EP3900128A1 - Spark plug comprising a rounded insulator base portion - Google Patents
Spark plug comprising a rounded insulator base portionInfo
- Publication number
- EP3900128A1 EP3900128A1 EP19824245.5A EP19824245A EP3900128A1 EP 3900128 A1 EP3900128 A1 EP 3900128A1 EP 19824245 A EP19824245 A EP 19824245A EP 3900128 A1 EP3900128 A1 EP 3900128A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulator
- housing
- rounding
- combustion chamber
- spark plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
- H01T13/36—Sparking plugs characterised by features of the electrodes or insulation characterised by the joint between insulation and body, e.g. using cement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
- H01T13/32—Sparking plugs characterised by features of the electrodes or insulation characterised by features of the earthed electrode
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/54—Sparking plugs having electrodes arranged in a partly-enclosed ignition chamber
Definitions
- the invention relates to a spark plug according to claim 1 and a prechamber spark plug according to claim 10.
- Combustion chambers of the cylinders of the cylinders. These supercharged internal combustion engines achieve higher outputs.
- the higher pressures and the higher temperatures in the combustion chamber also increase the demands on the individual components, such as the spark plug.
- the spark plug is not only subject to the pressure, temperature and chemical conditions during normal operation of the internal combustion engine, but also to more extreme conditions during irregular events in the
- the ignition of the air / fuel mixture is initiated by the spark plug at a specific operating cycle of the internal combustion engine.
- the ignition creates a desired rise in pressure and temperature, which is used, for example, to drive the wheels in the motor vehicle or a generator to generate electricity.
- Combustion chamber temperatures of a supercharged internal combustion engine are significantly higher than those of a low-supercharged internal combustion engine, which results in higher thermal stress on the spark plug and the challenge of designing the spark plug so that there are no irregular combustion events, e.g.
- the pre-ignition the air / fuel mixture ignites in the combustion chamber, before the actual ignition point, at any other operating cycle of the cylinder at any other point which is too high Temperature than at the spark plug.
- a flame front is created which spreads in the combustion chamber. This flame front is characterized by an increase in pressure and a corresponding one
- spark plug An example of a spark plug is disclosed in patent application DE 10 2012 012 210 A1, in which the spark plug has a ring shoulder at the combustion chamber end of the housing, as a result of which the entrance to the breathing space is reduced and the pressure peaks from a mega-knock event do not enter the breathing space Spark plug can penetrate, which should protect the insulator.
- EP 289 064 B1 discloses a spark plug in which the insulator seat geometry has been improved in such a way that a lower pretension is sufficient for gas-tight mounting of the insulator in the housing, so that overall a lower tensile stress acts on the insulator and the insulator has one improved flexural strength in mega-knock events.
- the object of the invention is to provide a spark plug in which the tendency to undesired pre-ignition is minimized or eliminated and which is additionally protected from the mega-knockers resulting from the pre-ignition events.
- the spark plug has a housing, an insulator partially arranged in the housing, a center electrode and a ground electrode.
- the housing has a longitudinal axis that extends from the
- the housing extends towards the end of the housing facing away from the combustion chamber, wherein the housing has a bore along its longitudinal axis, whereby the housing has an inside.
- the housing has a shoulder on its inside.
- the insulator which is partially arranged in the housing bore, has a longitudinal axis which extends from the end on the combustion chamber side to the end of the insulator facing away from the combustion chamber.
- the insulator has an insulator collar, which is radially surrounded by the housing, an insulator foot, which is the combustion chamber end of the insulator and has a smaller diameter than the insulator collar, and a transition region, which connects the insulator collar and the insulator foot to one another and on the shoulder of the housing lies on.
- the center electrode is arranged in the insulator. At one end of the housing on the combustion chamber side
- the spark plug has a breathing space which is formed at the end of the spark plug on the combustion chamber side, the breathing space being delimited by a section of the housing and a section of the insulator foot and having an opening to the combustion chamber.
- the portion of the insulator foot delimiting the breathing space has a rounding, the rounding viewed in cross section having a first leg length and a second angled to the first leg length
- the contour of the insulator foot resulting from the rounding has the advantage that the breathing space between the housing and the insulator foot is flushed well under normal operating conditions, so that a good heat distribution and heat dissipation is established in the insulator foot. This prevents unwanted pre-ignition on the spark plug.
