EP4025860A1 - Reciprocating rake type soot blower system - Google Patents
Reciprocating rake type soot blower systemInfo
- Publication number
- EP4025860A1 EP4025860A1 EP20761495.9A EP20761495A EP4025860A1 EP 4025860 A1 EP4025860 A1 EP 4025860A1 EP 20761495 A EP20761495 A EP 20761495A EP 4025860 A1 EP4025860 A1 EP 4025860A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- soot blower
- brushes
- blower system
- rake type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004071 soot Substances 0.000 title claims abstract description 64
- 239000003054 catalyst Substances 0.000 claims abstract description 86
- 238000007664 blowing Methods 0.000 claims abstract description 31
- 239000000428 dust Substances 0.000 claims abstract description 17
- 230000001680 brushing effect Effects 0.000 claims abstract description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000010408 sweeping Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2219/00—Treatment devices
- F23J2219/10—Catalytic reduction devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0056—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for ovens or furnaces
Definitions
- the present disclosure relates to the field of cleaning devices for DeNOx- systems at flue gas temperatures lower than 700°C.
- the present disclosure more in particular relates to rake (type) soot blowers.
- thermal power plants such as boilers
- a flue gas is produced as a result of combustion of fuels, waste materials and the like.
- soot is produced.
- thermal power plants having a DeNOx-system that is provided with one or more catalysts and that is arranged to reduce the emission rates of nitrogen oxides produced during combustion, dust is deposited on the catalyst during normal operation of the catalyst fouling the catalyst.
- Known reciprocating rake (type) soot blowers are equipped with a blowing rake that is provided with at least one transverse tube that in its turn is provided with at least one nozzle row having a multitude of nozzles that are arranged to blow a soot blowing medium onto the catalyst.
- the soot blowing medium usually is water, steam or air.
- the blowing rake continues to move axially into the flue gas path. On reaching the front-side end position, the direction of movement changes and the blowing rake returns to a rest position.
- the utility model as described in CN202893190 relates to a high-efficiency SCR denitration catalyst soot blower comprising an SCR-reactor having a pair of guide rails that are arranged above each catalyst bed layer in the SCR-reactor.
- Each pair of guide rails is provided with a group of movable rakes that are each provided with more than one nozzle.
- Each group of movable rakes is simultaneously communicated with an air pipe which is at its turn communicated with a pressure-stabilizing air tank and is further provided with a control valve for controlling the communication of the air pipe and the pressure-stabilizing air tank.
- the soot is blown by compressed air and is subjected to smoke pre-heating after SCR denitration.
- JPH06281127 a soot-blowing device is described for removing soot, slugs and the like which are adhered to a heat transfer surface.
- a soot blower is arranged in a heat-exchanger which uses gas outside of pipes, under a condition in which a rake arm is inserted in a gap in a bundle of heat pipes being arranged in multiple layers.
- the rake arm rotates accompanying with the rotation of the rotating shaft.
- the bundle of the heat pipes has a rectangular cross section by a soot sweeping device which is provided on the rake arm, soot in a circle drawn by the rake arm is swept away.
- a reciprocating rake type soot blower system which is arranged to be installed above a catalyst of a DeNOx- system, the catalyst being provided with an upper surface and with one or more catalyst channels, wherein the soot blower system is arranged to clean the upper surface of the catalyst, wherein at least one blowing rake that is provided with at least one transverse tube that is provided with a nozzle row having a multitude of nozzles that are arranged to blow a soot blowing medium onto the upper surface of the catalyst, wherein the system further comprises at least one blowing rake that is provided with at least one transverse tube that is provided with a nozzle row having a multitude of nozzles that are arranged to blow a soot blowing medium onto the upper surface of the catalyst; and a brushing system comprising one or more rows of brushes lined on at least one side of each of the nozzle rows and that are arranged to move over the upper surface of the catalyst and to swipe the dust
- a row of brushes is lined at each side of each of the nozzle rows. This provides in an efficient cleaning of the upper surface of the catalyst.
- the distance between the brushes and the upper catalyst layer is between 0 and 20 mm. This distance is typically around 0 mm, or in other words the brushes touch the upper catalyst layer, when the system is operably installed above a catalyst of a DeNOx-system. In this way, the soot particles are effectively liberated from the upper catalyst layer.
- the one or more rakes are arranged to move periodically over the upper surface of the catalyst.
- the movement of the one or more rakes over the upper surface of the catalyst is initiated every 5 to 120 minutes.
- each of the brushes are attached to the respective transverse tube such that the distance between the brushes and the upper surface of the catalyst is manually adjustable. This allows a flexible adaptation of the distance between the brushes and the upper catalyst layer depending on the dust behaviour.
- the system comprises between 1 to 4 rakes.
