EP4055178A1 - Recombinant pseudomonas putida strains for the production of polyhydroxyalkanoate - Google Patents
Recombinant pseudomonas putida strains for the production of polyhydroxyalkanoateInfo
- Publication number
- EP4055178A1 EP4055178A1 EP20801262.5A EP20801262A EP4055178A1 EP 4055178 A1 EP4055178 A1 EP 4055178A1 EP 20801262 A EP20801262 A EP 20801262A EP 4055178 A1 EP4055178 A1 EP 4055178A1
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- European Patent Office
- Prior art keywords
- pha
- strain
- gene
- production
- acid
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/62—Carboxylic acid esters
- C12P7/625—Polyesters of hydroxy carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/20—Bacteria; Culture media therefor
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/20—Bacteria; Culture media therefor
- C12N1/205—Bacterial isolates
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12R—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES C12C - C12Q, RELATING TO MICROORGANISMS
- C12R2001/00—Microorganisms ; Processes using microorganisms
- C12R2001/01—Bacteria or Actinomycetales ; using bacteria or Actinomycetales
- C12R2001/38—Pseudomonas
- C12R2001/40—Pseudomonas putida
Definitions
- the invention belongs to the field of industrial biotechnological processes for the production of polyhydroxyalkanoates (PHA) by recombinant microorganisms, and more particularly to genetically engineered Pseudomonas putida strains that overproduce PHA. BACKGROUND ART
- Oil-based synthetic polymers such as plastics
- plastics are becoming a serious environmental problem nowadays. Often, they are burned increasing carbon dioxide emissions and producing harmful dioxins and endocrine disruptors. In other cases, plastics massive production and their inappropriate use during the last decades, led to plastic pollution of lands, seas, oceans etc., creating environmental worries. In fact, in 2017, the global plastic pollution reached up to almost 350 million tons with 64.4 million tons only produced in Europe (data obtained from market studies provided by PlasticsEurope (PEMRG) and converted Market and Strategy GmbH). Polyesters produced by microorganisms, such as polyhydroxyalkanoates (PHA), can be incorporated into biodegradable natural recycling system and are seemed as promising alternative to oil-based plastics.
- PHA polyhydroxyalkanoates
- PHA are accumulated in microorganisms as energy and carbon source under unbalanced nutritional conditions, which mainly include an excess of carbon together with the lack of other nutrients such as phosphorus, nitrogen and oxygen.
- PHA production strategies involve processes based on nutrient limitation where PHA accumulation mainly occurs at the offset of the exponential phase growth in the fed-batch strategies or in a continuous process under single or double limitation conditions.
- the main problem derived from this is the low yield of total biomass in the process, which is very important when considering that the product location is the cytoplasm of the bacterial cells.
- PHA have been produced by using wastes containing different carbon sources, being the fatty acids the best precursors in the case of Pseudomonas.
- Fatty acid-unrelated carbon sources such as carbohydrates or glycerol-containing residues, have been also used, however the yields are significantly lower than those achieved with fatty acid wastes.
- Pseudomonas putida KT2440 strain is a bacterium that produces PHA and possesses excellent features that enable it to be used in large-scale bioplastic production processes. Besides its huge metabolic diversity, it is certified by the American Food and Drug Administration (FDA) as HV1 (Host vector system safety level 1) strain, indicating it is safe to use in a P1 or ML1 environment, but it cannot be used as food additive. It is known that P. putida KT2440 is capable of producing PHA from a variety of carbon sources, such as glucose, fructose, glycerol, octanoate, succinate, aromatic compounds, among others (Escapa, I.F., et ai, 2013, Environ.
- carbon sources such as glucose, fructose, glycerol, octanoate, succinate, aromatic compounds, among others (Escapa, I.F., et ai, 2013, Environ.
- WO20 11/086211 describes a P. putida KT2440 strain genetically modified at Tol-pal genes in order to improve the PHA extraction.
- Recombinant P. putida KT2440 strains have been also developed to reduce the substrate cost, which represents nearly 50% of the total PHA production cost.
- xylose a hemicellulose derivate
- XylA xylose isomerase
- XylB xylulokinase
- Sequential feeding of relatively cheap carbohydrates and expensive fatty acids has been proposed in this approach as a practical way to achieve more cost- effective PHA production.
- this process based on this recombinant P. putida strain does not allow to achieve high cell densities and high productivity of PHA (Sylvaine Le Meur, et al. , 2012, BMC Biotechnology, Vol. 12: 53).
- This invention solves the problem mentioned above by providing recombinant (engineered) Pseudomonas putida KT2440 strains capable of producing and accumulating significant amounts of PHA from unrelated, cheap and highly recalcitrant carbon sources, such as glucose and aromatic compounds derived from lignin and PET, in the absence of nutritional limitations, i. e. under balanced nutrient conditions.
- this invention successfully achieves an optimal and improved production of PHA under balanced nutritional conditions, i. e. in the absence of nutrient (nitrogen) limitation, even by using fatty acid-unrelated carbon sources.
- the PHA production bioprocess supported by the strains of the invention constitutes a significant improvement with respect to current PHA production processes, since it allows to use cheaper and complex feedstocks while avoids nutrient limitation, thus promoting higher cell densities. All of these advantages contribute to a more effective PHA production, increasing the yield of the process.