- Leg length is at least 1.5 times, preferably at least 2 times, particularly preferably 5 times, the second leg length. This ensures that the rounding on the section of the insulator foot is large enough to allow the technical effects described above to occur.
- the first leg length extends parallel to the longitudinal axis of the insulator and the second leg length extends perpendicular to the longitudinal axis of the insulator.
- the rounding can be described by the two leg lengths LI and L2 and the two angles ai and a, 2 , the angle ai being between the tangent of the rounding in the second end point of the rounding and a first parallel parallel to the second end point of the rounding Longitudinal axis of the insulator spans, and wherein the angle ot2 between the tangent of the rounding in the first end point of the rounding and a second through the first end point of the rounding parallel parallels to the longitudinal axis of the insulator, the angle ai being greater than or equal to 0 ° and less than or equal to arctan (L2 / L1) and / or the angle ot2 having a value greater than or equal to arctan (L2 / L1) and less or has 90 ° and the second end point of the rounding is closer to the combustion chamber end of the spark plug than the first end point of the rounding.
- the rounding is a concave rounding on the insulator foot. This means that the fillet curves towards the longitudinal axis of the isolator. This will make the
- Flow is particularly well controlled and low turbulence in the breathing space. This effect effectively flushes the hot gases (residual gas) out of the breathing space, which results in good heat distribution and heat dissipation in the insulator base.
- the rounding extends over the entire section of the insulator foot delimiting the breathing space. This can be particularly advantageous in the case of spark plugs with a small heat value and thus a short insulator base, and in prechamber spark plugs.
- the insulator foot can also have a plurality of sections, a section in turn also having a number of segments.
- the insulator foot has a section which delimits the breathing space, this section having at least one segment which has the fillet according to the invention.
- the section of the insulator foot delimiting the breathing space can also have, in addition to the segment with the rounding, one or more segments which have a cylindrical and / or conical shape or rounding.
- the segments with the different shapes merge continuously.
- the other sections of the insulator foot can have a cylindrical and / or conical shape or also a rounding. The sections with the different shapes merge continuously into one another.
- a layer can be applied at least partially on the section of the insulator foot delimiting the breathing space and / or on the inside of the housing which delimits the breathing space, said layer being set up for a second ignition in the event of irregular burns in the combustion chamber the spark plug.
- the layer is, for example, a catalytic layer which undergoes an exothermic chemical reaction from a certain pressure and / or a certain temperature, as a result of which a second ignition of the air Fuel mixture is initiated, which in turn surrounds the protective cushion around the
- a piezoelectric element can be arranged on the spark plug, which releases an electrical pulse above a certain pressure, which in turn initiates the second ignition and forms the protective cushion around the spark plug.
- the second technical effect the creation of a protective cushion in the event of irregular combustion in the combustion chamber, can also be caused by another geometrical one
- Design of the insulator base can be achieved.
- the invention also relates to a prechamber spark plug.
- the prechamber spark plug has a housing that has a longitudinal axis that extends from the
- Combustion chamber end extends to the end of the housing facing away from the combustion chamber.
- the housing has a bore along its longitudinal axis, as a result of which the housing has an inside.
- the housing has a shoulder on the inside.
- An insulator is partially arranged in the housing bore, the insulator having a longitudinal axis which extends from the end on the combustion chamber side to the end of the insulator facing away from the combustion chamber, and the insulator has an insulator collar which is radially provided by the housing, an insulator foot which does this is the combustion chamber end of the insulator and has a smaller diameter than the insulator collar, and has a transition region that the
- Insulator collar and the insulator base connects together and rests on the shoulder of the housing. Furthermore, the spark plug also has one arranged in the insulator
- Ground electrode wherein the ground electrode and the center electrode are arranged so that they together form an ignition gap, and a breathing space on the
- the breathing space through a portion of the inside of the housing and a portion of the insulator is limited and has an opening to the combustion chamber volume enclosed by the cap.
- Insulator base has a rounding, the rounding viewed in cross section having a first leg length and a second leg length angled to the first leg length, the first leg length being greater than the second leg length, the first leg length being between the intersection of the leg lengths with one another and a first end point of the Fillet and the second leg length between the intersection of the leg lengths with each other and a second end point of the fillet extend.
- the prechamber spark plug according to the invention can also be further developed with the features of the developments of the spark plug according to the invention described above.
- Figure 2 shows a section of the insulator with a fillet according to the invention on
- Figure 3 is a schematic representation of the breathing space for two embodiments.
