EP3970255A1 - Method for restoring capacity of lithium batteries - Google Patents
Method for restoring capacity of lithium batteriesInfo
- Publication number
- EP3970255A1 EP3970255A1 EP20742455.7A EP20742455A EP3970255A1 EP 3970255 A1 EP3970255 A1 EP 3970255A1 EP 20742455 A EP20742455 A EP 20742455A EP 3970255 A1 EP3970255 A1 EP 3970255A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- battery
- batteries
- charge
- voltage value
- capacity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/90—Regulation of charging or discharging current or voltage
- H02J7/96—Regulation of charging or discharging current or voltage in response to battery voltage
- H02J7/963—Regulation of charging or discharging current or voltage in response to battery voltage in response to battery voltage gradient
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/875—Charging or discharging for charge maintenance, battery initiation or rejuvenation
Definitions
- the present invention relates to an electrochemical process for restoring the capacity of lithium batteries applicable to batteries in use to optimize the control of the overall capacity of the batteries themselves, reducing or eliminating the capacity drop relative to the number of operating cycles .
- Lithium-ion batteries are an optimal solution for storing, transporting and distributing energy, whether primary or secondary, with widespread use in a wide variety of applications or wherever the application of electricity is required with high efficiency (e.g. electrical mobility, battery-powered tools, laptops and mobile battery-powered units) .
- the number of cycles (i.e. useful battery life) and fast charging are also very important features in electrical mobility in order to enter the market effectively.
- Each cycle corresponds to a loss of capacity, with an increase in this loss if fast charging is used.
- a fast charge corresponds substantially to a plurality of normal charging cycles.
- Figure 1 shows an example of a graph of the expected life with relative performance of a widely-used lithium-ion battery with cylindrical geometry of the type 18650. This geometry is a common but not exhaustive standard, as the same problem is encountered in all lithium-ion battery geometries.
- SEI solid electrolyte interface
- Such SEI promotes the ionic transport and its formation is sought in the early life phases of the battery in which electrolyte, anode and lithium ions interact during the charging process.
- the development of the SEI does not stop and continues throughout the life of the battery, blocking new lithium ions at each step (and thus reducing the real capacity) and increasing its thickness with a consequent reduction in cell conductivity.
- the increase in the internal resistance of the battery may cause a charged exhausted battery to present a normal terminal voltage, but at the same time fail to deliver a sufficient current. At the same time an increase in the internal resistance can increase the dissipation of the energy in heat.
- Capacity loss is therefore a known and currently irreversible phenomenon, culminating in the end of the battery's life and the possible recycling of the battery.
- the cut-off voltage is defined, indicated by each manufacturer specifically for the battery in use, as the voltage value at which the entire useful charge for an operating cycle is released starting from a charged battery, it is possible to identify the null state of charge, i.e. , 0% SOC at this voltage. It should therefore be considered that at cut-off voltage the normal battery management systems already consider the battery electronically, although not yet chemically, discharged. For each battery, therefore, a cut-off voltage value is indicated by the manufacturer, indicating the lower limit voltage at which the battery discharge is considered complete. The cut-off voltage is usually chosen in order to obtain the maximum useful battery capacity. The cut-off voltage is different from one battery to another and is strongly dependent on the type of battery and the type of use to which it is subjected.
- the aforementioned article investigates the phenomena that intervene in the application of an overdischarge that goes beyond the elimination of all the available charge (indicated with 0 SOC/%) until reaching a charge removal equal to twice the nominal one (i.e. SOC -100%).
- This overdischarge leads first to the complete destruction of the SEI and then to the non-reversible destructive aggression of the copper used as an electron collector on which the anode is deposited.
- the article does not in any way indicate how to apply the knowledge of these phenomena in solving the technical problem of capacity drop as a function of the number of operating cycles .
- the document US 2011/236751 A1 describes the application of overcharges to a lithium battery to restore its capacity.
- the overcharges are such as to ensure that the active material of the positive electrode is somehow stabilized by inserting a greater amount of original lithium in the active material of the positive electrode itself during the overcharge.
