EP4074194A1 - Method and machine for making a product of the tobacco industry - Google Patents
Method and machine for making a product of the tobacco industry Download PDFInfo
- Publication number
- EP4074194A1 EP4074194A1 EP22163451.2A EP22163451A EP4074194A1 EP 4074194 A1 EP4074194 A1 EP 4074194A1 EP 22163451 A EP22163451 A EP 22163451A EP 4074194 A1 EP4074194 A1 EP 4074194A1
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- EP
- European Patent Office
- Prior art keywords
- segment
- machine
- fluid
- tobacco industry
- wrapper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/24—Pasting the seam
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/471—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces by means of a connecting band
- A24C5/472—Applying adhesives to the connecting band
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
Definitions
- the product of the tobacco industry which this invention relates to may be a rod that comprises a core of material of the tobacco industry and a tubular wrapper wrapped around the core or it may be a multicomponent rod-shaped article.
- the proposed method allows issuing an alert if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired.
- the proposed machine allows issuing an alert through the alarm means if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired.
- the proposed solution can be advantageously applied to machines for forming rod-shaped articles of the tobacco industry made up of multiple segments.
- the core 3a is a sequence of cylindrical segments and the wrapper 2 is obtained from a band 2a of paper.
- the core 3a may be formed from tobacco (shredded, powder, sheet, plain or crimped cast-leaf), filter material (for example, paper or cellulose acetate) or sequences of tubular segments of different kinds.
- the tubular wrapper 2 is preferably obtained from a band 2a (unwound from a roll) of paper; alternatively, the wrapper 2 may obtained from a band 2a of tobacco or other material.
- the forming unit 4 comprises: feeding means 4a for feeding a band 2a of wrapping material intended to form the tubular wrapper 2 of the rod; a forming station 4b for forming the core 3a of material of the tobacco industry; a wrapping station 4c in which the band 2a of wrapping material is wrapped around the core 3a to form the rod (that is, the product 1).
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
Description
- This invention relates to a method for making a product of the tobacco industry and to the related machine.
- In particular, the product of the tobacco industry which this invention relates to may be a rod that comprises a core of material of the tobacco industry and a tubular wrapper wrapped around the core or it may be a multicomponent rod-shaped article.
- Known in the prior art is a machine for forming a rod that comprises a core of material of the tobacco industry and a tubular wrapper wrapped around the core, (this type of machine being known as "maker" in the jargon of the trade). The machine comprises: feeding means for feeding a band of wrapping material intended to form the tubular wrapper of the rod; a forming station for forming the core of material of the tobacco industry; a wrapping station in which the band of wrapping material is wrapped around the core to form the rod; a glue dispensing station in which the glue is dispensed on the wrapper.
- Similarly, also known in the prior art is a machine for forming a multicomponent rod-shaped article (this type of machine being known as "filter tip attachment machine" or "combiner"). The machine comprises: a first feeding station for feeding a first segment having a longitudinal axis of extension and configured to feed the first segment in an advancing direction which is transverse to the axis of extension; a second feeding station for feeding a second segment having a longitudinal axis of extension and configured to feed the first segment in an advancing direction which is transverse to the axis of extension; a combining station in which the first segment and the second segment are placed side by side and axially aligned with each other; an applicator station for applying to the first segment and to the second segment a connecting strip of wrapping material intended to form the tubular wrapper of the rod-shaped article; a wrapping station in which the connecting strip is wrapped around the first segment and the second segment by rolling to form the rod-shaped article; a glue dispensing station in which the glue is dispensed on the connecting strip. All the types of machines described above involve the dispensing of glue. The glue used in "maker" machines is different from the glue used in "filter tip attachment machines" or "combiners": in effect, the band used in "maker" machines is made from a paper material different from the paper material used for the connecting strip in "filter tip attachment machines" or "combiners". In particular, the glues differ in viscosity and adhesive properties.
- For this reason, it is very important to feed the right type of glue to the right machine; this operation is carried out manually by operators working in the tobacco factory.
