EP3877490A1 - Compound comprising polyamine, carboxylate and boron functionalities and its use as a lubricant additive - Google Patents
Compound comprising polyamine, carboxylate and boron functionalities and its use as a lubricant additiveInfo
- Publication number
- EP3877490A1 EP3877490A1 EP19797305.0A EP19797305A EP3877490A1 EP 3877490 A1 EP3877490 A1 EP 3877490A1 EP 19797305 A EP19797305 A EP 19797305A EP 3877490 A1 EP3877490 A1 EP 3877490A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- formula
- alkali
- alkaline earth
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 150000001875 compounds Chemical class 0.000 title claims description 48
- 150000007942 carboxylates Chemical class 0.000 title claims description 9
- 239000003879 lubricant additive Substances 0.000 title description 6
- 229920000768 polyamine Polymers 0.000 title description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 title description 3
- 239000000203 mixture Substances 0.000 claims abstract description 134
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 96
- -1 alkaline earth metal hydroxybenzoate compound Chemical class 0.000 claims abstract description 70
- 239000000314 lubricant Substances 0.000 claims abstract description 65
- 150000001412 amines Chemical class 0.000 claims abstract description 46
- 239000003513 alkali Substances 0.000 claims abstract description 45
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract description 44
- 150000001639 boron compounds Chemical class 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000003921 oil Substances 0.000 claims description 43
- 235000019198 oils Nutrition 0.000 claims description 43
- 125000004432 carbon atom Chemical group C* 0.000 claims description 40
- 125000000217 alkyl group Chemical group 0.000 claims description 30
- 230000001050 lubricating effect Effects 0.000 claims description 30
- 239000004327 boric acid Substances 0.000 claims description 22
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 18
- 239000002199 base oil Substances 0.000 claims description 16
- 125000003342 alkenyl group Chemical group 0.000 claims description 12
- 125000005842 heteroatom Chemical group 0.000 claims description 11
- 150000003873 salicylate salts Chemical class 0.000 claims description 10
- 229960001860 salicylate Drugs 0.000 claims description 7
- 239000003760 tallow Substances 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 125000002947 alkylene group Chemical group 0.000 claims description 5
- 235000014593 oils and fats Nutrition 0.000 claims description 5
- 229910011255 B2O3 Inorganic materials 0.000 claims description 4
- VTJUKNSKBAOEHE-UHFFFAOYSA-N calixarene Chemical class COC(=O)COC1=C(CC=2C(=C(CC=3C(=C(C4)C=C(C=3)C(C)(C)C)OCC(=O)OC)C=C(C=2)C(C)(C)C)OCC(=O)OC)C=C(C(C)(C)C)C=C1CC1=C(OCC(=O)OC)C4=CC(C(C)(C)C)=C1 VTJUKNSKBAOEHE-UHFFFAOYSA-N 0.000 claims description 4
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 4
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 3
- 235000019482 Palm oil Nutrition 0.000 claims description 3
- 235000019864 coconut oil Nutrition 0.000 claims description 3
- 239000003240 coconut oil Substances 0.000 claims description 3
- 239000002540 palm oil Substances 0.000 claims description 3
- 238000006467 substitution reaction Methods 0.000 claims description 3
- 235000019489 Almond oil Nutrition 0.000 claims description 2
- 240000002791 Brassica napus Species 0.000 claims description 2
- 235000006008 Brassica napus var napus Nutrition 0.000 claims description 2
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 2
- 244000060011 Cocos nucifera Species 0.000 claims description 2
- 229920000742 Cotton Polymers 0.000 claims description 2
- 240000004244 Cucurbita moschata Species 0.000 claims description 2
- 235000009854 Cucurbita moschata Nutrition 0.000 claims description 2
- 235000009852 Cucurbita pepo Nutrition 0.000 claims description 2
- 235000019487 Hazelnut oil Nutrition 0.000 claims description 2
- 235000019493 Macadamia oil Nutrition 0.000 claims description 2
- 235000019483 Peanut oil Nutrition 0.000 claims description 2
- 235000019486 Sunflower oil Nutrition 0.000 claims description 2
- 235000018936 Vitellaria paradoxa Nutrition 0.000 claims description 2
- 235000019498 Walnut oil Nutrition 0.000 claims description 2
- 229940108929 alfalfa oil Drugs 0.000 claims description 2
- 239000008168 almond oil Substances 0.000 claims description 2
- 239000004359 castor oil Substances 0.000 claims description 2
- 235000019438 castor oil Nutrition 0.000 claims description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 2
- 239000008169 grapeseed oil Substances 0.000 claims description 2
- 239000010468 hazelnut oil Substances 0.000 claims description 2
- 229940119170 jojoba wax Drugs 0.000 claims description 2
- 239000000944 linseed oil Substances 0.000 claims description 2
- 235000021388 linseed oil Nutrition 0.000 claims description 2
- 239000010469 macadamia oil Substances 0.000 claims description 2
- 239000004006 olive oil Substances 0.000 claims description 2
- 235000008390 olive oil Nutrition 0.000 claims description 2
- 239000000312 peanut oil Substances 0.000 claims description 2
- 235000005713 safflower oil Nutrition 0.000 claims description 2
- 239000003813 safflower oil Substances 0.000 claims description 2
- 239000008159 sesame oil Substances 0.000 claims description 2
- 235000011803 sesame oil Nutrition 0.000 claims description 2
- 235000012424 soybean oil Nutrition 0.000 claims description 2
- 235000020354 squash Nutrition 0.000 claims description 2
- 239000002600 sunflower oil Substances 0.000 claims description 2
- 239000008170 walnut oil Substances 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 239000003599 detergent Substances 0.000 description 52
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 40
- 239000005864 Sulphur Substances 0.000 description 28
- 239000007795 chemical reaction product Substances 0.000 description 27
- 239000000654 additive Substances 0.000 description 26
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 25
- 229910052751 metal Inorganic materials 0.000 description 25
- 239000002184 metal Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 20
- 239000002904 solvent Substances 0.000 description 18
- 150000003839 salts Chemical class 0.000 description 17
- 239000000295 fuel oil Substances 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 239000010687 lubricating oil Substances 0.000 description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 15
- 230000007935 neutral effect Effects 0.000 description 12
- 239000002585 base Substances 0.000 description 11
- 229920006395 saturated elastomer Polymers 0.000 description 11
- 150000001342 alkaline earth metals Chemical class 0.000 description 10
- 239000000446 fuel Substances 0.000 description 10
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 9
- 229910052783 alkali metal Inorganic materials 0.000 description 9
- 239000011575 calcium Substances 0.000 description 9
- 229910052791 calcium Inorganic materials 0.000 description 9
- 238000007278 cyanoethylation reaction Methods 0.000 description 9
- 238000006386 neutralization reaction Methods 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000002378 acidificating effect Effects 0.000 description 8
- 150000002894 organic compounds Chemical class 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 150000001340 alkali metals Chemical class 0.000 description 7
- 239000007866 anti-wear additive Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 239000010727 cylinder oil Substances 0.000 description 5
- 238000005984 hydrogenation reaction Methods 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 239000000693 micelle Substances 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 235000010755 mineral Nutrition 0.000 description 5
- 125000005609 naphthenate group Chemical class 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 5
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical class OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 229910052788 barium Inorganic materials 0.000 description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 125000003710 aryl alkyl group Chemical group 0.000 description 3
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 150000003335 secondary amines Chemical group 0.000 description 3