- the overdischarges are therefore not in any way related to the chemical-physical behaviour of the SEI.
- the document US 2014/197799 A1 describes a method for decreasing the internal resistance of a lithium battery by maintaining the battery for a predetermined time in an overcharged condition. Also in this case, the overdischarge is not related to the chemical-physical behaviour of the SEI.
- the object of the present invention is the development and application of an electrochemical discharge and controlled charge protocol that allows to recover the capacity of the battery lost during the life process of the battery itself, restoring it.
- the present invention achieves the above object with an electrochemical process for restoring lithium battery capacity comprising the following steps:
- the process therefore provides for bringing the battery to an overdischarge condition such as to destroy at least in part and preferably completely the solid electrolyte interface, a phenomenon that occurs approaching the minimum voltage value reachable by the battery, and at that point carrying out a charging process aimed at restoring the full functionality of the battery, similar to that which occurs in the usual methods of forming the solid electrolyte interface for a newly built lithium ion battery not yet operated.
- an overdischarge condition such as to destroy at least in part and preferably completely the solid electrolyte interface, a phenomenon that occurs approaching the minimum voltage value reachable by the battery, and at that point carrying out a charging process aimed at restoring the full functionality of the battery, similar to that which occurs in the usual methods of forming the solid electrolyte interface for a newly built lithium ion battery not yet operated.
- the minimum voltage value that can be reached by the battery is not necessarily the condition of equivalence between the poles, i.e., 0 V, but is the minimum voltage value that an induced discharge causes without the alteration of the current collectors occurring, and in particular, the ionization of the copper. This value is the minimum achievable because when the aggression of the current collectors is irreversibly triggered, the voltage returns to rise precisely for the input in solution of the ions constituting the material of the collectors. From a state of charge point of view, the applied overdischarge corresponds to an SOC below zero corresponding to the minimum observable in a voltage discharge (V) - state of charge (SOC) curve.
- V voltage discharge
- SOC state of charge
- Said voltage value can then also fall below zero, to negative values, i.e., performing a polarization inversion, as has been observed in most cases in the tests carried out.
- the overdischarge is typically carried out thanks to the insertion of the battery into a Battery Management System (BMS) type circuit, which can force the extraction of power from the battery even beyond the condition of pole equivalence.
- BMS Battery Management System
- the complete removal of the lithium present in the anode and the lithium present in the SEI occurs, which is thus disintegrated and largely dissolved in the liquid electrolyte.
- the process then operates by maximizing the cathode recovery of the lithium available between anode and SEI with a deep discharge process even beyond the pole equivalence limit and with a subsequent reconstruction of the complete cell functionality.
- the battery is preferably charged by applying a direct current until the maximum voltage value corresponding to the full charge of the anode is reached and a new SEI is formed at the interface between the separation membrane and the anode.
- This charging has the purpose of returning the battery to a full state of charge (100% SOC) with a capacity in mAh close to the initial one.
- the electrochemical protocol therefore provides for a deep controlled discharge and consecutive controlled charge for the restoration of a capacity completely similar to the initial operating life conditions, and is operable for lithium batteries of any shape, capacity, voltage and that have been used according to the charging and discharging process recommended by the manufacturer, including fast charging, which thus undergo a regeneration process.
- the battery It is possible to bring the battery to a discharge level corresponding to the minimum voltage value achievable by the battery by measuring the battery voltage or state of charge in real time and comparing them with their respective reference values.
- the reference voltage values vary from battery to battery, however, and the measurement may not be accurate enough.
- the reference values for the state of charge moreover, are for example SOC -11%, but the state of charge of the battery may not be easily known.
- the voltage value in which at least partial destruction of the solid electrolyte interface occurs is detected by calculating the derivative of the battery voltage with respect to the time, the measurement of the battery voltage and the calculation of the derivative being carried out in real time.
- the overdischarge preferably occurs in a controlled manner, i.e., a direct current supply from the battery is forced. In this way it is possible to replace the voltage-state of charge graph with a voltage-time graph in an equivalent manner, i.e., finding the same type of curve.