- As is known, machines of all the types described above are present in tobacco factories. For example, at least the following are present: a "maker" for forming tobacco segments; a "maker" for forming filter segments; a "filter tip attachment machine" which receives the tobacco and filter segments for forming the multicomponent product.
- In many cases, the inexperience or inattentiveness of the tobacco factory operator responsible for supplying the machines with glue leads to confusing glue for the "maker" with the glue for the "filter tip attachment machine" or "combiner" and vice versa. This mistake is not evident immediately after starting the machine (since the glues look the same); the mistake does, however, result in unsatisfactory product quality causing a large number of products to be rejected.
- Furthermore, it may happen that the glue containers are stored in the wrong conditions and/or without due regard for expiry dates. Glues that have been incorrectly stored and/or are expired will lead to the machines making products of unsatisfactory quality; this results in high rejection rates.
- The aim of this invention is therefore to provide a method and a machine for making a product of the tobacco industry to overcome the above mentioned problems.
- In particular, the method proposed and the related machine allow alerting the tobacco factory operator if the glue fed to the machine is the wrong glue for that specific type of machine.
- This aim is achieved by a method and a machine for making a product of the tobacco industry according to the appended claims.
- The method comprises the following steps: forming a product of the tobacco industry by at least partially wrapping a wrapper around a tubular element of the tobacco industry; dispensing an adhesive fluid on the wrapper and/or on the tubular element; detecting the viscosity of the fluid before dispensing said fluid on the wrapper and/or on the tubular element; comparing the detected viscosity of the fluid with a reference value; emitting an alarm signal if the detected viscosity of the fluid is different from the reference value.
- Advantageously, the proposed method allows issuing an alert if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired. Similarly, the proposed machine comprises: a forming unit for forming a product of the tobacco industry in which a wrapper is at least partially wrapped around a tubular element of the tobacco industry; an adhesive fluid dispensing station where the adhesive fluid is dispensed on the wrapper and/or on the tubular element; sensor means configured to detect the viscosity of the fluid; a control unit which is connected to the sensor means and which receives the data detected by said sensor means, in which the control unit is configured to compare the detected viscosity of the fluid with a reference value; alarm means which are controlled by the control unit and which emit an alarm signal if the detected viscosity of the fluid is different from the reference value.
- Advantageously, the proposed machine allows issuing an alert through the alarm means if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired.
- The invention is described below with reference to the accompanying drawings, which illustrate a non-limiting embodiment of it, in which:
-
Figure 1 shows a side view of a product made using a first embodiment of the machine and method of this invention; -
Figure 2 is a cross sectional view ofFigure 1 along the line I-I; -
Figure 3 shows a schematic side view of a product made using a second embodiment of the machine and method of this invention; -
Figure 4 shows a schematic side view of the first embodiment of the machine of this invention; -
Figure 5 shows a schematic side view of the dispensing station of the machine ofFigure 4 ; -
Figure 6 shows a cross section of the product while it is being formed by the machine ofFigure 4 ; -
Figure 7 shows a schematic side view of the second embodiment of the machine of this invention; -
Figure 8 shows the product flow in the machine ofFigure 7 . - With reference to
Figures 4 and7 , thereference numeral 100 denotes a machine for making aproduct 1 of the tobacco industry according to this invention. - Described below with reference to
Figures 4-6 is a first embodiment of themachine 100 of this invention. - The
product 1 of the tobacco industry made by themachine 100 is illustrated schematically inFigures 1 and 2 . - The
product 1 comprises a wrapper 2 wrapped around atubular element 3 of the tobacco industry. By "tubular element" is meant an item having a substantially circular cross section and extending longitudinally. The tubular element may be solid or hollow. - In detail, the
product 1 is a rod comprising acore 3a of a material of the tobacco industry and a tubular wrapper 2 wrapped around thecore 3a. - The
machine 100 illustrated inFigure 1 is intended to form segments of tobacco (themachine 100 is thus a "maker"). The rod (that is, the product 1) made by themachine 100 comprises acore 3a of tobacco and a wrapper 2 obtained from aband 2a of paper. After forming the rod, themachine 100 cuts the rod transversely to obtain tobacco segments. - It is understood that the proposed solution can also be advantageously applied to other types of machines of the tobacco industry.