- each rake comprises 1 to 3 transverse tubes with a nozzle row.
- the amount of nozzles rows is designed in that way that the stream of soot blowing medium is covering the complete length of the rake.
- each nozzle row has a length of between 500 mm and 4.000 mm, and each of the brushes that are lined with the respective nozzle row have a corresponding transverse length of between 500 mm and 4.000 mm.
- the brushes must cover the complete length of the rake. The bypassing of dust particles around the brushes and the nozzles needs to be minimized.
- the brushes comprise a multitude of wires having a downward length of 20 mm to 300 mm. This length allows that the wires of the brushes are flexible enough to ben around bigger obstacles such as bigger dust particles that cannot pass through the catalyst channels or that needs to pass over constructive parts such as bolts or nuts that are used to fixed the catalyst that lies beneath the brushes.
- the brushes comprise a multitude of stainless steel wires having a diameter of between 0,1 mm and 2,5 mm. These stainless steel wires are easily bendable in case an obstacle that needs to be swept away is too hard, in this way avoiding damage to the catalyst.
- the soot blowing medium is superheated steam or heated compressed air.
- the soot blowing medium is superheated steam or heated compressed air.
- superheated steam In power plants, it is common to use superheated steam. In plants where no steam is available, heated compressed air is commonly used.
- a thermal power plant or a burning industrial application is provided with a reciprocating rake type soot blower system according to the present disclosure as described above, operably installed above a DeNOx-system with a catalyst, is disclosed.
- the catalyst is provided with a catalyst channel which is arranged to collect the dust that is swiped by the reciprocating rake type soot blower system and wherein the plant is arranged to suspend the dust out of the catalyst channel into the flue gas which is responsible for taking the dust with it to the outside.
- the distance between the brushes of the reciprocating rake type soot blower system and the upper surface of the catalyst is between 0 and 20 mm, and more in particular around 0 mm.
- FIG. 1 shows a top view of a reciprocating rake type soot blower system according to the present disclosure
- FIG. 2 shows a side view of the system according to the present disclosure as shown in FIG. 1,
- FIG. 3 shows a front view of the system according to the present disclosure as shown in FIG. 1.
- FIGs. 1 to 3 An exemplary embodiment of a reciprocating rake type soot blower system (1) according to the present disclosure as shown in FIGs. 1 to 3 is arranged to be installed above a catalyst of a DeNOx-system of a thermal power plant or of a burning (combustion) industrial application such as a cement clinker kiln, a lime furnace, a solid fuel (biomass, coal) fired boiler, a waste to energy incinerator.
- the catalyst is more in particular installed before the de-dusting unit through which dust concentrations up to 120 g/Nm 3 or higher can occur.
- this catalyst (2) comprises an upper surface (or layer) (2a) and a plurality of catalyst channels (2b).
- the reciprocating rake type soot blower system (1) is arranged to clean the upper surface (2a) of the catalyst (2).
- the system (1) comprises at least one blowing rake (3) that is provided with at least one transverse tube (4) that is provided with at least one nozzle row (5) having a multitude of nozzles (5a) (see FIG. 3) that are arranged to blow a soot blowing medium (5b) onto the upper surface (2a) of the catalyst (2).
- the one or more transverse tubes (4) are arranged to pass soot blowing medium through it.
- the multitude of nozzles (5a) are more in particular arranged at the underside of the transverse tube(s) (4) or in other words are facing the upper surface (2a) of the catalyst (2).
- the system (1) further comprises a brushing system (6) comprising one or more rows of brushes (6a) lined on at least one side of each of the nozzle rows (5) and that are arranged to move over the upper surface (2a) of the catalyst (2) and to swipe the dust into the channels (2b) of the catalyst (2).
- the system (1) further comprises a brushing system (6) comprising one or more rows of brushes (6a) located adjacent to and in parallel with at least one side of each of the nozzle rows (5) and that are arranged to move over the upper surface (2a) of the catalyst (2) and to swipe the dust into the channels (2b) of the catalyst (2). More in particular, and as can be seen in FIG.
- the exemplary embodiment according to the present disclosure comprises two rows of brushes (5a) of which one is lined on one or each side of each of the nozzle rows. It is remarked that is also possible to provide only one row of brushes (5a) at only one side of the nozzle rows (not shown in the figures).
- the brushes (6a) are more in particular attached to their respective transverse tube (4) such that the distance between the brushes (6a) and the upper surface (2a) of the catalyst (2) is manually adjustable.
- the brushes (6a) are more in particular welded on a bended steel sheet which is then screwed on the respective transverse tube (4).
- the dust that is collected into the one or more catalyst channels (2b) is suspended in the flue gas and transported with the flue gas to the outside air.