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 239000010729 system oil Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- ABBQHOQBGMUPJH-UHFFFAOYSA-M Sodium salicylate Chemical compound [Na+].OC1=CC=CC=C1C([O-])=O ABBQHOQBGMUPJH-UHFFFAOYSA-M 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000008186 active pharmaceutical agent Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000001450 anions Chemical group 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical group 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000001687 destabilization Effects 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000010763 heavy fuel oil Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000002950 monocyclic group Chemical group 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920001281 polyalkylene Polymers 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical class O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- RREANTFLPGEWEN-MBLPBCRHSA-N 7-[4-[[(3z)-3-[4-amino-5-[(3,4,5-trimethoxyphenyl)methyl]pyrimidin-2-yl]imino-5-fluoro-2-oxoindol-1-yl]methyl]piperazin-1-yl]-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(\N=C/3C4=CC(F)=CC=C4N(CN4CCN(CC4)C=4C(=CC=5C(=O)C(C(O)=O)=CN(C=5C=4)C4CC4)F)C\3=O)=NC=2)N)=C1 RREANTFLPGEWEN-MBLPBCRHSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 125000005529 alkyleneoxy group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 1
- 230000003254 anti-foaming effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 150000001552 barium Chemical class 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical group OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 235000008504 concentrate Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 125000000524 functional group Chemical class 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 229930195712 glutamate Natural products 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 150000002678 macrocyclic compounds Chemical class 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- HZVOZRGWRWCICA-UHFFFAOYSA-N methanediyl Chemical compound [CH2] HZVOZRGWRWCICA-UHFFFAOYSA-N 0.000 description 1
- 230000001035 methylating effect Effects 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003872 salicylic acid derivatives Chemical class 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229960004025 sodium salicylate Drugs 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- IFLREYGFSNHWGE-UHFFFAOYSA-N tetracene Chemical compound C1=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C21 IFLREYGFSNHWGE-UHFFFAOYSA-N 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/20—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
- C10M159/22—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing phenol radicals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/046—Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
- C10N2060/14—Chemical after-treatment of the constituents of the lubricating composition by boron or a compound containing boron
Definitions
- the invention is directed to the reaction product of an alkali or alkaline earth salt of an acidic organic compound, a boron compound and an amine component. It is also directed to a lubricant composition comprising this reaction product, a method for its production and its uses.
- lubricants One of the primary functions of lubricants is to decrease friction. Frequently, however, lubricating oils need additional properties to be used effectively. For example, lubricants used in large diesel engines, such as, for example, marine diesel engines, are often subjected to operating conditions requiring special considerations.
- the marine oils used in low-speed two-stroke crosshead engines are of two types. On the one hand, cylinder oils ensuring the lubrication of the cylinder-piston assembly and, on the other hand, system oils ensuring the lubrication of all the moving parts apart from the cylinder-piston assembly. Within the cylinder-piston assembly, the combustion residues containing acid gases are in contact with the lubricating oil.
- the acid gases are formed from the combustion of the fuel oils; these are in particular sulphur oxides (S0 2 , S0 3 ), which are then hydrolyzed on contact with the moisture present in the combustion gases and/or in the oil. This hydrolysis generates sulphurous (HSO3) or sulphuric (H 2 S0 4 ) acid.
- S0 2 , S0 3 sulphur oxides
- H 2 S0 4 sulphuric
- An oil's neutralization capacity is measured by its BN or Base Number, characterized by its basicity. It is measured according to standard ASTM D-2896 and is expressed as an equivalent in milligrams of potash per gram of oil (also called“mg of KOH/g” or“BN point”).
- the BN is a standard criterion making it possible to adjust the basicity of the cylinder oils to the sulphur content of the fuel oil used, in order to be able to neutralize all of the sulphur contained in the fuel, and capable of being converted to sulphuric acid by combustion and hydrolysis.
- the higher the sulphur content of a fuel oil the higher the BN of a marine oil needs to be.
- marine oils with a BN varying from 5 to 140 mg KOH/g are found on the market.
- This basicity is provided by detergents that are neutral and/or overbased by insoluble metallic salts, in particular metallic carbonates.
- the detergents mainly of anionic type, are for example metallic soaps of salicylate, phenate, sulphonate, carboxylate type etc. which form micelles where the particles of insoluble metallic salts are maintained in suspension.
- the usual neutral detergents intrinsically have a BN typically less than 150 mg KOH per gram of detergent and the usual overbased detergents intrinsically have a BN in a standard fashion comprised between 150 and 700 mg KOH per gram of detergent. Their percentage by mass in the lubricant is fixed as a function of the desired BN level.
- marine lubricants having a BN of the order of 70 or less are used in the presence of fuel oil with a high sulphur content (3.5% w/w and less). In the presence of a fuel oil with a low sulphur content (0.1% w/w), marine lubricants having a BN of the order of 40 or less are used. In these two cases, a sufficient neutralizing capacity is achieved as the necessary concentration in basic sites provided by the neutral and/or the overbased detergents of the marine lubricant is reached, but it is necessary to change lubricant at each change of type of fuel oil.
- each of these lubricants has limits of use resulting from the following observations: the use of a high BN cylinder lubricant in the presence of a fuel oil with a low sulphur content (0.1 w/w) and at a fixed lubrication level, creates a significant excess of basic sites (high BN) and a risk of destabilization of the micelles of unused overbased detergent, which contain insoluble metallic salts. This destabilization results in the formation of deposits of insoluble metallic salts (for example calcium carbonate), mainly on the piston crown, and can eventually lead to a risk of excessive wear of the liner-polishing type. Further, the use of a low BN cylinder lubricant is not sufficient in term of total neutralization capacity in the presence of a fuel oil with a high sulphur content and thus can cause an important risk of corrosion.
- insoluble metallic salts for example calcium carbonate
- the optimization of the cylinder lubrication of a low-speed two-stroke engine then requires the selection of the lubricant with the BN adapted to the fuel oil and to the operating conditions of the engine. This optimization reduces the flexibility of operation of the engine and requires a significant degree of technical expertise on the part of the crew in defining the conditions under which the switching from one type of lubricant to the other must be carried out.
- the operating conditions of marine engine and notably of two-stroke marine engine are increasingly stringent standards. Accordingly, the lubricant being directly in contact with the engine, and notably with the hot section of the engine as for example the segment-piston-pump assembly, shall ensure a resistance to an elevated temperature and thus, reduce or prevent the formation of deposits in the hot section of the engine but also shall ensure a good neutralization towards the sulfuric acid generated during the combustion of fuel.
- a lubricant for marine engines including for a two-stroke marine engine, displaying no or few risk of viscosity increase over time, and particularly during its use.
- An object of the present invention is to provide a lubricant additive overcoming all or part of the aforementioned drawbacks. Another object of the present invention is to provide a lubricant additive whose formulation within lubricant compositions is easy to implement. Another object of the present invention is to provide a lubricant composition overcoming all or part of the aforementioned drawbacks.
- Another object of the present invention is to provide a lubricant composition whose formulation is easy to implement.