- For example, the proposed solution can be advantageously applied to machines for forming filter segments, where the
core 3a is filter material (for example, cellulose acetate) and the wrapper 2 is obtained from aband 2a of paper. - In another embodiment, the proposed solution can be advantageously applied to machines for forming rod-shaped articles of the tobacco industry made up of multiple segments. In this case, the
core 3a is a sequence of cylindrical segments and the wrapper 2 is obtained from aband 2a of paper. In other words, thecore 3a may be formed from tobacco (shredded, powder, sheet, plain or crimped cast-leaf), filter material (for example, paper or cellulose acetate) or sequences of tubular segments of different kinds. The tubular wrapper 2 is preferably obtained from aband 2a (unwound from a roll) of paper; alternatively, the wrapper 2 may obtained from aband 2a of tobacco or other material. - The
machine 100 comprises: a forming unit 4 for forming theproduct 1 in which the wrapper 2 is wrapped around thetubular element 3; an adhesivefluid dispensing station 5 configured to dispense the adhesive fluid on the wrapper 2 and/or on thetubular element 3; sensor means 6 configured to detect the viscosity of the fluid; acontrol unit 7 which is connected to the sensor means 6 and which receives the data detected by said sensor means 6. - The
control unit 7 is configured for comparing the detected viscosity of the fluid with a reference value. The adhesive fluid is, for example, hot melt or PVA glue. - The
machine 100 also comprises alarm means 8 which are controlled by thecontrol unit 7 and which emit an alarm signal (visual or acoustic) if the detected viscosity of the fluid is different from the reference value. - Advantageously, the proposed
machine 100 allows the operator to be alerted if the adhesive fluid being fed is unsuitable for the type ofmachine 100. - Again with reference to
Figure 4 , the forming unit 4 comprises: feeding means 4a for feeding aband 2a of wrapping material intended to form the tubular wrapper 2 of the rod; a formingstation 4b for forming thecore 3a of material of the tobacco industry; awrapping station 4c in which theband 2a of wrapping material is wrapped around thecore 3a to form the rod (that is, the product 1). - Again with reference to
Figure 4 , theband 2a is unwound from a roll and, through suitable transfer and/or tensioning and/orentrainment rollers 9, is fed to thewrapping station 4c where theband 2a is wrapped around thecore 3a. - In the
machine 100 illustrated inFigure 4 , the formingstation 4b that forms thecore 3a comprises: achimney 10 from which the tobacco is fed; asuction conveyor belt 11 which receives the tobacco from thechimney 10 that forms the core oftobacco 3a and feeds the core oftobacco 3a to thewrapping station 4c; alevelling device 12 located downstream of thechimney 10 and having the function of adjusting the level of tobacco in thecore 3a being formed. - The
dispensing station 5 comprises: atank 5a which contains the adhesive fluid; anozzle 5b for dispensing the fluid; aconduit 5c which connects thetank 5a to thenozzle 5b. - With reference to
Figure 5 , the sensor means 6 are located at theconduit 5c of thedispensing station 5. Alternatively, the sensor means 6 may be located at thetank 5a. - It is specified that the
tank 5a may be an integral part of themachine 100 or removably connectable to themachine 100. - Preferably, the sensor means 6 comprise a rotational viscometer or a vibrational viscometer or an oscillating piston viscometer. It is understood that, alternatively or in addition to these viscometers, the sensor means 6 may comprise any instrument suitable for measuring the viscosity of the adhesive fluid.