- the strains of the invention have been designed in order to avoid the nitrogen limitation required in traditional PHA production strategies. This is achieved by removing the natural regulation of PHA gene cluster and by building a synthetic operon responsible of constitutive expression of those genes required for PHA production. Furthermore, some of the mutations included in the strains of the invention are responsible of optimizing the carbon flux towards PHA biosynthesis.
- one aspect of the present invention relates to a recombinant Pseudomonas putida KT2440 strain, hereinafter “the strain of the invention”, characterized in that:
- phaC1 gene preferably SEQ ID NO: 1
- phaF gene preferably SEQ ID NO: 2
- phaG gene preferably SEQ ID NO: 3
- PP_0763 gene preferably SEQ ID NO: 4
- Pseudomonas spp. is a continuously growing genus (approximately 300 species) of Gram negative, aerobic, bacillus, belonging to g-proteobacteria class.
- Pseudomonas putida strain is a “paradigm of class of cosmopolitan bacteria”, isolated from a variety of environments such as soils, plant rhizosphere and water.
- P. putida KT2440 strain derives from the toluene-degrading organism initially isolated in Japan and designated as P. arvilla mt-2 (mt-2, stands for “meta-toluate degrader, isolate 2”) and later renamed to P. putida mt-2 (Williams, P.A etal., 1974, J. Bacteriol, 120(1): 416-23).
- the “pha cluster” refers to the genes involved in PHA metabolism, these genes are phaC1 (PP_5003), phaZ (PP_5004), phaC2 (PP_5005), phaD (PP_5006), phaF (PP_5007) and phal (PP 5008).
- phaC1 PP_5003
- phaZ PP_5004
- phaC2 phaC2
- phaD phaD
- phaF phaF
- phal phal
- the “synthetic operon” is a genetic construct, preferably a DNA construct, wherein the genetic material of interest is introduced to be expressed in the cell.
- the synthetic operon comprises all the elements needed for the expression of the nucleotide sequences of the genes of interest comprised in it.
- the elements comprised within the genetic construct are in reading frame or "operably linked", i.e. sequentially oriented there between in such a manner as to allow them to function in the intended manner, allowing that the expression of the encoding sequence(s) takes place in compatible conditions with the other elements or sequences present in the construct.
- the nucleotide sequences of the genes comprised in the synthetic operon are preferably disposed in tandem.
- the synthetic operon of the present invention provides for the optimized expression of the genes driving the PHA production.
- These genes comprised in the operon, are phaC1 (PP_5003), phaF (PP_5007), phaG (PP_1408) and PP_0763.
- the synthetic operon used in the present invention further comprises at least one promoter and at least one terminator.
- the promoter is a constitutive promoter, even more preferably the promoter is SynPro16 (Tiso, T., et a!., 2016, Metab. Eng. Commun., 3: 234-244) and the terminator is selected from the list consisting of: lTO, lT1, rnpB-T 1 and rpoC-term, or any combination thereof, preferably the terminators used are AT 1 , rnpB-T 1 and rpoC-term.
- the synthetic operon comprises 4 synthetic modules comprising, each of them, the nucleotide sequence of the gene (phaC1 gene, phaF gene, phaG gene or PP_0763 gene) under the synthetic constitutive SynPro16 promoter with an upstream AT0 terminator followed by a standard RBS sequence.
- the AT0 terminator comprises the SEQ ID NO: 8
- the SynPro16 promoter comprises the SEQ ID NO: 9
- the standard RBS sequence comprises the SEQ ID NO: 10
- the AT1 terminator comprises the SEQ ID NO: 11
- the rnpB-T 1 terminator comprises the SEQ ID NO: 12
- the rpoC-term terminator comprises the SEQ ID NO: 13.
- promoters that may be comprised in the synthetic operon include, but not limited to, E. coli trp, recA, lacZ, lad, tet, gal, trc, or tac gene promoters, the B. subtilis a-amylase gene promoter and the P. putida promoter Pm.
- the synthetic operon can be introduced in a cloning or expression vector to enable its replication and expression in the interior of the cell.
- the vector comprises other genetic elements operably linked in such a manner that the synthetic operon may be transcribed and translated in the cell.
- Said genetic elements may be, but not limited to, a promoter, a terminator, a leader sequence, a transcription initiation site, one or more replication origins, a 3' and/or 5' untranslated regulatory region, a potentiator, a polyadenylation signal or any other control sequence.
- the synthetic operon is comprised in a plasmid. More preferably, said plasmid further comprises a vector with ColE1 and/or pVS1 origins of replication (oris). Plasmids with higher copy numbers could be also used such as those including ColE1 and RK2 oris.
- the plasmid may be a self-replicating vector, whose replication is independent from the genome of the cell in which it is introduced, or may be a plasmid which becomes integrated in the genome of the target cell once transformed and replicates therewith.
- the plasmid may comprise sequences that facilitate its insertion in a specific location within the genome of the host cell.
- the synthetic operon may also comprise one or more marker genes whose expression products can be identified, detected and/or quantified due to the fact that they provide an identifiable change in the cell phenotype.
- Said marker gene may be, for example, a gene that confers resistance to metals or medicaments, preferably antibiotics, such as for example genes conferring resistance to kanamycin, neomycin, puromycin, hygromycin, DHFR, GPT, zeocin, histidinol, streptomycin, ampicillin, gentamicin or similar.
- Inducible or non-inducible reporter genes such as GFP, EGFP, mCherry, luciferase, IRV3, or any other fluorescent or chemo or bioluminiscent protein, beta-galactosidase, chloramphenicol acetyltransferase (CAT), horseradish peroxidase (HRP) or similar, may also be used.
