EP3830503A1 - Defrost system and method of defrosting an evaporator section of a temperature control unit - Google Patents
Defrost system and method of defrosting an evaporator section of a temperature control unitInfo
- Publication number
- EP3830503A1 EP3830503A1 EP19749138.4A EP19749138A EP3830503A1 EP 3830503 A1 EP3830503 A1 EP 3830503A1 EP 19749138 A EP19749138 A EP 19749138A EP 3830503 A1 EP3830503 A1 EP 3830503A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating element
- sensing device
- evaporator section
- heating
- detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/06—Removing frost
- F25D21/08—Removing frost by electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
- F25D11/003—Transport containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/02—Detecting the presence of frost or condensate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/02—Detecting the presence of frost or condensate
- F25D21/025—Detecting the presence of frost or condensate using air pressure differential detectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2700/00—Means for sensing or measuring; Sensors therefor
- F25D2700/10—Sensors measuring the temperature of the evaporator
Definitions
- This disclosure relates generally to refrigeration systems and, more particularly, to an electric heater defrost system for such refrigeration systems.
- a transport refrigeration system used to control enclosed areas functions by absorbing heat from the enclosed area and releasing heat outside of the box into the environment.
- Environmental concerns associated with certain refrigerants may lead to mandates for the use of low global warming potential (GWP) refrigerants, but there is a concern for systems that use such refrigerants because, as currently designed, low GWP refrigerants have properties during phase change that may create a temperature glide, or a change in temperature at constant pressure while in the liquid and vapor mixed phase.
- GWP global warming potential
- a defrost system for a temperature control unit including an evaporator section having a refrigerant inlet and a refrigerant outlet. Also disclosed is a first heating element. Further disclosed is a second heating element, the first heating element located closer to the refrigerant inlet than the second heating element is to the refrigerant inlet. Yet further disclosed is a first sensing device for detecting ice buildup at the refrigerant inlet, wherein heating activation of the first heating element is determined at least in part by ice buildup detection of the first sensing device. Also disclosed is a second sensing device for detecting ice buildup along the second heating element, wherein heating activation of the second heating element is determined at least in part by ice buildup detection of the second sensing device.
- further embodiments may include that at least one of the first sensing device and the second sensing device is an air switch for detecting a pressure differential.
- further embodiments may include that the first heating element and the second heating element are each electric heating elements.
- further embodiments may include that the first heating element and the second heating element are oriented perpendicular to each other.
- further embodiments may include that the first heating element is oriented vertically relative to the evaporator section, the second heating element oriented along a longitudinal direction of the evaporator section.
- further embodiments may include that the first heating element may be activated during cooling system operation of the temperature control unit.
- further embodiments may include that the first heating element is one of a plurality of first heating elements and the second heating element is one of a plurality of second heating elements, each of the first heating elements located closer to the refrigerant inlet than each of the plurality of second heating elements is to the refrigerant inlet.
- further embodiments may include that the temperature control unit is a transport refrigeration unit.
- further embodiments may include that the first sensing device and the second sensing device are each temperature sensors for detecting a temperature differential.
- a method of defrosting an evaporator section of a temperature control unit includes detecting the presence of ice buildup at a first location proximate a refrigerant inlet of the evaporator section with a first sensing device. The method also includes detecting the presence of ice buildup at a second location of the evaporator section with a second sensing device. The method further includes activating a first heating element upon detection of the presence of ice buildup at the first location. The method yet further includes activating a second heating element upon detection of the presence of ice buildup at the second location. [0013] In addition to one or more of the features described above, or as an alternative, further embodiments may include separately controlling the first heating element and the second heating element.
- further embodiments may include activating the first heating element without activating the second heating element.
- further embodiments may include activating the first heating element during cooling system operation of the temperature control unit.
- further embodiments may include that detecting the presence of ice buildup at the first location and the second location comprises detecting a first pressure differential at the first location and detecting a first pressure differential at the second location.
- further embodiments may include orienting the first heating element and the second heating element perpendicular to each other.
- further embodiments may include orienting the first heating element vertically relative to the evaporator section, and orienting the second heating element along a longitudinal direction of the evaporator section.
- FIG. 1 is a temperature control system in use with a transport vehicle
- FIG. 2 is a plot of temperature vs. entropy for various refrigerants within an evaporator section of the temperature control system
- FIG. 3 is a schematic illustration of the evaporation section of the temperature control system.
- FIG. 4 is a schematic illustration of heating elements within the evaporator section. DETAILED DESCRIPTION
- FIG. 1 illustrates an application of the embodiments on a transport refrigeration system 10 associated with a trailer 12 pulled by a tractor 14.
- the trailer 12 includes a cargo container/box 16 defining an interior space 18, wherein perishable product is stowed for transport.
- the transport refrigeration system 10 is operative to climate control the atmosphere within the interior space 18 of the cargo container/box 16 of the trailer 12.
- system and method disclosed herein may be applied not only to refrigeration systems associated with trailers, but also to refrigeration systems applied to refrigerated trucks, to intermodal containers equipped with gensets, and to other refrigeration systems including a refrigerant unit having an engine driven compressor.
- Conventional refrigeration cycle components such as a compressor, a refrigerant heat rejection heat exchanger, an expansion device, a refrigerant evaporator section, and a suction modulation valve connected in a closed loop refrigerant circuit may be included in the transport refrigeration system, but are not illustrated in FIG. 1.
- the transport refrigeration system 10 is mounted as in conventional practice to an exterior wall of the truck, trailer or container.
- FIG. 2 illustrates a temperature glide for three different refrigerants.
- a HFC refrigerant 20, such as R404a or the like is shown to have a low temperature glide, which refers to the slope of the plot of temperature vs. entropy.