- Another object of the present invention is to provide a method for lubricating a marine engine, and especially for lubricating a two-stroke marine engine used with both low-sulphur fuel and high-sulphur fuel.
- Another object of the present invention is to provide a method for lubricating a marine engine, and especially for a two-stroke marine engine used with very low- sulphur fuel.
- Another object of the present invention is to provide a method for reducing the formation of deposits in the hot section of a marine engine, notably of a two-stroke marine engine.
- Patent US 2015/0299606 discloses a metal-free detergent and antioxidant additive that can be used in a lubricating oil comprising the reaction product of an acidic organic compound, a boron compound, a polyamine such as polyethylene imine, and optionally an alkoxylated amine and/or an alkoxylated amide.
- US 2005/172543 discloses a composition comprising the reaction product of an acidic organic compound, a boron compound and a basic organic compound and its use as a detergent additive for lubricants and hydrocarbon fuels.
- EP 3 072 951 discloses a detergent composition for use in lubricating oil compositions, said detergent comprising:
- an amine component comprising one or more amines.
- US 2016/0281014 discloses a lubricating oil detergent composition
- a lubricating oil detergent composition comprising an overbased calcium sulfonate and a low ash detergent, which is metal free and comprises the reaction product of an acidic organic compound such as an alkylated salicylic acid, a boron compound and an amine component.
- Document US 2017/313955 discloses a marine engine lubricating composition
- a marine engine lubricating composition comprising at least one lubricant base oil and at least one fatty amine of formula R I R2N-(CH 2 )3-[NH(CH 2 )3] n -NH 2 wherein Ri and R 2 represents a saturated, linear or branched alkyl group comprising at least 14 carbon atoms, and n represents 0, 1 or 2.
- EP 1 783 134, EP 2 316 823 and EP 2 322 591 disclose the preparation of middle to high TBN detergent-dispersant additives for lubricating oil applications for internal combustion engines. These additives consist in alkali and/or alkaline earth metal alkyl hydroxybenzoate, optionally overbased.
- WO 2017/021426 Al discloses the use of one or more fatty amines soluble in a lubricant composition for preventing and/or reducing the metal losses of the parts of a marine engine.
- Additives combining an alkylated salicylic acid, a boron compound and an amine component provide satisfactory resistance to corrosion and wear.
- increasing the amount of additive in the lubricating oil increases oil viscosity while neutralization occurs, thus degrading the lubricating efficacy.
- Other compounds have proven satisfactory with regards to the control of oil viscosity increase but are less satisfactory with regards to detergency performance.
- Other compounds have also proven satisfactory with regards to the performance of detergency but are less satisfactory with regards to oil viscosity increase while neutralisation occurs.
- reaction products of the present invention advantageously provide improved detergency and oxidation stability. Furthermore, the reaction products provide excellent detergency and cleanliness to a lubricating oil and do not degrade the oil rheology under use. They provide excellent corrosion and wear resistance. Summary of the invention
- the invention concerns the reaction product of at least:
- an alkali or alkaline earth metal hydroxybenzoate compound optionally substituted by a hydrocarbyl group and optionally overbased,
- an amine component selected from:
- a di-fatty-alkyl(ene) polyalkylamine composition comprising one or more polyalkylamines of formulae (I) or (II):
- each R is, independent of the other R, an alkyl moiety or an alkylene moiety with 4 to 30 carbon atoms, which is linear or branched,
- n and z are independent of each other either 0, 1, 2, or 3, and
- polyalkylamine composition comprises at least 3% by weight of branched compounds of formula (I) or (II), with regards to the total weight of polyalkylamine compounds (I) and (II) in the composition, branched compound signifying that: - in formula (I) at least one of n and z are superior or equal to 1 ,
- n is superior or equal to 1.
- the invention is also directed to a lubricant composition comprising such a reaction product and a base oil.
- the invention is also directed to the use of the product or the lubricant composition, for lubricating two-stroke marine engines and four-stroke marine engines, more preferably two-stroke marine engine.
- the alkali and/or alkaline earth metal hydrocarbyl-substituted hydroxybenzoate compound is selected from mono-alk(en)yl substituted salicylate salts, di-alk(en)yl substituted salicylate salts, carboxylate functionalized calixarenes salts, notably salicylate calixarenes salts, and mixtures thereof.
- the alkali and/or alkaline earth metal hydroxybenzoate compound, optionally substituted by a hydrocarbyl group is chosen from alkali and/or alkaline earth metal salts of compounds of formula (III):
- X represents a hydrocarbyl with 1 to 50 carbon atoms, and X can comprise one or more heteroatoms,
- a is an integer, a represents 0, 1 or 2. According to a favourite variant, in formula (III), a represents 1 or 2.
- the alkali and/or alkaline earth metal hydroxybenzoate compound is chosen from alkali and/or alkaline earth metal salts of compounds of formula (III A):
- a represents 1 or 2.
- the boron compound is selected from: boric acid, boric acid complexes, boric oxide, a trialkyl borate in which the alkyl groups comprise independently from 1 to 4 carbon atoms, a Ci-Ci 2 alkyl boronic acid, a C1-C12 dialkyl boric acid, a C 6 -Ci2 aryl boric acid, a C 6 -Ci2 diaryl boric acid, a C 7 - C12 aralkyl boric acid, a C7-C12 diaralkyl boric acid, or products deriving from these by substitution of an alkyl group by one or more alkoxy unit, advantageously, the boron compound is boric acid.
- the polyalkylamine composition comprises at least 4 %w/w, at least 5 %w/w, at least 6 %w/w, at least 7%w/w, or at least 7,5%w/w of branched compounds of formula (I) or (II), with regards to the total weight of polyalkylamine compounds (I) and (II) in the composition, branched compound signifying that:
- the polyalkylamine composition comprises at least 5% by weight, with regards to the total weight of compounds (I) and (II), of products of formulae (I) and (II) with a linear structure, linear meaning n is 0 in formulae (I) and (II) and z is 0 in formula (I).
- the polyalkylamine composition further comprises derivatives of polyalkylamines of formula (I) or (II), said derivatives are alkoxylates which are optionally methylated.
- the polyalkylamine composition further comprises derivatives of polyalkylamines of formula (I) or (II), said derivatives are methylated.
- the term "consists essentially of' followed by one or more characteristics, means that may be included in the process or the material of the invention, besides explicitly listed components or steps, components or steps that do not materially affect the properties and characteristics of the invention.
- the expression“comprised between X and Y” includes boundaries, unless explicitly stated otherwise. This expression means that the target range includes the X and Y values, and all values from X to Y.
- Alkyl means a saturated hydrocarbon chain, that can be linear, branched or cyclic.
- Alkenyl means a hydrocarbon chain, that can be linear, branched or cyclic and comprises at least one unsaturation, preferably a carbon-carbon double bond.
- Aryl means an aromatic hydrocarbon functional group. This functional group can be monocyclic or polycyclic. As examples of an aryl group one can mention: phenyl, naphtalen, anthracen, phenanthren and tetracen.
- Alkyl means an aromatic hydrocarbon functional group, preferably monocyclic, that comprises an alkyl chain substituent.
- Hydrocarbyl means a compound or fragment of a compound selected from: an alkyl, an alkenyl, an aryl, an aralkyl. Where indicated, some hydrocarbyl groups include heteroatoms.