- the selection of the marker gene is not relevant provided that it can be simultaneously expressed with the encoding nucleotide sequences for the genes of interest.
- the synthetic operon further comprises at least one antibiotic resistance gene as a marker gene, preferably a kanamycin resistance gene.
- the synthetic operon is transformed into the P. putida Apha strain.
- Techniques for transforming the P. putida Apha strain with the synthetic operon may be, for example, injection or microinjection, ex vivo transformation, electroporation, precipitation with calcium phosphate, DEAE-dextrane followed by polyethylene glycol, sonication, biolistics, retroviral infection, liposome-mediated transfection (lipofection) or via receptor.
- the transformations in the present invention are carried out by electroporation.
- the P. putida strain comprising the pha cluster deleted and the synthetic operon comprising the nucleotide sequences of the phaC1 gene, the phaF gene, the phaG gene and the PP_0763 gene, will be also referred to in the present invention as “MT2” strain.
- the strain of the invention further comprises deleted the following genes: mmgF (PP_2334), scpC (PP_0154), sucC (PP_4186), sucD (PP_4185), aceA (PP_4116), glcB (PP_0356), icd (PP_4011), PP_3190, ocd (PP_4431), hutF (PP_5036) and PP_3533.
- mmgF PP_2334
- sucC PP_4186
- sucD sucD
- aceA PP_4116
- glcB PP_0356
- icd PP_4011
- PP_3190 ocd
- hutF hutF
- the synthetic operon further comprises the nucleotide sequences of the aceF (PP_0338) (preferably SEQ ID NO: 5), the aceE (PP_0339) (preferably SEQ ID NO: 6) and the IpdG (PP_4187) (preferably SEQ ID NO: 7) genes. These genes constitute the whole Pyruvate Dehydrogenase Complex (PDH). More preferably, the synthetic operon further comprises 3 synthetic modules comprising, each of them, the nucleotide sequence of the gene ( aceF gene, aceE gene or IpdG gene) under the synthetic constitutive SynPro16 promoter with an upstream lTO terminator followed by a standard RBS sequence.
- PDH Pyruvate Dehydrogenase Complex
- the strain of the invention that comprises the pha cluster deleted and the synthetic operon comprising the nucleotide sequences of the phaC1 gene, the phaF gene, the phaG gene, the PP_0763 gene, the aceF gene, the aceE gene and the IpdG gene, will be also referred to herein as “MT7” strain, and it is the most preferred strain of the invention.
- the strain of the invention that comprises the pha cluster deleted, the synthetic operon comprising the nucleotide sequences of the phaC1 gene, the phaF gene, the phaG gene, the PP_0763 gene, the aceF gene, the aceE gene and the IpdG gene, and which further comprises deleted the following genes: mmgF, scpC, sucC, sucD, aceA, glcB, icd, PP_3190, ocd, hutF and PP_3533, will be also referred to in the present invention as “MT6” strain.
- PHA polyhydroxyalkanoate
- Other aspect of the invention refers to the use of the strain of the invention for the production of polyhydroxyalkanoate (PHA), preferably for the production of PHA in the absence of nutrient (preferably, nitrogen) limitation.
- PHA polyhydroxyalkanoate
- the carbon source used by the strain of the invention for the production of PHA is an aromatic compound, sugars, fatty acids, glycerol, a combination of glucose and glycerol, a combination of an aromatic compound and fatty acids, or a combination of sugars and fatty acids.
- the aromatic compound is selected from the list consisting of: phenyl acetic acid, ferulic acid, p-coumaric acid, vanillic acid, 4- hydroxybenzoic acid or any combination thereof. Even more preferably, the aromatic compound is 4-hydroxybenzoic acid (4HBA).
- the sugar is glucose.
- the fatty acid is octanoate.
- Another aspect of the invention refers to the use of the MT 1 , MT2 or MT6 strain of the invention for the production of PHA from glucose or an aromatic compound, preferably 4HBA.
- Another aspect of the invention refers to the use of the MT7 strain of the invention for the production of PHA from sugar or a combination of sugar and fatty acids, preferably octanoate.
- Another aspect of the invention refers to the use of the MT 1 , MT6 or MT7 strain of the invention for the production of PHA from a combination of an aromatic compound, preferably 4HBA, and fatty acids, preferably octanoate.
- Another aspect of the invention refers to a method, hereinafter “the method of the invention”, for the production of PHA, preferably for the production of PHA in the absence of nutrient (preferably, nitrogen) limitation, comprising the following steps: a. incubating the strain of the invention with a carbon source, and b. recovering the PHA produced after the incubation of step (a).
- the method of the invention for the production of PHA, preferably for the production of PHA in the absence of nutrient (preferably, nitrogen) limitation, comprising the following steps: a. incubating the strain of the invention with a carbon source, and b. recovering the PHA produced after the incubation of step (a).
- step (a) of the method of the invention is carried out at a temperature in a range between 25 and 37°C, more preferably 30°C, during 20 to 72 h, more preferably 24h, under vigorous shaking at, preferably, 200 rpm, in the presence of the culture medium, preferably the M63 medium (13.6 g of KH 2 PO 4 /L, 2 g (NH ⁇ SCVL, 0.5 mg FeSCU ⁇ 7H 2 q/I_, adjusted to pH 7.0 with KOH), supplemented with the carbon source and with 1 mM MgSCU and a solution of trace elements.