- the voltage value in which at least partial destruction of the solid electrolyte interface occurs is identified at a predetermined minimum threshold value of the derivative in absolute value.
- a voltage range is defined in which to stop the overdischarge process, which range is comprised between a value slightly higher than the minimum voltage value, for example 20% with respect to such minimum voltage value, and the minimum value identified by the derivative.
- the derivative calculation is performed only below a threshold voltage value.
- a battery charging step is provided prior to step a) until the maximum voltage value is reached.
- step d) provides for a measurement of the state of charge of the battery and the discharge and charge cycles end when the maximum state of charge at the end of two consecutive charge cycles is unchanged or otherwise stable.
- the battery At the end of the overdischarge , the battery must be brought to its maximum capacity as occurs for newly produced batteries through a series of discharge and charge cycles. When these cycles are applied, the capacity gradually rises and then settles to a maximum value. The application of additional cycles therefore decreases capacity, as in normal battery operation. Tests have shown that during the discharge and charge cycles the capacity grows asymptotically up to a maximum which, once reached, corresponds to the maximum possible regeneration of capacity. Thus by detecting an unchanged maximum state of charge value between two successive cycles in the increasing phase of the curve, the final condition of the regeneration process can be identified, in which the battery capacity is again maximized.
- step d) increasing C-rate discharge and charge cycles are applied in step d) .
- the C-rate is a magnitude indicative of the charge or discharge rate of the battery by a measurement relative to reaching the maximum charge or discharge capacity in 1 hour. This means that the C-rate is equal to 1 when 1 hour is necessary to charge or discharge the battery.
- the C-rate is calculated as the inverse of fractions of an hour, thus if the charge occurs in 30 minutes or 0.5h the C-rate is equal to 2, while if it occurs in 2 hours it is equal to 0.5.
- the C- rate is low, i.e. less than 1, the system is allowed to adjust step by step and thus maximize the efficiency of the discharge or charge.
- step d) the temperature of the battery is kept constant between 20 °C and 50 °C, preferably between 30 °C and 40°C.
- step d) At least five discharge and charge cycles are applied in step d) . This achieves battery stability, which can then be put back into operation.
- An object of the present invention is also a battery management system (BMS) , i.e. an electronic system that manages one or more rechargeable batteries, for example by protecting the batteries from operating outside the safe operating area, monitoring their status, calculating secondary data, reporting such data, controlling their environment, validating it and/or returning it to optimal conditions.
- BMS battery management system
- the BMS object of the present invention is configured to implement the process described herein.
- the BMS comprises a control unit, discharge means of one or more batteries , charge means of one or more batteries, voltage measurement means, and said control unit is configured to implement the method described herein .
- the BMS preferably applies the regeneration process by detecting the residual capacity value and comparing it with: 1) the initial nominal capacity of the battery; 2) the capacity removed during the overdischarge ; 3) the capacity acquired as a result of the regeneration process.
- the process is applied by the BMS at a given stage of battery capacity reduction in an operator-driven manner or automatically by software based on an assessment of the performance status achieved.
- means are provided for detecting the capacity decrease of one or more batteries as a function of the number of operating cycles, and means are provided for comparing the value of the detected decrease with a threshold value such that when the detected decrease exceeds said threshold value, said battery management system implements said process on said one or more batteries.
- the BMS can also implement an automation of the process described above in an adaptable manner by the operator based on specific values related to the battery on which it works.
- said comparison means compare the detected capacity value with the initial capacity value and the capacity values of the previous cycles in order to determine the slope of the ageing curve.
- two thresholds are set: a first threshold is relative to the slope of the charge capacity-cycle curve, which is compared with the slope defined according to the indications in the data sheet of the battery manufacturer and any internal checks; a second threshold is relative to the achievement of a predefined residual capacity in the programming step. Reaching at least one of the two threshold values causes the battery management system to implement the regeneration process for one or more batteries.