- The
tank 5a may be a gravity or pressure feed tank, that is to say, the adhesive fluid may flow from thetank 5a to theconduit 5c by gravity alone or it may be forced out by pressure applied to it. - The fluid dispensing
nozzle 5b may be a spreader or spray type nozzle. Further, thenozzle 5b may apply one or more strips of fluid or it may cover the whole or part of a certain area of the wrapper 2. - With reference to the machine of
Figure 4 , thenozzle 5b applies at least one strip of fluid in a single longitudinal line or it may apply multiple, preferably parallel longitudinal lines of fluid (which may be obtained, for example, using a suitable template fitted to the dispensingnozzle 5b). Preferably, the dispensingstation 5 is located at the wrappingstation 4c. In particular, a strip of adhesive fluid is delivered to theband 2a of wrapping material. With reference toFigure 6 , the strip of adhesive fluid is applied to one end of theband 2a of wrapping material so as to glue the two ends of thewrapping band 2a to each other to form the tubular wrapper 2. - In an alternative embodiment (not illustrated), the dispensing
station 5 might be located upstream of the wrappingstation 4c; in this case, the strip of adhesive fluid would be delivered to theband 2a of wrapping material as it advances towards the wrappingstation 4c. - It is understood that the
machine 100 may comprise two ormore dispensing stations 5, which may dispense respective adhesive fluids. For example, one of the dispensingstations 5 might dispense hot melt glue and another dispensingstation 5 might dispense PVA (vinyl) glue. In this case, the sensor means 6 may comprise two or more sensors to detect the viscosity of the respective fluids. In this case, thecontrol unit 7 receives the detected data from both sensor means 6, compares them with the respective reference values and activates the alarm means 8 if the viscosity of the fluid detected by at least one of the sensors is different from the respective reference value. - In another embodiment not illustrated, the
machine 100 may be a machine for making two rods of the tobacco industry. In this case, in themachine 100, the forming unit 4 for forming theproduct 1 comprises: feeding means 4a for feeding twobands 2a of wrapping material, each intended to form the tubular wrapper 2 of the respective rod; a formingstation 4b for formingcores 3a of material of the tobacco industry; a wrappingstation 4c in which thebands 2a of wrapping material are wrapped around therespective cores 3a to form the rods. In particular, in this embodiment, themachine 100 comprises at least two dispensingstations 5, one for each rod, and sensor means 6 configured to detect the viscosity of the fluid delivered by each dispensingstation 5. - This invention also has for an object the method, described below, for making a
product 1 of the tobacco industry using themachine 100 described above. - The method of this invention comprises the following steps:
- forming a
product 1 of the tobacco industry by at least partially wrapping a wrapper 2 around atubular element 3 of the tobacco industry; - dispensing an adhesive fluid on the wrapper 2 and/or on the
tubular element 3; - detecting the viscosity of the fluid before dispensing said fluid on the wrapper 2 and/or on the
tubular element 3; - comparing the detected viscosity of the fluid with a reference value;
- emitting an alarm signal (for example, visual or acoustic) if the detected viscosity of the fluid is different from the reference value.