- the M63 medium 13.6 g of KH 2 PO 4 /L, 2 g (NH ⁇ SCVL, 0.5 mg FeSCU ⁇ 7H 2 q/I_, adjusted to pH 7.0 with KOH
- such solution of trace elements comprises a composition 1000 X dissolved in 1N HCI: 2.78 g/L of FeS0 4* 7H 2 0, 1.98 g/L of MnCI 2* 4H 2 0, 2.81 g/L of CoS0 4* 7H 2 0, 1.47 g/L CaCl 2* 2H 2 0, 0.17 g/L of CuCh ⁇ O, 0.29 g/L of ZnSC ⁇ O.
- Other examples of culture media useful for the incubation of step (a) are M9 minimal medium and Luria Broth.
- the carbon source used in the method of the invention comprises an aromatic compound
- 0.034 mM of EDTA is added to the culture medium.
- the carbon source is an aromatic compound, sugars, fatty acids, glycerol, a combination of glucose and glycerol, a combination of an aromatic compound and fatty acids, or a combination of sugars and fatty acids.
- the aromatic compound is selected from the list consisting of: phenyl acetic acid, ferulic acid, p-coumaric acid, vanillic acid, 4- hydroxybenzoic acid or any combination thereof. Even more preferably, the aromatic compound is 4-hydroxybenzoic acid (4HBA).
- the sugar is glucose
- the fatty acid is octanoate.
- Fig. 1 Workflow of the construction of the strains of the invention.
- strains and plasmid used in this invention are described in Table 1 below.
- DH10B Cloning host F-, mcrA A(mrr hsdRMS-mcrBC) cp80d/acAM15 AlacX74 deoR recA 1 araD139 A(ara-leu)7Q97 Invitrogen, Thermo Fisher Scientific, USA
- Fig. 1 The workflow of the construction of the strains of the invention is shown in Fig. 1.
- the culture media used in this invention are those described below.
- E. coli and P. putida strains were grown routinely for DNA manipulations and for pre cultures in lysogeny broth (LB) medium at 37°C and 30°C, respectively.
- the appropriate selection antibiotics, gentamicin (10 pg/ml), chloramphenicol (34 pg/ml), ampicillin (100 pg/ml), kanamycin (50 pg/ml), streptomycin (75 pg/ml), IPTG (0.5-1 mM) and Xgal (40 pg/ml) were added when needed.
- the medium was supplemented with 1 mM MgS0 4 and a solution of trace elements (Goodies) (composition 1000 X dissolved in 1N HCI: 2.78 g/L of FeS0 4* 7H 2 0, 1.98 g/L of MnCI 2* 4H 2 0, 2.81 g/L of CoS0 4* 7H 2 0, 1.47 g/L CaCI 2* 2H 2 0, 0.17 g/L of CUCI 2* 2H 2 0, 0.29 g/L of ZnS0 4* 7H 2 0).
- 0.034 mM of EDTA was added to the medium.
- Plasmid DNA Isolation was made using the High Pure Plasmid Isolation Kit (Roche, Mannheim, Germany) following the manufacturer’s protocol. Genomic extractions of P. putida KT2440 were performed with the NlustraTM bacteria genomicPrep Mini Spin Kit (GE Healthcare, Buckinghamshire, UK) or Pure Link® Genomic DMA kit (Invitrogen). DMA agarose gel bands, PCR products and digestion products were purified with NlustraTM GFX PCR DMA and Gel Band Purification Kit (GE Healthcare, Buckinghamshire, UK) or QIAquick Gel Extraction Kit (Quiagen) and QIAquick PCR Purification Kit (Quiagen).
- DMA concentrations were measured with Nano Drop® 2000 Spectrophotometer (Thermo Scientifc, Massachusetts, USA).
- the enzymes Phusion DNA polymerase, T4 DNA ligase, EcoRI-HF, BamHI-HF, Xbal, Hindlll-HF, Notl-HF, Ncol-HF, Dralll-HF, Pad, Spel and CutSmart buffer were acquired from New England Biolabs (NEB, Ipswich, Massachusetts).
- the DNA Taq polymerase Biotools, Madrid, Spain
- the GoldenGate-MoCIo enzymes, Bpil and Bsal, and Buffer G were acquired from Thermo Scientific (Massachusetts, USA).
- the GoldenGate-MoCIo Toolkit (Kit 1000000044) was purchased from Addgene (Massachusetts, USA).
- P. putida strains were transformed following the Choi et al. protocol with some modifications (Choi, K.H., et al., 2006, J. Microbiol. Methods, 64(3): 391-7).
- P. putida KT2440 strains were grown overnight in 20 ml of LB at 30°C. These cultures were pelleted at 3000 xg for 20 minutes at 4°C, washed five times with 300 mM sucrose and suspended in 500 pi of 300 mM sucrose. 100 mI of cell suspension was mixed with 100 ng of desired plasmid and transferred to a 2 mm gap electroporation cuvette.
- the mating helper is an E. coli strain that provides the conjugation machinery which is normally derived from a RK2 or RP1 plasmid that involves the mobilization (mob) and transfer (tra) functions supplied in trans.
- helper strains which express the above-mentioned functions either on a plasmid (such as HB101 carrying pRK600) or genome integrated (such as S17Ap/>).
- the former type of helper strain was used, and three bacterial strains in the mating process need to be included, offering the possibility of changing the donor E. coli strain.
