EP4201547A1

EP4201547A1 - Can body production method and can body production line

Info

Publication number: EP4201547A1
Application number: EP21866351.6A
Authority: EP
Inventors: Hayato Fukumoto; Tomokazu Kobayashi
Original assignee: Toyo Seikan Group Holdings Ltd; Toyo Seikan Co Ltd
Current assignee: Toyo Seikan Group Holdings Ltd; Toyo Seikan Co Ltd
Priority date: 2020-09-10
Filing date: 2021-07-12
Publication date: 2023-06-28
Also published as: EP4201547A4; WO2022054391A1; TW202210188A; JP2022046224A; CN116133769A; JP7527905B2; US20230219127A1; TWI787960B

Abstract

Provided are a can body production method which is capable of producing a can body in which a coating film is accurately formed in the curved end section of a floor section, and a can body produced via said production method.A can body production method having: a preform can molding step for molding a preform can by molding a dome section which recesses toward the inside of a bottomed cylinder in the floor section of said bottomed cylinder, and also molding a leg section which is ring-shaped and projects toward the side opposite the side toward which the dome section recesses in a manner such that the inner-circumferential section of said leg section is angled relative to the can axis direction with the ground-contacting point of the leg section as the reference point in a vertical cross-sectional view in the can axis direction; a coating step for coating the inner surface and/or the outer surface of the preform can; and a bottom re-forming step for molding a molded can which has a curved end section in the periphery of the dome section, by applying pressure to the inner surface of the dome section of the preform can which has been coated during the coating step.

Description

Technical field

The present invention relates to a method of manufacturing a can body, and a manufacturing line of a can body.

Background art

A two-piece can and a bottle can are known as a can body in which contents such as a drink and food can be contained. It is being promoted to thin the can body to reduce the weight of a can container, in order to cut down materials to be used. Even though the can container is thinned, the bottom shape of the can body is designed with various ideas to achieve a sufficient pressure resistance.
Generally, to increase the pressure resistance, there has been known a bottom shape of the can body having a dome part which is concave into the can body and an annular leg part provided around the dome part.
In order to further enhance the pressure resistance, the shapes of the dome part and the leg part have been appropriately designed, respectively. For example, Paten Literature 1 discloses: forming a first concave curved surface which is formed on an inner peripheral wall (inner peripheral section) continuous with a dome part of an annular convex part (leg part) and is curved and concave toward the outside of the radial direction orthogonal to a can axis in a vertical cross-sectional view taken along the can axis; in the dome part, forming a dome top located on the can axis, and a second concave curved surface which is connected to the outside of the dome top in the radial direction and is curved and concave with a radius of curvature smaller than that of the dome top; and forming a linear tapered section which is formed on an outer peripheral section of the dome part, connects between the first concave curved surface and the second concave curved surface, and contacts the first curved surface and the second curved surface.

Citation list

Patent Literature

PTL1: Japanese Patent Application Laid-Open No. 2016-43991

Summary of Invention

Problem to be solved by the invention

With the technology described in Patent Literature 1, the inner peripheral wall (inner peripheral section) of the annular convex part (leg part) is processed with a roller by bottom reforming process to mold a curved end which is inclined from a ground point toward a cylinder part of the can.
Incidentally, in order to protect the base surface (metal surface) of the can body from the content to prevent the flavor of the content from reducing, and to prevent corrosion, a coating film is applied to the inside face (inner surface) of the can body by spraying the inner surface with synthetic resin, for example, a painting material composition containing epoxy-acrylic copolymers and aqueous solvent, and drying and curing the composition.
However, conventionally, the inner peripheral wall of the leg part before the bottom reforming process is formed approximately vertical to the ground plane, as described in Patent Literature 1. Therefore, during the painting operation by the spraying, it is difficult to make the painting material sprayed from the opening of the can body reach the inner surface of the inner peripheral wall of the leg part, compared to the inner surface of the outer peripheral walls of the dome part and the leg part. Accordingly, when the painting required to protect the inner surface of the inner peripheral wall of the leg part is tried to be applied, an excessive coating film is formed on the inner surfaces of the outer peripheral walls of the dome part and the leg part. Consequently, the painting material is wasted and the thickness of the coating film becomes uneven. Moreover, when the painting is applied to the outside face (outer surface) of the bottom of the can body, the same problem occurs.
The present invention has been achieved considering the above-described circumstances to address the above-described problems. It is therefore an aspect of the object of the invention to provide a method of manufacturing a can body and a manufacturing line of a can body capable of manufacturing a can body including a bottom with a curved end on which a coating film is precisely formed.

