EP4127263A1 - Conversion coating for cans containing hydrogen sulfide producing liquids - Google Patents
Conversion coating for cans containing hydrogen sulfide producing liquidsInfo
- Publication number
- EP4127263A1 EP4127263A1 EP21717743.5A EP21717743A EP4127263A1 EP 4127263 A1 EP4127263 A1 EP 4127263A1 EP 21717743 A EP21717743 A EP 21717743A EP 4127263 A1 EP4127263 A1 EP 4127263A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- conversion coating
- group
- coating layer
- hydrogen sulfide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007739 conversion coating Methods 0.000 title claims abstract description 180
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 229910000037 hydrogen sulfide Inorganic materials 0.000 title claims abstract description 58
- 239000007788 liquid Substances 0.000 title claims abstract description 56
- 229910052751 metal Inorganic materials 0.000 claims abstract description 341
- 239000002184 metal Substances 0.000 claims abstract description 341
- 239000011247 coating layer Substances 0.000 claims abstract description 83
- 239000010410 layer Substances 0.000 claims abstract description 64
- 235000014101 wine Nutrition 0.000 claims abstract description 22
- 239000008199 coating composition Substances 0.000 claims description 103
- 229920001577 copolymer Polymers 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 48
- 229920001519 homopolymer Polymers 0.000 claims description 46
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 39
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 33
- 229910052747 lanthanoid Inorganic materials 0.000 claims description 27
- 150000002602 lanthanoids Chemical class 0.000 claims description 27
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 20
- 229910000838 Al alloy Inorganic materials 0.000 claims description 17
- 229910052726 zirconium Inorganic materials 0.000 claims description 17
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 15
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 12
- 239000011651 chromium Substances 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 11
- 239000007789 gas Substances 0.000 claims description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 10
- 238000000151 deposition Methods 0.000 claims description 10
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 9
- DXIGZHYPWYIZLM-UHFFFAOYSA-J tetrafluorozirconium;dihydrofluoride Chemical compound F.F.F[Zr](F)(F)F DXIGZHYPWYIZLM-UHFFFAOYSA-J 0.000 claims description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 239000004593 Epoxy Substances 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- 239000010936 titanium Substances 0.000 claims description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 6
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 239000011733 molybdenum Substances 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 235000013405 beer Nutrition 0.000 claims description 5
- 235000019987 cider Nutrition 0.000 claims description 5
- 235000020197 coconut milk Nutrition 0.000 claims description 5
- 235000015203 fruit juice Nutrition 0.000 claims description 5
- 229910052735 hafnium Inorganic materials 0.000 claims description 5
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 5
- 235000019226 kombucha tea Nutrition 0.000 claims description 5
- 235000020094 liqueur Nutrition 0.000 claims description 5
- 235000019988 mead Nutrition 0.000 claims description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 5
- 235000014214 soft drink Nutrition 0.000 claims description 5
- 235000020354 squash Nutrition 0.000 claims description 5
- 235000021419 vinegar Nutrition 0.000 claims description 5
- 239000000052 vinegar Substances 0.000 claims description 5
- 229910052684 Cerium Inorganic materials 0.000 claims description 4
- 229920001897 terpolymer Polymers 0.000 claims description 4
- 229910052727 yttrium Inorganic materials 0.000 claims description 4
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 4
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 1
- 230000002265 prevention Effects 0.000 abstract description 2
- 230000019086 sulfide ion homeostasis Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 78
- 239000000758 substrate Substances 0.000 description 59
- -1 for example Substances 0.000 description 32
- 239000002253 acid Substances 0.000 description 26
- 239000000178 monomer Substances 0.000 description 24
- 238000000576 coating method Methods 0.000 description 22
- 150000001875 compounds Chemical class 0.000 description 21
- 229920005989 resin Polymers 0.000 description 20
- 239000011347 resin Substances 0.000 description 20
- 239000011248 coating agent Substances 0.000 description 17
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 16
- 239000000463 material Substances 0.000 description 16
- 230000000737 periodic effect Effects 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 14
- 239000004615 ingredient Substances 0.000 description 13
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 12
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 12
- 125000005647 linker group Chemical group 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical class [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 9
- 125000000524 functional group Chemical group 0.000 description 9
- 150000002736 metal compounds Chemical class 0.000 description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 238000005507 spraying Methods 0.000 description 8
- 239000011593 sulfur Substances 0.000 description 8
- 229910052717 sulfur Inorganic materials 0.000 description 8
- 150000001721 carbon Chemical group 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000001723 curing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 125000004429 atom Chemical group 0.000 description 5
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 5
- 239000004816 latex Substances 0.000 description 5
- 229920000126 latex Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 150000008064 anhydrides Chemical class 0.000 description 4
- 150000005840 aryl radicals Chemical class 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000004070 electrodeposition Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 150000002222 fluorine compounds Chemical class 0.000 description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000443 aerosol Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
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- 235000021317 phosphate Nutrition 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
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- 229920000058 polyacrylate Polymers 0.000 description 3
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- 239000002356 single layer Substances 0.000 description 3
- 239000011775 sodium fluoride Substances 0.000 description 3
- 235000013024 sodium fluoride Nutrition 0.000 description 3
- 239000000176 sodium gluconate Substances 0.000 description 3
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- 238000011282 treatment Methods 0.000 description 3
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 2
- MIMUSZHMZBJBPO-UHFFFAOYSA-N 6-methoxy-8-nitroquinoline Chemical compound N1=CC=CC2=CC(OC)=CC([N+]([O-])=O)=C21 MIMUSZHMZBJBPO-UHFFFAOYSA-N 0.000 description 2
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- 229910052783 alkali metal Inorganic materials 0.000 description 2
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- 125000005907 alkyl ester group Chemical group 0.000 description 2
- LDDQLRUQCUTJBB-UHFFFAOYSA-N ammonium fluoride Chemical compound [NH4+].[F-] LDDQLRUQCUTJBB-UHFFFAOYSA-N 0.000 description 2
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- 239000012736 aqueous medium Substances 0.000 description 2
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- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 description 2
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- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 2
- LRBQNJMCXXYXIU-QWKBTXIPSA-N gallotannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@H]2[C@@H]([C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-QWKBTXIPSA-N 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 229910001506 inorganic fluoride Inorganic materials 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
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- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- BFXAWOHHDUIALU-UHFFFAOYSA-M sodium;hydron;difluoride Chemical compound F.[F-].[Na+] BFXAWOHHDUIALU-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000015040 sparkling wine Nutrition 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- JLGUDDVSJCOLTN-UHFFFAOYSA-N strontium;oxido-(oxido(dioxo)chromio)oxy-dioxochromium Chemical compound [Sr+2].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O JLGUDDVSJCOLTN-UHFFFAOYSA-N 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- XROWMBWRMNHXMF-UHFFFAOYSA-J titanium tetrafluoride Chemical compound [F-].[F-].[F-].[F-].[Ti+4] XROWMBWRMNHXMF-UHFFFAOYSA-J 0.000 description 1
- 229940086542 triethylamine Drugs 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/361—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing titanium, zirconium or hafnium compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/24—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
- C23C22/30—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds containing also trivalent chromium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/42—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
Definitions
- the present disclosure relates in general to a metal can having a hydrogen sulfide liquid deposited therein, wherein the metal can comprises a conversion coating layer deposited on at least a portion of an inside surface thereof and a film forming layer.
- Coatings are applied to numerous substrates to provide protective and/or decorative qualities.
- Certain liquids have sulfur dioxide and/or analogues such as metabisulphite added to stabilize the liquid and to prevent growth of unwanted bacteria and yeast.
- Other liquids may lead to the production of sulfur dioxide through metabolism of sulfur-containing amino acids or other organic processes.
- sulfur dioxide and/or analogues may cause production of volatile sulfur compounds (VSCs) such as hydrogen sulfide, H2S, which create issues with respect to corrosion of the containers, “rotten egg” odor production, and tainting of the liquid in the metal cans.
- VSCs volatile sulfur compounds
- the present disclosure is directed to a metal can comprising a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
- the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at
- a metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
- a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2
- Also provided in this disclosure is a method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
- the present disclosure also contemplates a metal can comprising a conversion coating layer deposited on at least a portion of an internal surface of the metal can, the conversion coating layer comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2; a film forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can, wherein the hydrogen sulfide producing liquid exhibits a hydrogen sulfide concentration of less than 35 ppb as measured by a gas detection tube for at least two months after the metal can is sealed.
- a metal can comprising, or consisting essentially of, or consisting of, a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited onto at least a portion of the conversion coating layer; and a hydrogen sulfide-producing liquid deposited inside the metal can.
- the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-
- a “conversion coating” layer, composition, or like terms, as used herein, refers to a self-supporting inorganic continuous or semi -continuous layer formed on the metal can surface via a chemical process that reacts with the metal can surface.
- a “continuous layer” refers to an unbroken layer of conversion coating formed on the whole substrate surface.
- a “semi -continuous layer” is one that is broken; that is, the layer is not continuous across the whole surface.
- the conversion coating layer disclosed herein reduces the oxidation of the metal substrate of the can by the hydrogen sulfide producing liquid, thereby preventing and/or reducing the subsequent reduction of the sulfur dioxide and other sulfur compounds in the hydrogen sulfide producing liquid which lead to hydrogen sulfide production. Inhibiting such reactions between the metal of the can and the free sulfide dioxide in the hydrogen sulfide producing liquid is believed to reduce and/or prevent corrosion of the metal can and tainting of the hydrogen sulfide producing liquid, such as, without limitation, wine, deposited within.
- metal can includes any type of metal can, container or any type of receptacle or portion thereof that is sealed by the content manufacturer (e.g. food and/or beverage manufacturer) to minimize or eliminate spoilage of the contents until such metal can is opened by the consumer.
- the cans can include “two piece cans” and “three-piece cans” as well as drawn and ironed one-piece cans; such one piece cans often find application with aerosol products.
- the metal can may be a food and/or beverage can.
- the metal can may be a monobloc aerosol can and/or tube. Suitable examples of monobloc aerosol cans and/or tubes include, but are not limited to, deodorant and hair spray containers.
- the metal can may be a metal can bottle.
- the metal can may be formed from any suitable material.
- the metal can comprises metal substrates, metal alloy substrates, and/or substrates that have been metallized, such as nickel plated plastic.
- Suitable examples include, but are not limited to, the following: steel; tinplate; tinplate pre-treated with a protective material such as chromium, titanium, titanate or aluminum; tin-free steel (TFS); galvanised steel, such as for example electro-galvanised steel; aluminum; aluminum alloy; and combinations thereof.
- the metal or metal alloy may comprise or be steel, aluminum, magnesium, and/or alloys thereof.
- the steel substrate may be cold rolled steel, hot rolled steel, electrogalvanized steel, and/or hot dipped galvanized steel.
- Aluminum alloys of the 1XXX, 2XXX, 3XXX, 4XXX, 5XXX, 6XXX, or 7XXX series as well as clad aluminum alloys also may be used as the substrate.
- Aluminum alloys may comprise 0.01% by weight copper to 10% by weight copper.
- Aluminum alloys which are treated may also include castings, such as 1XX.X, 2XX.X, 3XX.X, 4XX.X, 5XX.X, 6XX.X, 7XX.X, 8XX.X, or 9XX.X (e.g.: A356.0).
- the metal can comprise aluminum alloy in the 3XXX series, such as aluminum alloy AA3104, AA3003, AA3004, AA3005, and/or AA5XXX series.
- Magnesium alloys of the AZ31B, AZ91C, AM60B, or EV31 A series also may be used as the substrate.
- substrates may comprise non-metal conductive materials including composite materials such as, for example, materials comprising carbon fibers or conductive carbon.
- the substrate may also comprise other suitable non-ferrous metals such as titanium or copper, as well as alloys of these materials.
- the can body and can end of the metal can may be formed from the same or different materials, such as the same or different metals.
- the can body and can end of the metal may be formed from the same material, such as the same metal.
- the can body and/or can end may be made from coiled metal stock.
- at least the can end may be formed from coiled metal stock.
- the conversion coating compositions of the present invention may be applied to coiled metal stock, such as the coiled metal stock from which the ends of cans are made (“can end stock”).
- the conversion coating composition may be applied to the can end stock prior to the can end being cut and stamped out of the coiled metal stock.
- the can ends having a score line thereon may be “easy open” can ends, sometimes referred to as “easy open ends” or even “EOEs”.
- the score line is applied to the can ends after the can ends have punched from the coated metal stock.
- the can ends, once formed, are suitably attached to a can body.
- the can end may be attached to the can body by any suitable method.
- the can end may be attached to the can body by an edge rolling process.
- the coating compositions may be applied to substantially all of or to a portion of the interior surface of the can end.
- the coating compositions may be applied to at least a portion of the interior surface of the can end over at least a portion of the score line.
- the conversion coating composition may be applied to at least the internal surface of the can end over a portion of the score line or may be applied over all of the score line.
- the coating compositions may be applied to substantially all of the interior surface of the can end.
- the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2.
- the conversion coating layer may be deposited on at least a portion of an internal surface of a can body and/or a can end of the metal can.
- the conversion coating layer may be formed from a conversion composition comprising, or consisting essentially of, or consisting of, a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2.
- the lanthanide series element may comprise cerium, praseodymium, terbium, and/or alloys thereof.
- the Group IIIB metal may comprise yttrium, scandium, and/or alloys thereof.
- the Group IVB metal may comprise zirconium, titanium, hafnium, and/or alloys thereof.
- the Group VIB metal may comprise chromium (III), chromium (VI), molybdenum, and combinations thereof.
- the conversion coating layer may comprise a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2.
- a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2.
- the metal can comprises aluminum and/or aluminum alloy
- the conversion coating layer is formed when aluminum oxide on the surface forms esters with phosphate or phosphonic groups (Al-O-P bonds) of the homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2.
- the copolymer may be a dipolymer, a terpolymer, or a higher polymer.
- the homopolymer or copolymer may be a statistical or a block homopolymer or copolymer and may be formed by radical continuous or batchwise polymerization.
- homopolymer and “homopolymer comprising monomeric subunits ml,” when used with respect to the homopolymer disclosed herein, refers to a homopolymer resulting from the polymerization of one kind of monomer ml, wherein the homopolymer does not comprise any other monomeric subunits.
- copolymer when used with respect to the present invention, refers to a dipolymer or higher copolymer resulting from the polymerization of at least one kind of monomer ml and at least one kind of monomer m2 or at least two kinds of monomers ml.
- copolymer includes dipolymers, terpolymers, and higher copolymers.
- the terms “dipolymer,” when used with respect to the copolymer of the present invention, refers to a copolymer resulting from the polymerization of one kind monomer ml and one kind of monomer m2 or two kinds of monomers ml.
- terpolymer when used with respect to the present invention, refers to a copolymer resulting from the polymerization of three monomeric subunit types, where at least one monomer is ml.
- Suitable examples of the phosphorous-containing monomeric subunits ml include organophosphorous compounds containing phosphates, phosphate salts, and/or phosphate esters, phosphonic acids, phosphonic acid salts, and/or phosphonic esters, and/or phosphinic acids, phosphinic acid salts, and/or phosphinic esters.
- Examples include, but are not limited to, vinyl phosphonic acid, dimethyl vinyl phosphonate, diethyl vinyl phosphonate, r other dialkyl vinyl phosphonates, maleic acid dimethyl phosphonate, maleic acid diethyl phosphonate, phosphate-, phosphonate-, or phosphinate-substituted methacrylate or acrylate monomers, phosphate-, phosphonate-, or phosphinate-substituted acrylamide monomers, or other monomers containing phosphorus-containing substituents and a polymerizable bond.
- (meth)acrylic acid when used with respect to the monomeric units, refers to acrylic and/or methacrylic acid subunits.
- (meth)acrylate refers to an acrylate, a methacrylate, or a mixture of acrylate and methacrylate.
- Suitable examples of phosphorous-containing monomeric subunits ml include those comprising the structure of Formula F , wherein Ri and R2 comprise hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, and R3 comprises an organic linking group terminating in an atom that is covalently bonded to an atom present in the addition polymer backbone.
- the organic linking group may comprise at least one carbon atom, and may comprise additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present.
- the organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
- phosphorous-containing monomeric subunits ml include those comprising the structure of Formula II: , wherein Ri and R2 comprises hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, wherein Ri and R2 may be the same or different, and wherein R3 comprises an organic linking group terminating in an atom that is covalently bonded to a carbon atom present in the addition polymer backbone.
- the organic linking group may comprise at least one carbon atom, and may comprise additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present.