- the battery management system is configured for managing a set of batteries or battery pack and said control unit is configured for dividing said set into sub-sets of batteries and for implementing said process only on one or more sub-sets. This allows to automate the implementation of the process only on a part of the entire set of batteries, while the other batteries can be used normally.
- a predetermined number of additional subsets are provided maintained in storage conditions and redundant with respect to the declared power of the battery pack in order to maintain the nominal power of the battery pack unchanged even during the regeneration of one or more sub-sets.
- control unit is configured to periodically implement said process consecutively on each individual sub-set of batteries.
- the electrochemical process described heretofore is intended to be applied to lithium-ion batteries for the maintenance of capacity over the operating life of the component with a consequent increase in the number of cycles.
- the process can be applied at any time on functioning batteries that have undergone charge and discharge cycles.
- the application of fast charges is included among the charging processes indicated in the cycles .
- Batteries which have operated canonically with charge and discharge cycles including also fast charge cycles that have been subjected to the process described hereinabove may be restored to normal service and, following further operation, may again be subjected to the process object of the invention.
- fig. 1 shows a graph of the capacity drop in a lithium-ion battery relative to the number of operating cycles ;
- fig. 2 shows a diagram of an embodiment of the process
- fig. 3 shows a graph of the voltage of a lithium- ion battery in the overdischarge step as a function of time and the trend of the voltage derivative
- fig. 4 shows the capacity increase in a battery recovered according to the process
- fig. 4 shows a block diagram of an embodiment of the battery management system.
- figure 1 shows a graph of the capacity of a lithium ion battery as the number of operating cycles increases .
- Each operating cycle represents a complete discharge and a complete charge.
- the graph refers to a PANASONIC NCR18650E battery. Nevertheless, batteries of other types were also tested, always obtaining satisfactory results.
- the graph clearly shows an almost linear decrease in battery capacity as the number of operating cycles increases, losing about 30% of the capacity at 500 cycles .
- the present invention relates to an electrochemical process to reverse this decay by restoring the lithium battery capacity, an example of which is shown in figure 2 and is described below with reference to the PANASONIC NCR18650E battery mentioned in relation to figure 1.
- the process is applicable to lithium-ion batteries of any shape and size, which have been used and exhibit any level of capacity reduction, but which are intact or not exhausted due to internal short circuits or similar damage .
- the process starts with the charge 10 of the battery until the maximum voltage provided for the type of battery used is reached, through a standard charging process.
- the maximum voltage is 4.2V.
- a discharge 11 is then carried out until the cut off voltage value indicated by the specifications of the battery used is reached.
- the minimum or cut-off voltage is 2.75V.
- the voltage is therefore at the cut-off point 20 corresponding to a 0% state of charge.
- the battery is then forced to deliver additional current, to enter an overdischarge step until the complete destruction of the solid electrolyte interface, which occurs at the minimum voltage point 22.
- the battery enters an initial overdischarge step 12, up to a threshold voltage value.
- This step is optional and allows to avoid, in the analysis for the identification of the minimum voltage point 22, abnormal points such as the inflection point 21, which is normally exhibited by all batteries.
- the battery enters a controlled overdischarge step through the voltage value as a function of the elapsed time, until the minimum voltage point 22 is reached in the graph of the voltage relative to process time.
- the minimum is evaluated mathematically and on the process in progress, with the application of a control function on the voltage values measured in real time.
- the derivative dV/dt of the voltage with respect to time is calculated in real time, for which the null value or the absolute minimum value is sought, for example by identifying a minimum threshold value or using a calibrated derivative. This is possible thanks to the absorption of a direct current output from the battery, in which the output charge is therefore constant with respect to time.
- other methods of finding the minimum voltage 22 can be used in the voltage-time graph.
- a non-reversible destructive aggression step 23 is entered of the copper used as an electron collector on which the anode is deposited.
- the battery is then charged with the application of a fixed and controlled current until the maximum voltage value is reached as indicated by the battery specifications, corresponding to the full charge.
- the maximum voltage is 4.2V.