- the donor strain should contain the pir gene as hpir lysogen such as CC118Ap/ror DH5aAp/r in order to favor counter selection of transconjugants as needed.
- Tri parental mating was performed using E. coli DH10B with pMM series plasmids as donor strain, E. coli HB101 pRK600 as helper strain and P. putida KT2440 as recipient strain.
- the LB pre-inoculum strains were washed twice using 0.85% saline solution and then 100 pi of each strain were mixed in an Eppendorf. As a negative control, the mixed strains without the recipient one was used. Then, on nonselective LB agar plate, we placed filters of 0.22 pm pores (Merck) and 100 pi of the mixture of the strains were placed on top of the filters. The plate was incubated for 10 hours in 30°C.
- Placing the conjugation mixture on a solid support facilitates or/T- mediated conjugation by immobilizaing cells in close proximity to one another.
- the filter was used to facilitate the recovery of cells, and nonselective medium was required to avoid killing non-transformed recipient cells.
- the counterselection against E. coli was achieved by using Pseudomonas-selective rich media such as cetrimide-containing agar or minimal M63 medium supplemented with 0.2% citrate or 5 mM benzoate (E. coli donor cells cannot use citrate or benzoate as sole carbon and energy source). In all the cases, the corresponding antibiotic was added in order to inactivate any non- transformed P. putida cells.
- the gene of interest was inactivated by allelic exchange homologous recombination using the mobilizable plasmid pK18 mobsacB.
- the PCR primer pairs were designed in order to amplify approximately 500-800 bps regions upstream (Z1) and downstream (Z3) of the gene that will be deleted to serve as recombination arms of homology. It was added proper restriction enzyme sites upstream of Z1 and downstream of Z3 in order to clone the fragment Z1Z3 into pK18mobsacS.
- the two purified fragments Z1 , Z3 were used in order to obtain a Z1Z3 fusion fragment (overlapping PCR).
- the obtained Z1Z3 fragment and the plasmid pK18 mobsacB were digested with the appropriate restriction enzymes and further gel purified. Finally, the purified fragment and plasmid were ligated using T4 DNA ligase (New England Biolabs) overnight at 16°C. These deleted genes were cloned into the corresponding unique sites of pK18moteacB plasmid and transformed into chemically competent E. coli DH10B. The transformants were plated on LB plates with kanamycin (50 pg/ml), 0.5 mM IPTG and 40 pg/ml Xgal for selection and blue/white screening. Colony PCR was used to verify selected white colonies using the F24, R24 primer pair. From selected candidates we performed plasmid isolation and the correct sequence of the cloned inserts was confirmed by DNA sequencing.
- the resultant plasmid was used to delete the target gene to the host chromosome via homologous recombination.
- Triparental mating was performed using E. coli DH10B with pMM series of plasmids as donor strain, E. coli HB101 pRK600 as helper strain and P. putida KT2440 as recipient strain (see Table 1 for more details about the strains and plasmids used in this invention).
- the cells were plated on cetrimide agar containing 50 pg/ml kanamycin, that permitted only the selection of P. putida strains.
- the resulted recombinant strains were confirmed by PCR and the selected colonies were grown in LB during 6 hours and then plated on M63 10 mM citrate selective plates supplemented with 5% sucrose.
- the sacB counterselection marker from Bacillus subtilis confers sucrose sensitivity to Gram negative bacteria. Almost all sucrose-resistant colonies will have been cured from pK18 mobsacB plasmid.
- Transconjugants sucrose resistant and kanamycin sensible were isolated and the second crossover event was confirmed by PCR using external primers of the arms of homology region (for example Z1-For, Z3- Rev) and DNA sequencing.
- the pEMG knockout system was used, with some modifications.
- the pEMG system is based on similar principles of markerless gene replacements by a double-strand break in the chromosome than the pK18 mobsacB. As far as it concerns the design of the homology regions (called as TS1 and TS2 regions, upstream and downstream of to be deleted gene (s), respectively), the delivery vector (pEMG) and the first recombination event transconjugants are the same as in the case of pK18 mobsacB strategy.
- the key event in the procedure is the generation of a single break in target genome through conditional expression of the l-Sce-l endonuclease.
- the I -See- 1 sites are entered in the chromosome of the bacterium upon co- integration of the recombinogenic vector. Under these conditions, surviving cells must have recombined the sequences that flank the l-Sce-l site to restore chromosomal integrity.
- the constructing vector pEMG incorporates two l-Sce-l sites flanking a lacZa poly linker. This vector functions in concert with the l-Sce-l producing pSW(l-Scel) plasmid that allows the accumulative edition of the genome of P. putida.
- the P. putida transconjugants were transformed of the first recombination event with pSW-l (Amp r , l-Sce-l expression vector) via electroporation.
- the selection plates were LB + 500 pg/ml Amp and 15 mM 3-methylbenzoate (3MB) and incubated on 30°C for 16 h.
- KT2440 is naturally resistant to ampicillin but such concentration allows plasmid selection.
- the l-Sce-l endonuclease expression is dependent on a 3MB inducible promoter system. Single colonies were picked on LB + 500 pg/ml Amp and LB + Km to screen for kanamycin sensitive clones.
- the following step was to screen kanamycin sensitive clones for the desired knockout (since the wild type situation can be restored) performing a colony PCR using external primers to the homology region (FdPHA and RdPHA) and by DNA sequencing of the PCR product.