Means for solving the problem

A method of manufacturing a can body includes: molding a preform of a can including: molding a dome part on a bottom of a bottomed cylindrical body, the dome part being concave into the bottomed cylindrical body; and molding an annular leg part projecting in a direction opposite to a direction in which the dome part is concave, the leg part including an inner peripheral section which is inclined from a ground point of the leg part toward a can axis in a vertical cross-sectional view taken along the can axis; painting at least one of an inner surface and an outer surface of the preform of the can; and bottom reforming to mold a molded can including a curved end around the dome part by pressing an inner surface of the dome part of the preform of the can painted by the painting.
Preferably, the inner surface of the preform of the can is painted with a spray device in the painting.
Preferably, in the molding of the preform of the can, the preform of the can is molded such that a maximum height of the preform of the can from a ground plane to the dome part is greater than a maximum height of the molded can from a ground plane to the dome part, and in the vertical cross-sectional view taken along the can axis, a length of the inner peripheral section of the leg part is greater than a length of the curved end of the molded can.
Preferably, in the bottom reforming, by using a molding device including a press object inserted into the preform of the can to contact the inner surface of the dome part, and a shaping die to mold the curved end by pressing the press object, the inner surface of the dome part is pressed by the press object to mold the curved end fitting the shaping die around the dome part.
A manufacturing line of a can body includes: molding a preform of a can including: molding a dome part on a bottom of a bottomed cylindrical body, the dome part being concave into the bottomed cylindrical body; and molding an annular leg part projecting in a direction opposite to a direction in which the dome part is concave, the leg part having an inner peripheral section which is inclined from a ground point of the leg part toward a can axis in a vertical cross-sectional view taken along the can axis; painting at least one of an inner surface and an outer surface of the preform of the can; and bottom reforming to mold a molded can including a curved end around the dome part by pressing an inner surface of the dome part of the painted preform of the can.

Effect of the invention

According to the invention, it is possible to provide a method of manufacturing a can body and a manufacturing line of a can body capable of manufacturing a can body including a bottom with a curved end on which a coating film is precisely formed.

Brief Description of Drawings

Fig. 1 is a vertical cross-sectional view illustrating a preform of a can according to an embodiment;
Fig. 2 is a vertical cross-sectional view illustrating a can body molded from the preform of the can;
Fig. 3 is an enlarged view illustrating region A1 of Fig. 1;
Fig. 4 is an enlarged view illustrating region A2 of Fig. 2;
Fig. 5 is a flowchart illustrating a process of manufacturing the can body;
Fig. 6 is a flowchart illustrating step S106 of bottom reforming in Fig. 5;
Fig. 7 is a partial cross-sectional view illustrating a molding device configured to mold the preform of the can;
Fig. 8 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can;
Fig. 9 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can;
Fig. 10 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can;
Fig. 11 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can; and
Fig. 12 is a partial cross-sectional view illustrating part of a leg part and a dome part before and after molding a curved end.