- the organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
- phosphorous-containing monomeric subunits ml include those comprising the structure of Formula III: wherein Ri comprises hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, R2 comprises hydrogen, an alkyl radical, or an aryl radical, and R3 comprises an organic linking group terminating in an atom that is covalently bonded to an atom present in the addition polymer backbone.
- the organic linking group may comprise at least one carbon atom, and may comprise additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present.
- the organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
- phosphorus-containing monomeric subunits ml include those comprising a polymerizable double bond and a phosphorus containing functional group such as a phosphine, phosphine oxide, phosphonium salt, or phosphate amide.
- Monomeric subunit m2 may be any non-phosphorous-containing monomer that is capable of co-polymerizing with monomer subunits ml.
- m2 may be a carboxylic acid- or anhydride-containing monomeric subunit.
- Monomeric subunit m2 may be an acid or anhydride functional ethylenically unsaturated monomer. Suitable examples of monomeric subunits m2 include methacrylic acid, acrylic acid, maleic acid or its anhydride, fumaric acid, itaconic acid or its anhydride.
- Monomeric subunit m2 also may be a (meth)acrylate.
- Suitable examples of (meth)acrylate monomeric subunits m2 include alkyl esters of (meth)acrylic acid.
- alkyl esters of (meth)acrylic acid include methyl (meth)acrylate, ethyl (meth)acrylate and propyl (meth)acrylate.
- monomeric subunit m2 examples include (meth)acrylamides, such as N-isopropyl acrylamide, esters of maleic acid, fumaric acid, or itaconic acid, vinyl monomers such as styrenics, such as styrene sulfonic acid, vinyl ethers, or other monomers containing a polymerizable double bond, such as N-vinylpyrrolidone.
- (meth)acrylamides such as N-isopropyl acrylamide, esters of maleic acid, fumaric acid, or itaconic acid
- vinyl monomers such as styrenics, such as styrene sulfonic acid, vinyl ethers, or other monomers containing a polymerizable double bond, such as N-vinylpyrrolidone.
- the copolymer disclosed herein may include a dipolymer comprising subunits ml and m2 and having the structure of Formula IV: varies from 0 to 95 mol%.
- Monomeric subunit ml may be present in the homopolymer or copolymer in an amount of at least 5 molar percent based on total molarity of the homopolymer or copolymer, such as at least 20 molar percent, such as at least 40 molar percent, and may, in some instances, be present in the homopolymer or copolymer an amount of 100 molar percent based on total molarity of the homopolymer or copolymer, such as no more than 80 molar percent, such as no more than 70 molar percent.
- Monomeric subunit ml may be present in the homopolymer or copolymer in an amount of 5 molar percent to 100 molar percent based on total molarity of the homopolymer or copolymer, such as 20 molar percent to 80 molar percent, such as 40 molar percent to 70 molar percent.
- Monomeric subunit m2 may be absent from the homopolymer or copolymer.
- Monomeric subunit m2 may be present in the homopolymer or copolymer disclosed herein, if at all, in an amount of at least 0.1 molar percent based on total molarity of the homopolymer or copolymer, such as at least 20 molar percent, such as at least 30 molar percent, and may, in some instances, be present in the homopolymer or copolymer an amount of 95 molar percent based on total molarity of the homopolymer or copolymer, such as at least 80 molar percent, such as at least 30 molar percent.
- Monomeric subunit m2 may be present in the homopolymer or copolymer in an amount of 0.1 molar percent to 95 molar percent based on total molarity of the homopolymer or copolymer, such as 20 molar percent to 80 molar percent, such as 30 molar percent to 60 molar percent.
- the homopolymer or copolymer may be present in the conversion coating composition in an amount of at least 100 ppm based on total weight of the conversion coating composition, such as at least 150 ppm, such as at least 300 ppm, such as at least 400 ppm, and may, in some instances, be present in the conversion coating composition in an amount of no more than 3000 ppm based on total weight of the conversion coating composition, such as no more than 1000 ppm, such as no more than 750 ppm, such as no more than 600 ppm.
- the homopolymer or copolymer may be present in the conversion coating composition in an amount of 100 ppm to 3000 ppm based on total weight of the conversion coating composition, such as 150 ppm to 1000 ppm, such as 300 ppm to 750 ppm, such as 400 ppm to 600 ppm.
- the conversion coating composition and/or the conversion coating layer formed therefrom may further comprise a Group IA metal, a Group IIA metal, a Group VB metal, a Group VIIB metal, and/or a Group XII metal.
- the Group IA metal may comprise lithium.
- the Group IIA metal may comprise magnesium.
- the Group VB metal may comprise vanadium.
- the Group VIIB metal may comprise manganese.
- the Group XII metal may comprise zinc .
- the layer can have a thickness that is uniform or a thickness that is variable; that is, the layer may have a different thickness at different locations on the treated substrate.
- the average thickness of the conversion coating layer on the metal surface may be 0.05 mg/square inch (msi) or less, such as 0.001 msi to 0.05 msi, 0.001 msi to 0.04 msi, 0.001 msi to 0.03 msi, 0.001 msi to 0.02 msi, 0.01 msi to 0.05 msi, or 0.01 msi to 0.02 msi or any other range combination using these endpoints.
- the average thickness of the conversion coating layer on the metal surface may be 0.05 msi, 0.04 msi, 0.02 msi, 0.01 msi, 0.005 msi, or 0.001 msi.
- the average thickness is determined by using a stripping solution of known volume to remove the conversion coating from a piece of the coated can of known area and then measuring the zirconium concentration in the solution by inductively coupled plasma-optical emission spectroscopy (ICP-OES). The concentration of zirconium is then converted to msi (mg per square inch) and determined to be the thickness of the conversion coating layer.
- ICP-OES inductively coupled plasma-optical emission spectroscopy
- the film-forming layer can be deposited from a film forming composition.
- Any suitable film forming composition can be used according to the present invention.
- the term "film forming composition” refers to a composition, typically comprising one or more film-forming resins, that can form a self-supporting continuous or semi-continuous film on at least a horizontal surface of a substrate upon removal of any diluents or carriers present in the composition or upon curing at ambient or elevated temperature.
- Conventional film-forming resins that may be used include, without limitation, those typically used in packaging coating compositions.
- the film forming composition may comprise a thermosetting film forming resin or a thermoplastic film forming resin.
- thermosetting refers to resins that “set” irreversibly upon curing or crosslinking, wherein the polymer chains of the polymeric components are joined together by covalent bonds. This property is usually associated with a cross- linking reaction of the composition constituents often induced, for example, by heat or radiation. Curing or crosslinking reactions also may be carried out under ambient conditions. Once cured or crosslinked, a thermosetting resin will not melt upon the application of heat and is insoluble in solvents.
- thermoplastic refers to resins that comprise polymeric components that are not joined by covalent bonds and thereby can undergo liquid flow upon heating and are soluble in solvents.
- Ambient conditions generally refer to room temperature and humidity conditions or temperature and humidity conditions that are typically found in the area in which the composition is applied to a substrate, e.g., at 10°C to 40°C and 5% to 80% relative humidity, such as at 20°C to 40°C and 20% to 80% relative humidity, while elevated temperatures are temperatures that are above ambient temperature.
- the film forming composition may comprise any of a variety of polymers well- known in the art. Generally, these polymers may be any polymers of these types made by any method known to those skilled in the art.
- the film forming composition may comprise, for example, an acrylic polymer, a polyester polymer, a phenolic resin, an epoxy resin, an epoxy mimic, a laminate, a polyurethane polymer, a polyamide polymer, polyvinyl chloride (PVC) resins, alkyd resins, a polyether polymer, a polysiloxane polymer, and/or copolymers thereof.
- PVC polyvinyl chloride
- the film forming composition may comprise a phenolic resin, an epoxy resin, a polyester polymer, an acrylic polymer, and/or a polyolefin polymer.
- the film-forming composition may comprise an acrylic polymer.
- the film forming layer may comprise a phenolic, an epoxy, a polyester, an acrylic, and/or a polyolefin.
- the film forming composition may comprise an emulsion polymerized latex acrylic material, a solution polymerized latex acrylic material, amine epoxy polymerized material, or a combination thereof.
- the film forming composition may comprise a core shell acrylic latex.
- the functional groups on the film forming resin may be selected from any of a variety of reactive functional groups, including, for example, carboxylic acid groups, amine groups, epoxide groups, hydroxyl groups, thiol groups, carbamate groups, amide groups, urea groups, isocyanate groups (including, without limitation, blocked isocyanate groups), mercaptan groups, and combinations thereof.
- the film forming layer on the metal can have any suitable dry film thickness.
- the film forming layer may have a dry film thickness of greater than 2 microns (pm), greater than 5 pm, greater than 10 pm, less than 40 pm, less than 30 pm, less than 20 pm, or a range combination using these endpoints.
- the dry film thickness may be 2 pm to 40 pm, 2 pm to 30 pm, 2 pm to 20 pm, 5 pm to 40 pm, 5 pm to 30 pm, 5 pm to 20 pm, or the like.
- the dry film thickness of the film forming layer is determined using a SENCON SI9600 Coating Thickness Gauge.
- hydrogen sulfide producing liquid liquids which, before being deposited in the metal can, include at least 1 part per million (ppm) of a sulfur source, e.g. sulfites, and in which reactions between the uncoated metal substrate and sulfur source produces hydrogen sulfide.
- a sulfur source e.g. sulfites
- the hydrogen sulfide producing liquid comprises at least 5 ppm, at least 7 ppm, at least 10 ppm, at least 30 ppm, at least 50 ppm, and/or less than 100 ppm, less than 70 ppm, less than 50 ppm of a sulfur source.
- the hydrogen sulfide producing liquid comprises 5 ppm to 100 ppm of a sulfur source, such as 7 ppm to 70 ppm, such as 10 ppm to 50 ppm, such as 30 ppm to 50 ppm.
- a sulfur source such as 7 ppm to 70 ppm, such as 10 ppm to 50 ppm, such as 30 ppm to 50 ppm.
- the sulfur can be detected using a variety of known methods, including, without limitation, ion selective electrodes, gas chromatograph with a sulfur chemoluminescence detector, and/or gas detection tube. Values herein are provided using the gas detection tube method described herein.
- the hydrogen sulfide producing liquid deposited in the metal can comprise wine, beer, cider, cocktails, kombucha, fruit juice, vinegar, cordial, coconut milk, soft drink, mead, perfume, body spray, or any other liquid in which reactions between the uncoated metal substrate and sulfur source produces hydrogen sulfide.
- the hydrogen sulfide producing liquid deposited in the metal can may comprise wine.
- the wine may comprise sparkling wine, red wine, white wine, or rose wine.
- a metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can such that an internal surface of the can is at least partially in contact with the hydrogen sulfide-producing liquid.
- a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit
- the conversion coating composition may comprise a source of the lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal present in the conversion coating layer.
- the Group IVB metal in the conversion coating layer may comprise zirconium.
- Suitable sources of the zirconium in the conversion coating composition include, but are not limited to, hexafluorozirconic acid, alkali metal and ammonium salts thereof, ammonium zirconium carbonate, zirconyl nitrate, zirconyl sulfate, zirconium carboxylates and/or zirconium hydroxycarboxylates, such as acid hydrofluorozirconic, zirconium acetate, zirconium oxalate, ammonium zirconium glycolate, ammonium zirconium lactate, and/or zirconium ammonium citrate.
- the source of the zirconium in the conversion coating composition may comprise hexafluorozirconic acid.
- the Group IVB metal also may be titanium and/or hafnium.
- Suitable sources of the titanium compounds include, but are not limited to, fluorotitanic acid and/or its salts.
- a suitable source of the hafnium compound includes, but is not limited to, hafnium nitrate.
- the Group VIB metal may comprise molybdenum and/or chromium.
- a suitable source of molybdenum in the conversion coating composition may be in the form of a salt.
- Suitable molybdenum salts may include sodium molybdate, calcium molybdate, potassium molybdate, ammonium molybdate, molybdenum chloride, molybdenum acetate, molybdenum sulfamate, molybdenum formate, and/or molybdenum lactate.
- Suitable sources of chromium may include chromium (III) and/or chromium (VI).
- the conversion coating composition of the present invention may comprise a trivalent chromium cation.
- the conversion coating composition may further comprise an anion that may be suitable for forming a salt with the trivalent chromium cation, including for example a sulfate, a nitrate, an acetate, a carbonate, a hydroxide, or combinations thereof.
- the conversion coating composition may exclude hexavalent chromium or compounds that include hexavalent chromium.
- Non-limiting examples of such materials include chromic acid, chromium trioxide, chromic acid anhydride, dichromate salts, such as ammonium dichromate, sodium dichromate, potassium dichromate, and calcium, barium, magnesium, zinc, cadmium, and strontium dichromate.
- hexavalent chromium in any form, such as, but not limited to, the hexavalent chromium-containing compounds listed above.
- the conversion compositions and/or coatings or layers, respectively, deposited from the same may be substantially free, may be essentially free, and/or may be completely free of one or more of any of the elements or compounds listed in the preceding paragraph.
- a conversion coating composition and/or coating or layer, respectively, formed from the same that is substantially free of hexavalent chromium or derivatives thereof means that hexavalent chromium or derivatives thereof are not intentionally added, but may be present in trace amounts, such as because of impurities or unavoidable contamination from the environment.
- the amount of material is so small that it does not affect the properties of the conversion composition; in the case of hexavalent chromium, this may further include that the element or compounds thereof are not present in the conversion compositions and/or coatings or layers, respectively, formed from the same in such a level that it causes a burden on the environment.
- the term “substantially free” means that the conversion coating composition and/or coating or layers, respectively, formed from the same contain less than 10 ppm of any or all of the elements or compounds listed in the preceding paragraph, based on total weight of the composition or the layer, respectively, if any at all.
- the term “essentially free” means that the conversion coating composition and/or coatings or layers, respectively, formed from the same contain less than 1 ppm of any or all of the elements or compounds listed in the preceding paragraph, if any at all.
- the term “completely free” means that the conversion coating composition and/or coatings or layers, respectively, formed from the same contain less than 1 ppb of any or all of the elements or compounds listed in the preceding paragraph, if any at all.
- the conversion coating composition may further comprise a source of phosphate ions.
- the source of phosphate ions may comprise phosphoric acid, such as 75% phosphoric acid, monosodium phosphate and/or di sodium phosphate.
- the source of phosphate ions may be present in the conversion coating composition in an amount of 2 ppm to 300 ppm, such as 25 ppm to 100 ppm based on the total weight of the ingredients in the conversion coating composition.
- the conversion coating composition may comprise a source of phosphate ions in an amount of 100 ppm to 300 ppm, 100 ppm to 200 ppm, 110 ppm to 200 ppm, 120 ppm to 180 ppm, or, in some cases, 140 ppm to 180 ppm.
- the conversion coating composition may further comprise a source of free fluoride.
- free fluoride refers to isolated fluoride ions.
- the source of free fluoride in the conversion coating composition may derive from the source of the lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal used in the conversion coating composition.
- the source of free fluoride in the conversion coating composition may derive from the source of the Group VIB metal used in the conversion coating composition, such as, for example, hexafluorozirconic acid and/or hexafluorotitanic acid and salts thereof.
- the lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal used in the conversion coating composition that forms the conversion coating may be present as the fluometallate ion, e.g., ZrF 6 .
- fluometallate ion reacts with the substrate and the component hydrolyzes to form the oxide
- fluoride ions can be released as free fluoride.
- the equilibrium of the deposition reaction starts to move away from oxide formation back in the direction of the fluometallate ion; in other words, the solubility of the component increases and it becomes more difficult to form the conversion coating film.
- the source of free fluoride may comprise one of the Group IVB metal compounds described above.
- the source of free fluoride may comprise a compound other than the lanthanide series element, Group VIB metal compound, Group IIIB metal compound, and/or Group IVB metal compound.
- the source of free fluoride may comprise any fluoride-containing compound including monofluorides, bifluorides, fluoride complexes, and mixtures thereof known to generate fluoride ions. Non-limiting examples of such sources include 1-IF, NH4F, NFI4HF2, NaF, and NaHF2.
- Examples also include ammonium and alkali metal fluorides, acid fluorides, fluoroboric, fluorosilicic, fluorotitanic, and fluorozirconic acids and their ammonium and alkali metal salts, and other inorganic fluorides, non-limiting examples of which are: zinc fluoride, zinc aluminum fluoride, titanium fluoride, zirconium fluoride, nickel fluoride, ammonium fluoride, sodium fluoride, potassium fluoride, and hydrofluoric acid, as well as other similar materials known to those skilled in the art. Water-soluble fluoride compounds may be utilized to introduce the free fluoride.