- FdPHA and RdPHA homology region
- DNA sequencing of the PCR product under non-selective cultivation Pseudomonas loses the pSW-l plasmid quite fast.
- several single colonies were checked for 500 pg/ml Amp sensitivity to verify its loss.
- GoldenGate-MoCIo protocol Golden Gate cloning method is based on the use of type IIS restriction enzymes combined with restriction-ligation. Extremely high cloning efficiency is obtained using a simple one- pot incubation of multiple undigested entry constructs and a destination vector in the presence of restriction enzyme and ligase.
- MoCIo module cloning system
- Basic genetic elements like promoters, coding sequences and terminators are cloned at level 0 modules.
- Each module is flanked by two Bsal restriction sites specific for each modules type, with cleavage sites designed to allow sets of compatible modules to be assembled in one step in a level 1 destination vector (using Bsal enzyme).
- the resulting level 1 constructs contain transcriptional units, which are then assembled six at a time in level 2 constructs using a second type IIS enzyme, Bpil.
- the cloning process can then be repeated to add more transcription units to the resulting construct by alternating the type IIS enzyme (s) for cloning.
- GoldenGate-MoCIo plasmids were constructed. For Level 0 plasmid construction, every part was PCR amplified with oligonucleotides designed with the Benchling platform (www.benchling.com) with the following characteristics: a tail containing the Bpil recognition site followed by the corresponding 4-nt fusion site, 21 bp of minimal length for target complementarity, 50°C of minimal Tm for that region and a maximal T m difference of ⁇ 1 5°C between both oligonucleotides. If a part contained a Bpil/Bsal recognition site, it would be eliminated introducing by PCR amplification silent samesense point mutations in the restriction site sequences.
- PCR products were purified using gel purification kit following manufacturer instructions.
- Digestion-ligation reaction was set up by pipetting in one tube 100 ng of destination vector and the corresponding DNA amount of PCR product to maintain 2:1 insert-vector molar ratio, 10 U of Bpil, 400 U of T4 DNA ligase and 1 mM ATP in commercial Buffer G in a final reaction volume of 20 pi.
- the reaction was incubated in a thermocycler for four cycles of restriction-ligation at 37°C for 10 minutes and 16°C for 10 minutes and then a heat inactivation at 65°C for 20 minutes.
- each gene in a final construct determines which level 1 destination vector has to be chosen for assembly of a transcription unit.
- a total of 14 vectors are available (pL1 F1-7, pL1 R1-7) for cloning of genes either forward or reverse orientation at each of seven possible positions.
- These level 1 vectors differ only by the sequence of the fusion sites.
- the two external fusion sites (Bpil cleavage sites) of each vector are designed to be compatible with the fusion sites of the vectors from the position before and after.
- the downstream fusion site of the vector at position 7 is compatible to the upstream fusion site of vector at position 1 (TGCC).
- TGCC upstream fusion site of vector at position 1
- a gene that is planned to be cloned at position 8 in a multigene construct is simply cloned in a position 1 destination vector etc.
- the reaction mix was composed by 100 ng of destination vector (pL1 F-1 to pL1F-7 depending on the CDS position), a promoter plasmid part, a CDS plasmid part and a terminator plasmid part in a 2:1 donor vector-destination vector molar ratio. 10 U of Bsal, 400 U of T4 DNA ligase and 1 mM ATP in Buffer G in a final reaction volume of 20 pi.
- the reaction was incubated in a thermocycler for four cycles at 40°C for 10 minutes and 16°C for 10 minutes, then at 50°C for 10 minutes and heat inactivation at 80°C for 20 minutes.
- 100 pi of chemically competent E. coli DH10B were transformed with 5 pi of the reaction.
- T ransformed cells were grown overnight at 37°C in LB 1.5% agar supplemented with 100 pg/ml ampicillin, 0.5 mM IPTG and 40 pl/ml X-gal. Blue-white selection was carried out and four white colonies were transferred to 4 mL of liquid LB medium with 100 pg/ml ampicillin to do a plasmid purification.
- Level 2 vectors contain two inverted Bpil recognition sites for insertion of level 1 modules.
- the upstream fusion site (TGCC) is compatible to a gene cloned in a level 1 vector, whereas the downstream fusion site consists of a universal sequence (GGGA). This design allows cloning of two to six genes in the same vector. Using more genes in this step would lead to incorrect clones because the same fusion sites would be present in different modules.
- the last gene is fused to the vector by using a compatible linker.
- linkers There are two types of linkers, the “closed” construct, where no further genes can be added (pELE-1-7) and the “opened” construct for cloning of further genes (pELB1-7 and pELP1-7).
- Level 2 reactions were carried out with 100 ng of destination vector (pL2), the corresponding end-linker vector (depending on the number of transcriptions units and if the construct was “opened” or “closed”), the vector/s with each transcription unit in a 2:1 donor vector-destination vector molar ratio. 10 U of Bpil, 400 U of T4 DNA ligase and 1 mM ATP in Buffer G in a final reaction volume of 20 pi.
- the reaction was incubated in a thermocycler for four cycles of 37°C for 10 minutes followed by at 16°C for 10 minutes, then heat inactivation at 65°C for 20 minutes.
- 100 mI of chemically competent E. coli DH10B were transformed with 5 mI of the reaction.