- FIG. 4 shows a large number of designs of the rounding according to the invention on the insulator foot.
- FIG. 1 shows a generally known spark plug 1 in a half-sectioned view.
- FIGS. 2 to 4 for an insulator foot with a rounding according to the invention can be applied to a spark plug according to FIG. 1.
- the spark plug 1 comprises a housing 2.
- An insulator 3 is inserted into the housing 2.
- the housing 2 and the insulator 3 each have a bore and each have one
- a center electrode 4 is inserted into the insulator 3. Furthermore, a connecting pin 5 is inserted in the insulator 3. There is a connection between the center electrode 4 and the connecting pin 5
- the resistance element 6 connects the
- Center electrode 4 is electrically conductive with the connecting bolt 5.
- a ground electrode 7 is electrically conductively connected to the housing 2 on the side facing the combustion chamber. The corresponding one is between the ground electrode 7 and the center electrode 4
- the spark plug 1 extends around the central axis 8.
- the housing 2 has a shaft 9.
- a polygon 10, a shrink groove 11 and thread 12 are formed on this shaft 9.
- the thread 12 is used to screw the spark plug 1 into an internal combustion engine.
- the connecting bolt 5 comprises a bolt shank 14, which extends along the central axis 8, and a collar 13. With the collar 13, the connecting bolt 5 lies on the insulator 3.
- the insulator 3 has an insulator head 31, an insulator collar 32 and an insulator foot 34.
- the insulator head 31 is the end of the insulator 3 facing away from the combustion chamber and protrudes from the housing 2 on the side of the spark plug 1 facing away from the combustion chamber.
- the insulator foot 34 is the end of the insulator 3 facing the combustion chamber.
- the insulator collar 32 is arranged between the insulator head 31 and the insulator foot 34. The insulator collar 32 is radial from
- the transitions 33a, 33b from the insulator collar 32 to the transition region 33 and from the transition region 33 to the insulator base 34 are identified.
- the insulator foot 34 extends from the foot groove 33b, which is the transition from the transition region 33 to the insulator foot 34 and is typically formed as a rounding, to the insulator foot tip, which is the end of the insulator foot 34 on the combustion chamber side.
- the insulator foot 34 of the spark plug 1 in FIG. 1 has a conical shape and can be divided into two sections 341, 348. The first section 341 of the insulator foot 34 borders directly on the foot groove 33b.
- the first section 341 of the insulator foot 34 is radially surrounded by a projection 23 arranged on the inside of the housing 2.
- the projection 23 is delimited on the side facing away from the combustion chamber by the shoulder 22 on which the insulator 3 rests, and delimited on its side facing the combustion chamber by a section 22b in which the inside diameter of the housing increases again.
- the protrusion 23 itself has a substantially constant inside diameter.
- the first section 341 forms a narrow gap 51, a so-called bottle neck.
- This narrow gap 51 has a substantially smaller width and thus a significantly smaller volume than the breathing space 50 and does not belong to the breathing space 50 in the context of this application.
- the breathing space 50 extends from the end of the gap 51 on the combustion chamber side to the front side of the housing 2 on the combustion chamber side. Furthermore, the breathing space 50 is delimited by a section 24 of the housing and a second section 348 of the insulator foot 34.
- the housing 2 can also have only the shoulder 22, on which the insulator 2 rests, and have a constant or tapered internal diameter in the direction of the combustion chamber. In this case, there is no narrow gap 51 and the breathing space 50 begins directly at the end of the foot 33b facing the combustion chamber.
- An inner seal is not shown in FIG. 1, which can be arranged, for example, between the shoulder 22 of the housing 2 and the transition region 33 of the insulator 3 and thus seals the intermediate space between the housing 2 and the insulator 3.
- FIG. 2 shows a schematic illustration of the insulator foot 34.
- This representation serves to clarify the different sections of the insulator base 34 and the representation of the leg lengths LI, L2 and the angles a1, a2.
- the insulator foot 34 can be divided into two sections 341, 348.
- the first section 341 has a cylindrical shape and could, for example, delimit the narrow gap 51 below the throat 33b.
- the second section 348 has two segments 342, 343.
- the first Segment 342 has the rounding 345 according to the invention.
- the second segment 343 has a conical shape and a smaller outer diameter than the first section 341.
- the fillet 345 has its first end point 346 at the transition point to the first
- Section 341 of the insulator base 34 In this figure, the transition point is shown as a corner.
- the rounding 345 has its second end point 347 at the transition point to the second segment 343.