- Measurements of the capacity of a battery used and subjected to the restoration process of the present invention are illustrated in figure .
- BCD battery capacity determination
- the first value indicated with BCD corresponds to the measured capacity of the battery before undergoing the restoration process.
- the following values relate to the battery capacity following the application of the restoration process.
- the measured capacity values increase from about 2000 mAh to about 2100 mAh, confirming the presence of a significant increase in the capacity guaranteed by the restoration process.
- FIG. 5 shows the diagram of an embodiment of a BMS 40 configured to implement the process described in figure 2.
- a BMS 40 of the present invention can also manage a single battery 4.
- the BMS 40 manages a set of batteries 4, or battery pack 41.
- the BMS is configured to apply the process to a given stage of battery 4 capacity reduction in an operator-driven manner or automatically by software based on an assessment of the performance status achieved.
- a capacity decrease detection unit 43 of one or more batteries 4 is provided as a function of the number of operating cycles, which performs repeated measurements at each cycle or periodically upon reaching a predetermined number of cycles, to monitor the capacity drop.
- a comparison unit 44 is provided of the detected decrease with a threshold value. In this way, when the detected decrease exceeds the threshold value, the BMS 40 implements the process on batteries that need to be restored to their capacity.
- the BMS 40 is configured for subdividing the battery pack 41 into sub-sets 42 of batteries 4 for the selective implementation of the capacity restoration process on only one or more sub-sets 42.
- the BMS 40 is configured to periodically implement the process, sequentially acting on each individual sub-set of batteries 42. This automates the implementation of the process only on a sub-set 42 of the entire battery pack 41 at a time, while the other batteries can be used normally, but cyclically covering the entire battery pack 41 to continuously restore the capacity of all batteries 4.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Secondary Cells (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102019000006839A IT201900006839A1 (en) | 2019-05-15 | 2019-05-15 | Electrochemical process for restoring the capacity of lithium batteries |
| PCT/IB2020/054577 WO2020230078A1 (en) | 2019-05-15 | 2020-05-14 | Method for restoring capacity of lithium batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3970255A1 true EP3970255A1 (en) | 2022-03-23 |
Family
ID=67734724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20742455.7A Withdrawn EP3970255A1 (en) | 2019-05-15 | 2020-05-14 | Method for restoring capacity of lithium batteries |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3970255A1 (en) |
| IT (1) | IT201900006839A1 (en) |
| WO (1) | WO2020230078A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116449232B (en) * | 2022-01-07 | 2025-08-29 | 上海桔晟科技有限公司 | A method for detecting activation degree of lithium battery |
| KR20250142540A (en) * | 2024-03-22 | 2025-09-30 | 삼성에스디아이 주식회사 | Method and system for deactivating secondary batteries |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8765306B2 (en) * | 2010-03-26 | 2014-07-01 | Envia Systems, Inc. | High voltage battery formation protocols and control of charging and discharging for desirable long term cycling performance |
| JP2012023849A (en) * | 2010-07-14 | 2012-02-02 | Panasonic Electric Works Co Ltd | Charging method and charger of secondary battery |
| CN104919644A (en) * | 2013-01-16 | 2015-09-16 | 加拿大巴斯姆有限公司 | Electrochemical cell or accumulator with reduced impedance and method for its production |
| JP2014194925A (en) * | 2013-02-28 | 2014-10-09 | Semiconductor Energy Lab Co Ltd | Electrochemical device |
| US9925888B2 (en) * | 2016-03-02 | 2018-03-27 | Ford Global Technologies, Llc | Battery cell state of charge initialization in a presence of voltage measurement uncertainty |
-
2019
- 2019-05-15 IT IT102019000006839A patent/IT201900006839A1/en unknown
-
2020
- 2020-05-14 EP EP20742455.7A patent/EP3970255A1/en not_active Withdrawn
- 2020-05-14 WO PCT/IB2020/054577 patent/WO2020230078A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| IT201900006839A1 (en) | 2020-11-15 |
| WO2020230078A1 (en) | 2020-11-19 |
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