- Suitable fluoride compounds include alkali metal fluorides such as sodium fluoride, ammonium fluoride salts such as ammonium fluoride and ammonium bifluoride, other inorganic fluoride salts such as sodium silicofluoride, ammonium silicofluoride, hydrofluoric acid, hydrofluorosilicic acid, such as 23% hydrofluorosilicic acid, and fluoboric acid, such as 50% fluoboric acid.
- the free fluoride may be present in the conversion coating composition in an amount of 5 ppm to 300 ppm, such as 25 ppm to 100 ppm based on the total weight of the ingredients in the conversion coating composition.
- the conversion coating composition may comprise free fluoride in an amount of 100 ppm to 300 ppm free fluoride, 100 ppm to 200 ppm free fluoride, 110 ppm to 200 ppm free fluoride, 120 ppm to 180 ppm free fluoride, or, in some cases, 140 ppm to 180 ppm free fluoride.
- the free fluoride ions may be present in the conversion coating composition in a weight ratio of free fluoride ions to the Group VIB metal, Group IIIB metal and/or Group IVB metal of 40 to 1, and in some cases, 8 to 1.
- the conversion coating composition may have a pH of less than 7, and in some cases the pH may be within the range of 1 to 6, such as 1.5 to 5.5.
- the pH of the conversion coating composition may be maintained through the inclusion of pH adjusters, such as an acid and/or a base.
- the pH may be adjusted using mineral acids, such as hydrofluoric acid, fluoboric acid and/or phosphoric acid; organic acids, such as lactic acid, acetic acid, citric acid, tannic acid, and/or sulfamic acid; and/or water soluble or water dispersible bases, such as sodium hydroxide, ammonium hydroxide, ammonia, or amines such as tri ethyl amine, and/or methylethyl amine.
- the pH may also be adjusted using inorganic acids such as, for example, sulfuric acid, hydrochloric acid, and/or nitric acid.
- the pH adjusters may be in the conversion coating composition in an amount of 0.01% w/w to 10% w/w of the conversion coating.
- the acid and/or base may be in an amount of 0.01% w/w to 9% w/w, 0.01% w/w to 8% w/w, 0.01% w/w to 7% w/w, 0.01% w/w to 6% w/w, 0.01% w/w to 5% w/w, 0.02% w/w to 10% w/w, 0.02% w/w to 9% w/w, 0.02% w/w to 8% w/w, 0.02% w/w to 7% w/w, 0.02% w/w to 6% w/w, 0.02% w/w to 5% w/w, 0.03% w/w to 10% w/w, 0.03% w/w to 9% w/w, 0.03% w/w to 8% w/w
- the conversion coating composition may further comprise an electropositive metal.
- the electropositive metal may comprise copper, nickel, silver, gold, and combinations thereof.
- the electropositive metal may comprise copper.
- the copper may comprise copper nitrate, copper sulfate, copper chloride, copper carbonate, or copper fluoride.
- the electropositive metal may comprise from greater than 0 to 150 parts per million (ppm) based on a total weight of the ingredients in the conversion coating composition.
- the electropositive metal may be present in the conversion composition in an amount of at least 2 ppm based on total weight of the ingredients in the conversion coating composition, such as at least 10 ppm, such as at least 50 ppm, such as at least 75 ppm, such as at least 100 ppm, and may be present in an amount of no more than 150 ppm.
- the electropositive metal may comprise 2 ppm to 150 ppm, 10 ppm to 150 ppm, 50 ppm to 150 ppm, 75 ppm to 150 ppm, 100 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
- the conversion coating composition may comprise hexafluorozirconic acid as a source of Group VIB metal as well as a source of free fluoride, hydrofluorosilicic acid and fluoboric acid as a source of free fluoride, phosphoric acid as a source of phosphate ions, sodium gluconate as the sequestering agent, nitric acid, aqueous ammonia, and tannic acid as pH adjusters, and deionized water.
- the coating composition may comprise hexafluorozirconic acid as a source of the Group VIB metal, phosphoric acid as the source of phosphate ions, copper nitrate as the electropositive metal, and deionized water.
- the present disclosure is also directed to a method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, Group VIB metal, Group IIIB metal, Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
- the conversion coating composition disclosed herein may be applied to a metal substrate, such as at least a portion of an internal surface of a can body and/or a can end of the metal can. Any suitable technique may be used to apply the conversion coating composition onto the substrate, including, for example, brushing, dipping, flow coating, spraying and the like. In some instances, however, such depositing of the conversion composition may comprise an electrocoating step wherein an electrodepositable composition is deposited onto a metal substrate by electrodeposition.
- the conversion coating composition may be applied as a spray.
- a pump may draw the conversion coating composition out of a tank/bath through the spray risers, and after spraying onto the substrate, the excess conversion coating composition drains back into the tank/bath.
- a film forming composition may be deposited onto at least a portion of the surface of the substrate that has been contacted with the conversion coating composition.
- Any suitable technique may be used to deposit such a film forming composition onto the substrate, including, for example, brushing, dipping, flow coating, spraying and the like.
- depositing of the film forming composition may comprise an electrocoating step wherein an electrodepositable composition is deposited onto a metal substrate by electrodeposition.
- depositing of a film forming composition comprises a powder coating step.
- the depositing of a film forming composition could be a laminate.
- the film forming composition may be a liquid coating composition.
- the method may further comprise applying the film forming composition to form the film forming layer onto at least a portion of the metal can having the conversion coating composition deposited thereon.
- the method may further comprise applying a coating derived from the film forming composition to form the film forming layer onto at least a portion of the metal can having the conversion coating composition deposited thereon.
- the film forming composition may be cured by any suitable method.
- the film forming composition may be cured by heat curing, radiation curing, or by chemical curing, such as by heat curing.
- the film forming composition when heat cured, may be cured at any suitable temperature.
- the film forming composition when heat cured, may be cured to a peak metal temperature (PMT) of 150 to 350°C, such as from 175 to 320°C, such as from 190 to 300°C, or even from 200 to 280°C.
- the film forming composition when heat cured, may be cured at 210°C or at 260°C. Curing the film forming composition forms the film forming layer described herein.
- the substrate may optionally be subjected to other treatments prior to coating.
- the substrate may be cleaned, cleaned and deoxidized, anodized, acid pickled, plasma treated, laser treated, or ion vapor deposition (IVD) treated.
- IVD ion vapor deposition
- At least a portion of the metal substrate surface may be cleaned and/or deoxidized and/or otherwise pretreated by any conventional means known in the art of cleaning or pretreating a metal substrate prior to contacting at least a portion of the substrate surface with the conversion coating composition, in order to remove grease, dirt, and/or other extraneous matter.
- At least a portion of the surface of the substrate may be cleaned by physical and/or chemical means, such as mechanically abrading the surface and/or cleaning/degreasing the surface with commercially available alkaline or acidic cleaning agents that are well known to those skilled in the art.
- acidic cleaners examples include PCL-452 (sulfuric acid based with surfactants) and ACC45SS (hydrofluoric acid based), which can be used as a two-part system and each of which are commercially available from PPG Industries, Inc. Such cleaners are often preceded or followed by a water rinse, such as with tap water, distilled water, deionized water, or combinations thereof.
- the cleaned substrate surface may be deoxidized, mechanically and/or chemically.
- the term “deoxidize” means removal of the native oxide layer found on the surface of the substrate in order to promote uniform deposition of the conversion coating composition as well as to promote the adhesion of the film forming composition to the substrate surface.
- Suitable deoxidizers will be familiar to those skilled in the art.
- a typical mechanical deoxidizer may be uniform roughening of the substrate surface, such as by using a scouring or cleaning pad.
- Typical chemical deoxidizers include, for example, acid-based deoxidizers such as phosphoric acid, nitric acid, fluoroboric acid, sulfuric acid, chromic acid, hydrofluoric acid, ammonium bifluoride, or Amchem 7/17 deoxidizers (available from Henkel Technologies, Madison Heights, Mich.), OAKITE DEOXIDIZER LNC (commercially available from Chemetall), TURCO DEOXIDIZER 6 (commercially available from Henkel), Chemdeox 395 (fluorosilicic acid based), Chemdeox 400 (sulfuric acid, fluorosilicic acid and hydrofluoric acid based), Ultrax (AMC) 66 (commercially available from PPG Industries, Inc.) or combinations thereof.
- acid-based deoxidizers such as phosphoric acid, nitric acid, fluoroboric acid, sulfuric acid, chromic acid, hydrofluoric acid, ammonium bifluoride, or Amchem 7/17 deoxidizers (
- the chemical deoxidizer comprises a carrier, often an aqueous medium, so that the deoxidizer may be in the form of a solution or dispersion in the carrier, in which case the solution or dispersion may be brought into contact with the substrate by any of a variety of known techniques, such as dipping or immersion, spraying, intermittent spraying, dipping followed by spraying, spraying followed by dipping, brushing, or roll-coating.
- a temperature range of the solution or dispersion when applied to the metal substrate, based on etch rates, for example, at a temperature ranging from 50° F. to 150° F. (10° C. to 66° C.), such as from 70° F. to 130° F.
- the contact time may be from 30 seconds to 20 minutes, such as 1 minute to 15 minutes, such as 90 seconds to 12 minutes, such as 3 minutes to 9 minutes.
- the substrate optionally may be rinsed with tap water, deionized water, and/or an aqueous solution of rinsing agents in order to remove any residue.
- the wet substrate surface may be pretreated by any method familiar to those skilled in the art of substrate protection, such an anodized or treated with a conversion coating composition, and/or may be treated one of the treatment compositions described above, or the substrate may be dried prior to treating the substrate surface, such as air dried, for example, by using an air knife, by flashing off the water by brief exposure of the substrate to a high temperature, such as 15° C. to 100° C., such as 20° C. to 90° C., or in a heater assembly using, for example, infrared heat, such as for 10 minutes at 70° C., or by passing the substrate between squeegee rolls.
- the conversion coating composition and/or film forming composition may be applied to the metal substrate of the metal can, or a portion thereof, as a single layer or as part of a multi-layer system.
- the conversion coating composition may be applied as a single layer.
- the conversion coating composition may be applied as two or more layers.
- the conversion coating composition may be applied to an uncoated substrate.
- an “uncoated substrate” includes a surface that is cleaned prior to application.
- the film forming composition may be applied as a single layer.
- the film forming composition may be applied as two or more layers.
- the film forming composition may be applied on top of another layer as part of a multi layer system. For example, the film forming composition may be applied on top of a primer which is on top of the conversion coating layer.
- the film forming composition may form an intermediate layer or a top coat layer.
- the film forming composition may be applied as the first coat of a multi coat system.
- the film forming composition may be applied as an undercoat or a primer.
- the second, third, fourth etc. coats may comprise any suitable coating compositions such as those comprising, for example, polyvinyl chloride (PVC) resins, alkyd resins; polyolefin resins, epoxy resins; polyester resins; polyurethane resins; polysiloxane resins; hydrocarbon resins or combinations thereof.
- the second, third, fourth etc. coats may comprise polyester resins.
- the second, third, fourth etc. coats may be a liquid coating or a powder coating.
- the conversion coating composition and/or film forming composition may be applied to the metal substrate before or after forming the metal can.
- the conversion coating composition and/or film forming composition may be applied onto a can coil stock and then drawn into tubes, cans, or can lids (such as, without limitation, full aperture easy open ends).
- the conversion coating composition and/or film forming composition may be applied to the preformed metal can.
- coated metal cans of the present invention may demonstrate corrosion resistance and the hydrogen producing liquid sealed in such cans may demonstrate a reduction or prevention of as compared to metal cans that have not been treated as described herein.
- the hydrogen sulfide producing liquid when deposited in the coated metal can and sealed, may exhibit an average hydrogen sulfide concentration of less than 35 ppb, such as less than 20 or less than 10 ppb, using a gas detection tube method as described below for at least 2 months after the can is sealed.
- the average hydrogen sulfide concentration may be less than 5 ppb or even less than 1 ppb for at least 2 months after the metal can is sealed.
- the hydrogen sulfide producing liquid when deposited in the coated metal can and sealed, may exhibit an average hydrogen sulfide concentration of less than 35 ppb, such as less than 20 or less than 10 ppb, using a gas detection tube method as described below for at least 3 months, for at least 4 months, for at least 5 months, for at least 6 months, for at least 7 months, for at least 8 months, for at least 9 months, for at least 10 months, for at least 11 months, or for at least 12 months after the can is sealed.
- concentrations of FhS disclosed herein were determined by sparging the wine and measuring the effluent with a gas detection tube (Gastec 4LT, Japan) that was previously calibrated against sodium sulfide in wine.
- the conversion coating compositions and/or the film forming compositions may be substantially free, may be essentially free or may be completely free of styrene.
- substantially free in relation to styrene, it is meant that the film forming resin is formed from monomers which comprise less than 5 wt% of styrene based on the total weight of the monomers from which the film forming resin is formed.
- essentially free in relation to styrene is meant that the film forming resin is formed from monomers which comprise less than 1 wt% of styrene based on the total weight of the monomers from which the film forming resin is formed.
- the film forming resin is formed from monomers which comprise less than 0.01 wt% of styrene based on the total weight of the monomers from which the film forming resin is formed.
- the film forming resin may be formed from monomers which comprise no, i.e. 0 wt%, styrene based on the total weight of the monomers from which the film forming resin is formed.
- the conversion coating compositions and/or the film forming compositions of the present disclosure may be substantially free, may be essentially free or may be completely free of bisphenol A (BP A) and derivatives thereof.
- Derivatives of bisphenol A include, for example, bisphenol A diglycidyl ether (BADGE).
- the conversion coating layer and/or the film forming layer of the present disclosure may also be substantially free, may be essentially free or may be completely free of bisphenol F (BPF) and derivatives thereof.
- Derivatives of bisphenol F include, for example, bisphenol F diglycidyl ether (BPFG).
- BPFG bisphenol F diglycidyl ether
- the compounds or derivatives thereof mentioned above may not be added to the composition intentionally but may be present in trace amounts because of unavoidable contamination from the environment.
- Substantially free refers to coating compositions, or components thereof, containing less than 1000 parts per million (ppm) of any of the compounds or derivatives thereof mentioned above. “Essentially free” refers to coating compositions, or components thereof, containing less than 100 ppm of any of the compounds or derivatives thereof mentioned above. By “completely free” refers to coating compositions, or components thereof, containing less than 20 parts per billion (ppb) of any of the compounds or derivatives thereof mentioned above.
- the conversion coating compositions and/or the film forming compositions may be substantially free, may be essentially free or may be completely free of formaldehyde. “Substantially free” refers to coating compositions, or components thereof, containing less than 1000 parts per million (ppm) of formaldehyde. “Essentially free” refers to coating compositions, or components thereof, containing less than 100 ppm of any of formaldehyde. “Completely free” refers to coating compositions, or components thereof, containing less than 20 parts per billion (ppb) of formaldehyde. [0084] For purposes of the detailed description, it is to be understood that the invention may assume various alternative variations and step sequences, except where expressly specified to the contrary.
- Group IA metal and “Group IA element” refer to an element that is in Group IA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 1 in the actual IUPAC numbering.
- Group IA metal compound refers to compounds that include at least one element that is in Group IA of the CAS version of the Periodic Table of the Elements.
- Group IIA metal and “Group IIA element” refer to an element that is in group IIA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 2 in the actual IUPAC numbering.
- Group IIA metal compound refers to compounds that include at least one element that is in Group IIA of the CAS version of the Periodic Table of the Elements.
- Group IIIB metal and “Group IIIB element” refer to an element that is in Group IIIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 3 in the actual IUPAC numbering.
- Group IIIB metal compound refers to compounds that include at least one element that is in Group IIIB of the CAS version of the Periodic Table of the Elements.
- Group IVA metal and “Group IVA element” refer to an element that is in group IVA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 14 in the actual IUPAC numbering.
- Group IVA metal compound refers to compounds that include at least one element that is in Group IVA of the CAS version of the Periodic Table of the Elements.
- Group IVB metal and “Group IVB element” refer to an element that is in group IVB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 4 in the actual IUPAC numbering.
- Group IVB metal compound refers to compounds that include at least one element that is in Group IVB of the CAS version of the Periodic Table of the Elements.
- Group VB metal and “Group VB element” refer to an element that is in group VB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 5 in the actual IUPAC numbering.