- Advantageously, the proposed method allows issuing an alert if the fluid fed to the
machine 100 does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for thatmachine 100 and/or has not been stored correctly and/or has expired. - Looking in more detail, considering that the
product 1 of the tobacco industry is a rod comprising acore 3a of a material of the tobacco industry and a tubular wrapper 2 wrapped around thecore 3a, the step of forming theproduct 1 comprises the following steps: - feeding a
band 2a of wrapping material intended to form the tubular wrapper 2 of the rod; - forming a core 3a of a material of the tobacco industry;
- wrapping the
band 2a of wrapping material around thecore 3a to form the rod. - Preferably, the step of detecting the viscosity of the fluid is executed before starting the
machine 100 of the tobacco industry. - Advantageously, if the viscosity of the adhesive fluid is different from the expected viscosity, the
machine 100 is not started, thereby avoiding the need to rejectdefective products 1 due to use of unsuitable adhesive fluid. Alternatively, the step of detecting the viscosity of the fluid is executed during operation of themachine 100 of the tobacco industry and, if the detected viscosity of the fluid is different from the reference value, the method comprises the steps of: - stopping the
machine 100 of the tobacco industry; - replacing the adhesive fluid;
- restarting the
machine 100 of the tobacco industry. - In this embodiment, the
machine 100 is stopped in a controlled manner, the adhesive fluid is replaced and themachine 100 is then restarted (manually or automatically). It is understood, as is known to an expert in the trade, that restarting amachine 100 following a controlled stop is easier and less time consuming than restarting themachine 100 following an unwanted stop. Described below with reference toFigures 7 and8 is a second embodiment of themachine 100 of this invention. Themachine 100 is a "filter tip attachment" machine and couples tobacco segments with filter segments. It should be noted that what is described above with reference to the first embodiment (Figures 4-6 ) is also applicable to this second embodiment for all those aspects that are not expressly specified. - The
product 1 of the tobacco industry made by thismachine 100 is a multicomponent rod-shaped article (Figure 3 ). - The term "rod-shaped article" is used to denote a tubular item extending longitudinally along a respective axis extension.
- With reference to
Figure 3 , the multicomponent rod-shaped article made by themachine 100 illustrated inFigure 7 comprises a first,tobacco segment 3b, a second,filter segment 3c and a third,tobacco segment 3d. This article comprises, for its tubular wrapper 2, a connectingstrip 2b of wrapping material which is wrapped around the second,filter segment 3c and part of the first,tobacco segment 3b and of the third,tobacco segment 3d to join the segments to each other to form the multicomponent rod-shaped article. Preferably, the connectingstrip 2b of wrapping material is obtained from a band of wrapping material (for example, a paper band). - It is understood that the proposed solution can also be advantageously applied to other types of machines of the tobacco industry.
- For example, the proposed solution can be advantageously applied to machines for forming multicomponent articles made up of segments that are different from those described above. For example, the segments may be tobacco segments, filter segments, paper segments, hollow filter segments, crimped tobacco segments. tobacco strip segments, segments of cooling material.
- Similarly, the connecting
strip 2b is preferably obtained from a band (unwound from a roll) of paper; alternatively, the connectingstrip 2b may be obtained from a band of tobacco or other material. - With reference to
Figures 7 and8 , themachine 100 comprises: a forming unit 4 for forming theproduct 1, in particular, the multicomponent article, in which the wrapper 2 is wrapped around atubular element 3; an adhesivefluid dispensing station 5 configured to dispense the adhesive fluid on the wrapper 2; sensor means 6 configured to detect the viscosity of the fluid; acontrol unit 7 which is connected to the sensor means 6 and which receives the data detected by said sensor means 6, in which thecontrol unit 7 is configured to compare the detected viscosity of the fluid with a reference value; alarm means 8 which are controlled by thecontrol unit 7 and which emit an alarm signal if the detected viscosity of the fluid is different from the reference value. - Similarly to what is described with reference to the
machine 100 ofFigure 1 , the dispensingstation 5 comprises atank 5a which contains the adhesive fluid, afluid dispensing nozzle 5b and aconduit 5c connecting thetank 5a and thenozzle 5b. In this embodiment, a roller for spreading the adhesive fluid is considered as thenozzle 5b. - The sensor means 6 are located preferably at the
tank 5a. - With reference to
Figure 4 , the forming unit 4 comprises: afirst feeding station 4d to feed afirst segment 3b having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension; a second feeding station 4e to feed asecond segment 3c having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension. - The