Description of Embodiments

Hereinafter, an embodiment of the invention (present embodiment) will be described with reference to the drawings. Fig. 1 is a vertical cross-sectional view illustrating a preform of a can according to the present embodiment. Fig. 2 is a vertical cross-sectional view illustrating a can body molded from the preform of the can. Fig. 3 is an enlarged view illustrating region A1 of Fig. 1. Fig. 4 is an enlarged view illustrating region A2 of Fig. 2. Fig. 5 is a flowchart illustrating a process of manufacturing the can body. Fig. 6 is a flowchart illustrating step S106 of bottom reforming in Fig. 5. Each of Fig. 7 to Fig. 11 is a partial cross-sectional view illustrating a molding device configured to mold the preform of the can. Fig. 12 is a partial cross-sectional view illustrating part of a leg part and a dome part before and after molding a curved end.
Fig. 1 is a vertical cross-sectional view through which can axis O of a preform of a can 1 according to the embodiment passes. The preform of the can 1 is molded from a bottomed cylindrical body, and includes an opening 11, a cylindrical part 12, and a bottom 13. The cylindrical part 12 and the bottom 13 have the same shape across the entire circumference around the can axis O. The can axis O extends vertically to a ground plane G1 of the preform of the can 1. The bottom 13 includes a dome part 131 which is concave into the preform of the can 1, and an annular leg part 132 projecting in the direction opposite to the direction in which the dome part 131 is concave. The leg part 132 of the bottom 13 of the preform of the can 1 includes an outer wall 132-1 continuous with the cylindrical part 12, a ground point 132-2 contacting the ground plane G1, and an inner peripheral section 132-3 continuous with the dome part 131.
Fig.2 is a vertical cross-sectional view through which the can axis O of a can body 1a molded from the preform of the can 1 passes. Also the can axis O of the can body 1a extends vertically to a ground plane G2. The can body 1a is a molded can molded by pressing an inner surface 131a of the dome part 131 and the outer wall 132-1 of the preform of the can 1 facing one another in the direction along the can axis O. By pressing the inner surface 131a of the dome part 131, the leg part 132 of the preform of the can 1 is partially deformed to mold a curved end 133. That is, the can body 1a illustrated in Fig. 2 includes the curved end 133 around the pressed dome part 131, which is molded from the leg part 132.
In addition, as illustrated in Fig. 2, the can body 1a includes a neck 14 having a diameter smaller than the outer diameter of the cylindrical part 12, and a flange 15 molded at the end (lip) of the neck 14 on the opening 11 side. The flange 15 is shaped to curl toward the outside of the can body 1a to hold and tighten a lid (not shown) thereafter.
Fig. 3 is an enlarged view illustrating a region A1 including the cylindrical part 12, the dome part 131, and the leg part 132 of the preform of the can 1 illustrated in Fig. 1. Meanwhile, Fig. 4 is an enlarged view illustrating a region A2 including the cylindrical part 12, the dome part 131, and the leg part 132 with the curved end 133 of the can body 1a illustrated in Fig. 2.
Fig. 3 is a vertical cross-sectional view taken along the can axis O where the leg part 132 of the bottom 13 of the preform of the can 1 includes the outer wall 132-1 continuous with the cylindrical part 12 and the inner peripheral section 132-3 continuous with the dome part 131, which are continuous with one another at the ground point 132-2 contacting the ground plane G1. A tip section 132-4 of the leg part 132 is formed by part of the outer wall 132-1 and part of the inner peripheral section 132-3, and is shaped in an approximately circular arc including the ground point 132-2 and having a radius of curvature R1. Meanwhile, a boundary section 132-6 is formed by part of the inner peripheral section 132-3 and part of the dome part 131, and is a shaped in an approximately circular arc including a boundary point 132-5 between the inner peripheral section 132-3 and the dome part 131 and having a radius of curvature R2.