- Group VB metal compound refers to compounds that include at least one element that is in Group VB of the CAS version of the Periodic Table of the Elements.
- Group VIB metal and “Group VIB element” refer to an element that is in group VIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 6 in the actual IUPAC numbering.
- Group VIB metal compound refers to compounds that include at least one element that is in Group VIB of the CAS version of the Periodic Table of the Elements.
- Group VIIB metal and “Group VIIB element” refer to an element that is in group VIIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63 rd edition (1983), corresponding to Group 7 in the actual IUPAC numbering.
- Group VIIB metal compound refers to compounds that include at least one element that is in Group VIIB of the CAS version of the Periodic Table of the Elements.
- the terms “on,” “onto,” “applied on,” “applied onto,” “formed on,” “deposited on,” “deposited onto,” mean formed, overlaid, deposited, or provided on but not necessarily in contact with the surface.
- a film forming composition “deposited onto” a substrate does not preclude the presence of one or more other intervening coating layers of the same or different composition located between the film forming composition and the substrate.
- salt refers to an ionic compound made up of cations and anions and having an overall electrical charge of zero. Salts may be hydrated or anhydrous.
- composition refers to a solution, mixture, or dispersion in a medium.
- a “coating composition” refers to a composition that, in an at least partially dried or cured state, is capable of producing a film, layer, or the like on at least a portion of a substrate surface.
- the term “dispersion” refers to a two-phase transparent, translucent or opaque system in which particles are in the dispersed phase and an aqueous medium, which includes water, is in the continuous phase.
- deoxidizing composition refers to a composition having a pH of no greater than 3.0 and a free fluoride content of no greater than 50 ppm based on total weight of the deoxidizing composition and that is capable of etching and/or reacting with and chemically altering a substrate surface.
- deoxidizing composition bath or “deoxidizing bath” refers to an aqueous bath containing a deoxidizing composition and that may contain components that are byproducts of the process.
- cleaning composition refers to a composition that removes oil, soil, and other contaminants from a substrate surface and that optionally is capable of etching or oxidizing the substrate surface.
- cleaning composition bath refers to an aqueous bath containing a cleaner composition and that may contain components that are byproducts of the process.
- pretreatment composition refers to a composition that is capable of reacting with and chemically altering the substrate surface and binding to it to form a film that affords corrosion protection.
- pretreatment bath refers to an aqueous bath containing a conversion composition and that may contain components that are byproducts of the process.
- the recitation of numerical ranges by endpoints includes all integer numbers and, where appropriate, fractions subsumed within that range (e.g. 1 to 5 can include 1, 2, 3, 4 when referring to, for example, a number of elements, and can also include 1.5, 2, 2.75 and 3.80, when referring to, for example, measurements).
- the recitation of end points also includes the end point values themselves (e.g. from 1.0 to 5.0 includes both 1.0 and 5.0). Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
- cure or “curing”, means that the components that form the composition are crosslinked to form a film, layer, or bond.
- at least partially cured means that at least a portion of the components that form the composition interact, react, and/or are crosslinked to form a film, layer, or bond.
- the term "and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself or any combination of two or more of the listed items can be employed. For example, if a list is described as comprising group A, B, and/or C, the list can comprise A alone; B alone; C alone; A and B in combination; A and C in combination, B and C in combination; or A, B, and C in combination.
- polymer refers broadly to prepolymers, oligomers and both homopolymers and copolymers. It should be noted that the prefix “poly” refers to two or more.
- the present invention thus relates in particular, without being limited thereto, to the following aspects:
- a metal can comprising a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can.
- the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and
- Aspect 2 The metal can of Aspect 1, wherein the metal can comprises aluminum, an aluminum alloy, and/or steel.
- the metal can of Aspect 2, wherein the metal can comprises aluminum alloy.
- Aspect 4. The metal can of any of the foregoing aspects, wherein the lanthanide series element comprises lanthanum and/or cerium, the Group VIB metal comprises chromium and/or molybdenum, Group IIIB metal comprises yttrium, and the Group IVB metal comprises zirconium, titanium, and/or hafnium.
- the metal can of any of the foregoing aspects, wherein the Group IVB metal comprises zirconium.
- the metal can of Aspect 4, wherein the chromium comprises chromium (III) and/or chromium (VI).
- Aspect 7. The metal can of any of the foregoing aspects, wherein the hydrogen sulfide producing liquid comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drink, cider, kombucha, or mead.
- Aspect 8 The metal can of any of the foregoing aspects, wherein the conversion coating layer has an average thickness of 0.001 msi to 0.05 msi as measured by ICP-OES.
- the metal can of any of the foregoing aspects, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
- the metal can of any of the foregoing aspects, wherein the film forming layer comprises an emulsion polymerized acrylic latex.
- the metal can of any of the foregoing aspects, wherein the film forming layer has a dry film thickness of 2 microns to 20 microns as measured by a SENCON SI9600 Coating Thickness Gauge.
- the metal can of any of the foregoing aspects, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
- the metal can of any of the foregoing aspects, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
- a metal comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
- a conversion coating composition comprising a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2
- a film-forming layer deposited on
- Aspect 15 The metal can of Aspect 14, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
- Aspect 16 The metal can of Aspect 15, wherein the metal can comprises aluminum alloy.
- Aspect 17 The metal can of Aspect 14 to 16, wherein the Group IVB metal comprises hexafluorozirconic acid.
- Aspect 18 The metal can of Aspects 14 to 17, wherein the conversion coating composition further comprises a source of phosphate ions.
- Aspect 19 The metal can of Aspect 18, wherein the source of phosphate ions comprises phosphoric acid.
- Aspect 20 The metal can of Aspects 18 or 19, wherein the source of phosphate ions is in an amount of 2 ppm to 300 ppm.
- Aspect 21 The metal can of Aspects 14 to 20, wherein the conversion coating composition further comprises a source of free fluoride.
- Aspect 22 The metal can of Aspect 21, wherein the source of free fluoride comprises hydrofluorosilicic acid and fluoboric acid.
- Aspect 23 The metal can of Aspects 21 or 22, wherein the source of free fluoride is in an amount of 5 ppm to 300 ppm.
- Aspect 24 The metal can of Aspects 14 to 23, wherein the Group IVB metal comprises a source of free fluoride.
- Aspect 25 The metal can of Aspects 14 to 24, wherein the conversion coating composition further comprises an electropositive metal.
- Aspect 26 The metal can of Aspect 25, wherein the electropositive metal is in an amount of 2 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
- Aspect 27 The metal can of Aspect 25 or 26, wherein the electropositive metal comprises copper nitrate.
- a method of packaging a hydrogen sulfide producing liquid in a metal can comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, and/or a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous- containing monomeric subunit ml and optionally a non -phosphorous- containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
- Aspect 29 The method of Aspect 28, wherein the conversion coating layer is formed by a conversion coating composition comprising the lanthanide series element, the Group VIB metal, the Group IIIB metal, the Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2.
- Aspect 30 The method of Aspect 29, wherein the conversion coating composition comprises an electropositive metal, a source of phosphate ions, and/or a source of free fluoride.
- Aspect 31 The method of Aspect 29, wherein the Group IVB metal comprises hexafluorozirconic acid.
- Aspect 32 The method of Aspect 30, wherein the source of phosphate ions comprises phosphoric acid.
- Aspect 33 The method of Aspects 30 or 32, wherein the source of phosphate ions is in an amount of 2 ppm to 300 ppm.
- Aspect 34 The method of Aspect 30, wherein the source of free fluoride comprises hydrofluorosilicic acid and fluoboric acid.
- Aspect 35 The method of Aspects 30 or 34, wherein the source of free fluoride is in an amount of 5 ppm to 300 ppm.
- Aspect 36 The method of Aspects 28 to 35, wherein the Group IVB metal comprises a source of free fluoride.
- Aspect 37 The method of Aspect 30, wherein the electropositive metal is in an amount of 2 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
- Aspect 38 The method of Aspect 30 or 37, wherein the electropositive metal comprises copper nitrate.
- a metal can comprising a conversion coating layer deposited on at least a portion of an internal surface of the metal can, the conversion coating layer comprising a lanthanide series element, a Group VIB metal, Group MB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can, wherein the hydrogen sulfide producing liquid exhibits a hydrogen sulfide concentration of less than 35 ppb as measured by a gas detection tube for at least two months after the metal can is sealed.
- Aspect 40 The metal can of Aspect 39, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
- Aspect 41 The metal can of Aspect 40, wherein the metal can comprises aluminum alloy.
- the metal can of Aspects 39 to 41, wherein the lanthanide series element comprises lanthanum and/or cerium, the Group VIB metal comprises chromium and/or molybdenum, Group IIIB metal comprises yttrium, and the Group IVB metal comprises zirconium, titanium, and/or hafnium.
- Aspect 43 The metal can of Aspects 39 to 42, wherein the Group IVB metal comprises zirconium.
- the metal can of Aspect 42, wherein the chromium comprises chromium (III) and/or chromium (VI).
- the metal can of Aspects 39 to 44, wherein the hydrogen sulfide producing liquid deposited in the metal can comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drink, cider, kombucha, or mead.
- Aspect 46 The metal can of Aspects 39 to 45, wherein the average thickness of the conversion coating layer on the metal can is 0.001 msi to 0.05 msi as measured by ICP-OES.
- Aspect 47 The metal can of Aspects 39 to 46, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
- Aspect 48 The metal can of Aspects 39 to 47, wherein the film forming layer has a thickness of 1 msi to 4 msi as measured by a SENCON SI9600 Coating Thickness Gauge.
- Aspect 49 The metal can of Aspects 39 to 48, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
- Aspect 50 The metal can of Aspects 39 to 49, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
- a system for treating a metal for packaging a hydrogen sulfide producing liquid, the system comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
- Aspect 52 The metal can of Aspect 51, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
- Aspect 53 The metal can of Aspect 52, wherein the metal can comprises aluminum alloy.
- Aspect 54 The metal can of Aspects 51 to 53, wherein the metal can further comprises a hydrogen sulfide producing liquid deposited inside the metal can.
- Aspect 55 The metal can of Aspects 51 to 54, wherein the conversion coating layer comprises zirconium.
- Aspect 56 The metal can of Aspect 51, wherein the chromium comprises chromium (III) and/or chromium (VI).
- the metal can of Aspects 54 to 56, wherein the hydrogen sulfide producing liquid deposited in the metal can comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drinks, cider, kombucha, or mead.
- Aspect 58 The metal can of Aspects 51 to 57, wherein the average thickness of the conversion coating layer on the metal can is 0.001 msi to 0.05 msi as measured by ICP-OES.
- Aspect 59 The metal can of Aspects 51 to 58, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
- Aspect 60 The metal can of Aspects 51 to 59, wherein the film forming layer has a thickness of 1 msi to 4 msi as measured by a SENCON SI9600 Coating Thickness Gauge.
- Aspect 61 The metal can of Aspects 51 to 60, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
- Aspect 62. The metal can of Aspects 51 to 61, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
- stage 2 where the alkaline etchant was removed via a low pH acid rinse with rows of flood nozzles, followed by stage 3 of a city water rinse to remove the acid.
- stage 4 hollowcone nozzles sprayed the acidic zirconium conversion coating composition set forth in Table 1, which deposits a thin layer of zirconium oxyhydroxide on the panel surface.
- stage 5 the panels are rinsed with deionized water, before being dried with infrared (IR) heaters.
- IR infrared
- the second set of panels did not receive any pre-treatment.
- a commercial internal varnish an acrylic latex lacquer sold commercially by PPG Industries, Inc. under the tradename PPG Innovel® 2012-823, was applied to both sets of panels by drawing down the wet coating using a number # 20 wire bar.
- the coated substrate panels were baked at 193°C for three minutes.
- the cured film had a nominal thickness of 4-5 mg/in2 as determined by a SENCON SI9600 Coating Thickness Gauge.
- the prepared panels were tested for 3 ⁇ 4S gas production in wine by placing the panels in Sieg-mi-flex extraction cells (LABC-Labortechnik, Germany), such that 1 dm 2 of panel was in contact with 100 mL of wine.
- the cells were then filled with wine (pH 3.3) (sold by Barefoot Cellars under the tradename Barefoot® Refresh® Crisp White Spritzer, USA) spiked with 50 ppm sodium metabisulfite and held at 50°C in a hot room for 10 days (representative of 2-3 months on the shelf at room temperature).
- the cells were removed from the hot room, allowed to cool to room temperature, and then the concentration of 3 ⁇ 4S was determined by sparging the wine and measuring the effluent with a gas detection tube (Gastec 4LT, Japan) that was previously calibrated against sodium sulfide in wine. After measuring the samples in triplicate, the wine in contact with the pre-treated panels had an average 3 ⁇ 4S concentration of 23 ppb and the non-pre-treated panels had an 3 ⁇ 4S concentration of 40 ppb.
- a gas detection tube Gastec 4LT, Japan
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Abstract
This disclosure relates to use of a conversion coating for reduction or prevention of hydrogen sulfide production in cans holding hydrogen sulfide producing liquids, such as wine. This disclosure also relates to metal cans comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, a film-forming layer deposited on such conversion coating layer, and a hydrogen sulfide producing liquid deposited inside the metal can.
Description
CONVERSION COATING FOR CANS CONTAINING HYDROGEN SULFIDE PRODUCING
LIQUIDS
Field
[0001] The present disclosure relates in general to a metal can having a hydrogen sulfide liquid deposited therein, wherein the metal can comprises a conversion coating layer deposited on at least a portion of an inside surface thereof and a film forming layer.
Background
[0002] Coatings are applied to numerous substrates to provide protective and/or decorative qualities. Certain liquids have sulfur dioxide and/or analogues such as metabisulphite added to stabilize the liquid and to prevent growth of unwanted bacteria and yeast. Other liquids may lead to the production of sulfur dioxide through metabolism of sulfur-containing amino acids or other organic processes. However, sulfur dioxide and/or analogues may cause production of volatile sulfur compounds (VSCs) such as hydrogen sulfide, H2S, which create issues with respect to corrosion of the containers, “rotten egg” odor production, and tainting of the liquid in the metal cans. Thus, there is a desire for cans that would allow packaging of such liquids while reducing and/or eliminating the production of hydrogen sulfide and other VSCs.
Summary
[0003] The present disclosure is directed to a metal can comprising a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
[0004] Also disclosed is a metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-
containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
[0005] Also provided in this disclosure is a method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
[0006] The present disclosure also contemplates a metal can comprising a conversion coating layer deposited on at least a portion of an internal surface of the metal can, the conversion coating layer comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2; a film forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can, wherein the hydrogen sulfide producing liquid exhibits a hydrogen sulfide concentration of less than 35 ppb as measured by a gas detection tube for at least two months after the metal can is sealed.
Detailed Description
[0007] According to the present disclosure, provided herein is a metal can comprising, or consisting essentially of, or consisting of, a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited onto at least a portion of the conversion coating layer; and a hydrogen sulfide-producing liquid deposited inside the metal can.
[0008] A “conversion coating” layer, composition, or like terms, as used herein, refers to a self-supporting inorganic continuous or semi -continuous layer formed on the metal can surface via a chemical process that reacts with the metal can surface. A “continuous layer” refers to an
unbroken layer of conversion coating formed on the whole substrate surface. A “semi -continuous layer” is one that is broken; that is, the layer is not continuous across the whole surface.
[0009] Without intending to be bound by theory, it is believed that the conversion coating layer disclosed herein reduces the oxidation of the metal substrate of the can by the hydrogen sulfide producing liquid, thereby preventing and/or reducing the subsequent reduction of the sulfur dioxide and other sulfur compounds in the hydrogen sulfide producing liquid which lead to hydrogen sulfide production. Inhibiting such reactions between the metal of the can and the free sulfide dioxide in the hydrogen sulfide producing liquid is believed to reduce and/or prevent corrosion of the metal can and tainting of the hydrogen sulfide producing liquid, such as, without limitation, wine, deposited within.
[0010] The term “metal can” includes any type of metal can, container or any type of receptacle or portion thereof that is sealed by the content manufacturer (e.g. food and/or beverage manufacturer) to minimize or eliminate spoilage of the contents until such metal can is opened by the consumer. The cans can include “two piece cans” and “three-piece cans” as well as drawn and ironed one-piece cans; such one piece cans often find application with aerosol products. The metal can may be a food and/or beverage can. The metal can may be a monobloc aerosol can and/or tube. Suitable examples of monobloc aerosol cans and/or tubes include, but are not limited to, deodorant and hair spray containers. The metal can may be a metal can bottle.
