EP3849768A1 - Procédé de production d'un coussin - Google Patents
Procédé de production d'un coussinInfo
- Publication number
- EP3849768A1 EP3849768A1 EP19778785.6A EP19778785A EP3849768A1 EP 3849768 A1 EP3849768 A1 EP 3849768A1 EP 19778785 A EP19778785 A EP 19778785A EP 3849768 A1 EP3849768 A1 EP 3849768A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shell
- plastic material
- insert
- coating
- flowable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0092—Producing upholstery articles, e.g. cushions, seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0075—Means for protecting the manipulator from its environment or vice versa
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0091—Shock absorbers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/06—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C2037/0035—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied as liquid, gel, paste or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/028—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by a fluid jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0065—Permeability to gases
- B29K2995/0067—Permeability to gases non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
Definitions
- the invention relates to a method for producing a cushion with a cover made of an airtight cover material and a flexible, arranged in the cover.
- a cushion is similar to the type mentioned at the beginning
- the safety sensor or a plurality of such safety sensors or pads is attached to the
- the safety sensor described in WO 2016/000005 A1 essentially comprises an airtight envelope, which encloses a gas or air-filled chamber, and an internal barometric pressure sensor.
- the shape of the shell is held by a resilient support structure or a filling body, the filling body and the shell jointly forming the body of the sensor or cushion.
- the packing ensures dimensional stability and mechanical damping of the forces that are involved in a collision. Touching the sensor leads to a deformation of the casing, the casing, however, from the position of the
- the upholstery of the type mentioned at the outset has previously been produced by means of 3D printing processes, in which the casing and then connected to the casing and the filler printed layer by layer were.
- This is very time-consuming and costly and there is a fear that the need for safety sensors to protect people and stationary or autonomously moving obstacles from stationary or autonomously moving handling devices, in particular industrial robots, such as e.g. Manufacturing, transport, inspection or service robots and their manipulators with pads made in this way
- compliant, polydirectionally air-permeable filler which is materially and / or positively connected to the shell, according to the invention by at least the following steps
- Molds are formed by coating the mold cavities with a curable, flowable and / or sprayable plastic material and a finished filler is inserted before the two half-shells are assembled, the production is accomplished in a short time with relatively little outlay on equipment. At the same time, this means that the packing
- the filler body can be produced using relatively simple and proven methods, since there is still no airtight casing on the outside of the filler body
- packing must be formed.
- the packing can be used as open-cell foams and rigid foams
- foamed or thermoformed from open-pore foam or cut from a three-dimensional knitted fabric and made available in bulk It is also possible to foam, cut or shape the foam immediately before inserting it.
- the resilient filler is permeable to air in a polydirectional manner, in order to ensure a uniform pressure increase in the cushion in the event of a collision, regardless of the point of contact.
- the filler which is suitable in this way is then introduced into the not yet hardened shell and covered with the second shell.
- the curable, flowable and / or sprayable plastic material penetrates to a certain degree into the porosity or into the knitted fabric and combines with the material and / or positively
- Invention is the coating of the first mold cavity and the second mold cavity with the plastic material
- High pressure spraying accomplished. High pressure spraying allows the layers to be applied evenly
- sprayable plastic material is initially soft and there is just enough time to insert or insert the filler and to put on the second shell, which has also not yet hardened.
- Polyurethane is preferably used as the plastic material.
- Urethane-based polymerization systems are characterized by low costs and low toxicity, and are easy to provide and apply to the mold cavities.
- the filling body in order to introduce the filling body into the shell, it is provided that the filling body is pressed into one of the shell shells with a molding tool for the filling body when it is inserted into the first shell.
- Packing material at the place of production of the casing or Shell shells is produced in a molding tool and the molding tool for the filler is simultaneously used as a tool for inserting the filler into the shell.
- the packing can also be used with a specially for this
- the molding tool for the filler body can preferably be moved from a stationary or autonomously
- Handling device in particular an industrial robot, such as e.g. a manufacturing robot can be moved to insert the packing into the first shell.
- the filler is pressed just as far into the not yet hardened plastic material of the first shell to prevent the penetration of the
- Filler in the not yet hardened plastic material are chosen so that the filler is in no way impregnated with the not yet hardened plastic material and its polydirectional air permeability is thereby impaired.
- the safety sensor must therefore have appropriate internals. While in WO 2016/000005 Al these internals were still contained in a base shell made of plastic (reference number 12 in FIG. 1 of WO 2016/000005 Al), in the meantime it has been moved to these internals directly in the to integrate the flexible cover of the cushion or safety sensor, ie corresponding built-in parts or housing parts for electronic devices directly with the cover
- the insert parts can be produced on-site or provided by a supplier and are independent of the method according to the invention in the way they are produced, as long as they do not prevent a material and / or form-fitting connection with the selected plastic material of the casing.