- overbased refers to a class of metal salts or complexes. These materials have also been referred to as“basic”,“superbased”,“hyperbased”,“complexes”,“metal complexes”,“high-metal containing salts”, and the like. Overbased products are metal salts or complexes characterized by a metal content in excess of that which would be present according to the stoichiometry of the metal and the particular acidic organic compound reacted with the metal, for example a carboxylic acid.
- Total Base Number or“TBN” refers to the equivalent number of milligrams of KOH needed to neutralize 1 gram of a product. Therefore, a high TBN reflects strongly overbased products and, as a result, a higher base reserve for neutralizing acids.
- the TBN of a product can be determined according to ASTM Standard No. D2896 or equivalent procedure.
- the alkali and/or alkaline earth metal hydroxybenzoate compounds are alkali and/or alkaline earth metal salts of molecules that comprise at least one benzoate fragment, and the aromatic ring bears at least one hydroxyl function and possibly one alkyl, alkenyl, aryl or aralkyl substituent.
- the hydrocarbyl substituent and the hydroxy function can be in ortho, meta or para position with regards to the carboxylate function and with regards to each other.
- the hydrocarbyl substituent can comprise from 1 to 50 carbon atoms.
- the alkali and/or alkaline earth metal hydroxybenzoate compounds include salicylate (hydroxy-2 -benzoate) salts, hydroxy-3 -benzoate salts, hydroxy-4-benzoate salts, preferably salicylate salts.
- the alkali and/or alkaline earth metal hydrocarbyl-substituted hydroxybenzoate compounds include, non limitatively, mono-alk(en)yl substituted salicylate salts, di- alk(en)yl substituted salicylate salts, carboxylate functionalized calixarenes salts, notably salicylate calixarenes, and mixtures thereof.
- a calixarene is a macrocycle consisting of several phenolic units which can be para-substituted and connected by a methylene bridge.
- This cyclic oligomer comprises a sequence of 4 to 16 phenols forming a ring and connected by methylene bridges - (CH 2 )- or similar bridges.
- the alkali and/or alkaline earth metal hydroxybenzoate compounds are chosen from alkali metal salts.
- the alkali metal is lithium, sodium or potassium, more preferably potassium.
- the alkali and/or alkaline earth metal hydroxybenzoate compounds are chosen from alkaline earth metal salts.
- the alkaline earth metal is calcium, barium, magnesium or strontium, more preferably calcium.
- the alkali and/or alkaline earth metal hydroxybenzoate compounds are chosen from alkali and/or alkaline earth metal salts of compounds of formula (III) below:
- X represents a hydrocarbyl with 1 to 50 carbon atoms, and X can comprise one or more heteroatoms,
- a is an integer, a represents 0, 1 or 2.
- the two hydrocarbyl groups can be identical or different.
- Hydrocarbyl groups in formula (III) means alkyl, alkenyl, aryl and aralkyl groups, possibly comprising one or more heteroatoms.
- Hydrocarbyl groups in formula (III) may be linear, branched or cyclic.
- Heteroatoms in X can be selected from O, N, S.
- X does not comprise heteroatoms.
- X is selected from alkyl and alkenyl groups.
- X represents an alkyl or an alkenyl with 1 to 50 carbon atoms.
- X is selected from linear and branched alkyl and alkenyl groups.
- X represents a linear alkyl with 1 to 50 carbon atoms.
- X comprises from 12 to 40 carbon atoms, even more preferably X comprises from 18 to 30 carbon atoms.
- formula (III) -OH and -COOH are in the ortho position on the phenyl ring, and the molecule of formula (III) is salicylic acid or a salicylic acid derivative of formula (III A):
- Sodium salicylate is commercially available (CAS number: 54-21-7).
- Alkali metal alkylhydroxybenzoate compounds may notably be prepared by neutralizing at least one alkylphenol with an alkali metal base to obtain an alkali metal alkylphenate and then carboxylating the alkali metal alkylphenate with carbon dioxide.
- Alkaline earth metal alkylhydroxybenzoate compounds can then be obtained by acidifying the alkali metal alkylhydroxybenzoate to form the alkylhydroxybenzoic acid and further reacting the alkylhydroxybenzoic acid with a molar excess of an alkaline earth metal base.
- the alkali and/or alkaline earth metal hydroxybenzoate compound in the reaction with the boron compound and the amine component, can be used as a mixture with an alkylphenol.
- the mixture can comprise up to 50% mol of alkylphenol, based on the total number of moles of the mixture of alkylphenol and alkali and/or alkaline earth metal hydroxybenzoate compounds.
- alkylphenol based on the total number of moles of the mixture of alkylphenol and alkali and/or alkaline earth metal hydroxybenzoate compounds.
- Such mixtures and their preparation are disclosed in, for example, EP 1 783 134 and EP 2 316 823.
- the boron compound is selected from boric acid, hydrocarbyl boronic acids, boric esters and hydrocarbyl boronic esters, boric oxide, boric acid complexes.
- the boron compound can, for example, be selected from: boric acid, boric oxide, boric acid complexes, a trialkyl borate in which the alkyl groups comprise independently from 1 to 4 carbon atoms, a Ci-Ci 2 alkyl boronic acid, a Ci-Ci 2 dialkyl boric acid, a C 6 -Ci2 aryl boric acid, a C 6 -Ci2 diaryl boric acid, a C7-C12 aralkyl boric acid, a C7-C12 diaralkyl boric acid, or products deriving from these by substitution of an alkyl group by one or more alkoxy unit.
- Alkyl groups and alkoxy groups can be linear, branched or cyclic.
- Boric acid complexes are complexes with a molecule comprising one or more alcohol functionality.
- the boron compound is boric acid.
- the amine component is a mixture or composition comprising one or more di- fatty-alkyl(ene) polyalkylamine (designated“polyalkylamine”) of formulae (I) or (II):
- each R is, independent of the other R, an alkyl moiety or an alkylene moiety with 4 to 30 carbon atoms, which is linear or branched,
- n and z are independent of each other either 0, 1, 2, or 3, and
- polyalkylamine mixture or composition comprises at least 3% by weight of branched compounds of formula (I) or (II), with regards to the total weight of polyalkylamine compounds (I) and (II) in the composition, branched compound signifying that: - in formula (I) at least one of n and z are superior or equal to 1,
- n is superior or equal to 1.
- the polyalkylamine mixtures or compositions comprise at least 4 % by weight (%w/w) with regards to the total weight of compounds of formula
- n or z is superior or equal to 1.
- the amine mixture or composition comprises di-fatty-alkyl(ene) polyalkylamine compounds of formula (I) or (II) wherein n, o, p, and z, when not 0, are 1 or 2, more preferably n, o, p, and z, when not 0, are 1.
- the amine mixture or composition consists essentially of di-fatty-alkyl(ene) polyalkylamine compounds of formula (I) or
- n, o, p, and z are independently 0, 1 or 2, more preferably n, o, p, and z, are independently 0 or 1.
- the amine mixture or composition consists essentially of di-fatty-alkyl(ene) polyalkylamine compounds of formula (I) or (II) and their derivatives, wherein n, o, p, and z, are independently 0, 1 or 2, more preferably n, o, p, and z, are independently 0 or 1.