[0011] The metal can may be formed from any suitable material. Suitably, the metal can comprises metal substrates, metal alloy substrates, and/or substrates that have been metallized, such as nickel plated plastic. Suitable examples include, but are not limited to, the following: steel; tinplate; tinplate pre-treated with a protective material such as chromium, titanium, titanate or aluminum; tin-free steel (TFS); galvanised steel, such as for example electro-galvanised steel; aluminum; aluminum alloy; and combinations thereof.
[0012] The metal or metal alloy may comprise or be steel, aluminum, magnesium, and/or alloys thereof. For example, the steel substrate may be cold rolled steel, hot rolled steel, electrogalvanized steel, and/or hot dipped galvanized steel. Aluminum alloys of the 1XXX, 2XXX, 3XXX, 4XXX, 5XXX, 6XXX, or 7XXX series as well as clad aluminum alloys also may be used as the substrate. Aluminum alloys may comprise 0.01% by weight copper to 10% by weight copper. Aluminum alloys which are treated may also include castings, such as 1XX.X, 2XX.X, 3XX.X, 4XX.X, 5XX.X, 6XX.X, 7XX.X, 8XX.X, or 9XX.X (e.g.: A356.0). For example, the
metal can may comprise aluminum alloy in the 3XXX series, such as aluminum alloy AA3104, AA3003, AA3004, AA3005, and/or AA5XXX series. Magnesium alloys of the AZ31B, AZ91C, AM60B, or EV31 A series also may be used as the substrate. Additionally, substrates may comprise non-metal conductive materials including composite materials such as, for example, materials comprising carbon fibers or conductive carbon. The substrate may also comprise other suitable non-ferrous metals such as titanium or copper, as well as alloys of these materials.
[0013] It will be appreciated by a person skilled in the art that the can body and can end of the metal can may be formed from the same or different materials, such as the same or different metals. Suitably, the can body and can end of the metal can may be formed from the same material, such as the same metal.
[0014] The can body and/or can end may be made from coiled metal stock. Suitably, at least the can end may be formed from coiled metal stock. Suitably, the conversion coating compositions of the present invention may be applied to coiled metal stock, such as the coiled metal stock from which the ends of cans are made (“can end stock”).
[0015] The conversion coating composition may be applied to the can end stock prior to the can end being cut and stamped out of the coiled metal stock. The can ends having a score line thereon may be “easy open” can ends, sometimes referred to as “easy open ends” or even “EOEs”. Suitably, the score line is applied to the can ends after the can ends have punched from the coated metal stock. The can ends, once formed, are suitably attached to a can body. The can end may be attached to the can body by any suitable method. Suitably, the can end may be attached to the can body by an edge rolling process.
[0016] The coating compositions may be applied to substantially all of or to a portion of the interior surface of the can end. For example, the coating compositions may be applied to at least a portion of the interior surface of the can end over at least a portion of the score line. The conversion coating composition may be applied to at least the internal surface of the can end over a portion of the score line or may be applied over all of the score line. Suitably, the coating compositions may be applied to substantially all of the interior surface of the can end.
[0017] As stated above, the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit
ml and optionally a non-phosphorous-containing monomeric subunit m2. The conversion coating layer may be deposited on at least a portion of an internal surface of a can body and/or a can end of the metal can.
[0018] As described in more detail below, the conversion coating layer may be formed from a conversion composition comprising, or consisting essentially of, or consisting of, a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2.
[0019] The lanthanide series element may comprise cerium, praseodymium, terbium, and/or alloys thereof. The Group IIIB metal may comprise yttrium, scandium, and/or alloys thereof. The Group IVB metal may comprise zirconium, titanium, hafnium, and/or alloys thereof. The Group VIB metal may comprise chromium (III), chromium (VI), molybdenum, and combinations thereof.
[0020] The conversion coating layer may comprise a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2. Any of the monomeric subunits ml and m2 described herein may be useful in the conversion coating layer. For example, where the metal can comprises aluminum and/or aluminum alloy, the conversion coating layer is formed when aluminum oxide on the surface forms esters with phosphate or phosphonic groups (Al-O-P bonds) of the homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous-containing monomeric subunit m2.
[0021] The copolymer may be a dipolymer, a terpolymer, or a higher polymer. The homopolymer or copolymer may be a statistical or a block homopolymer or copolymer and may be formed by radical continuous or batchwise polymerization.
[0022] As used herein, the terms “homopolymer” and “homopolymer comprising monomeric subunits ml,” when used with respect to the homopolymer disclosed herein, refers to a homopolymer resulting from the polymerization of one kind of monomer ml, wherein the homopolymer does not comprise any other monomeric subunits.
[0023] As used herein, the terms “copolymer,” when used with respect to the present invention, refers to a dipolymer or higher copolymer resulting from the polymerization of at least
one kind of monomer ml and at least one kind of monomer m2 or at least two kinds of monomers ml. For clarity, “copolymer” includes dipolymers, terpolymers, and higher copolymers.
[0024] As used herein, the terms “dipolymer,” when used with respect to the copolymer of the present invention, refers to a copolymer resulting from the polymerization of one kind monomer ml and one kind of monomer m2 or two kinds of monomers ml.
[0025] As used herein, the terms “terpolymer,” when used with respect to the present invention, refers to a copolymer resulting from the polymerization of three monomeric subunit types, where at least one monomer is ml.
[0026] Suitable examples of the phosphorous-containing monomeric subunits ml include organophosphorous compounds containing phosphates, phosphate salts, and/or phosphate esters, phosphonic acids, phosphonic acid salts, and/or phosphonic esters, and/or phosphinic acids, phosphinic acid salts, and/or phosphinic esters. Examples include, but are not limited to, vinyl phosphonic acid, dimethyl vinyl phosphonate, diethyl vinyl phosphonate, r other dialkyl vinyl phosphonates, maleic acid dimethyl phosphonate, maleic acid diethyl phosphonate, phosphate-, phosphonate-, or phosphinate-substituted methacrylate or acrylate monomers, phosphate-, phosphonate-, or phosphinate-substituted acrylamide monomers, or other monomers containing phosphorus-containing substituents and a polymerizable bond.
[0027] As used herein, the term “(meth)acrylic acid,” when used with respect to the monomeric units, refers to acrylic and/or methacrylic acid subunits.
[0028] As used herein, the term “(meth)acrylate” refers to an acrylate, a methacrylate, or a mixture of acrylate and methacrylate.
[0029] Suitable examples of phosphorous-containing monomeric subunits ml include those comprising the structure of Formula F
, wherein Ri and R2 comprise hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, and R3 comprises an organic linking group terminating in an atom that is covalently bonded to an atom present in the addition polymer backbone. The organic linking group may comprise at least one carbon atom, and may comprise
additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present. The organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
[0030] Other suitable examples of phosphorous-containing monomeric subunits ml include those comprising the structure of Formula II:
, wherein Ri and R2 comprises hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, wherein Ri and R2 may be the same or different, and wherein R3 comprises an organic linking group terminating in an atom that is covalently bonded to a carbon atom present in the addition polymer backbone. The organic linking group may comprise at least one carbon atom, and may comprise additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present. The organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
[0031] Further suitable examples of phosphorous-containing monomeric subunits ml include those comprising the structure of Formula III:
wherein Ri comprises hydrogen, a cation, an alkyl radical, an aryl radical, or a phosphoester group, R2 comprises hydrogen, an alkyl radical, or an aryl radical, and R3 comprises an organic linking group terminating in an atom that is covalently bonded to an atom present in the addition polymer backbone. The organic linking group may comprise at least
one carbon atom, and may comprise additional functional groups, such as, for example, one or more ether, amine, or hydroxyl functional groups, among other functional groups, and at least a portion of the organic linking group may comprise a polyether if at least two ether groups are present. The organic linking group may comprise an organic chain, and the organic chain may terminate in a carbon atom on either side of the chain.
[0032] Further suitable examples of phosphorus-containing monomeric subunits ml include those comprising a polymerizable double bond and a phosphorus containing functional group such as a phosphine, phosphine oxide, phosphonium salt, or phosphate amide.
[0033] Monomeric subunit m2 may be any non-phosphorous-containing monomer that is capable of co-polymerizing with monomer subunits ml. For example, m2 may be a carboxylic acid- or anhydride-containing monomeric subunit.
[0034] Monomeric subunit m2 may be an acid or anhydride functional ethylenically unsaturated monomer. Suitable examples of monomeric subunits m2 include methacrylic acid, acrylic acid, maleic acid or its anhydride, fumaric acid, itaconic acid or its anhydride.
[0035] Monomeric subunit m2 also may be a (meth)acrylate. Suitable examples of (meth)acrylate monomeric subunits m2 include alkyl esters of (meth)acrylic acid. Non-limiting examples of alkyl esters of (meth)acrylic acid include methyl (meth)acrylate, ethyl (meth)acrylate and propyl (meth)acrylate. Other suitable examples of monomeric subunit m2 include (meth)acrylamides, such as N-isopropyl acrylamide, esters of maleic acid, fumaric acid, or itaconic acid, vinyl monomers such as styrenics, such as styrene sulfonic acid, vinyl ethers, or other monomers containing a polymerizable double bond, such as N-vinylpyrrolidone.
[0036] In an example, the copolymer disclosed herein may include a dipolymer comprising subunits ml and m2 and having the structure of Formula IV:
varies from 0 to 95 mol%.
[0037] Monomeric subunit ml may be present in the homopolymer or copolymer in an amount of at least 5 molar percent based on total molarity of the homopolymer or copolymer, such
as at least 20 molar percent, such as at least 40 molar percent, and may, in some instances, be present in the homopolymer or copolymer an amount of 100 molar percent based on total molarity of the homopolymer or copolymer, such as no more than 80 molar percent, such as no more than 70 molar percent. Monomeric subunit ml may be present in the homopolymer or copolymer in an amount of 5 molar percent to 100 molar percent based on total molarity of the homopolymer or copolymer, such as 20 molar percent to 80 molar percent, such as 40 molar percent to 70 molar percent.
[0038] Monomeric subunit m2 may be absent from the homopolymer or copolymer. Monomeric subunit m2 may be present in the homopolymer or copolymer disclosed herein, if at all, in an amount of at least 0.1 molar percent based on total molarity of the homopolymer or copolymer, such as at least 20 molar percent, such as at least 30 molar percent, and may, in some instances, be present in the homopolymer or copolymer an amount of 95 molar percent based on total molarity of the homopolymer or copolymer, such as at least 80 molar percent, such as at least 30 molar percent. Monomeric subunit m2, if present at all, may be present in the homopolymer or copolymer in an amount of 0.1 molar percent to 95 molar percent based on total molarity of the homopolymer or copolymer, such as 20 molar percent to 80 molar percent, such as 30 molar percent to 60 molar percent.
[0039] The homopolymer or copolymer, if present at all, may be present in the conversion coating composition in an amount of at least 100 ppm based on total weight of the conversion coating composition, such as at least 150 ppm, such as at least 300 ppm, such as at least 400 ppm, and may, in some instances, be present in the conversion coating composition in an amount of no more than 3000 ppm based on total weight of the conversion coating composition, such as no more than 1000 ppm, such as no more than 750 ppm, such as no more than 600 ppm. The homopolymer or copolymer, if present at all, may be present in the conversion coating composition in an amount of 100 ppm to 3000 ppm based on total weight of the conversion coating composition, such as 150 ppm to 1000 ppm, such as 300 ppm to 750 ppm, such as 400 ppm to 600 ppm.
[0040] The conversion coating composition and/or the conversion coating layer formed therefrom may further comprise a Group IA metal, a Group IIA metal, a Group VB metal, a Group VIIB metal, and/or a Group XII metal. The Group IA metal may comprise lithium. The Group IIA metal may comprise magnesium. The Group VB metal may comprise vanadium. The Group VIIB metal may comprise manganese. The Group XII metal may comprise zinc .
[0041] When a continuous or semi-continuous conversion coating layer is formed on the substrate surface, the layer can have a thickness that is uniform or a thickness that is variable; that is, the layer may have a different thickness at different locations on the treated substrate. The average thickness of the conversion coating layer on the metal surface may be 0.05 mg/square inch (msi) or less, such as 0.001 msi to 0.05 msi, 0.001 msi to 0.04 msi, 0.001 msi to 0.03 msi, 0.001 msi to 0.02 msi, 0.01 msi to 0.05 msi, or 0.01 msi to 0.02 msi or any other range combination using these endpoints. For example, the average thickness of the conversion coating layer on the metal surface may be 0.05 msi, 0.04 msi, 0.02 msi, 0.01 msi, 0.005 msi, or 0.001 msi. The average thickness, as disclosed herein, is determined by using a stripping solution of known volume to remove the conversion coating from a piece of the coated can of known area and then measuring the zirconium concentration in the solution by inductively coupled plasma-optical emission spectroscopy (ICP-OES). The concentration of zirconium is then converted to msi (mg per square inch) and determined to be the thickness of the conversion coating layer.
[0042] The film-forming layer can be deposited from a film forming composition. Any suitable film forming composition can be used according to the present invention. As used herein, the term "film forming composition" refers to a composition, typically comprising one or more film-forming resins, that can form a self-supporting continuous or semi-continuous film on at least a horizontal surface of a substrate upon removal of any diluents or carriers present in the composition or upon curing at ambient or elevated temperature. Conventional film-forming resins that may be used include, without limitation, those typically used in packaging coating compositions. The film forming composition may comprise a thermosetting film forming resin or a thermoplastic film forming resin. As used herein, the term “thermosetting” refers to resins that “set” irreversibly upon curing or crosslinking, wherein the polymer chains of the polymeric components are joined together by covalent bonds. This property is usually associated with a cross- linking reaction of the composition constituents often induced, for example, by heat or radiation. Curing or crosslinking reactions also may be carried out under ambient conditions. Once cured or crosslinked, a thermosetting resin will not melt upon the application of heat and is insoluble in solvents. As used herein, the term “thermoplastic” refers to resins that comprise polymeric components that are not joined by covalent bonds and thereby can undergo liquid flow upon heating and are soluble in solvents.
[0043] Ambient conditions generally refer to room temperature and humidity conditions or temperature and humidity conditions that are typically found in the area in which the composition is applied to a substrate, e.g., at 10°C to 40°C and 5% to 80% relative humidity, such as at 20°C to 40°C and 20% to 80% relative humidity, while elevated temperatures are temperatures that are above ambient temperature.
[0044] The film forming composition may comprise any of a variety of polymers well- known in the art. Generally, these polymers may be any polymers of these types made by any method known to those skilled in the art. The film forming composition may comprise, for example, an acrylic polymer, a polyester polymer, a phenolic resin, an epoxy resin, an epoxy mimic, a laminate, a polyurethane polymer, a polyamide polymer, polyvinyl chloride (PVC) resins, alkyd resins, a polyether polymer, a polysiloxane polymer, and/or copolymers thereof. The film forming composition may comprise a phenolic resin, an epoxy resin, a polyester polymer, an acrylic polymer, and/or a polyolefin polymer. The film-forming composition may comprise an acrylic polymer. The film forming layer may comprise a phenolic, an epoxy, a polyester, an acrylic, and/or a polyolefin. The film forming composition may comprise an emulsion polymerized latex acrylic material, a solution polymerized latex acrylic material, amine epoxy polymerized material, or a combination thereof. For example, the film forming composition may comprise a core shell acrylic latex.
[0045] The functional groups on the film forming resin may be selected from any of a variety of reactive functional groups, including, for example, carboxylic acid groups, amine groups, epoxide groups, hydroxyl groups, thiol groups, carbamate groups, amide groups, urea groups, isocyanate groups (including, without limitation, blocked isocyanate groups), mercaptan groups, and combinations thereof.
[0046] The film forming layer on the metal can may have any suitable dry film thickness. For example, the film forming layer may have a dry film thickness of greater than 2 microns (pm), greater than 5 pm, greater than 10 pm, less than 40 pm, less than 30 pm, less than 20 pm, or a range combination using these endpoints. For example, the dry film thickness may be 2 pm to 40 pm, 2 pm to 30 pm, 2 pm to 20 pm, 5 pm to 40 pm, 5 pm to 30 pm, 5 pm to 20 pm, or the like. The dry film thickness of the film forming layer is determined using a SENCON SI9600 Coating Thickness Gauge.