- This transition point results from the fact that the angle a1 is and remains or is minimal to a parallel of the longitudinal axis 8 of the insulator 3 that passes through the second end point 347 or changes the sign.
- al 0 and remains at 0 since the second segment 343 is a
- leg lengths LI, L2 extend parallel or perpendicular to the longitudinal axis 8 of the insulator 3. A leg length is always between the
- the first leg length LI can be greater than or equal to 3 mm and less than or equal to 20 mm.
- the second leg length L2 then has, for example, a value equal to or greater than 0.6 mm and less than or equal to 3 mm.
- FIG. 3 shows two examples in which the portion 24 of the housing 2 delimiting the breathing space 50 and the portion 348 of the insulator foot 34 delimiting the breathing space 50 and thus also the resulting breathing space 50 are shown.
- the projection 23 on the inside of the housing 2 and the first section 341 of the insulator foot 34, which together with the projection 23 form the narrow gap 51, are indicated.
- the breathing space 50 adjoins the narrow gap 51 in the direction of the combustion chamber, that of a second section 348 of the insulator foot 34 and one
- Housing section 24 is limited. It can be seen as an example that the edges and corners of housing 2 and insulator 3 are square, conical or rounded.
- the second section of the insulator base 34 always has a second segment 343, which has a convex rounding.
- the fillet 345 according to the invention has a concave shape.
- the second end point 347 of the rounding 345 according to the invention results at the point when the angle al becomes minimal.
- al 0 °
- LI 4.2 mm
- L2 is 1.2 mm.
- a ratio of L1 / L2 of 3.5 results for the exemplary embodiment according to FIG. 3a.
- al is minimal and is not equal to 0 °.
- the second segment 343 which has a convex rounding.
- the fillet 345 according to the invention has a concave shape.
- the second end point 347 of the rounding 345 according to the invention results at the point when the angle al becomes minimal.
- al 0 °
- LI 4.2 mm
- L2
- Segment 343 increases the angle a1 again for a tangent along the surface of the second segment 343.
- the radius of curvature of the rounding 345 of the first segment 342 has a different sign than the radius of curvature of the rounding of the second segment 343.
- the point at which the radius of curvature changes its sign is the second end point 347 of the rounding 345 according to the invention.
- the rounding 345 according to the invention doesn't have to end in a straight line.
- FIG. 4 shows a number of different configurations of the insulator foot 34, the list not being exhaustive.
- the insulator foot 34 has a first section 341 which is formed between the throat 33b and the section 348 of the insulator foot 34 with the fillet 345 according to the invention.
- This first section 341 together with a projection 23 formed on the housing 2, can form the narrow gap 51 or, measured parallel to the longitudinal axis, can be so short that this section is virtually negligible.
- the second section 348 of the insulator foot 34 which has a first segment 342 with the fillet 345 according to the invention and partially a second segment 343 without the fillet according to the invention.
- the leg lengths LI and L2 and the approximate position of the first and second end points 346, 347 of the rounding 345 according to the invention are entered for all exemplary embodiments.
- the first section 341 has a cylindrical shape.
- FIG. 4b differs from FIG. 4a in that the first end point 346 of the rounding 345 according to the invention is radially further inward and does not lie directly on the edge and transition to the first section 341 of the insulator foot 34.
- the rounding 345 at its first end point 346 also changes into a straight line.
- Figure 4c differs from Figure 4a in that in the first end point 346
- Tangent has an angle a2 of less than 90 ° and greater than 45 °.
- FIG. 4d differs from FIG. 4a in that the first section 341 has a conical shape.
- FIG. 4e differs from FIG. 4a in that the second section 348 of the insulator foot 34 has only the first segment 342 with the fillet 345 according to the invention.
- FIG. 4f differs from FIG. 4a in that in the second end point 347 the angle a 1 is greater than 0 ° and less than 45 °.
- Figure 4g differs from Figure 4a in that the second segment 343 has a conical shape.
- FIG. 4h differs from FIG. 4d in that in the first end point 346 of the rounding 345 according to the invention, the angle a2 is smaller than 90 ° and larger than 45 °.
- FIG. 4i differs from FIG. 4f in that the second segment 343 has a conical shape.
- All edges shown can also be chamfered or have small convex fillets.