first feeding station 4d also feeds athird segment 3d (that is the same as thefirst segment 3b). It is understood that thethird segment 3d is optional. Thisfirst feeding station 4d preferably receives thefirst segment 3b and thethird segment 3d from a "maker" machine similar to the one illustrated inFigure 4 (but which makes two rods). - The
machine 100 also comprises a combiningstation 4f in which thefirst segment 3b and thesecond segment 3c are placed side by side and axially aligned with each other. - In detail, the
machine 100 comprises ahopper 13 containing a mass of second,filter segments 3c. Thehopper 13 is associated with a group ofdrums 14 which are disposed in series and which have the function of picking up the second,filter segments 3c from thehopper 13 and feeding them to the combiningstation 4f, which comprises a combiningdrum 15 where the first,tobacco segment 3b, the second,filter segment 3c and the third,tobacco segment 3d are coupled to each other. - In a manner in itself known, the
hopper 13 is divided into compartments and may be configured to feed filter segments of different types simultaneously. For example, such ahopper 13 may be configured to feed at least three different types of filter segments to make HNB (heat-not-burn) cigarettes. Thesegment 3b and thethird segment 3d are fed to themachine 100 by atransfer device 16, which picks up thefirst segment 3b and thethird segment 3d made by a "maker" machine similar to the one described with reference toFigure 4 . - Upstream of the combining
drum 15, themachine 100 comprises adrum 17 that receives thefirst segment 3b and thethird segment 3d from thetransfer device 16 and feeds them to the combiningdrum 15. Thedrum 17 performs the function of adapting the feed spacing of thefirst segment 3b and of thethird segment 3d to suit the spacing required on the combiningdrum 15. Themachine 100 also comprises anapplicator station 4g for applying to thefirst segment 3b, to thesecond segment 3c and to thethird segment 3d the connectingstrip 2b of wrapping material intended to form the tubular wrapper 2 of the multicomponent rod-shaped article. Themachine 100 also comprises feeding means for feeding a band of wrapping material intended to form the connectingstrips 2b. In particular, themachine 100 comprises a cutting station for cutting the band into connectingstrips 2b, downstream of the adhesivefluid dispensing station 5. Alternatively, the dispensingstation 5 might be located downstream of the cutting station for cutting the band into connectingstrips 2b. - The
applicator station 4g comprises an applicator drum where the connectingstrip 2b is applied in flag-like manner to thefirst segment 3b, to thesecond segment 3c and to thethird segment 3d, which are aligned with each other. - Downstream of the
applicator station 4g, themachine 100 comprises a wrappingstation 4c, where the connectingstrip 2b is wrapped around thefirst segment 3b, thesecond segment 3c and thethird segment 3d to form the multicomponent rod-shaped article. Wrapping the connectingstrip 2b around thefirst segment 3b, thesecond segment 3c and thethird segment 3d is carried out, for example, by rolling. - After that, the
machine 100 may comprise a cuttingstation 4h for cutting the multicomponent rod-shaped article to obtain two rows of articles, and, if necessary, a turnaround station to turn one of the rows of articles by 180° downstream of the cuttingstation 4h. - The dispensing
station 5 is located upstream of the wrappingstation 4c. Described below is the method, which is also an object of this invention, for making aproduct 1 of the tobacco industry using themachine 100 described above (Figures 7-8 ). - The method of this invention comprises the following steps:
- forming the
product 1 by at least partially wrapping a wrapper 2 around atubular element 3 of the tobacco industry; - dispensing an adhesive fluid on the wrapper 2;
- detecting the viscosity of the fluid before dispensing said fluid on the wrapper 2;
- comparing the detected viscosity of the fluid with a reference value;
- emitting an alarm signal if the detected viscosity of the fluid is different from the reference value.
- The step of forming the
product 1 comprises the steps of: - feeding a
first segment 3b and athird segment 3d, each having a longitudinal axis of extension, in an advancing direction which is transverse to the axis of extension; - feeding a
second segment 3c having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension; - placing the
first segment 3b, thesecond segment 3c and thethird segment 3d side by side and axially aligning them with each other; - applying to the
first segment 3b, to thesecond segment 3c and to thethird segment 3d a connectingstrip 2b of wrapping material intended to form the tubular wrapper 2 of the rod-shaped article; - wrapping the connecting
strip 2b around thefirst segment 3b and thesecond segment 3c in order to form the rod-shaped article. - It is understood that the
third segment 3d is optional. - Where applicable, what is described with reference to the method of the
machine 100 illustrated inFigure 4 is also true for the method of themachine 100 illustrated inFigure 7 . - The machine and the method of this invention thus allow alerting the tobacco factory operator if the glue fed to the machine is the wrong glue for that specific type of machine.