[0047] By “hydrogen sulfide producing liquid” as used herein, it is meant liquids which, before being deposited in the metal can, include at least 1 part per million (ppm) of a sulfur source, e.g. sulfites, and in which reactions between the uncoated metal substrate and sulfur source produces hydrogen sulfide. For example, the hydrogen sulfide producing liquid comprises at least 5 ppm, at least 7 ppm, at least 10 ppm, at least 30 ppm, at least 50 ppm, and/or less than 100 ppm, less than 70 ppm, less than 50 ppm of a sulfur source. For example, the hydrogen sulfide producing liquid comprises 5 ppm to 100 ppm of a sulfur source, such as 7 ppm to 70 ppm, such as 10 ppm to 50 ppm, such as 30 ppm to 50 ppm. One skilled in the art would understand that the sulfur can be detected using a variety of known methods, including, without limitation, ion selective electrodes, gas chromatograph with a sulfur chemoluminescence detector, and/or gas detection tube. Values herein are provided using the gas detection tube method described herein.
[0048] The hydrogen sulfide producing liquid deposited in the metal can may comprise wine, beer, cider, cocktails, kombucha, fruit juice, vinegar, cordial, coconut milk, soft drink, mead, perfume, body spray, or any other liquid in which reactions between the uncoated metal substrate and sulfur source produces hydrogen sulfide.
[0049] In recent years, there has been a renewed interest in packaging wine in cans. Wine is produced by the yeast fermentation of the juice of grapes and occasionally other fruits. As part of the control processes for the fermentation and handling of wine, sulfur dioxide and/or analogues such as metabisulphite are often added to wine to stabilize the wine and to prevent growth of unwanted bacteria and yeast. Accordingly, the hydrogen sulfide producing liquid deposited in the metal can may comprise wine. The wine may comprise sparkling wine, red wine, white wine, or rose wine.
[0050] Also provided in this disclosure is a metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can such that an internal surface of the can is at least partially in contact with the hydrogen sulfide-producing liquid.
[0051] The conversion coating composition may comprise a source of the lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal present in the conversion coating layer. For example, the Group IVB metal in the conversion coating layer may comprise zirconium. Suitable sources of the zirconium in the conversion coating composition include, but are not limited to, hexafluorozirconic acid, alkali metal and ammonium salts thereof, ammonium zirconium carbonate, zirconyl nitrate, zirconyl sulfate, zirconium carboxylates and/or zirconium hydroxycarboxylates, such as acid hydrofluorozirconic, zirconium acetate, zirconium oxalate, ammonium zirconium glycolate, ammonium zirconium lactate, and/or zirconium ammonium citrate. For example, the source of the zirconium in the conversion coating composition may comprise hexafluorozirconic acid.
[0052] The Group IVB metal also may be titanium and/or hafnium. Suitable sources of the titanium compounds include, but are not limited to, fluorotitanic acid and/or its salts. A suitable source of the hafnium compound includes, but is not limited to, hafnium nitrate.
[0053] The Group VIB metal may comprise molybdenum and/or chromium. A suitable source of molybdenum in the conversion coating composition may be in the form of a salt. Suitable molybdenum salts may include sodium molybdate, calcium molybdate, potassium molybdate, ammonium molybdate, molybdenum chloride, molybdenum acetate, molybdenum sulfamate, molybdenum formate, and/or molybdenum lactate. Suitable sources of chromium may include chromium (III) and/or chromium (VI).
[0054] As mentioned above, the conversion coating composition of the present invention may comprise a trivalent chromium cation. The conversion coating composition may further comprise an anion that may be suitable for forming a salt with the trivalent chromium cation, including for example a sulfate, a nitrate, an acetate, a carbonate, a hydroxide, or combinations thereof.
[0055] The conversion coating composition may exclude hexavalent chromium or compounds that include hexavalent chromium. Non-limiting examples of such materials include chromic acid, chromium trioxide, chromic acid anhydride, dichromate salts, such as ammonium dichromate, sodium dichromate, potassium dichromate, and calcium, barium, magnesium, zinc, cadmium, and strontium dichromate. When a conversion coating composition and/or a coating or a layer, respectively, formed from the same is substantially free, essentially free, or completely
free of hexavalent chromium, this includes hexavalent chromium in any form, such as, but not limited to, the hexavalent chromium-containing compounds listed above.
[0056] Thus, optionally, according to the present invention, the conversion compositions and/or coatings or layers, respectively, deposited from the same may be substantially free, may be essentially free, and/or may be completely free of one or more of any of the elements or compounds listed in the preceding paragraph. A conversion coating composition and/or coating or layer, respectively, formed from the same that is substantially free of hexavalent chromium or derivatives thereof means that hexavalent chromium or derivatives thereof are not intentionally added, but may be present in trace amounts, such as because of impurities or unavoidable contamination from the environment. In other words, the amount of material is so small that it does not affect the properties of the conversion composition; in the case of hexavalent chromium, this may further include that the element or compounds thereof are not present in the conversion compositions and/or coatings or layers, respectively, formed from the same in such a level that it causes a burden on the environment. The term “substantially free” means that the conversion coating composition and/or coating or layers, respectively, formed from the same contain less than 10 ppm of any or all of the elements or compounds listed in the preceding paragraph, based on total weight of the composition or the layer, respectively, if any at all. The term “essentially free” means that the conversion coating composition and/or coatings or layers, respectively, formed from the same contain less than 1 ppm of any or all of the elements or compounds listed in the preceding paragraph, if any at all. The term “completely free” means that the conversion coating composition and/or coatings or layers, respectively, formed from the same contain less than 1 ppb of any or all of the elements or compounds listed in the preceding paragraph, if any at all.
[0057] The conversion coating composition may further comprise a source of phosphate ions. The source of phosphate ions may comprise phosphoric acid, such as 75% phosphoric acid, monosodium phosphate and/or di sodium phosphate.
[0058] The source of phosphate ions may be present in the conversion coating composition in an amount of 2 ppm to 300 ppm, such as 25 ppm to 100 ppm based on the total weight of the ingredients in the conversion coating composition. The conversion coating composition may comprise a source of phosphate ions in an amount of 100 ppm to 300 ppm, 100 ppm to 200 ppm, 110 ppm to 200 ppm, 120 ppm to 180 ppm, or, in some cases, 140 ppm to 180 ppm.
[0059] The conversion coating composition may further comprise a source of free fluoride. As used herein, the term “free fluoride” refers to isolated fluoride ions. The source of free fluoride in the conversion coating composition may derive from the source of the lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal used in the conversion coating composition. The source of free fluoride in the conversion coating composition may derive from the source of the Group VIB metal used in the conversion coating composition, such as, for example, hexafluorozirconic acid and/or hexafluorotitanic acid and salts thereof. As the Group IVB metal is deposited upon the metal substrate of the can upon applying the conversion coating composition on at least a portion of the inside surface of the metal can, fluorine in the hexafluorozirconic acid and/or hexafluorotitanic acid will become free fluoride and the level of free fluoride in the conversion coating composition will, if left unchecked, increase with time as metal is treated with the conversion coating composition.
[0060] The lanthanide series element, Group VIB metal, Group IIIB metal, and/or Group IVB metal used in the conversion coating composition that forms the conversion coating may be present as the fluometallate ion, e.g., ZrF6 . As this fluometallate ion reacts with the substrate and the component hydrolyzes to form the oxide, fluoride ions can be released as free fluoride. As more fluoride ions are released to the bath and the free fluoride level increases, the equilibrium of the deposition reaction starts to move away from oxide formation back in the direction of the fluometallate ion; in other words, the solubility of the component increases and it becomes more difficult to form the conversion coating film.
[0061] In examples, the source of free fluoride may comprise one of the Group IVB metal compounds described above. In other examples, the source of free fluoride may comprise a compound other than the lanthanide series element, Group VIB metal compound, Group IIIB metal compound, and/or Group IVB metal compound. The source of free fluoride may comprise any fluoride-containing compound including monofluorides, bifluorides, fluoride complexes, and mixtures thereof known to generate fluoride ions. Non-limiting examples of such sources include 1-IF, NH4F, NFI4HF2, NaF, and NaHF2. Examples also include ammonium and alkali metal fluorides, acid fluorides, fluoroboric, fluorosilicic, fluorotitanic, and fluorozirconic acids and their ammonium and alkali metal salts, and other inorganic fluorides, non-limiting examples of which are: zinc fluoride, zinc aluminum fluoride, titanium fluoride, zirconium fluoride, nickel fluoride, ammonium fluoride, sodium fluoride, potassium fluoride, and hydrofluoric acid, as well as other
similar materials known to those skilled in the art. Water-soluble fluoride compounds may be utilized to introduce the free fluoride. Suitable fluoride compounds include alkali metal fluorides such as sodium fluoride, ammonium fluoride salts such as ammonium fluoride and ammonium bifluoride, other inorganic fluoride salts such as sodium silicofluoride, ammonium silicofluoride, hydrofluoric acid, hydrofluorosilicic acid, such as 23% hydrofluorosilicic acid, and fluoboric acid, such as 50% fluoboric acid.
[0062] The free fluoride may be present in the conversion coating composition in an amount of 5 ppm to 300 ppm, such as 25 ppm to 100 ppm based on the total weight of the ingredients in the conversion coating composition. The conversion coating composition may comprise free fluoride in an amount of 100 ppm to 300 ppm free fluoride, 100 ppm to 200 ppm free fluoride, 110 ppm to 200 ppm free fluoride, 120 ppm to 180 ppm free fluoride, or, in some cases, 140 ppm to 180 ppm free fluoride. The free fluoride ions may be present in the conversion coating composition in a weight ratio of free fluoride ions to the Group VIB metal, Group IIIB metal and/or Group IVB metal of 40 to 1, and in some cases, 8 to 1.
[0063] At application, the conversion coating composition may have a pH of less than 7, and in some cases the pH may be within the range of 1 to 6, such as 1.5 to 5.5. The pH of the conversion coating composition may be maintained through the inclusion of pH adjusters, such as an acid and/or a base. The pH may be adjusted using mineral acids, such as hydrofluoric acid, fluoboric acid and/or phosphoric acid; organic acids, such as lactic acid, acetic acid, citric acid, tannic acid, and/or sulfamic acid; and/or water soluble or water dispersible bases, such as sodium hydroxide, ammonium hydroxide, ammonia, or amines such as tri ethyl amine, and/or methylethyl amine. The pH may also be adjusted using inorganic acids such as, for example, sulfuric acid, hydrochloric acid, and/or nitric acid.
[0064] The pH adjusters may be in the conversion coating composition in an amount of 0.01% w/w to 10% w/w of the conversion coating. For example, the acid and/or base may be in an amount of 0.01% w/w to 9% w/w, 0.01% w/w to 8% w/w, 0.01% w/w to 7% w/w, 0.01% w/w to 6% w/w, 0.01% w/w to 5% w/w, 0.02% w/w to 10% w/w, 0.02% w/w to 9% w/w, 0.02% w/w to 8% w/w, 0.02% w/w to 7% w/w, 0.02% w/w to 6% w/w, 0.02% w/w to 5% w/w, 0.03% w/w to 10% w/w, 0.03% w/w to 9% w/w, 0.03% w/w to 8% w/w, 0.03% w/w to 7% w/w, 0.03% w/w to 6% w/w, or 0.03% w/w to 5% w/w.
[0065] The conversion coating composition may also include a sequestering and/or chelating agent, such as, for example, sodium gluconate. Sodium gluconate may also be included in the conversion coating composition to prevent staining on bright aluminum.
[0066] The conversion coating composition may further comprise an electropositive metal. The electropositive metal may comprise copper, nickel, silver, gold, and combinations thereof. The electropositive metal may comprise copper. The copper may comprise copper nitrate, copper sulfate, copper chloride, copper carbonate, or copper fluoride. The electropositive metal may comprise from greater than 0 to 150 parts per million (ppm) based on a total weight of the ingredients in the conversion coating composition. For example, the electropositive metal may be present in the conversion composition in an amount of at least 2 ppm based on total weight of the ingredients in the conversion coating composition, such as at least 10 ppm, such as at least 50 ppm, such as at least 75 ppm, such as at least 100 ppm, and may be present in an amount of no more than 150 ppm. For example, the electropositive metal may comprise 2 ppm to 150 ppm, 10 ppm to 150 ppm, 50 ppm to 150 ppm, 75 ppm to 150 ppm, 100 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
[0067] For example, the conversion coating composition may comprise hexafluorozirconic acid as a source of Group VIB metal as well as a source of free fluoride, hydrofluorosilicic acid and fluoboric acid as a source of free fluoride, phosphoric acid as a source of phosphate ions, sodium gluconate as the sequestering agent, nitric acid, aqueous ammonia, and tannic acid as pH adjusters, and deionized water. In another example, the coating composition may comprise hexafluorozirconic acid as a source of the Group VIB metal, phosphoric acid as the source of phosphate ions, copper nitrate as the electropositive metal, and deionized water.
[0068] The present disclosure is also directed to a method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, Group VIB metal, Group IIIB metal, Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
[0069] The conversion coating composition disclosed herein may be applied to a metal substrate, such as at least a portion of an internal surface of a can body and/or a can end of the metal can. Any suitable technique may be used to apply the conversion coating composition onto the substrate, including, for example, brushing, dipping, flow coating, spraying and the like. In some instances, however, such depositing of the conversion composition may comprise an electrocoating step wherein an electrodepositable composition is deposited onto a metal substrate by electrodeposition. For example, the conversion coating composition may be applied as a spray. Suitably, a pump may draw the conversion coating composition out of a tank/bath through the spray risers, and after spraying onto the substrate, the excess conversion coating composition drains back into the tank/bath.
[0070] After the substrate is contacted with the conversion coating composition, a film forming composition may be deposited onto at least a portion of the surface of the substrate that has been contacted with the conversion coating composition. Any suitable technique may be used to deposit such a film forming composition onto the substrate, including, for example, brushing, dipping, flow coating, spraying and the like. In some instances, however, such depositing of the film forming composition may comprise an electrocoating step wherein an electrodepositable composition is deposited onto a metal substrate by electrodeposition. In certain other instances, such depositing of a film forming composition comprises a powder coating step. The depositing of a film forming composition could be a laminate. In still other instances, the film forming composition may be a liquid coating composition.
[0071] The method may further comprise applying the film forming composition to form the film forming layer onto at least a portion of the metal can having the conversion coating composition deposited thereon. The method may further comprise applying a coating derived from the film forming composition to form the film forming layer onto at least a portion of the metal can having the conversion coating composition deposited thereon.
[0072] The film forming composition may be cured by any suitable method. The film forming composition may be cured by heat curing, radiation curing, or by chemical curing, such as by heat curing. The film forming composition, when heat cured, may be cured at any suitable temperature. The film forming composition, when heat cured, may be cured to a peak metal temperature (PMT) of 150 to 350°C, such as from 175 to 320°C, such as from 190 to 300°C, or
even from 200 to 280°C. The film forming composition, when heat cured, may be cured at 210°C or at 260°C. Curing the film forming composition forms the film forming layer described herein.
[0073] The substrate may optionally be subjected to other treatments prior to coating. For example, the substrate may be cleaned, cleaned and deoxidized, anodized, acid pickled, plasma treated, laser treated, or ion vapor deposition (IVD) treated. These optional treatments may be used on their own or in combination with a conversion composition.
[0074] At least a portion of the metal substrate surface may be cleaned and/or deoxidized and/or otherwise pretreated by any conventional means known in the art of cleaning or pretreating a metal substrate prior to contacting at least a portion of the substrate surface with the conversion coating composition, in order to remove grease, dirt, and/or other extraneous matter. At least a portion of the surface of the substrate may be cleaned by physical and/or chemical means, such as mechanically abrading the surface and/or cleaning/degreasing the surface with commercially available alkaline or acidic cleaning agents that are well known to those skilled in the art. Examples of acidic cleaners include PCL-452 (sulfuric acid based with surfactants) and ACC45SS (hydrofluoric acid based), which can be used as a two-part system and each of which are commercially available from PPG Industries, Inc. Such cleaners are often preceded or followed by a water rinse, such as with tap water, distilled water, deionized water, or combinations thereof.