- Each R is, independent of the other R, preferably selected from linear and branched alkyl groups and alkenyl groups. Even more preferably each R is, independent of the other R, selected from linear alkyl groups and linear alkenyl groups.
- Each R is, independent of the other R, preferably selected from alkyl groups and alkenyl groups comprising from 4 to 30 atoms of carbon, even more preferably from 8 to 22 carbon atoms preferably with 14 to 18 carbon atoms, more preferably with 16 to 18 carbon atoms, which is linear or branched.
- each R is, independent of the other R, selected from linear alkyl groups and linear alkenyl groups with 14 to 22 carbon atoms, preferably with 14 to 18 carbon atoms, more preferably with 16 to 18 carbon atoms.
- R groups are, in one embodiment, the same, since such materials are more economically produced. Irrespective of whether they are the same or not, R groups are, independently, preferably derived from chemical feedstock or from a natural source, such as from natural oils and fats. Particularly if a natural source is used, it means that each R may be a mixture of alkyl and alkenyl radicals with varied chain lengths.
- R groups are derived from animal and vegetal oils and fats, such as from tallow oil, colza oil, sunflower oil, soya oil, flax oil, olive oil, palm oil, castor oil, wood oil, com oil, squash oil, grapeseed oil, jojoba oil, sesame oil, walnut oil, hazelnut oil, almond oil, shea oil, macadamia oil, cotton oil, alfalfa oil, rye oil, safflower oil, peanut oil, coconut oil and copra oil, and mixtures thereof.
- animal and vegetal oils and fats such as from tallow oil, colza oil, sunflower oil, soya oil, flax oil, olive oil, palm oil, castor oil, wood oil, com oil, squash oil, grapeseed oil, jojoba oil, sesame oil, walnut oil, hazelnut oil, almond oil, shea oil, macadamia oil, cotton oil, alfalfa oil, rye oil, safflower oil, peanut oil, coconut oil and
- R groups are derived from tallow oil, coconut oil and palm oil.
- R groups represent an aliphatic group obtained from tallow oil, and the corresponding mixture of fatty-alkyl(ene) polyamines are formed.
- R groups are derived from animal and vegetal oils and fats means that R groups correspond to the mixture of aliphatic chains obtained by reduction of the fatty acids obtained from animal and vegetal oils and fats.
- R groups it may be beneficial to use hydrogenated R groups.
- a fully hydrogenated tallow group is used as the R group, and the corresponding mixture of di-fatty-alkyl(ene) polyalkyl amines are formed.
- the R group of the raw material is unsaturated whereby the unsaturated R group may be wholly or partially hydrogenated during the process to make the claimed di-fatty-alkyl(ene) polyalkylamines being a mixture of di-fatty-alkyl polyalkylene amines and di-fatty-alkylene polyalkylene amines.
- the R groups of the raw material are unsaturated.
- compounds of formula (I) and (II) wherein one of R is fully saturated and one of R is unsaturated are amine products that can be used according to the invention. Therefore, as used herein,“di-fatty-alkyl(ene) polyalkylamines” refers to di- fatty-alkyl polyalkylamines, di-fatty-alkylene polyalkylamines, fatty-alkyl fatty- alkylene polyalkylamines, and mixtures thereof.
- Derivatives of the di-fatty-alkyl(ene) polyalkylamines compositions of the invention include products wherein one or more of the NH moieties of the dialkyl polyalkylamines of the invention are methylated, alkoxylated, or both. Such products were found to have desirable solubility, particularly in lubricating oils. Alkoxylated derivatives are suitably butoxylated, propoxylated and/or ethoxylated. If two or more different alkoxylation agents are used, they can be used in any sequence, e.g. EO-PO- EO, and the various alkoxy units can be of blocky nature and/or be present in a random fashion.
- a primary -NEE group is alkoxylated with one or more alkylene oxides in a conventional way to form a -NH-AO-H group, wherein AO stands for one or more alkylene -oxy units.
- the resulting -NH-AO-H group can be further alkoxylated to form -N(AO-H) 2 groups.
- alkylene oxide i.e. when more than 8 AO molecules per polyalkylamine molecule
- all primary and secondary amine functions of the di alkyl polyamine are alkoxylated.
- the di-fatty-alkyl(ene) polyalkylamines are derivatized by methylating one or more of the N-H functions in a conventional way, for example by reaction with formic acid and formaldehyde.
- one or more of the O-H functions of an alkoxylated di-fatty- alkylene) polyalkylamines is methylated in a conventional way.
- compositions comprising mixtures of polyalkylamines of the formula (I) are preferred. However, since compositions comprising mixtures of polyalkylamines of the formula (II) can be more economical to make, under specific circumstances, compositions comprising mixtures of polyalkylamines of the formula (II) may be preferred. If suitable, compositions comprising mixtures of polyalkylamines of the formulae (I) and (II) are used.
- the branched polyalkylamines can be produced using any conventional process steps that are conducted in such order and way that the disclosed mixtures are obtained.
- an acidic catalyst is used, such as HC1 or acetic acid.
- increasing the reaction temperature during cyanoethylation will result in increased branching in this process.
- the temperature of a later cyanoethylation step is higher than the temperature in an earlier cyanoethylation step, to get a product with the desired branching.
- more than 1 mole of acrylonitrile is used per mole of the starting polyamine, which was also found to increase the branching of the resulting product to the desired level.
- the temperature in each cyanoethylation step is suitably selected in the range from 70 to 125 °C. In an embodiment the reaction is conducted, for economic reasons, at a temperature up to 80, 85, 90, 95, or 100 °C.
- a solvent is suitably used. Suitable solvents include Ci_ 4 alcohols and C 2-4 diols. Ethanol may be a solvent of choice for ease of handling. Surprisingly the Ci_ 4 alcohols and C 2-4 diols were found not to be mere solvents. They turned out to also have co-catalytic activity in the cyanoethylation step.
- the amount of solvent to be used can vary over a wide range. For economic purposes, the amount is typically kept at a minimum.
- the amount of solvent, particularly in a cyanoethylation step is suitably less than 50, 40, 30, or 25 % by weight of the liquid reaction mixture.
- the amount of solvent, particularly in a cyanoethylation step is suitably more than 0.1, 0.5, 1, 5, or 10 % by weight of the liquid reaction mixture.
- Amines as above-defined can be prepared by the protocols disclosed WO2017/148816. They are commercially available from Akzo, especially under commercial reference Tetrameen ® 2HBT.
- reaction of the alkali or alkaline earth metal hydroxybenzoate compound, optionally substituted by a hydrocarbyl, the boron compound, and the amine component can be effected in any suitable manner.
- reaction can be conducted by first combining the alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted) and the boron compound in the desired ratio and in the presence of a suitable solvent.
- Suitable solvents are for example naphtha and polar solvents such as water and an alcohol, like for example: methanol, ethanol, propanol, butanol.
- the reaction is conducted with a molar ratio of hydrocarbyl- substituted hydroxybenzoic acid compound: boron compound of from about 15:1 to about 1 :5, preferably from 5:1 to 1 :2, more preferably from 4:1 to 1 :1.
- a most preferred ratio is about 2:1.
- the boron compound dissolves. Then, the amine component is added slowly to the mixture to effect neutralization and formation of the desired reaction product.