- the at least one insert part has a flat fastening area which is penetrated by the curable, flowable and / or sprayable plastic material, as is the case in a preferred embodiment of the
- the fastening area can have a porous or mesh-like structure, which can be cured, flowed and / or sprayed
- Plastic material can be penetrated, which either leads to a material connection between the curable, flowable and / or sprayable plastic material or the Insert part is held in a form-fitting manner by the curable, flowable and / or sprayable plastic material, or both types of connection, material and form-fitting, are achieved.
- the integration of the at least one insert part is best achieved if the at least one insert part is one
- Coating is subjected to at least one process selected from heating, flame and plasma treatment. This serves to cover the surface, in particular of the sealing area, of the at least one insert part of a material connection with the
- the inventive method is preferably further developed such that the
- the inserts can be shaped specifically for this, so that the
- Suppression can be easily built up and held until the plastic material has hardened and the inserts are firmly anchored in the shell.
- the method according to the invention can preferably be further developed such that the
- Inserts consist at least partially of metal and are held in place before coating by the action of magnets, in particular electromagnets.
- the suppression by the molding tool is preferred
- a seam made of excess plastic material is separated from the cushion by means of compressed air after the plastic material has hardened.
- the upholstery according to the invention with a cover made of a
- Air-tight casing material and a flexible, polydirectionally air-permeable filling body arranged in the casing, the filling body being materially connected to the casing, is characterized in that the casing is produced by coating a mold cavity of a mold with a curable, flowable and / or sprayable plastic material is.
- Transport, inspection or service robots and their Manipulators can thus be mass-produced and can be offered inexpensively.
- the shell preferably consists of polyurethane.
- Polyurethanes are characterized by low costs and enable the production of covers or cover shells with a uniform thickness and constant quality.
- a cushion or air cushion for use as a safety sensor in stationary or autonomously moving handling devices or robots is at least provided with a pressure sensor and corresponding evaluation electronics
- the cushion or security sensor according to the invention is therefore developed in such a way that at least one insert is connected to the shell in a material and / or form-fitting manner, as in a preferred embodiment of the present invention.
- the inserts can be on-site
- the at least one insert part is preferably a housing or carrier part for electronic components, a mechanical part
- the at least one insert part has a flat fastening area which is penetrated by the hardenable, flowable and / or sprayable plastic material, as is in accordance with a preferred embodiment of the present invention.
- the attachment area has to this Purpose of a porous or reticulated structure, that of the
- curable, flowable and / or sprayable plastic material can be interspersed, wherein it is either a material connection between the curable, flowable and / or
- Insert part is held in a form-fitting manner by the curable, flowable and / or sprayable plastic material, or both types of connection, material and form-fitting, are achieved.
- Fig. 2 a schematic, exploded
- Fig. 4 is an illustration of an insert
- FIG. 5 shows a schematic illustration of the embedding of an insert part in an envelope shell
- Fig. 6 is a schematic representation to illustrate how the packing is pressed when inserting into the first shell
- Fig. 7 is a schematic representation of the separation of a seam from excess plastic material.
- reference numeral 1 is an inventive one Designated cushion, which consists essentially of an airtight shell 2 and a filler 3 which is connected to the airtight shell 2 in a material and / or form-fitting manner.
- the resilient filler is polydirectionally permeable to air, ie it allows the rapid spread of pressure differences or pressure waves in the entire cushion 1 to deform the shell 2 as a result of contact or collision with one
- Handling device in particular industrial robots, such as e.g. to make a manufacturing, transport, inspection or service robot usable.
- the filler 3 is necessary for the effective build-up of an evaluable pressure change as a result of a contact or collision, in order to avoid the casing 2 evading another
- Insert parts 5 which are embedded in the casing 2, can be seen on the outside of the casing 2.
- An insert 5 is designed, for example, as a fastening element 5 ′ or and as a cable clamp 5 ′′ in order to fix the cushion 1 to a robot (not shown) or to receive and guide cables of the evaluation electronics 4 or the robot.
- the pressure sensor 4 is also embedded in the shell in the form of an insert in the form of a housing part 5.
- the shell 2 is in the form of a first shell shell 2 'and a second shell 2''by coating a first mold cavity 6' and a second mold cavity 6 '' of a two-part mold 6 with a curable, flowable and / or sprayable plastic material, preferably polyurethane.
- the prefabricated material is prepared before the flowable and / or sprayable plastic material hardens
- the method according to the invention does not yet have an airtight shell on its outside, as a result of which the filler 3 can be foamed, for example, as open-pore foam and rigid foam, or can be cut from a three-dimensional knitted fabric.