Landscapes
- Spark Plugs (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018222460.9A DE102018222460A1 (en) | 2018-12-20 | 2018-12-20 | Spark plug with rounded insulator base section |
PCT/EP2019/084395 WO2020126663A1 (en) | 2018-12-20 | 2019-12-10 | Spark plug comprising a rounded insulator base portion |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3900128A1 true EP3900128A1 (en) | 2021-10-27 |
Family
ID=68987660
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19824245.5A Pending EP3900128A1 (en) | 2018-12-20 | 2019-12-10 | Spark plug comprising a rounded insulator base portion |
Country Status (6)
Country | Link |
---|---|
US (1) | US11394178B2 (en) |
EP (1) | EP3900128A1 (en) |
JP (1) | JP7231739B2 (en) |
CN (1) | CN113169524B (en) |
DE (1) | DE102018222460A1 (en) |
WO (1) | WO2020126663A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021127035A1 (en) | 2021-10-19 | 2023-04-20 | Bayerische Motoren Werke Aktiengesellschaft | Pre-chamber device for an internal combustion engine, in particular a motor vehicle, and method for producing such a pre-chamber device |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4193012A (en) * | 1978-10-10 | 1980-03-11 | Champion Spark Plug Company | Spark plug seal |
NL8700776A (en) | 1987-04-02 | 1988-11-01 | Hoogovens Groep Bv | METHOD FOR PRESETING A ROLLING MILL AND A CONTROL DEVICE SUITABLE FOR THAT. |
JP3140006B2 (en) * | 1998-06-11 | 2001-03-05 | 日本特殊陶業株式会社 | Spark plug |
JP2000294360A (en) * | 1998-06-11 | 2000-10-20 | Ngk Spark Plug Co Ltd | Spark plug |
KR100990206B1 (en) | 2009-10-14 | 2010-10-29 | 정인태 | Ignition spark plug |
JP6059715B2 (en) | 2011-05-26 | 2017-01-11 | フラム・グループ・アイピー・エルエルシー | Antifouling spark plug and manufacturing method |
WO2013086479A1 (en) | 2011-12-09 | 2013-06-13 | Federal-Mogul Ignition Company | Improvements to insulator strength by seat geometry |
DE102012012210B4 (en) | 2012-06-21 | 2017-10-19 | Federal-Mogul Ignition Gmbh | Spark plug for gasoline engines |
DE102013203566A1 (en) * | 2013-03-01 | 2014-09-04 | Robert Bosch Gmbh | spark plug |
DE102014210922A1 (en) * | 2014-06-06 | 2015-12-17 | Ford Global Technologies, Llc | Method for producing a spark plug for an internal combustion engine and spark plug for an internal combustion engine |
JP5913445B2 (en) | 2014-06-27 | 2016-04-27 | 日本特殊陶業株式会社 | Spark plug |
EP3073590B1 (en) * | 2015-03-26 | 2018-07-11 | NGK Spark Plug Co., Ltd. | Spark plug |
DE102015207886A1 (en) * | 2015-04-29 | 2016-11-03 | Robert Bosch Gmbh | Spark plug for increased ignition voltage requirement |
JP6667463B2 (en) | 2017-02-24 | 2020-03-18 | 日本特殊陶業株式会社 | Spark plug |
DE102017107679B4 (en) * | 2017-04-10 | 2020-03-26 | Federal-Mogul Ignition Gmbh | Prechamber spark plug for an internal combustion engine |
DE102018201354A1 (en) * | 2018-01-30 | 2019-08-01 | Robert Bosch Gmbh | Spark plug with shortened clamping area |
-
2018
- 2018-12-20 DE DE102018222460.9A patent/DE102018222460A1/en active Pending
-
2019
- 2019-12-10 US US17/309,674 patent/US11394178B2/en active Active
- 2019-12-10 WO PCT/EP2019/084395 patent/WO2020126663A1/en unknown
- 2019-12-10 CN CN201980084371.3A patent/CN113169524B/en active Active
- 2019-12-10 JP JP2021532210A patent/JP7231739B2/en active Active
- 2019-12-10 EP EP19824245.5A patent/EP3900128A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
US11394178B2 (en) | 2022-07-19 |
CN113169524B (en) | 2022-06-10 |
WO2020126663A1 (en) | 2020-06-25 |
CN113169524A (en) | 2021-07-23 |
JP7231739B2 (en) | 2023-03-01 |
US20220085578A1 (en) | 2022-03-17 |
JP2022512133A (en) | 2022-02-02 |
DE102018222460A1 (en) | 2020-06-25 |
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