- the amine component is added in amounts such that the molar ratio of hydrocarbyl-substituted hydroxybenzoic acid compound: amine component is from about 15:1 to about 1 :5, preferably from 5:1 to 1 :2, more preferably from 4:1 to 1 : 1. A most preferred ratio is about 2:1.
- the amine component is added in amounts such that the molar ratio of boron compound: amine component is from about 10:1 to 1 :10, preferably from 5:1 to 1 :5, even more preferably from 2:1 to 1 :2. A most preferred ratio is about 1 : 1.
- the reaction can advantageously be conducted by maintaining the reaction medium at a temperature of from about 20° C to about 100° C, for example from about 50° C to about 75° C, generally for a time period ranging from about 0.5 to 5 hours, more preferably from 1 to 4 hours.
- the solvent may be evaporated from the reaction medium, preferably, it is evaporated by distillation under vacuum. Alternately, the solvent may remain in mixture with the reaction products which are used as such.
- a diluting oil can be added as needed to control viscosity, particularly during removal of solvents by distillation.
- the product resulting from this reaction will contain a complex mixture of compounds.
- the reaction product mixture need not be separated to isolate one or more specific components. Accordingly, the reaction product mixture can be employed as is in the lubrication oil composition of the present invention.
- reaction can be achieved with other reactants in addition to the alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), the boron compound, and the amine component.
- the reaction product results from the reaction of a mixture of reactants (not including the solvent(s)) that consists essentially of at least one alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), at least one boron compound, and at least one amine component.
- the reaction product results from the reaction of a mixture of reactants (not including the solvent(s)) that consists of at least one alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), at least one boron compound, and at least one amine component.
- the reaction product results from the reaction of a mixture of reactants (not including the solvent(s)) that consists essentially of at least one boron compound, at least one amine component, and a mixture comprising the alkali and/or alkaline earth metal hydroxybenzoate compound, optionally substituted by a hydrocarbyl group, and an alkylphenol.
- the reaction product results from the reaction of a mixture of reactants (not including the solvent(s)) that consists of at least one boron compound, at least one amine component, and a mixture comprising the alkali and/or alkaline earth metal hydroxybenzoate compound, optionally substituted by a hydrocarbyl group, and an alkylphenol.
- the mixture can comprise up to 50% mol of alkylphenol, based on the total number of moles of the mixture of alkylphenol and alkali and/or alkaline earth metal hydroxybenzoate compounds.
- the invention is also directed to the use of the reaction products that have been above-disclosed as additives in lubricating oil (or lubricant) compositions. It is also directed to the lubricant compositions comprising such additives.
- the lubricant composition comprises:
- the percentages being defined by weight of component as compared to the total weight of the composition.
- the lubricant composition comprises:
- the lubricating oil compositions according to the invention comprise as a first component an oil of lubricating viscosity, also called“base oils”.
- the base oil for use herein can be any presently known or later-discovered oil of lubricating viscosity used in formulating lubricating oil compositions for any of the following applications, e.g., engine oils, marine cylinder oils, functional fluids such as hydraulic oils, gear oils, transmission fluids, like for example automatic transmission fluids, turbine lubricants, trunk piston engine oils, compressor lubricants, metal-working lubricants, and other lubricating oil and grease compositions.
- the lubricant compositions according to the invention are marine engine lubricating oil compositions, preferably they are 2-stroke marine engine lubricating oil compositions.
- oils also called “base oils” used for formulating lubricant compositions according to the present invention may be oils of mineral, synthetic or plant origin as well as their mixtures.
- the mineral or synthetic oils generally used in the application belong to one of the classes defined in the API classification as summarized below:
- These mineral oils of Group 1 may be obtained by distillation of selected naphthenic or paraffinic crude oils followed by purification of these distillates by methods such as solvent extraction, solvent or catalytic dewaxing, hydrotreating or hydrogenation.
- the oils of Groups 2 and 3 are obtained by more severe purification methods, for example a combination of hydrotreating, hydrocracking, hydrogenation and catalytic dewaxing.
- Examples of synthetic bases of Groups 4 and 5 include poly-alpha olefins, polybutenes, polyisobutenes, alkylbenzenes.
- base oils may be used alone or as a mixture.
- a mineral oil may be combined with a synthetic oil.
- the lubricant compositions of the invention have a viscosity grade of SAE-20, SAE-30, SAE-40, SAE-50 or SAE-60 according to the SAEJ300 classification.
- Grade 20 oils have a kinematic viscosity at 100° C. of between 5.6 and 9.3 mm 2 /s.
- Grade 30 oils have a kinematic viscosity at 100° C. of between 9.3 and 12.5 mm 2 /s.
- Grade 40 oils have a kinematic viscosity at 100° C. of between 12.5 and 16.3 mm 2 /s.
- Grade 50 oils have a kinematic viscosity at 100° C. of between 16.3 and 21.9 mm 2 /s.
- Grade 60 oils have a kinematic viscosity at 100° C. of between 21.9 and 26.1 mm 2 /s.
- the lubricant composition according to the first aspect and the second aspect is a cylinder lubricant.
- the cylinder oils for two-stroke diesel marine engines have a viscosimetric grade SAE-40 to SAE-60, generally preferentially SAE-50 equivalent to a kinematic viscosity at 100° C comprised between 16.3 and 21.9 mm 2 /s.
- a conventional formulation of cylinder lubricant for two-stroke marine diesel engines is of grade SAE 40 to SAE 60, preferentially SAE 50 (according to the SAE J300 classification) and comprises at least 50% by weight of a lubricating base oil of mineral and/or synthetic origin, adapted to the use in a marine engine, for example of the API Group 1 class.
- Their viscosity index (VI) is comprised between 80 and 120; their sulfur content is greater than 0.03% and their saturated substance content is less than 90%.
- the system oils for two-stroke diesel marine engines have a viscosimetric grade SAE-20 to SAE-40, generally preferentially SAE-30 equivalent to a kinematic viscosity at 100° C comprised between 9.3 and 12.5 mm 2 /s.
- These viscosities may be obtained by mixing additives and base oils for example containing mineral bases of Group 1 such as Neutral Solvent (for example 150 NS, 500 NS or 600 NS) bases and brightstock. Any other combination of mineral, synthetic bases or bases of plant origin, having, as a mixture with the additives, a viscosity compatible with the chosen SAE grade, may be used.
- the quantity of base oil in the lubricant composition of the invention is from 30% to 90% by weight relative to the total weight of the lubricant composition, preferably from 40% to 90%, more preferably from 50% to 90%.
- the lubricant composition has a Base Number (BN) determined according to the standard ASTM D-2896 of at most 50, preferably at most 40, advantageously at most 30 milligrams of potassium hydroxide per gram of the lubricating composition, in particular ranging from 10 to 40, preferably from 15 to 40 milligrams of potassium hydroxide per gram of the lubricant composition.
- BN Base Number
- the lubricant composition has a BN determined according to the standard ASTM D-2896 of at least 50, preferably at least 60, more preferably at least 70, advantageously from 70 to 100.
- the lubricant composition of the invention may comprise at least one optional additive, chosen in particular from among those frequently used by persons skilled in the art.
- the lubricant composition further comprises an optional additive chosen amongst a neutral detergent, an overbased detergent, an anti-wear additive, an oil soluble fatty amine, a polymer, a dispersing additive, an anti-foaming additive or a mixture thereof.