Fig. 4 is a vertical cross-sectional view taken along the can axis O where the leg part 132 of the bottom 13 of the can body 1a molded from the preform of the can 1 includes the curved end 133 formed between the outer wall 132-1 continuous with the cylindrical part 12 and the dome part 131. This curved end 133 includes an outer peripheral section 133-1 continuous with the outer wall 132-1 and an inner peripheral section 133-3 continuous with the dome part 131, which are continuous with one another at a ground point 133-2 contacting the ground plane G2. In addition, the inner peripheral section 133-3 and the dome part 131 are continuous with one another at a boundary point 133-4. Moreover, in Fig. 4, the inner peripheral section 133-3 includes a tapered surface 133-31 which is an approximately straight line in the vertical cross-sectional view taken along the can axis O.
The maximum height of the preform of the can 1 from the ground plane G1 to the dome part 131 is BS1 as illustrated in Fig. 3, and the maximum height of the can body 1a, which is a molded can, from the ground plane G2 to the dome part 131 is BS2 as illustrated in Fig. 4. Here, BS2 may be smaller than BS1 (BS2<BS1···(1)).
In addition, as illustrated in Fig. 3, a ground diameter which is a distance between two ground points 132-2 passing through the can axis O of the preform of the can 1 is ϕ1, and as illustrated in Fig. 4, a ground diameter which is a distance between two ground points 133-2 passing through the can axis O of the molded can body 1a is ϕ2. Here, ϕ2 may be smaller than ϕ1 (ϕ2<ϕ1···(2)).
As a specific example, the preform of the can 1 may have BS1 of 13.75 mm, and ϕ1 of 49.0 mm, and in this case, the molded can body 1a may have BS2 of 11.20mm, and ϕ2 of 45.5 mm.
In addition, as illustrated in Fig. 3, the inner peripheral section 132-3 of the leg portion 132 is inclined from the ground point 132-2 of the leg part 132 toward the can axis O with respect to the direction parallel to the can axis O in the vertical cross-sectional view taken along the can axis O. Meanwhile, as illustrated in Fig. 4, the inner peripheral section 133-3 connecting between the ground point 133-2 of the curved end 133 of the molded can body 1a and the dome part 131 is inclined toward the direction opposite to the direction in which the inner peripheral section 132-3 of the leg part 132 is inclined toward the can axis O as illustrated in Fig. 3, with respect to the direction parallel to the can axis O in the vertical cross-sectional view taken along the can axis O (that is, inclined from the ground point 133-2 toward the cylindrical part 12 with respect to the direction parallel to the can axis O).
The inner peripheral section 132-3 of the leg 132 of the preform of the can 1 illustrated in Fig. 3 has an approximately linear diameter reduction section 132-31 having length L in the vertical cross-sectional view taken along the can axis O. In Fig. 3, provided that an angle of inclination between the ground plane G1 of the preform of the can 1 (or a plane G1a parallel to the ground plane G) and the approximately linear diameter reduction section 132-31 toward the can axis O is θ, it is preferred that the radius of curvature R1 is 0.8 mm to 2.2 mm, the length L is 4.0 mm to 7.0 mm, and the angle of inclination θ is 70 degrees to 85 degrees (R1=0.8 mm to 2.2 mm, L=4.0 mm to 7.0 mm, θ is 70 degrees to 85 degrees···(3)). As a specific example, the radius of curvature R1 may be 1.7 mm, the length L may be 5.9 mm, and the angle of inclination θ may be 80 degrees.
In the can body 1a (molded can) illustrated in Fig. 4, the curved end 133 around the dome part 131 is molded at least from the inner peripheral section 132-3 of the leg part 132 of the preform of the can 1 illustrated in Fig. 3.
Provided that the inner peripheral section 132-3 of the leg part 132 connecting between the ground point 132-2 of the leg part 132 of the preform of the can 1 and the dome part 131 has length N in the vertical cross-sectional view taken along the can axis O illustrated in Fig. 3, and the curved end 133 molded around the dome part 131 of the can body 1a (molded can) has length X in the vertical cross-sectional view taken along the can axis o illustrated in Fig. 4, it is preferred that X is smaller than N (X<N···(4)) because a desired shape of the curved end 133 is stably obtained in the bottom reforming process.
Next, a process of manufacturing the can body 1a will be described using the flowchart illustrated in Fig. 5. The can body 1a is manufactured in the process with the following step S101 to step S108.