- Advantageously, the proposed method allows issuing an alert if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired. Similarly, the proposed machine allows issuing an alert through the alarm means if the fluid fed to the machine does not have the expected viscosity: if the viscosity is not the expected viscosity, it means the adhesive fluid is of a kind unsuitable for that machine and/or has not been stored correctly and/or has expired.
Claims (11)
- A method for making a product (1) of the tobacco industry, by means of a machine (100) of the tobacco industry, comprising the steps of:- forming a product (1) of the tobacco industry by at least partially wrapping a wrapper (2) around a tubular element (3) of the tobacco industry;- dispensing an adhesive fluid on the wrapper (2) and/or on the tubular element (3);- detecting the viscosity of the fluid before dispensing said fluid on the wrapper (2) and/or on the tubular element (3);- comparing the detected viscosity of the fluid with a reference value;- emitting an alarm signal if the detected viscosity of the fluid is different from the reference value.
- The method according to claim 1, wherein the step of detecting the viscosity of the fluid is executed before starting the machine (100) of the tobacco industry.
- The method according to claim 1, wherein the step of detecting the viscosity of the fluid is executed during operation of the machine (100) of the tobacco industry and, if the detected viscosity of the fluid is different from the reference value, the method comprises the steps of:- stopping the machine (100) of the tobacco industry;- replacing the adhesive fluid;- restarting the machine (100) of the tobacco industry.
- The method according to any one of the claims from 1 to 3, wherein:the product (1) of the tobacco industry is a rod comprising a core (3a) of a material of the tobacco industry and a tubular wrapper (2) wrapped around the core (3a);the step of forming the product (1) comprises the steps of:- feeding a band (2a) of wrapping material intended to form the wrapper (2) of the rod;- forming a core (3a) of a material of the tobacco industry;- wrapping a band (2a) of wrapping material around the core (3a) to form the rod.
- The method according to any one of the claims from 1 to 3, wherein:the product (1) of the tobacco industry is a multicomponent rod-shaped article;the step of forming the product (1) comprises the steps of:- feeding a first segment (3b) having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension;- feeding a second segment (3c) having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension;- placing the first segment (3b) and the second segment (3c) side by side and axially aligning them with each other;- applying to the first segment (3b) and to the second segment (3c) a connecting strip (2b) of wrapping material intended to form the wrapper (2) of the rod-shaped article;- wrapping the connecting strip (2b) around the first segment (3b) and the second segment (3c) in order to form the rod-shaped article.
- A machine (100) for making a product (1) of the tobacco industry, comprising:a forming unit (4) for forming a product (1) of the tobacco industry in which a wrapper (2) is at least partially wrapped around a tubular element (3) of the tobacco industry;an adhesive fluid dispensing station (5) configured to dispense the adhesive fluid on the wrapper (2) and/or on the tubular element (3);sensor means (6) configured to detect the viscosity of the fluid;a control unit (7) which is connected to the sensor means (6) and which receives the data detected by said sensor means (6), in which the control unit (7) is configured to compare the detected viscosity of the fluid with a reference value;alarm means (8) which are controlled by the control unit (7) and which emit an alarm signal if the detected viscosity of the fluid is different from the reference value.
- The machine (100) according to claim 6, wherein:the dispensing station (5) comprises a tank (5a) which contains the adhesive fluid, a fluid dispensing nozzle (5b) and a conduit (5c) connecting the tank (5a) and the nozzle (5b);the sensor means (6) are located at the tank (5a) and/or at the conduit (5c) of the dispensing station (5).