- the reciprocating rake type blower system according to the present disclosure can comprise between 1 and 4 rakes (3). Each rake can comprise between 1 and 3 transverse tubes (4) with a nozzle row.
- the exemplary embodiment of a system according to the present disclosure comprises one rake (3) that is provided with two transverse tubes (4) with a nozzle row comprising a multitude of nozzles (5a) that are arranged to blow the soot blowing medium onto the upper surface (2a) of the catalyst (2).
- the soot blowing medium is typically superheated steam.
- the soot blowing medium typically is heated compressed air.
- the one or more rakes (3) are arranged to move periodically over the upper catalyst layer (2a). More in particular, the movement of the one or more rakes over the upper surface of the catalyst is initiated every 5 to 120 minutes.
- Each of the nozzle rows (5) has a length of between 500 mm and 4.000 mm, and each of the brushes (6a) that are lined with the respective nozzle row (5) have a corresponding transverse length of between 500 mm and 4 000 mm.
- the brushes (6a) comprise a multitude of wires typically having a downward length of 20 mm to 300 mm.
- the brushes (6a) typically comprise a multitude of stainless steel wires having a diameter of between 0,1 mm and 2,5 mm.
- the distance between the brushes (6a) and the upper catalyst layer (2a) is typically between 0 and 20 mm, and more in particular 0 mm meaning that the brushes (6a) touch the upper catalyst layer (2a).
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19195102.9A EP3789722A1 (en) | 2019-09-03 | 2019-09-03 | Reciprocating rake type soot blower system |
| PCT/EP2020/074611 WO2021043909A1 (en) | 2019-09-03 | 2020-09-03 | Reciprocating rake type soot blower system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4025860A1 true EP4025860A1 (en) | 2022-07-13 |
Family
ID=67847634
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19195102.9A Withdrawn EP3789722A1 (en) | 2019-09-03 | 2019-09-03 | Reciprocating rake type soot blower system |
| EP20761495.9A Withdrawn EP4025860A1 (en) | 2019-09-03 | 2020-09-03 | Reciprocating rake type soot blower system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19195102.9A Withdrawn EP3789722A1 (en) | 2019-09-03 | 2019-09-03 | Reciprocating rake type soot blower system |
Country Status (2)
| Country | Link |
|---|---|
| EP (2) | EP3789722A1 (en) |
| WO (1) | WO2021043909A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113218233B (en) * | 2021-04-06 | 2022-05-06 | 关学忠 | Heating furnace fire tube scale cleaning and preventing method and scale preventing device |
| CN113058425B (en) * | 2021-04-19 | 2022-09-09 | 龙净科杰环保技术(上海)有限公司 | SCR denitration ash removal device |
| IT202100016304A1 (en) * | 2021-06-22 | 2022-12-22 | Sebenergy Eng | "IMPROVED BIOMASS BOILER FOR USE IN DOMESTIC HEATING AND SIMILAR SYSTEMS" |
| US11980284B2 (en) * | 2021-09-30 | 2024-05-14 | John J. Buettgen | Crematory brush |
| CN114699912B (en) * | 2022-04-12 | 2024-02-23 | 天津中材工程研究中心有限公司 | Soot blowing system and method for SCR denitration system |
| CN115560608B (en) * | 2022-10-14 | 2023-05-05 | 山东泰开环保科技有限公司 | Rake type soot blower with self-cleaning function |
| CN116498983B (en) * | 2023-06-27 | 2023-08-29 | 山西毅诚科信科技有限公司 | Rake type soot blower with self-cleaning function |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH081296B2 (en) * | 1992-01-24 | 1996-01-10 | 株式会社荏原製作所 | Soot blower for external gas heat exchanger |
| US6170117B1 (en) | 1999-11-15 | 2001-01-09 | Abb Air Preheater, Inc. | Multiple rake sootblower with internal valving manifold |
| CN202893190U (en) * | 2012-11-21 | 2013-04-24 | 江苏中建材环保研究院有限公司 | Novel high-efficiency SCR (selective catalytic reduction) denitration catalyst soot blower |
| JP6281127B2 (en) | 2016-01-29 | 2018-02-21 | 豊丸産業株式会社 | Pachinko machine |
| CN110743361A (en) * | 2019-10-12 | 2020-02-04 | 江苏科行环保股份有限公司 | Soot blower for catalysis layer in cement kiln SCR denitration reactor |
-
2019
- 2019-09-03 EP EP19195102.9A patent/EP3789722A1/en not_active Withdrawn
-
2020
- 2020-09-03 EP EP20761495.9A patent/EP4025860A1/en not_active Withdrawn
- 2020-09-03 WO PCT/EP2020/074611 patent/WO2021043909A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| EP3789722A1 (en) | 2021-03-10 |
| WO2021043909A1 (en) | 2021-03-11 |
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