- first shell shell 2 'and second shell shell 2' ' are joined together before the hardening of the plastic material in order to surround the filling body 3 and to connect it to the latter in a material and / or form-fitting manner.
- an insert 5 is in front of the
- the insert 5 is specifically shaped for this with its sealing area 9, so that the suppressor can be easily built up and held until the plastic material has hardened and the insert 5 is firmly anchored in the casing 2.
- FIG. 6 illustrates how the packing 3 is pressed when it is inserted into the first shell 2 ', which shell 2 has not yet hardened at this point.
- the flowable and / or sprayable plastic material penetrates into the outermost regions of the filler 3 and thereby allows above all a positive connection between the casing 2 and the filler 3.
- the filler 3 is inserted into the first casing 2 with a molding tool 3 'for the packing 3 in the not yet hardened shell 2 pressed to a defined depth of penetration t in the
- Plastic material can remain on the outside of the cover 2, which, however, is easily removed from the cushion 1 by means of compressed air
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA289/2018A AT521642B1 (de) | 2018-09-13 | 2018-09-13 | Verfahren zur Herstellung eines Polsters |
PCT/AT2019/000029 WO2020051602A1 (fr) | 2018-09-13 | 2019-09-12 | Procédé de production d'un coussin |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3849768A1 true EP3849768A1 (fr) | 2021-07-21 |
Family
ID=68072072
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19778785.6A Pending EP3849768A1 (fr) | 2018-09-13 | 2019-09-12 | Procédé de production d'un coussin |
Country Status (4)
Country | Link |
---|---|
US (1) | US20220048268A1 (fr) |
EP (1) | EP3849768A1 (fr) |
AT (1) | AT521642B1 (fr) |
WO (1) | WO2020051602A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2566752B (en) * | 2017-09-26 | 2020-09-16 | Univ Cranfield | Method of manufacturing a moulded article |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1209687A (en) * | 1968-08-14 | 1970-10-21 | Universal Oil Prod Co | Improvements in and relating to the manufacture of a plastics envelope |
IT1042968B (it) * | 1975-09-30 | 1980-01-30 | Pirelli | Stampo per la produzione di articoli di importtitura in materiale espanso provvisti di una pelle continua di rivestimento ed articoli di imbottitura prodotti contale stampo |
SU797891A1 (ru) * | 1978-05-18 | 1981-01-23 | Запорожский Проектно-Конструктор-Ский И Технологический Институт | Способ резки изделий из термоплас-TOB |
US4874640A (en) * | 1987-09-21 | 1989-10-17 | Donzis Byron A | Impact absorbing composites and their production |
BE1002899A6 (nl) * | 1989-03-03 | 1991-07-16 | Recticel | Werkwijze voor het vervaardigen van voorwerpen met een elastomeren buitenwand en een kunststofschuim kern. |
US20050167029A1 (en) * | 2001-11-26 | 2005-08-04 | Nike, Inc. | Method of thermoforming a fluid-filled bladder |
EP1459862A1 (fr) * | 2003-03-18 | 2004-09-22 | Askle | Procédé pour la fabrication de pièces moulées et articles à peau intégrale ainsi obtenus |
DE10344266A1 (de) * | 2003-09-23 | 2005-04-21 | Basf Ag | Polyurethan-Verbundteile |
WO2008101362A1 (fr) * | 2007-02-20 | 2008-08-28 | Vitra Patente Ag | Composant de meuble pour rembourrage ou en tant qu'élément structural, et procédé de fabrication associé |
AT516097B1 (de) | 2014-07-03 | 2016-09-15 | Blue Danube Robotics Gmbh | Schutzverfahren und Schutzvorrichtung für Handhabungsgerät |
EP3222394A3 (fr) * | 2016-03-25 | 2017-10-18 | Seiko Epson Corporation | Robot et dispositif de détection de force externe |
-
2018
- 2018-09-13 AT ATA289/2018A patent/AT521642B1/de active
-
2019
- 2019-09-12 WO PCT/AT2019/000029 patent/WO2020051602A1/fr active Search and Examination
- 2019-09-12 US US17/275,439 patent/US20220048268A1/en active Pending
- 2019-09-12 EP EP19778785.6A patent/EP3849768A1/fr active Pending
Also Published As
Publication number | Publication date |
---|---|
AT521642A3 (de) | 2021-08-15 |
WO2020051602A1 (fr) | 2020-03-19 |
AT521642B1 (de) | 2021-08-15 |
AT521642A2 (de) | 2020-03-15 |
US20220048268A1 (en) | 2022-02-17 |
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