[0075] As mentioned above, at least a portion of the cleaned substrate surface may be deoxidized, mechanically and/or chemically. As used herein, the term “deoxidize” means removal of the native oxide layer found on the surface of the substrate in order to promote uniform deposition of the conversion coating composition as well as to promote the adhesion of the film forming composition to the substrate surface. Suitable deoxidizers will be familiar to those skilled in the art. A typical mechanical deoxidizer may be uniform roughening of the substrate surface, such as by using a scouring or cleaning pad. Typical chemical deoxidizers include, for example, acid-based deoxidizers such as phosphoric acid, nitric acid, fluoroboric acid, sulfuric acid, chromic acid, hydrofluoric acid, ammonium bifluoride, or Amchem 7/17 deoxidizers (available from Henkel Technologies, Madison Heights, Mich.), OAKITE DEOXIDIZER LNC (commercially available from Chemetall), TURCO DEOXIDIZER 6 (commercially available from Henkel), Chemdeox 395 (fluorosilicic acid based), Chemdeox 400 (sulfuric acid, fluorosilicic acid and hydrofluoric acid based), Ultrax (AMC) 66 (commercially available from PPG Industries, Inc.) or combinations thereof. Often, the chemical deoxidizer comprises a carrier, often an aqueous
medium, so that the deoxidizer may be in the form of a solution or dispersion in the carrier, in which case the solution or dispersion may be brought into contact with the substrate by any of a variety of known techniques, such as dipping or immersion, spraying, intermittent spraying, dipping followed by spraying, spraying followed by dipping, brushing, or roll-coating. According to the present invention, the skilled artisan will select a temperature range of the solution or dispersion, when applied to the metal substrate, based on etch rates, for example, at a temperature ranging from 50° F. to 150° F. (10° C. to 66° C.), such as from 70° F. to 130° F. (21° C. to 54° C.), such as from 80° F. to 120° F. (27° C. to 49° C.). The contact time may be from 30 seconds to 20 minutes, such as 1 minute to 15 minutes, such as 90 seconds to 12 minutes, such as 3 minutes to 9 minutes.
[0076] Following the cleaning and/or deoxidizing step(s), the substrate optionally may be rinsed with tap water, deionized water, and/or an aqueous solution of rinsing agents in order to remove any residue. The wet substrate surface may be pretreated by any method familiar to those skilled in the art of substrate protection, such an anodized or treated with a conversion coating composition, and/or may be treated one of the treatment compositions described above, or the substrate may be dried prior to treating the substrate surface, such as air dried, for example, by using an air knife, by flashing off the water by brief exposure of the substrate to a high temperature, such as 15° C. to 100° C., such as 20° C. to 90° C., or in a heater assembly using, for example, infrared heat, such as for 10 minutes at 70° C., or by passing the substrate between squeegee rolls.
[0077] The conversion coating composition and/or film forming composition may be applied to the metal substrate of the metal can, or a portion thereof, as a single layer or as part of a multi-layer system. The conversion coating composition may be applied as a single layer. The conversion coating composition may be applied as two or more layers. The conversion coating composition may be applied to an uncoated substrate. For the avoidance of doubt, an “uncoated substrate” includes a surface that is cleaned prior to application. The film forming composition may be applied as a single layer. The film forming composition may be applied as two or more layers. The film forming composition may be applied on top of another layer as part of a multi layer system. For example, the film forming composition may be applied on top of a primer which is on top of the conversion coating layer. The film forming composition may form an intermediate layer or a top coat layer. The film forming composition may be applied as the first coat of a multi coat system. The film forming composition may be applied as an undercoat or a primer. The
second, third, fourth etc. coats may comprise any suitable coating compositions such as those comprising, for example, polyvinyl chloride (PVC) resins, alkyd resins; polyolefin resins, epoxy resins; polyester resins; polyurethane resins; polysiloxane resins; hydrocarbon resins or combinations thereof. The second, third, fourth etc. coats may comprise polyester resins. The second, third, fourth etc. coats may be a liquid coating or a powder coating.
[0078] The conversion coating composition and/or film forming composition may be applied to the metal substrate before or after forming the metal can. For example, the conversion coating composition and/or film forming composition may be applied onto a can coil stock and then drawn into tubes, cans, or can lids (such as, without limitation, full aperture easy open ends). The conversion coating composition and/or film forming composition may be applied to the preformed metal can.
[0079] The coated metal cans of the present invention may demonstrate corrosion resistance and the hydrogen producing liquid sealed in such cans may demonstrate a reduction or prevention of as compared to metal cans that have not been treated as described herein.
[0080] The hydrogen sulfide producing liquid, when deposited in the coated metal can and sealed, may exhibit an average hydrogen sulfide concentration of less than 35 ppb, such as less than 20 or less than 10 ppb, using a gas detection tube method as described below for at least 2 months after the can is sealed. The average hydrogen sulfide concentration may be less than 5 ppb or even less than 1 ppb for at least 2 months after the metal can is sealed. The hydrogen sulfide producing liquid, when deposited in the coated metal can and sealed, may exhibit an average hydrogen sulfide concentration of less than 35 ppb, such as less than 20 or less than 10 ppb, using a gas detection tube method as described below for at least 3 months, for at least 4 months, for at least 5 months, for at least 6 months, for at least 7 months, for at least 8 months, for at least 9 months, for at least 10 months, for at least 11 months, or for at least 12 months after the can is sealed. As explained below, the concentrations of FhS disclosed herein were determined by sparging the wine and measuring the effluent with a gas detection tube (Gastec 4LT, Japan) that was previously calibrated against sodium sulfide in wine.
[0081] The conversion coating compositions and/or the film forming compositions may be substantially free, may be essentially free or may be completely free of styrene. By “substantially free” in relation to styrene, it is meant that the film forming resin is formed from monomers which comprise less than 5 wt% of styrene based on the total weight of the monomers from which the
film forming resin is formed. By essentially free in relation to styrene, is meant that the film forming resin is formed from monomers which comprise less than 1 wt% of styrene based on the total weight of the monomers from which the film forming resin is formed. By completely free in relation to styrene, is meant that the film forming resin is formed from monomers which comprise less than 0.01 wt% of styrene based on the total weight of the monomers from which the film forming resin is formed. The film forming resin may be formed from monomers which comprise no, i.e. 0 wt%, styrene based on the total weight of the monomers from which the film forming resin is formed.
[0082] The conversion coating compositions and/or the film forming compositions of the present disclosure may be substantially free, may be essentially free or may be completely free of bisphenol A (BP A) and derivatives thereof. Derivatives of bisphenol A include, for example, bisphenol A diglycidyl ether (BADGE). The conversion coating layer and/or the film forming layer of the present disclosure may also be substantially free, may be essentially free or may be completely free of bisphenol F (BPF) and derivatives thereof. Derivatives of bisphenol F include, for example, bisphenol F diglycidyl ether (BPFG). The compounds or derivatives thereof mentioned above may not be added to the composition intentionally but may be present in trace amounts because of unavoidable contamination from the environment. “Substantially free” refers to coating compositions, or components thereof, containing less than 1000 parts per million (ppm) of any of the compounds or derivatives thereof mentioned above. “Essentially free” refers to coating compositions, or components thereof, containing less than 100 ppm of any of the compounds or derivatives thereof mentioned above. By “completely free” refers to coating compositions, or components thereof, containing less than 20 parts per billion (ppb) of any of the compounds or derivatives thereof mentioned above.
[0083] The conversion coating compositions and/or the film forming compositions may be substantially free, may be essentially free or may be completely free of formaldehyde. “Substantially free” refers to coating compositions, or components thereof, containing less than 1000 parts per million (ppm) of formaldehyde. “Essentially free” refers to coating compositions, or components thereof, containing less than 100 ppm of any of formaldehyde. “Completely free” refers to coating compositions, or components thereof, containing less than 20 parts per billion (ppb) of formaldehyde.
[0084] For purposes of the detailed description, it is to be understood that the invention may assume various alternative variations and step sequences, except where expressly specified to the contrary. Moreover, other than in any operating examples, or where otherwise indicated, all numbers such as those expressing values, amounts, percentages, ranges, subranges and fractions may be read as if prefaced by the word “about,” even if the term does not expressly appear. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties to be obtained. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Where a closed or open-ended numerical range is described herein, all numbers, values, amounts, percentages, subranges and fractions within or encompassed by the numerical range are to be considered as being specifically included in and belonging to the original disclosure of this application as if these numbers, values, amounts, percentages, subranges and fractions had been explicitly written out in their entirety.
[0085] Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard variation found in their respective testing measurements.
[0086] As used herein, unless indicated otherwise, singular encompasses plural and vice versa. For example, although reference is made herein to "a" Group VIB metal, “a” film forming resin, and the like, one or more of each of these and any other components can be used.
[0087] As used herein, “including,” “containing” and like terms are understood in the context of this application to be synonymous with “comprising” and are therefore open-ended and do not exclude the presence of additional undescribed or unrecited elements, materials, ingredients or method steps. As used herein, “consisting of’ is understood in the context of this application to exclude the presence of any unspecified element, ingredient or method step. As used herein, “consisting essentially of’ is understood in the context of this application to include the specified elements, materials, ingredients or method steps “and those that do not materially affect the basic and novel characteristic(s)” of what is being described.
[0088] As used herein, the terms “Group IA metal” and “Group IA element” refer to an element that is in Group IA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 1 in the actual IUPAC numbering.
[0089] As used herein, the term “Group IA metal compound” refers to compounds that include at least one element that is in Group IA of the CAS version of the Periodic Table of the Elements.
[0090] As used herein, the terms “Group IIA metal” and “Group IIA element” refer to an element that is in group IIA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 2 in the actual IUPAC numbering.
[0091] As used herein, the term “Group IIA metal compound” refers to compounds that include at least one element that is in Group IIA of the CAS version of the Periodic Table of the Elements.
[0092] As used herein, the terms “Group IIIB metal” and “Group IIIB element” refer to an element that is in Group IIIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 3 in the actual IUPAC numbering.
[0093] As used herein, the term “Group IIIB metal compound” refers to compounds that include at least one element that is in Group IIIB of the CAS version of the Periodic Table of the Elements.
[0094] As used herein, the terms “Group IVA metal” and “Group IVA element” refer to an element that is in group IVA of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 14 in the actual IUPAC numbering.
[0095] As used herein, the terms “Group IVA metal compound” refer to compounds that include at least one element that is in Group IVA of the CAS version of the Periodic Table of the Elements.
[0096] As used herein, the terms “Group IVB metal” and “Group IVB element” refer to an element that is in group IVB of the CAS version of the Periodic Table of the Elements as is shown,
for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 4 in the actual IUPAC numbering.
[0097] As used herein, the term “Group IVB metal compound” refers to compounds that include at least one element that is in Group IVB of the CAS version of the Periodic Table of the Elements.
[0098] As used herein, the terms “Group VB metal” and “Group VB element” refer to an element that is in group VB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 5 in the actual IUPAC numbering.
[0099] As used herein, the term “Group VB metal compound” refers to compounds that include at least one element that is in Group VB of the CAS version of the Periodic Table of the Elements.
[0100] As used herein, the terms “Group VIB metal” and “Group VIB element” refer to an element that is in group VIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 6 in the actual IUPAC numbering.
[0101] As used herein, the term “Group VIB metal compound” refers to compounds that include at least one element that is in Group VIB of the CAS version of the Periodic Table of the Elements.
[0102] As used herein, the terms “Group VIIB metal” and “Group VIIB element” refer to an element that is in group VIIB of the CAS version of the Periodic Table of the Elements as is shown, for example, in the Handbook of Chemistry and Physics, 63rd edition (1983), corresponding to Group 7 in the actual IUPAC numbering.
[0103] As used herein, the term “Group VIIB metal compound” refers to compounds that include at least one element that is in Group VIIB of the CAS version of the Periodic Table of the Elements.
[0104] In addition, in this application, the use of “or” means “and/or” unless specifically stated otherwise, even though “and/or” may be explicitly used in certain instances.
[0105] As used herein, “including,” “containing” and like terms are understood in the context of this application to be synonymous with “comprising” and are therefore open-ended and do not exclude the presence of additional undescribed or unrecited elements, materials, ingredients
or method steps. As used herein, “consisting of’ is understood in the context of this application to exclude the presence of any unspecified element, ingredient or method step. As used herein, “consisting essentially of’ is understood in the context of this application to include the specified elements, materials, ingredients or method steps “and those that do not materially affect the basic and novel characteristic(s)” of what is being described.
[0106] As used herein, the terms “on,” “onto,” “applied on,” “applied onto,” “formed on,” “deposited on,” “deposited onto,” mean formed, overlaid, deposited, or provided on but not necessarily in contact with the surface. For example, a film forming composition “deposited onto” a substrate does not preclude the presence of one or more other intervening coating layers of the same or different composition located between the film forming composition and the substrate.
[0107] As used herein, a “salt” refers to an ionic compound made up of cations and anions and having an overall electrical charge of zero. Salts may be hydrated or anhydrous.
[0108] As used herein, “composition” refers to a solution, mixture, or dispersion in a medium.
[0109] As used herein, a “coating composition” refers to a composition that, in an at least partially dried or cured state, is capable of producing a film, layer, or the like on at least a portion of a substrate surface.
[0110] As used herein, the term “dispersion” refers to a two-phase transparent, translucent or opaque system in which particles are in the dispersed phase and an aqueous medium, which includes water, is in the continuous phase.
[0111] As used herein, “deoxidizing composition” refers to a composition having a pH of no greater than 3.0 and a free fluoride content of no greater than 50 ppm based on total weight of the deoxidizing composition and that is capable of etching and/or reacting with and chemically altering a substrate surface.
[0112] As used herein, “deoxidizing composition bath” or “deoxidizing bath” refers to an aqueous bath containing a deoxidizing composition and that may contain components that are byproducts of the process.
[0113] As used herein, “cleaner composition” refers to a composition that removes oil, soil, and other contaminants from a substrate surface and that optionally is capable of etching or oxidizing the substrate surface.
[0114] As used herein, “cleaner composition bath” refers to an aqueous bath containing a cleaner composition and that may contain components that are byproducts of the process.
[0115] As used herein, “pretreatment composition” refers to a composition that is capable of reacting with and chemically altering the substrate surface and binding to it to form a film that affords corrosion protection.
[0116] As used herein, “pretreatment bath” refers to an aqueous bath containing a conversion composition and that may contain components that are byproducts of the process.
[0117] Also, the recitation of numerical ranges by endpoints includes all integer numbers and, where appropriate, fractions subsumed within that range (e.g. 1 to 5 can include 1, 2, 3, 4 when referring to, for example, a number of elements, and can also include 1.5, 2, 2.75 and 3.80, when referring to, for example, measurements). The recitation of end points also includes the end point values themselves (e.g. from 1.0 to 5.0 includes both 1.0 and 5.0). Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
[0118] As used herein, the term “cure” or “curing”, means that the components that form the composition are crosslinked to form a film, layer, or bond. As used herein, the term “at least partially cured” means that at least a portion of the components that form the composition interact, react, and/or are crosslinked to form a film, layer, or bond.
[0119] The terms "comprising", "comprises" and "comprised of’ as used herein are synonymous with "including", "includes" or "containing", "contains", and are inclusive or open- ended and do not exclude additional, non-recited members, elements or method steps. Additionally, although the present invention has been described in terms of “comprising”, the coating compositions detailed herein may also be described as “consisting essentially of’ or “consisting of’.
[0120] As used herein, the term "and/or," when used in a list of two or more items, means that any one of the listed items can be employed by itself or any combination of two or more of the listed items can be employed. For example, if a list is described as comprising group A, B, and/or C, the list can comprise A alone; B alone; C alone; A and B in combination; A and C in combination, B and C in combination; or A, B, and C in combination.
[0121] As used herein, the term “polymer” refers broadly to prepolymers, oligomers and both homopolymers and copolymers. It should be noted that the prefix “poly” refers to two or more.
[0122] Whereas specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.
Aspects
[0123] In view of the foregoing, the present invention thus relates in particular, without being limited thereto, to the following aspects:
Aspect 1. A metal can comprising a conversion coating layer deposited on at least a portion of an inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can.
Aspect 2. The metal can of Aspect 1, wherein the metal can comprises aluminum, an aluminum alloy, and/or steel.
Aspect 3. The metal can of Aspect 2, wherein the metal can comprises aluminum alloy. Aspect 4. The metal can of any of the foregoing aspects, wherein the lanthanide series element comprises lanthanum and/or cerium, the Group VIB metal comprises chromium and/or molybdenum, Group IIIB metal comprises yttrium, and the Group IVB metal comprises zirconium, titanium, and/or hafnium.
Aspect 5. The metal can of any of the foregoing aspects, wherein the Group IVB metal comprises zirconium.
Aspect 6. The metal can of Aspect 4, wherein the chromium comprises chromium (III) and/or chromium (VI).
Aspect 7. The metal can of any of the foregoing aspects, wherein the hydrogen sulfide producing liquid comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drink, cider, kombucha, or mead.