- T ransformed cells were grown overnight at 37°C in LB 1.5% agar supplemented with 50 pg/ml kanamycin. Red-white selection was carried out and four white colonies were transferred to 4 mL of liquid LB medium with 50 pg/ml kanamycin to do plasmid purification.
- the extracted plasmids were digested for an hour at 37°C with Dralll-HF and other control enzymes in order to check the presence of the correct inserts in an agarose 0.7% gel. During each step of the part construction, apart from the control digestion process, sequencing of all the included parts was realized.
- the /JN1411 model was exported from SimPHeny as an SBML file and analysed with the COBRA Toolbox v2.0 within the MATLAB environment (The Math Works Inc.). Tomlab CPLEX and the GNU Linear Programming kit were used for solving the linear programming problems.
- the constraint-based model consists of a 2087 x 2826 matrix containing all the stoichiometric coefficients in the model of 2087 metabolites and 2826 reactions (S).
- Flux balance analysis (known as FBA) is a widely used approach for studying biochemical networks, in particular GENREs (genome-scale metabolic networks reconstructions). FBA calculates the flow of metabolites through the given metabolic network. Thus, FBA makes possible to analyze the phenotypes and capabilities of organisms with different environmental or genetic perturbations, to predict the growth rate of an organism or the rate of production of a metabolite of interest.
- FBA is based on solving a linear optimization problem by maximizing or minimizing a given objective function Z subject to a set of constraints.
- the vector v represents the individual flux values for each reaction. These fluxes are further constrained by defining lower and upper limits for flux values. For reversible reactions an upper and lower bound of -1000 mmol.gDWLlr 1 and 1000 mmol.gDWLlr 1 were used respectively. A lower bound of 0 mmol.gDWLlr 1 was used in case of irreversible reactions. For simulating condition-specific growth conditions, lower bounds of the corresponding exchange reactions were modified accordingly.
- GDLS Genetic Design through Local Search
- GDLS is a computational design tool for metabolic engineering that uses an efficient, low-complexity local search approach to identify favourable genetic designs using flux-balance metabolic models.
- GDLS was chosen over other strain design methods due to the complexity of our objective, e.g., to find growth-coupled designs of PHA overproducing strains from PHA-unrelated substrates, which could anticipate a large number of gene knockouts needed, and would require a large computational runtime due to the size of our model.
- GDLS is a heuristic algorithm method capable of handling large metabolic models while allowing a much larger number of genetic manipulations in the final design than other methods.
- GDLS runtime scales linearly in contrast to other globally-optimal search methods that scale exponentially.
- GDLS employs a local search approach with multiple search paths to find a set of locally optimal strategies that allow for the analytical evaluation of the different paths. Similar to other strain design methods, GDLS implements reductions that simplify FBA models.
- GDLS was demonstrated to have as good performance as other globally optimal search methods such as OptFlux and Optknock with an order of magnitude of improvement in computational time for solutions that yield equal or comparable value.
- the function GDLS implemented in COBRA 2.0 was used.
- GDLS runs were computed using minimum growth rate values up to 60% of that predicted for the wild-type model. Due to computing time limitations, the number of simultaneous knockouts (neighborhood parameters) tested was 2 to 4, and 3 was the value that showed a significant increase in PHA production in all designs described in the results. The number of paths used was tested from 1 to 10 depending of the computing complexity for each neighborhood value. Generally, a single path was selected by default for each case described in the results. The maximum number of knockouts and iterations were set to 50 and 70, respectively, by default. Those paths with the greatest BCPY value in the final design for each case were selected.
- the oven temperature program was initial temperature 80°C for 2 min, then from 80°C up to 175°C at a rate of 5°C min ⁇ 1 , for efficient separation of peaks.
- El mass spectra were recorded in full scan mode (m/z 40-550). With this program, monomers from C4 to C14 were detected. The retention time for each monomer is 1.9 min (C4), 2.4 min (C5), 3.5 min (C6), 4.8 min (C7:1), 7.2 min (C8), 9.3 min (C9:1), 12.0 min (C10), 14.1 min (C11 :1), 16.2 min (012:1), 16.6 min (C12), 20.9 min (C14) and 6.1 (3MB, internal standard).
- Optical Microscopy Cultures were routinely visualized with a 100 X phase-contrast objective (Nikon microscope) and images were taken with a connected camera Leica DFC345 FX. Transmission Electron Microscopy
- the genetic iteration 1 included the deletion of the genes involved in PHA metabolism, these include phaC1 (PP_5003), phaZ (PP_5004), phaC2 (PP_5005), phaD (PP_5006), phaF (PP_5007) and phal (PP 5008).
- phaC1 PP_5003
- phaZ PP_5004
- phaC2 PP_5005
- phaD phaD
- phaF phal
- the knocking out of these genes was performed using the pEMG deletion system.
- the pha metabolism is subjected to a complex regulation including global and specific regulator.
- the whole pha cluster was deleted using pEMG deletion strategy, resulting in P. putida Apha strain.
- the genetic iteration 2 involves the construction of a synthetic operon with expression optimized for the genes driving the production of PHA including phaC1 (PP_5003, SEQ ID NO: 1), phaF (PP_5007, SEQ ID NO: 2), phaG (PP_1408, SEQ ID NO: 3), and PP_0763 (SEQ ID NO: 4).
- the synthetic operon was constructed by using Golden Gate assembly (Weber, E., et ai, 2011, PLoS One, 6(2): e16765).