In step S101 of cupping, a metal plate made of, for example, aluminum alloy is punched out into a circle, and drawing (cupping) is applied to the obtained circular metal plate with a cupping press to mold a cup-shaped body.

In step S102 of molding a preform of a can subsequent to the step S101, drawing and ironing is applied to the cup-shaped body molded in the step S101; a bottomed cylindrical body including a cylindrical part and a bottom is molded; pressing is further applied to the bottom of the bottomed cylindrical body; and a dome part which is concave into the bottomed cylindrical body, and an annular leg part projecting in the direction opposite to the direction in which the dome part is concave are molded. Consequently, the preform of the can 1 is molded. Here, when a lubricant and so forth is used in the step S101 and the step S102, a cleaning step to remove the lubricant may be added after the step S102.

The preform of the can 1 molded in the step S102 has an uneven height because its opening end has a lug. Therefore, in step S103 subsequent to the step S102, trimming to trim (cut) the lug of the opening end of the preform of the can 1 is performed by using a trimming device to even the height of the preform of the can 1 across the entire circumference.

In step S104 of painting and printing the outer surface subsequent to the step S103, the outer surface of at least the cylindrical part 12 and the bottom 13 of the preform of the can 1 is painted with a painting material for the outer surface to form a coating film, and then a design image is printed on the outer surface (outer peripheral surface) of the cylindrical part 12. In addition, this printed surface with the design image may be coated with varnish to form an overcoat layer, and then the overcoat layer may be dried and baked in an oven. By this means, it is possible to finish the outer surface of the preform of the can 1 with improved smoothness and wearing resistance.

In step S105 of painting the inner surface subsequent to the step S104, the inner surface of the preform of the can 1 is painted with a painting material for the inner surface. This painting may be performed, for example, with a spray device.
As an example of the painting material for the inner surface used herein, a painting material composition containing epoxy-acrylic copolymers and aqueous solvent may be given. In this way, the inner surface 131a of the preform of the can 1 is painted, and therefore it is possible to prevent the flavor of the content from reducing, and also to prevent corrosion of the metal. Here, after the step S105 of painting the inner surface, a drying step to dry the preform of the can 1 at a high temperature, for example, about 190 degrees Celsius to 210 degrees Celsius may be added.

In step S106 of bottom reforming subsequent to the step S105, the preform of the can 1 is pressed such that the inner surface 131a of the dome part 131 of the preform of the can 1 painted in the step S105 and the outer wall 132-1 which face one another are pressed in the direction along the can axis O. By this means, it is possible to mold the can body 1a (molded can) including the curved end 133 around the dome part 131. Here, details of the bottom reforming will be described later with reference to Fig. 6 to Fig. 11.

In step S107 of necking subsequent to the step S106, a neck 14 is molded by applying die process (necking process) stepwise to the end of the cylindrical part 12 of the can body 1a on the opening 11 side by using a die process tool (necking die) (not shown).

In step S108 of flanging subsequent to the step S107, the end (lip) of the opening 11 is curled toward the outside of the can body 1a by using a roller (not shown) to mold the flange 15. The shape of the flange 15 is made to hold and fasten the lid thereafter.
Here, the step S107 of necking and the step S108 of flanging may be performed before the step S106 of bottom reforming.
By the step S101 to the step S108 described above, the can body 1a is manufactured as a molded can. Here, after the step S108, a drink is stored in the can body 1a as a content, and a step of holding and fastening to tightly seal the flange 15 and the lid (not shown) together is performed. By this means, a can container storing the drink, as a drink product, is manufactured.
Hereinafter, the above-described step S106 of bottom reforming will be described in detail by using a flow chart illustrated in Fig. 6, and Fig. 7 to Fig. 11. In the bottom reforming, pressing is performed by using, for example, a molding device 2 illustrated in Fig. 7. The molding device 2 includes a press object 21 configured to be inserted into the preform of the can 1 and contact the inner surface of the dome part 131, and a shaping die 22 to mold the curved end 133 by the pressing of the press object 21.

In step S106-1 of placing a preform of a can, the preform of the can 1 is placed on the shaping die 22 of the molding device 2 such that the outer wall 132-1 of the leg part 132 of the preform of the can 1 contacts a contact surface 221 of the shaping die 22 of the molding device 2 as illustrated in Fig. 7. Here, the molding device 2 may include can body support (not shown) configured to support the cylindrical part 12 of the preform of the can 1. By this means, it is possible to fix the position of the preform of the can 1 in the molding device 2, and therefore to press the preform of the can 1 in a stable manner.