- an optional additive chosen amongst a neutral detergent, an overbased detergent, an anti-wear additive, an oil soluble fatty amine, a polymer, a dispersing additive, an anti-foaming additive or a mixture thereof.
- Detergents are typically anionic compounds containing a long lipophilic hydrocarbon chain and a hydrophilic head, wherein the associated cation is typically a metal cation of an alkali metal or alkaline earth metal.
- the detergents are preferably selected from alkali metal salts or alkaline earth metal (particularly preferably calcium, magnesium, sodium or barium) salts of carboxylic acids, sulphonates, salicylates, naphthenates, as well as the salts of phenates. These metal salts may contain the metal in an approximately stoichiometric amount relative to the anion group(s) of the detergent. In this case, one refers to non-overbased or "neutral" detergents, although they also contribute to a certain basicity.
- neutral detergents typically have a BN measured according to ASTM D2896, of less than 150 mg KOH/g, or less than 100 mg KOH/g, or less than 80 mg KOH/g of detergent.
- This type of so-called neutral detergent may contribute in part to the BN of lubricating compositions.
- neutral detergents are used such as carboxylates, sulphonates, salicylates, phenates, naphthenates of the alkali and alkaline earth metals, for example calcium, sodium, magnesium, barium.
- the metal is in excess (amount greater than the stoichiometric amount relative to the anion groups(s) of the detergent), then these are so-called overbased detergents.
- BN is high, higher than 150 mg KOH/g of detergent, typically from 200 to 700 mg KOH/g of detergent, preferably from 250 to 450 mg KOH/g of detergent.
- the metal in excess providing the character of an overbased detergent is in the form of insoluble metal salts in oil, for example carbonate, hydroxide, oxalate, acetate, glutamate, preferably carbonate.
- the metals of these insoluble salts may be the same as, or different from, those of the oil soluble detergents. They are preferably selected from calcium, magnesium, sodium or barium.
- the overbased detergents are thus in the form of micelles composed of insoluble metal salts that are maintained in suspension in the lubricating composition by the detergents in the form of soluble metal salts in the oil.
- These micelles may contain one or more types of insoluble metal salts, stabilised by one or more types of detergent.
- the overbased detergents comprising a single type of detergent-soluble metal salt are generally named according to the nature of the hydrophobic chain of the latter detergent. Thus, they will be called a phenate, salicylate, sulphonate, naphthenate type when the detergent is respectively a phenate, salicylate, sulphonate or naphthenate.
- the overbased detergents are called mixed type if the micelles comprise several types of detergents, which are different from one another by the nature of their hydrophobic chain.
- the overbased detergent and the neutral detergent may be selected from carboxylates, sulphonates, salicylates, naphthenates, phenates and mixed detergents combining at least two of these types of detergents.
- the overbased detergent and the neutral detergent include compounds based on metals selected from calcium, magnesium, sodium or barium, preferably calcium or magnesium.
- the overbased detergent may be overbased by metal insoluble salts selected from the group of carbonates of alkali and alkaline earth metals, preferably calcium carbonate.
- the lubricating composition may comprise at least one overbased detergent and at least a neutral detergent as defined above.
- Polymers are typically polymers having a low molecular weight of from 2000 to 50 000 dalton (M n ).
- the polymers are selected amongst PIB (of from 2000 Dalton), polyacrylates or polymetacrylates (of from 30 000 Dalton), olefin copolymers, olefin and alpha-olefin copolymers, EPDM, polybutenes, poly alpha-olefin having a high molecular weight (viscosity l00°C > 150), hydrogenated or non-hydrogenated styrene-olefin copolymers.
- Anti-wear additives protect the surfaces from friction by forming a protective film adsorbed on these surfaces.
- the most commonly used is zinc dithiophosphate or DTPZn.
- DTPZn zinc dithiophosphate
- anti-wear additives there are various phosphorus, sulphur, nitrogen, chlorine and boron compounds.
- the sulphur phospho additives such as metal alkylthiophosphates, especially zinc alkylthiophosphates, more specifically, zinc dialkyl dithiophosphates or DTPZn.
- the preferred compounds are those of the formula Zn((SP(S)(ORi)(OR 2 ))2, wherein Ri and R 2 are alkyl groups, preferably having 1 to 18 carbon atoms.
- the DTPZn is typically present at levels of about 0.1 to 2% by weight relative to the total weight of the lubricating composition.
- the amine phosphates, polysulphides, including sulphurised olefins, are also widely used anti wear additives.
- nitrogen and sulphur type anti-wear and extreme pressure additives in lubricating compositions such as, for example, metal dithiocarbamates, particularly molybdenum dithiocarbamate.
- Glycerol esters are also anti-wear additives. Mention may be made of mono-, di- and trioleates, monopalmitates and monomyristates.
- the content of anti-wear additives ranges from 0.01 to 6%, preferably from 0.1 to 4% by weight relative to the total weight of the lubricating composition.
- Dispersants are well known additives used in the formulation of lubricating compositions, in particular for application in the marine field. Their primary role is to maintain in suspension the particles that are initially present or appear in the lubricant during its use in the engine. They prevent their agglomeration by playing on steric hindrance. They may also have a synergistic effect on neutralisation. Dispersants used as lubricant additives typically contain a polar group, associated with a relatively long hydrocarbon chain, generally containing 50 to 400 carbon atoms. The polar group typically contains at least one nitrogen, oxygen, or phosphorus element. Compounds derived from succinic acid are particularly useful as dispersants in lubricating additives.
- succinimides obtained by condensation of succinic anhydrides and amines
- succinic esters obtained by condensation of succinic anhydrides and alcohols or polyols.
- These compounds can then be treated with various compounds including sulphur, oxygen, formaldehyde, carboxylic acids and boron-containing compounds or zinc in order to produce, for example, borated succinimides or zinc-blocked succinimides.
- Mannich bases obtained by polycondensation of phenols substituted with alkyl groups, formaldehyde and primary or secondary amines, are also compounds that are used as dispersants in lubricants.
- the dispersant content may be greater than or equal to 0.1%, preferably 0.5 to 2%, advantageously from 1 to 1.5% by weight relative to the total weight of the lubricating composition. It is possible to use a dispersant from the PIB succinimide family, e.g. boronated or zinc-blocked.
- additives may be chosen from defoamers, for example, polar polymers such as polydimethylsiloxanes, polyacrylates. They may also be chosen from antioxidant and/or anti-rust additives, for example organometallic detergents or thiadiazoles. These additives are known to persons skilled in the art. These additives are generally present in a weight content of 0.1 to 5% based on the total weight of the lubricating composition.
- the lubricant composition according to the invention may further comprise an oil soluble fatty amine.
- the fatty amine is of a general formula (VI):
- R’ i represents a saturated or unsaturated, linear or branched, hydrocarbon group comprising at least 12 carbon atoms, and optionally at least one heteroatom chosen amongst nitrogen, sulfur or oxygen
- R’ 2 , R’ 4 and RV represent independently a hydrogen atom or a saturated or unsaturated, linear or branched, hydrocarbon group comprising optionally at least one heteroatom chosen amongst nitrogen, sulfur or oxygen
- R’ 3 represents a saturated or unsaturated, linear or branched, hydrocarbon group comprising at least 1 carbon atom, and optionally at least one heteroatom chosen amongst nitrogen, sulfur or oxygen, preferably oxygen,
- n is an integer, n is superior or equal to 1 , preferably comprised between 1 and 10, more preferably between 1 and 6, notably chosen amongst 1, 2 or 3.