Aspect 8. The metal can of any of the foregoing aspects, wherein the conversion coating layer has an average thickness of 0.001 msi to 0.05 msi as measured by ICP-OES.
Aspect 9. The metal can of any of the foregoing aspects, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
Aspect 10. The metal can of any of the foregoing aspects, wherein the film forming layer comprises an emulsion polymerized acrylic latex.
Aspect 11. The metal can of any of the foregoing aspects, wherein the film forming layer has a dry film thickness of 2 microns to 20 microns as measured by a SENCON SI9600 Coating Thickness Gauge.
Aspect 12. The metal can of any of the foregoing aspects, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
Aspect 13. The metal can of any of the foregoing aspects, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
Aspect 14. A metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
Aspect 15. The metal can of Aspect 14, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
Aspect 16. The metal can of Aspect 15, wherein the metal can comprises aluminum alloy.
Aspect 17. The metal can of Aspect 14 to 16, wherein the Group IVB metal comprises hexafluorozirconic acid.
Aspect 18. The metal can of Aspects 14 to 17, wherein the conversion coating composition further comprises a source of phosphate ions.
Aspect 19. The metal can of Aspect 18, wherein the source of phosphate ions comprises phosphoric acid.
Aspect 20. The metal can of Aspects 18 or 19, wherein the source of phosphate ions is in an amount of 2 ppm to 300 ppm.
Aspect 21. The metal can of Aspects 14 to 20, wherein the conversion coating composition further comprises a source of free fluoride.
Aspect 22. The metal can of Aspect 21, wherein the source of free fluoride comprises hydrofluorosilicic acid and fluoboric acid.
Aspect 23. The metal can of Aspects 21 or 22, wherein the source of free fluoride is in an amount of 5 ppm to 300 ppm.
Aspect 24. The metal can of Aspects 14 to 23, wherein the Group IVB metal comprises a source of free fluoride.
Aspect 25. The metal can of Aspects 14 to 24, wherein the conversion coating composition further comprises an electropositive metal.
Aspect 26. The metal can of Aspect 25, wherein the electropositive metal is in an amount of 2 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
Aspect 27. The metal can of Aspect 25 or 26, wherein the electropositive metal comprises copper nitrate.
Aspect 28. A method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, and/or a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous- containing monomeric subunit ml and optionally a non -phosphorous- containing monomeric subunit m2; and
a film-forming layer deposited on at least a portion of the conversion coating layer.
Aspect 29. The method of Aspect 28, wherein the conversion coating layer is formed by a conversion coating composition comprising the lanthanide series element, the Group VIB metal, the Group IIIB metal, the Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2.
Aspect 30. The method of Aspect 29, wherein the conversion coating composition comprises an electropositive metal, a source of phosphate ions, and/or a source of free fluoride.
Aspect 31. The method of Aspect 29, wherein the Group IVB metal comprises hexafluorozirconic acid.
Aspect 32. The method of Aspect 30, wherein the source of phosphate ions comprises phosphoric acid.
Aspect 33. The method of Aspects 30 or 32, wherein the source of phosphate ions is in an amount of 2 ppm to 300 ppm.
Aspect 34. The method of Aspect 30, wherein the source of free fluoride comprises hydrofluorosilicic acid and fluoboric acid.
Aspect 35. The method of Aspects 30 or 34, wherein the source of free fluoride is in an amount of 5 ppm to 300 ppm.
Aspect 36. The method of Aspects 28 to 35, wherein the Group IVB metal comprises a source of free fluoride.
Aspect 37. The method of Aspect 30, wherein the electropositive metal is in an amount of 2 ppm to 150 ppm, based on a total weight of the ingredients in the conversion coating composition.
Aspect 38. The method of Aspect 30 or 37, wherein the electropositive metal comprises copper nitrate.
Aspect 39. A metal can comprising a conversion coating layer deposited on at least a portion of an internal surface of the metal can, the conversion coating layer comprising a lanthanide series element, a Group VIB metal, Group MB metal, a Group IVB metal, and/or a homopolymer
or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can, wherein the hydrogen sulfide producing liquid exhibits a hydrogen sulfide concentration of less than 35 ppb as measured by a gas detection tube for at least two months after the metal can is sealed.
Aspect 40. The metal can of Aspect 39, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
Aspect 41. The metal can of Aspect 40, wherein the metal can comprises aluminum alloy.
Aspect 42. The metal can of Aspects 39 to 41, wherein the lanthanide series element comprises lanthanum and/or cerium, the Group VIB metal comprises chromium and/or molybdenum, Group IIIB metal comprises yttrium, and the Group IVB metal comprises zirconium, titanium, and/or hafnium.
Aspect 43. The metal can of Aspects 39 to 42, wherein the Group IVB metal comprises zirconium.
Aspect 44. The metal can of Aspect 42, wherein the chromium comprises chromium (III) and/or chromium (VI).
Aspect 45. The metal can of Aspects 39 to 44, wherein the hydrogen sulfide producing liquid deposited in the metal can comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drink, cider, kombucha, or mead.
Aspect 46. The metal can of Aspects 39 to 45, wherein the average thickness of the conversion coating layer on the metal can is 0.001 msi to 0.05 msi as measured by ICP-OES.
Aspect 47. The metal can of Aspects 39 to 46, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
Aspect 48. The metal can of Aspects 39 to 47, wherein the film forming layer has a thickness of 1 msi to 4 msi as measured by a SENCON SI9600 Coating Thickness Gauge.
Aspect 49. The metal can of Aspects 39 to 48, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
Aspect 50. The metal can of Aspects 39 to 49, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
Aspect 51. A system for treating a metal can for packaging a hydrogen sulfide producing liquid, the system comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and a film-forming layer deposited on at least a portion of the conversion coating layer.
Aspect 52. The metal can of Aspect 51, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
Aspect 53. The metal can of Aspect 52, wherein the metal can comprises aluminum alloy.
Aspect 54. The metal can of Aspects 51 to 53, wherein the metal can further comprises a hydrogen sulfide producing liquid deposited inside the metal can.
Aspect 55. The metal can of Aspects 51 to 54, wherein the conversion coating layer comprises zirconium.
Aspect 56. The metal can of Aspect 51, wherein the chromium comprises chromium (III) and/or chromium (VI).
Aspect 57. The metal can of Aspects 54 to 56, wherein the hydrogen sulfide producing liquid deposited in the metal can comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drinks, cider, kombucha, or mead.
Aspect 58. The metal can of Aspects 51 to 57, wherein the average thickness of the conversion coating layer on the metal can is 0.001 msi to 0.05 msi as measured by ICP-OES.
Aspect 59. The metal can of Aspects 51 to 58, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
Aspect 60. The metal can of Aspects 51 to 59, wherein the film forming layer has a thickness of 1 msi to 4 msi as measured by a SENCON SI9600 Coating Thickness Gauge.
Aspect 61. The metal can of Aspects 51 to 60, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
Aspect 62. The metal can of Aspects 51 to 61, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
[0124] All of the features contained herein may be combined with any of the above aspects in any combination.
[0125] For a better understanding of the invention, and to show how embodiments of the same may be carried into effect, reference will now be made, by way of example, to the following examples.
EXAMPLES
EXAMPLE 1: Zirconium based conversion coating
Panel preparation
[0126] Two sets of aluminum panels (un-drawn can body stock) were cleaned with isopropanol to remove any manufacturing oils. A zirconium pre-treatment (Table 1) was then applied to one set of panels according to the sequence in Table 2. The aluminum substrate was placed on a racking system where it entered a first stage containing an array of impingement spray nozzles spraying an alkaline etchant and surfactant cleaner 2K package (available from PPG Industries, Inc. as DR1369M and DR1700).
[0127] The panels then continued into stage 2, where the alkaline etchant was removed via a low pH acid rinse with rows of flood nozzles, followed by stage 3 of a city water rinse to remove the acid.
[0128] Next, in stage 4, hollowcone nozzles sprayed the acidic zirconium conversion coating composition set forth in Table 1, which deposits a thin layer of zirconium oxyhydroxide on the panel surface. Lastly, in stage 5, the panels are rinsed with deionized water, before being dried with infrared (IR) heaters.
[0129] The second set of panels did not receive any pre-treatment. Afterwards, a commercial internal varnish, an acrylic latex lacquer sold commercially by PPG Industries, Inc. under the tradename PPG Innovel® 2012-823, was applied to both sets of panels by drawing down the wet coating using a number # 20 wire bar. The coated substrate panels were baked at 193°C for three minutes. The cured film had a nominal thickness of 4-5 mg/in2 as determined by a SENCON SI9600 Coating Thickness Gauge.
Testing for H?S generation
[0130] The prepared panels were tested for ¾S gas production in wine by placing the panels in Sieg-mi-flex extraction cells (LABC-Labortechnik, Germany), such that 1 dm2 of panel was in contact with 100 mL of wine. The cells were then filled with wine (pH 3.3) (sold by Barefoot Cellars under the tradename Barefoot® Refresh® Crisp White Spritzer, USA) spiked with 50 ppm sodium metabisulfite and held at 50°C in a hot room for 10 days (representative of 2-3 months on the shelf at room temperature). After the 10 days, the cells were removed from the hot room, allowed to cool to room temperature, and then the concentration of ¾S was determined by sparging the wine and measuring the effluent with a gas detection tube (Gastec 4LT, Japan) that was previously calibrated against sodium sulfide in wine. After measuring the samples in triplicate, the wine in contact with the pre-treated panels had an average ¾S concentration of 23 ppb and the non-pre-treated panels had an ¾S concentration of 40 ppb.
Table 1: Zr Conversion coating composition
Table 2: Pretreatment Application Conditions
[0131] Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
[0132] All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
[0133] Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
[0134] The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
36
5UB5TITUTE SHEET (RULE 26)
Claims
1. A metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid deposited inside the metal can.
2. The metal can of claim 1, wherein the metal can comprises aluminum, aluminum alloy, and/or steel.
3. The metal can of claim 1, wherein the homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non -phosphorous- containing monomeric subunit m2 comprises a homopolymer, a dipolymer and/or a terpolymer, the lanthanide series element comprises lanthanum and/or cerium, the Group VIB metal comprises chromium and/or molybdenum, Group IIIB metal comprises yttrium, and the Group IVB metal comprises zirconium, titanium, and/or hafnium.
4. The metal can of claim 1, wherein the Group IVB metal comprises zirconium.
5. The metal can of claim 3, wherein the chromium comprises chromium (III) and/or chromium (VI).
6. The metal can of claim 1, wherein the hydrogen sulfide producing liquid deposited in the metal can comprises wine, beer, fruit juice, vinegar, cordial, coconut milk, soft drink, cider, kombucha, or mead.
7. The metal can of claim 1, wherein the average thickness of the conversion coating layer on the metal can is 0.001 msi to 0.05 msi.
8. The metal can of claim 1, wherein the film forming layer comprises an acrylic, a polyester, a phenolic, a polyolefin, and/or an epoxy.
9. The metal can of claim 1, wherein the film forming layer has a dry film thickness of 2 microns to 20 microns.
10. The metal can of claim 1, wherein the conversion coating layer is on at least a portion of a can body of the metal can.
11. The metal can of claim 1, wherein the conversion coating layer is on at least a portion of a can end of the metal can.
12. A metal can comprising a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer is deposited from a conversion coating composition comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous- containing monomeric subunit m2; a film-forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can.
13. The metal can of claim 12, wherein the Group IVB metal is hexafluorozirconic acid.
14. The metal can of claim 12, wherein the conversion coating composition further comprises a source of phosphate ions.
15. The metal can of claim 14, wherein the source of phosphate ions comprises phosphoric acid.
16. The metal can of claim 12, wherein the conversion coating composition further comprises a source of free fluoride.
17. The metal can of claim 12, wherein the conversion coating composition further comprises an electropositive metal.
18. The metal can of claim 12, wherein the Group IVB metal in the conversion coating composition comprises a source of free fluoride.
19. A method of packaging a hydrogen sulfide producing liquid in a metal can, the method comprising depositing the hydrogen sulfide producing liquid inside the metal can, wherein the metal can comprises a conversion coating layer deposited on at least a portion of the inside surface of the metal can, wherein the conversion coating layer comprises a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non-phosphorous-containing monomeric subunit m2; and
a film-forming layer deposited on at least a portion of the conversion coating layer.
20. A metal can comprising a conversion coating layer deposited on at least a portion of an internal surface of the metal can, the conversion coating layer comprising a lanthanide series element, a Group VIB metal, a Group IIIB metal, a Group IVB metal, and/or a homopolymer or copolymer comprising a phosphorous-containing monomeric subunit ml and optionally a non- phosphorous-containing monomeric subunit m2; a film forming layer deposited on at least a portion of the conversion coating layer; and a hydrogen sulfide producing liquid inside the metal can, wherein the hydrogen sulfide producing liquid exhibits a hydrogen sulfide concentration of less than 35 ppb as measured by a gas detection tube for at least two months after the metal can is sealed.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202062994080P | 2020-03-24 | 2020-03-24 | |
| PCT/US2021/023783 WO2021195152A1 (en) | 2020-03-24 | 2021-03-23 | Conversion coating for cans containing hydrogen sulfide producing liquids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4127263A1 true EP4127263A1 (en) | 2023-02-08 |
Family
ID=75439588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21717743.5A Pending EP4127263A1 (en) | 2020-03-24 | 2021-03-23 | Conversion coating for cans containing hydrogen sulfide producing liquids |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20230107608A1 (en) |
| EP (1) | EP4127263A1 (en) |
| CN (1) | CN115315540A (en) |
| WO (1) | WO2021195152A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW202600678A (en) * | 2024-02-05 | 2026-01-01 | 德商漢高股份有限及兩合公司 | Methods to maintain and/or improve adhesion after anodizing aluminum or titanium substrates bonded together with curable compositions |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1333043C (en) * | 1988-02-15 | 1994-11-15 | Nippon Paint Co., Ltd. | Surface treatment chemical and bath for aluminium and its alloy |
| JP2828409B2 (en) * | 1994-03-24 | 1998-11-25 | 日本パーカライジング株式会社 | Surface treatment composition for aluminum-containing metal material and surface treatment method |
| CN1214097C (en) * | 2000-05-31 | 2005-08-10 | 坎梅陶尔股份有限公司 | Method for treating or pretreating containers |
| JP5213308B2 (en) * | 2006-03-08 | 2013-06-19 | 日本ペイント株式会社 | Metal surface treatment agent |
| WO2010013655A1 (en) * | 2008-07-30 | 2010-02-04 | 東洋製罐株式会社 | Aluminum lid provided with coating film composed of aqueous coating material |
| US20100316881A1 (en) * | 2009-06-16 | 2010-12-16 | Kaylo Alan J | Method of reducing mapping of an electrodepositable coating layer |
| DE102012220384A1 (en) * | 2012-11-08 | 2014-05-08 | Henkel Ag & Co. Kgaa | Canned pretreatment for improved paint adhesion |
| DE102012223355A1 (en) * | 2012-12-17 | 2014-06-18 | Henkel Ag & Co. Kgaa | Highly crosslinking paint formulation for inside can surfaces |
| US10422040B2 (en) * | 2015-03-27 | 2019-09-24 | Toyo Seikan Group Holdings, Ltd. | Organic resin-covered surface-treated metal sheet |
| EP3299494B1 (en) * | 2015-05-21 | 2021-10-13 | Toyo Seikan Group Holdings, Ltd. | Treated surface metal sheet and treated surface metal sheet coated with organic resin |
| US10113070B2 (en) * | 2015-11-04 | 2018-10-30 | Ppg Industries Ohio, Inc. | Pretreatment compositions and methods of treating a substrate |
| CN111247270A (en) * | 2017-10-12 | 2020-06-05 | 日本帕卡濑精株式会社 | Surface treatment agent, method for producing aluminum alloy material for can having surface treatment film, and aluminum alloy can body and can lid using the method |
| JP7355485B2 (en) * | 2018-02-02 | 2023-10-03 | 東洋製罐株式会社 | aluminum wine container |
-
2021
- 2021-03-23 CN CN202180022086.6A patent/CN115315540A/en active Pending
- 2021-03-23 EP EP21717743.5A patent/EP4127263A1/en active Pending
- 2021-03-23 WO PCT/US2021/023783 patent/WO2021195152A1/en not_active Ceased
- 2021-03-23 US US17/907,105 patent/US20230107608A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20230107608A1 (en) | 2023-04-06 |
| WO2021195152A1 (en) | 2021-09-30 |
| CN115315540A (en) | 2022-11-08 |
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