the preceding claim, wherein the determined direction of the wind flow at the blade (6) is used for any one of the following: regulating a power output of the wind turbine (1); determining a soiling of the blade (6) of the wind tur- bine (1); modifying a blade design by identifying flow character- istics, in particular in a root area of the blade (6); determining a state of a boundary layer of the wind flow at the blade (6).
EP21798016.8A 2020-11-17 2021-10-20 Method and sensor module for determining a direction of a wind flow at a blade of a wind turbine Withdrawn EP4208642A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP20208111.3A EP4001641A1 (en) 2020-11-17 2020-11-17 Method and sensor module for determining a direction of a wind flow at a blade of a wind turbine
PCT/EP2021/079064 WO2022106140A1 (en) 2020-11-17 2021-10-20 Method and sensor module for determining a direction of a wind flow at a blade of a wind turbine

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GB0520784D0 (en) * 2005-10-13 2005-11-23 Shields James A Method and apparatus for determining the speed and direction of movement of a fluid relative to a body
ES2306609B1 (en) * 2007-04-23 2009-09-11 GAMESA INNOVATION & TECHNOLOGY, S.L. VELETA FOR AEROGENERATOR.
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