- the fatty amine is of general formula (VI), wherein:
- R’ i represents a saturated or unsaturated, linear or branched, hydrocarbon group comprising between 12 and 22 carbon atoms, preferably between 14 and 22 carbon atoms, and optionally at least one heteroatom chosen amongst nitrogen, sulfur or oxygen, and/or
- R’ 2 , R’ 4 and R’s represent independently a hydrogen atom; a saturated or unsaturated, linear or branched, hydrocarbon group comprising between 12 and 22 carbon atoms, preferably between 14 and 22 carbon atoms, more preferably between 16 and 22 carbon atoms; a (R’ 6 -0) p -H group wherein R’ 6 represents a saturated, linear or branched, hydrocarbon group comprising at least 2 carbon atoms, preferably between 2 and 6 carbon atoms, more preferably between 2 and 4 carbon atoms, and p is superior or equal to 1, preferably comprised between 1 and 6, more preferably comprised between 1 and 4; a (R’7-N) p -H 2 group wherein R’ 7 represents a saturated, linear or branched, hydrocarbon group comprising at least 2 carbon atoms, preferably between 2 and 6 carbon atoms, more preferably between 2 and 4 carbon atoms, and p is superior or equal to 1, preferably comprised between 1 and 6, more preferably
- R’ 3 represents a saturated or unsaturated, linear or branched, alkyl group comprising between 2 and 6 carbon atoms, preferably between 2 and 4 carbon atoms.
- the fatty amine of general formula (VI) represents of from 0.5 to 10%, preferably of from 0.5 to 8% by weight with respect to the total weight of the lubricant composition.
- the optional additives such as defined above contained in the lubricant compositions of the present invention can be incorporated in the lubricant composition as separate additives, in particular through separate addition thereof in the base oils. However, they may also be integrated in a concentrate of additives for marine lubricant compositions.
- the present disclosure provides a method for producing a marine lubricant as above-disclosed comprising the step of mixing the base oil with the reaction product of at least an alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), a boron compound, and an amine component as above- defined.
- the application also relates to the use of a reaction product of at least an alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), a boron compound, and an amine component as above-defined for lubricating engines, preferably marine engines.
- the invention is directed to the use of a reaction product of at least an alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), a boron compound, and an amine component as above-defined for lubricating two-stroke marine engines and four- stroke marine engines, more preferably two-stroke marine engine.
- reaction product of at least an alkali or alkaline earth metal hydroxybenzoate compound (optionally hydrocarbyl substituted), a boron compound, and an amine component as above-defined is suitable for use in a lubricant composition, as cylinder oil or system oil, for lubricating 2-stroke engines and four- stroke marine engines, more preferably 2-stroke engines.
- the application also relates to a method for lubricating a two-stroke marine engines and four-stroke marine engines, more preferably two-stroke marine engine said method comprising application to said marine engine of the marine lubricant as above-disclosed.
- the lubricant is applied to the cylinder wall, typically by a pulse lubricating system or by spraying the lubricant onto the piston’s rings pack through an injector for lubricating 2-stroke engines. It has been observed that applying to the cylinder wall the lubricant composition according to the invention provides increased protection against corrosion, improved engine cleanliness.
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Abstract
Description
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18306475 | 2018-11-09 | ||
| PCT/EP2019/080569 WO2020094800A1 (en) | 2018-11-09 | 2019-11-07 | Compound comprising polyamine, carboxylate and boron functionalities and its use as a lubricant additive |
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| US (1) | US20220010232A1 (en) |
| EP (1) | EP3877490A1 (en) |
| JP (1) | JP2022512950A (en) |
| KR (1) | KR20210088606A (en) |
| CN (1) | CN113227336A (en) |
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| FR3127953B1 (en) | 2021-10-07 | 2025-07-25 | Totalenergies Marketing Services | Spiro compound as a detergent additive in lubricants for engine systems |
| FR3127952B1 (en) | 2021-10-11 | 2025-06-20 | Totalenergies Marketing Services | Carbodiimide as an additive in lubricants for engine systems to improve compatibility with elastomers |
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| US4767551A (en) * | 1985-12-02 | 1988-08-30 | Amoco Corporation | Metal-containing lubricant compositions |
| US7618467B2 (en) | 2004-01-29 | 2009-11-17 | Chemtura Corporation | Detergent / anti-oxidant additives for fuels and lubricants |
| US7951760B2 (en) | 2005-07-29 | 2011-05-31 | Chevron Oronite S.A. | Overbased alkali metal alkylhydroxybenzoates having low crude sediment |
| US7956022B2 (en) | 2005-07-29 | 2011-06-07 | Chevron Oronite Company Llc | Low sulfur metal detergent-dispersants |
| US8030258B2 (en) | 2005-07-29 | 2011-10-04 | Chevron Oronite Company Llc | Overbased alkaline earth metal alkylhydroxybenzoates having low crude sediment |
| US7691794B2 (en) * | 2006-01-04 | 2010-04-06 | Chemtura Corporation | Lubricating oil and fuel compositions |
| US9546341B2 (en) | 2014-04-17 | 2017-01-17 | Chemtura Corporation | Low ash lubricant and fuel additive comprising polyamine |
| FR3027607B1 (en) | 2014-10-27 | 2018-01-05 | Total Marketing Services | LUBRICANT FOR MARINE ENGINE |
| US10370611B2 (en) | 2015-03-23 | 2019-08-06 | Lanxess Solutions Us Inc. | Low ash lubricant and fuel additive comprising alkoxylated amine |
| FR3039835B1 (en) | 2015-08-03 | 2019-07-05 | Total Marketing Services | USE OF A FATTY AMINE FOR PREVENTING AND / OR REDUCING METALLIC LOSS OF PARTS IN AN ENGINE |
| EP3211062B1 (en) | 2016-02-29 | 2022-07-27 | TotalEnergies OneTech | Lubricant for a two-stroke marine engine |
| EP3378924B1 (en) * | 2017-03-24 | 2020-01-29 | Infineum International Limited | Marine engine lubrication |
-
2019
- 2019-11-07 US US17/292,642 patent/US20220010232A1/en not_active Abandoned
- 2019-11-07 KR KR1020217016224A patent/KR20210088606A/en not_active Withdrawn
- 2019-11-07 JP JP2021524408A patent/JP2022512950A/en active Pending
- 2019-11-07 CN CN201980085624.9A patent/CN113227336A/en active Pending
- 2019-11-07 WO PCT/EP2019/080569 patent/WO2020094800A1/en not_active Ceased
- 2019-11-07 EP EP19797305.0A patent/EP3877490A1/en not_active Withdrawn
- 2019-11-07 SG SG11202104795QA patent/SG11202104795QA/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020094800A1 (en) | 2020-05-14 |
| CN113227336A (en) | 2021-08-06 |
| KR20210088606A (en) | 2021-07-14 |
| US20220010232A1 (en) | 2022-01-13 |
| JP2022512950A (en) | 2022-02-07 |
| SG11202104795QA (en) | 2021-06-29 |
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