In step S106-2 of moving the press object down, the press object 21 of the molding device 2 is moved toward the inner surface 131a of the dome part 131 (in the arrow direction along the can axis O), also as illustrated in Fig. 7. In Fig. 7, the shape of the pressing surface 211 of the press object 21 is approximately the same as that of the dome part 131. However, the shape of the pressing surface 211 is not particularly limited. The pressing surface 211 may have a curvature different from that of the dome part 131 so as to increase a pressure on, for example, the outer peripheral section of the dome part 131. Alternatively, for example, in order to apply the pressure to the dome part 131 only by the outer peripheral section 211a indicated by a dashed line, which is an area excluding the part of the pressing surface 211 around the can axis, the part of the concave of the pressing surface 211 other than the outer peripheral section 211a is deeper than the pressing surface 211 illustrated in Fig. 7. Also, in order to apply the pressure to the dome part 131 only by the outer peripheral section 211a, the shape of the press object 21 may be hollow in which there is no pressing surface 211 except for the outer peripheral section 211a.

In step S106-3 of contacting the inner surface of the dome part, the press object 21 continues to further move in the arrow direction along the can axis O as illustrated in Fig. 8. By this means, the pressing surface 211 of the press object 21 contacts to press the inner surface 131a of the dome part 131. By the pressing as described above, a pressing force from the contact surface 221 of the shaping die 22 is applied to the outer wall 132-1, and the tip section 132-4 of the leg part 132 of the preform of the can 1 is deformed from the contact surface 221 of the shaping die 22 to fit a curve shaping surface 222 as illustrated in Fig. 8. Here, the molding device 2 may further include an air injector (not shown) in the center of the shaping die 22. In this case, in this step of contacting the inner surface of the dome part, air is injected from the air injector to the outer surface of the dome part 131 contacting the pressing surface 211 of the press object 21. By this means, the inner surface 131a of the dome part 131 contacts the pressing surface 211 of the press object 21 in a stable manner.

In step S106-4 of guiding the shaping die, the press object 21 continues to further press the inner surface 131a of the dome part 131 in the arrow direction as illustrated in Fig. 9, and therefore an additional pressing force from the contact surface 221 of the shaping die 22 is applied to the outer wall 132-1. By this means, part of the leg part 132 of the preform of the can 1 is guided to the curve shaping surface 222, and therefore deformed to fit the curve shaping surface 222. Then, the curved end 133 fitting the curve shaping surface 222 as illustrated in Fig. 10 is molded. By molding this curved end 133, the can body 1a as a molded can is obtained.