- the SynPro16 promoter was used with an upstream lTO terminator which was introduced into the Golden Gate-MoCIo pLO-PU plasmid.
- Genes encoding PhaC1 , PhaF, PhaG and PP_0763 enzymes from P. putida KT2440 were cloned intro the pLO-SC plasmid from the Golden Gate-MoCIo kit.
- the terminator AT 1 , rnpB-T 1 and rpoC-term were cloned into the pLO-T plasmid from the Golden Gate-MoCIo kit.
- /JN1411 In order to perform the growth-coupling analysis, the most comprehensive metabolic model of P. putida available so far, /JN1411 was used. /JN1411 (https://n9.cl/u7o4) was updated with the metabolic pathways involved in the metabolism of PET via terephthalate (TPHTA) and ethylene glycol (EG). This update resulted in the addition of 32 new reactions and 25 new metabolites (https://n9.cl/zst4). The resulting model, named /MM 1412, was used for the subsequent analysis.
- a simplified version of /MM 1412 was constructed to reduce the computational complexity of the process.
- the reduced model was constructed by applying two consecutive simplification steps e.g., model simplification and model reduction.
- Four additional reduction steps were performed and included the removal of: i) reactions encoded by essential and nearly-essential genes, ii) all reactions without associated genes in the model, iii) peripheral and transport reactions, and iv) the sets of flux-coupled reactions were aggregated as a single reaction.
- This simplified model version included a less complex biomass equation and reduced PHA and alginate metabolism, e.g., only the final production of medium- chain length aliphatic PHA containing 8 carbon atoms (C8) and a specific single alginate (alginate with 3 units of acetylated D-mannuronate and 2 units of L- guluronate) were considered.
- a reduced list of suitable reactions for knockout was finally generated following the above-mentioned steps for each carbon source.
- the complete PET4 design was based on the deletion of 21 reactions, therefore making challenge its in vivo implementation due to the large number of genetic modifications required.
- a manual cu rati on of PET4 design was performed in order to identify the minimal number of knockouts still resulting in an efficient growth-coupled design.
- the UPPN and ALATA_L reactions resulted in slight decrease in PHA content and the PDH reaction showed a moderate decrease in the PHA production.
- 9 reactions were identified as essential for growth-coupled PHA production.
- the first three reactions deleted were those responsible of blocking in succinate metabolism, 2-methylisocitrate lyase, propionyl-CoA:succinate-CoA transferase and succinyl-CoA synthetase subunit alpha/beta.
- the next reactions knocked out were responsible of glyoxylate cycle, isocitrate lyase and malate synthase.
- Glyoxylate cycle is a variation on the TCA cycle in charge of the biosynthesis of 4-carbon metabolites from acetyl-CoA.
- the subsequent deletion was the isocitrate dehydrogenase, that when taken together with the five previous deletions, it were expected to eliminate a substantial portion of the carbon flux through the TCA cycle.
- the last deletions were required in order to avoid alternative metabolism of acetyl-CoA and acetate secretion via amino acid metabolism.
- the final strain including all these knockouts was called MT1.
- the genetic iteration 4 accounted the construction of a synthetic operon including the overexpression of the whole Pyruvate Dehydrogenase Complex (PDH) e. i., aceF (PP_0338, SEQ ID NO: 5), aceE (PP_0339, SEQ ID NO: 6) and lpdG ⁇ PP_4187, SEQ ID NO: 7).
- PDH Pyruvate Dehydrogenase Complex
- the synthetic operon was constructed by using Golden Gate assembly. As a result, strains MT6 and MT7 were constructed.
- pMM55 Taking advantage of the pMM55 open construct a new plasmid with Golden Gate- MoCIo approaches was built, including the overexpression of the pyruvate dehydrogenase complex e.g., aceF, aceE and IpdG.
- the resulting plasmid was named pMM62.
- the MoCIo system Level 1 plasmids used were pLF-1 (for position 1) to pLF-3 (for position 3), respectively and pLF-6, pLF-7. These positions will allow the correct Level 2 assembly. Correct Level 1 assemblies/plasmids were then mixed with the Level 2 plasmid and the appropriate Level 2 end-linker.
- the pMM63 level 2 Product vector contained an end-linker L3E for the position 3 that maintained the construct closed, not allowing the addition of extra transcription units if needed.
- Level 1 assemblies/plasmids were then mixed with the Level 2 open construct plasmid pMM55, L2 Destination vector and the appropriate Level 2 end-linker.
- the Level 2 Product vector (pMM62) contained an end-linker L1 E for the position 1 that maintained the construct closed, not allowing the addition of extra transcription units if needed.
- the pMM62 plasmid was then transformed into P. putida MM 19 and KT2440 Apha strains by electroporation, yielding MT6 and MT7 strains, respectively.
- strain MT7 harboring iterations 1, 2 and 4, despite yielded lower PHA in percentage, accumulated the largest PHA content in absolute terms. This is because MT7 strain yielded the highest amount of total biomass among the engineered strains. Therefore, MT7 stats as a valuable strain for PHA production using sugars as carbon sources. Table 3. Physiological data after 24 h of growth under mono/di saccharides substrates (C/N ratio: 2-2.26 mol/mol)
- Iteration 1 and 2 focus on avoiding nitrogen limitation by removing the natural regulation of PHA gene cluster and by building a synthetic operon responsible of constitutive expression of genes required for PHA production. Iteration 3 and 4 are responsible of optimizing the carbon flux towards PHA biosynthesis.
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