- The machine (100) according to claim 6 or 7, wherein:the product (1) of the tobacco industry is a rod comprising a core (3a) of a material of the tobacco industry and a tubular wrapper (2) wrapped around the core (3a);the forming unit (4) comprises:feeding means (4a) for feeding a band (2a) of wrapping material intended to form the tubular wrapper (2) of the rod;a forming station (4b) for forming the core (3a) of material of the tobacco industry;a wrapping station (4c) in which the band (2a) of wrapping material is wrapped around the core (3a) to form the rod.
- The machine (100) according to claim 6 or 7, wherein:the product (1) of the tobacco industry is a multicomponent rod-shaped article;the forming unit (4) comprises:a first feeding station (4d) to feed a first segment (3b) having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension;a second feeding station (4e) to feed a second segment (3c) having a longitudinal axis of extension in an advancing direction which is transverse to the axis of extension;a combining station (4f) in which the first segment (3b) and the second segment (3c) are placed side by side and axially aligned with each other;an applicator station (4g) for applying to the first segment (3b) and the second segment (3c) a connecting strip (2b) of wrapping material intended to form the tubular wrapper (2) of the rod-shaped article;a wrapping station (4c) in which the connecting strip (2b) is wrapped around the first segment (3b) and the second segment (3c) to form the rod-shaped article.
- The machine (100) according to claim 8 or 9, wherein the dispensing station (5) is located upstream of or at the wrapping station (4c) to dispense the adhesive fluid on the band (2a) of wrapping material or on the connecting strip (2b).
- The machine (100) according to any one of the claims from 6 to 10, wherein the sensor means (6) comprise a rotational viscometer or a vibrational viscometer or an oscillating piston viscometer.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102021000007067A IT202100007067A1 (en) | 2021-03-24 | 2021-03-24 | METHOD FOR THE CREATION OF A PRODUCT OF THE TOBACCO INDUSTRY AND RELATED MACHINE |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4074194A1 true EP4074194A1 (en) | 2022-10-19 |
| EP4074194B1 EP4074194B1 (en) | 2025-07-16 |
Family
ID=76269911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22163451.2A Active EP4074194B1 (en) | 2021-03-24 | 2022-03-22 | Method and machine for making a product of the tobacco industry |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4074194B1 (en) |
| IT (1) | IT202100007067A1 (en) |
| PL (1) | PL4074194T3 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5221350A (en) * | 1991-02-25 | 1993-06-22 | Fabriques De Tabac Reunies, S.A. | Gumming device for a strip of paper |
| EP2233018A1 (en) * | 2009-03-25 | 2010-09-29 | G.D S.p.A. | A gumming device and a method for gumming a web of wrapping material |
| US20130167851A1 (en) * | 2011-12-28 | 2013-07-04 | Balager Ademe | Method of filter assembly for smoking article |
| CN110000052A (en) * | 2019-04-10 | 2019-07-12 | 深圳市华星光电半导体显示技术有限公司 | A kind of glue stations |
-
2021
- 2021-03-24 IT IT102021000007067A patent/IT202100007067A1/en unknown
-
2022
- 2022-03-22 PL PL22163451.2T patent/PL4074194T3/en unknown
- 2022-03-22 EP EP22163451.2A patent/EP4074194B1/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5221350A (en) * | 1991-02-25 | 1993-06-22 | Fabriques De Tabac Reunies, S.A. | Gumming device for a strip of paper |
| EP2233018A1 (en) * | 2009-03-25 | 2010-09-29 | G.D S.p.A. | A gumming device and a method for gumming a web of wrapping material |
| US20130167851A1 (en) * | 2011-12-28 | 2013-07-04 | Balager Ademe | Method of filter assembly for smoking article |
| CN110000052A (en) * | 2019-04-10 | 2019-07-12 | 深圳市华星光电半导体显示技术有限公司 | A kind of glue stations |
Also Published As
| Publication number | Publication date |
|---|---|
| PL4074194T3 (en) | 2025-09-22 |
| EP4074194B1 (en) | 2025-07-16 |
| IT202100007067A1 (en) | 2022-09-24 |
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