In step S106-5 of moving the press object up, the press object 21 of the molding device 2 is moved in an arrow direction along the can axis O, which is opposite to the pressing direction, to space the press object 21 of the molding device 2 from the inner surface 131a of the dome part 131 as illustrated in Fig. 11. Then, the can body 1a is removed from the molding device 2. In contract, the preform of the can 1 may be placed on the press object 21 of the molding device 2, and the shaping die 22 of the molding device 2 may be moved and spaced from the outer wall 132-1 of the leg part 132 of the preform of the can 1, and then the can body 1a may be removed from the molding device 2.
As described above, in the step S106 of bottom reforming, the curved end 133 is molded by pressing the inner surface 131a of the dome part 131. By this means, it is possible to incline the inner peripheral section 133-3 of the curved end 133 from the ground point 132-2 toward the cylindrical part 12 with respect to the direction parallel to the can axis O. Therefore, it is possible to secure a sufficient length of the inner peripheral section 133-3. That is, the inner peripheral section 133-3 of the curved end 133 can be more concave toward the cylindrical part 12 than the conventional bottom reforming process using a roller. Therefore, it is possible to achieve a sufficient pressure resistance of the bottom 13 of the molded can body 1a.
According to the process of manufacturing the can body 1a, it is assured that the inner surface of the leg part 132 of the preform of the can 1 before the curved end 133 is molded has the inclined surfaces such as the outer wall 132-1 and the approximately linear diameter reduction section 132-31 in the vertical cross-sectional view taken along the can axis O across the entire circumference. In particular, the approximately linear diameter reduction section 132-31 is inclined from the ground point 133-2 toward the opening of the can body 1a and the can axis O, rather than the inner surface of the inner peripheral wall of the annular convex part (leg part) of the can according to the conventional technology described in, for example, Patent Literature 1. Therefore, the painting material sprayed by using a spray device in the painting work easily reaches the inner surface of the inner peripheral section 132-3, as well as the inner surface 131a of the dome part 131 and the inner surface of the outer wall 132-1. By this means, for the bottom 13 of the preform of the can 1, it is possible to paint the inner surface of the leg part 132 without the waste of the painting material, and also to reduce the difference in the thickness of the coating film of the painting material for the inner surface to even the thickness. The same applies to the painting of the outer surface of the leg part 132 of the preform of the can 1.
Moreover, according to the process of manufacturing the can body 1a, the inner surface and the outer surface of the preform of the can 1 are painted, and then, the preform of the can 1 is subjected to the bottom reforming by pressing the inner surface 131a of the dome part 131 as described above. Therefore, any load such as friction due to a roller is not applied like the conventional bottom reforming process by using the roller. Therefore, the process of manufacturing the can body 1a eliminates such a problem that the coating film on the inner surface and the outer surface of the leg part formed by previously painting the inner surface and the outer surface of the preform of the can 1a is prone to be peeled off.
Meanwhile, if the conventional bottom reforming process with a roller is applied to the outer surface of the preform of the can 1 from the outside of the inner peripheral section 132-3 of the leg part 132, the aluminum oxide film is damaged by a load such as friction. This could generate rolling process marks (blacking) during sterilization by heating after the content is filled. As a result, the molded can body 1a could be disfigured. However, the process of manufacturing the can body 1a described above does not have this problem of disfiguring.
Moreover, the process of manufacturing the can body 1a is simple in such a way that the inner surface 131a of the dome part 131 of the preform of the can 1 and the outer wall 132-1 facing one another are pressed in the direction along the can axis O. By this means, it is possible to mold the curved end 133 which is a structure to improve the pressure resistance of the bottom 13 around the dome part 131. This process is far simpler than a way in which the curved end 133 is molded by the bottom reforming process with a roller from the outside of the inner peripheral section 132-3 of the leg part 132. Moreover, this process is different from the conventional technology of the bottom reforming process with a roller in that friction between the leg part 132 and the shaping die 22 is small. Therefore, the painting material is not built up on the shaping die 22.
Next, the length of the cross section of the curved end 133 molded in the leg part 132 will be described with reference to Fig. 12. In the vertical cross-sectional view taken along the can axis O of Fig. 12, dotted line E1 indicates part of the leg part 132 and the dome part 131 of the preform of the can 1 before the curved end 133 is molded, and solid line E2 indicates part of the leg part 132 and the dome part 131 of the can body 1a after the curved end 133 is molded. In addition, in Fig. 12, dotted line G1 indicates the ground plane on which the preform of the can 1 is grounded at the ground point 132-2, and solid line G2 indicates the ground plane on which the molded can body 1a is grounded at the ground point 133-2.
In the vertical cross-sectional view taken along the can axis O of Fig. 12, the inner peripheral section 132-3 of the leg part 132 of the preform of the can 1 is inclined from the ground point 132-2 of the leg part 132 toward the can axis O with respect to the direction parallel to the can axis O orthogonal to the ground plane G1. The above-described pressing is applied to the inner surface 131a of the dome part 131 of the preform of the can 1 to mold the curved end 133 as indicated by the solid line E2. In the can body 1a (molded can) after the curved end 133 is molded, the inner peripheral section 133-3 of the curved end 133 connecting between the ground point 133-2 of the curved end 133 and the dome part 131 is inclined toward the direction opposite to the direction in which the inner peripheral section 132-3 of the leg part 132 is inclined toward the can axis O, with respect to the direction parallel to the can axis O (that is, inclined from the ground point 133-2 toward the cylindrical part 12 with respect to the direction parallel to the can axis O).
In the vertical cross-sectional view taken along the can axis O of Fig. 12, length N of the inner peripheral section 132-3 of the leg part 132 connecting between the ground point 132-2 of the leg part 132 and the dome part 131 of the preform of the can 1 is greater than length X of the curved end 133 molded around the dome part 131 of the can body 1a (molded can), as represented by the above-described expression (4).
Then, provided that the length of an approximately circular arc forming tip section 132-4 of the leg part 132 on the dotted line E1 and having the radius of curvature R1 is M_R1, and the length of the diameter reduction section 132-31 of the inner peripheral section 132-3 of the leg part 132 on the dotted line E1, which is an approximately linear in the vertical cross-sectional view taken along the can axis O is L, it is preferred that X is smaller than M_R1 plus L (X<M_R1+L···(5)) because an desired shape of the curved end 133 can be stably provided in the bottom reforming process. As a specific example, for example, M_R1 may be 3.44 mm, L may be 5.9 mm, and X may be 7.03 mm.
With the present embodiment, it is preferred that the preform of the can 1 is molded with the numerical design that satisfies the above-described expressions (1) to (5). By pressing the inner surface 131a of the dome part 131 of the preform of the can 1 molded with this design, it is possible to mold the can body 1a (molded can) including the curved end 133 fitting the curve shaping surface 222.
The inner peripheral section 133-3 of the curved end 133 is more concave toward the cylindrical part 12 than the conventional can body subjected to the bottom reforming process using a roller. Therefore, it is possible to achieve a sufficient pressure resistance of the bottom 13 of the can body 1a.
Here, with the above-described embodiment, the inner surface and the outer surface of the preform of the can 1 are painted, but this is by no means limiting. At least one of the inner surface and the outer surface of the preform of the can 1 may be painted. Also in this case, the bottom reforming is performed by pressing the inner surface 131a of the dome part 131 as described above. Therefore, the problem that the coating film is prone to be peeled off as described above does not occur.

Reference Signs List

1 preform of a can, 11 opening, 12 cylindrical part,
13 bottom, 14 neck, 12 flange,
131 dome part, 131a inner surface,
132 leg part, 132-1 outer wall, 132-2 ground point,
132-3 inner peripheral section,
132-31 diameter reduction section
132-4 tip part, 132-5 boundary point,
132-6 boundary section,
1a can body, 133 curved end,
133-1 outer peripheral section, 133-2 ground point,
133-3 inner peripheral section, 133-31 tapered surface,
133-4 boundary point, 2 molding device,
21 press object, 22 shaping die,
211 pressing surface, 221 contact surface,
22 curve shaping surface

Claims

A method of manufacturing a can body, comprising:
molding a preform of a can including:
molding a dome part on a bottom of a bottomed cylindrical body, the dome part being concave into the bottomed cylindrical body; and

molding an annular leg part projecting in a direction opposite to a direction in which the dome part is concave, the leg part including an inner peripheral section which is inclined from a ground point of the leg part toward a can axis in a vertical cross-sectional view taken along the can axis;

painting at least one of an inner surface and an outer surface of the preform of the can; and

bottom reforming to mold a molded can including a curved end around the dome part by pressing an inner surface of the dome part of the preform of the can painted by the painting.
The method of manufacturing a can body according to claim 1, wherein the inner surface of the preform of the can is painted with a spray device in the painting.
The method of manufacturing a can body according to one of claims 1 and 2, wherein, in the molding of the preform of the can:
the preform of the can is molded such that a maximum height of the preform of the can from a ground plane to the dome part is greater than a maximum height of the molded can from a ground plane to the dome part; and

in the vertical cross-sectional view taken along the can axis, a length of the inner peripheral section of the leg part is greater than a length of the curved end of the molded can.
The method of manufacturing a can body according to one of claims 1 to 3, wherein, in the bottom reforming, by using a molding device including a press object inserted into the preform of the can to contact the inner surface of the dome part, and a shaping die to mold the curved end by pressing the press object, the inner surface of the dome part is pressed by the press object to mold the curved end fitting the shaping die around the dome part.
A manufacturing line of a can body, comprising:
molding a preform of a can including:
molding a dome part on a bottom of a bottomed cylindrical body, the dome part being concave into the bottomed cylindrical body; and

molding an annular leg part projecting in a direction opposite to a direction in which the dome part is concave, the leg part having an inner peripheral section which is inclined from a ground point of the leg part toward a can axis in a vertical cross-sectional view taken along the can axis;

painting at least one of an inner surface and an outer surface of the preform of the can; and

bottom reforming to mold a molded can including a curved end around the dome part by pressing an inner surface of the dome part of the painted preform of the can.