- a HFC“lower GWP” 30 such as R452a or the like has a slightly higher temperature glide, relative to the HFC refrigerant 20.
- a low GWP refrigerant 40 has a high temperature glide, relative to refrigerants 20 and 30. This illustrates that the low GWP refrigerant 40 has a substantially lower temperature at the inlet of the evaporator section, when compared to the evaporator section outlet temperature. Such a glide results in ice formation at the inlet more frequently than ice formation at the outlet and intermediate locations therebetween.
- the evaporator section 50 includes evaporator coils 52 for routing the low GWP refrigerant 40 throughout the evaporator section 50.
- the embodiments described herein include at least one electric heater element that is dedicated to ice defrosting at the inlet 54 of the evaporator section 50. This avoids the issue of incomplete defrosting at the inlet during a defrost cycle that relies on a single sensing device located away from the inlet, as well as inefficiencies associated with initiating full defrost cycles too frequently if a single sensing device was located at the inlet 54.
- a first sensing device 60 is located proximate the inlet 54 of the evaporator section 50.
- a second sensing device 70 is located further from the inlet 54 than the distance between the first sensing device 60 and the inlet 54.
- the sensing devices 60, 70 detect the formation of ice.
- one or both of the sensing devices 60, 70 are air switches configured to detect a pressure drop in their respective locations.
- one or both of the sensing devices 60, 70 are temperature sensors that detect a temperature difference between the two sensors and providing a response, such as turning on the heating elements.
- ice 72 may be present at the inlet 54, but not along any other region of the evaporator section 50. To avoid shutting down the cooling system for a full defrost cycle, the embodiments described herein facilitate defrosting at only the inlet 54.
- FIG. 4 illustrates two sets of heating elements within the evaporator section 50. Although a plurality of each type of heating element is shown, it is to be appreciated that a single heating element may be used in conjunction with each sensing device.
- a first heating element 80 (or first plurality of heating elements 80) is located proximate the inlet 54.
- the first heating element(s) 80 may be positioned in various orientations. In the illustrated embodiment, the first heating element(s) 80 are oriented substantially vertically within the evaporator section 50. The substantially vertical orientation may be advantageous to dominate the heating distribution at the inlet 54.
- a second heating element 82 (or second plurality of heating elements 82) is located further from the inlet 54, when compared to the distance between the first heating element 80 and the inlet 54.
- the second heating element(s) 82 may be positioned in various orientations. In the illustrated embodiment, the second heating element(s) 82 are oriented substantially along a longitudinal direction of the evaporator section 50, such that the heating elements 80, 82 are arranged substantially perpendicularly to each other.
- the first heating element(s) 80 are electric heaters separately controlled based on the distinct sensing device 60, 70 and with separate contactors 84.
- the heating elements 80, 82 radiate heat to melt ice.
- the first heating element(s) 80 is activated when the first sensing device 60 detects the presence of ice formation proximate the inlet 54.
- the second heating element(s) 82 is activated when the second sensing device 70 detects the presence of ice formation further from the inlet 54. Unlike the first heating element activation, activation of the second heating element 82 requires a full defrost cycle to be initiated.
- the embodiments described herein detect when ice buildup has limited cooling capacity when the second sensing device 60 has not initiated a full defrost cycle.
- Heating may be provided to the inlet iced area while the remainder of the evaporator coil is continuing to reduce the box temperature and until the airflow is no longer blocked by ice in the inlet region. This reduces the number of full defrost cycles needed if the second sensing device were to be located at the initial point of icing.
- the embodiments control refrigerant glide effects on system performance until the entire cargo area has been dehumidified.
- an apparatus or system may include one or more processors, and memory storing instructions that, when executed by the one or more processors, cause the apparatus or system to perform one or more methodological acts as described herein.
- Various mechanical components known to those of skill in the art may be used in some embodiments.
- Embodiments may be implemented as one or more apparatuses, systems, and/or methods.
- instructions may be stored on one or more computer program products or computer-readable media, such as a transitory and/or non-transitory computer- readable medium.
- the instructions when executed, may cause an entity (e.g., a processor, apparatus or system) to perform one or more methodological acts as described herein.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Defrosting Systems (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201862711973P | 2018-07-30 | 2018-07-30 | |
| PCT/US2019/042777 WO2020028078A1 (en) | 2018-07-30 | 2019-07-22 | Defrost system and method of defrosting an evaporator section of a temperature control unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3830503A1 true EP3830503A1 (en) | 2021-06-09 |
| EP3830503B1 EP3830503B1 (en) | 2023-11-01 |
Family
ID=67515211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19749138.4A Active EP3830503B1 (en) | 2018-07-30 | 2019-07-22 | Defrost system and method of defrosting an evaporator section of a temperature control unit |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20210254881A1 (en) |
| EP (1) | EP3830503B1 (en) |
| WO (1) | WO2020028078A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11970048B2 (en) * | 2021-08-20 | 2024-04-30 | Thermo King Llc | Methods and systems for defrosting a transport climate control system evaporator |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2665566A (en) * | 1951-12-12 | 1954-01-12 | Gen Electric | Evaporator defrosting arrangement |
| US4152900A (en) * | 1978-04-04 | 1979-05-08 | Kramer Trenton Co. | Refrigeration cooling unit with non-uniform heat input for defrost |
| ITPD20050160A1 (en) * | 2005-05-27 | 2006-11-28 | Giuseppe Floris | ANTI-ICE DEVICE FOR REFRIGERATORS |
| US7836707B2 (en) * | 2006-01-20 | 2010-11-23 | Carrier Corporation | Methods for detecting and responding to freezing coils in HVAC systems |
| KR20120072779A (en) * | 2010-12-24 | 2012-07-04 | 주식회사 대우일렉트로닉스 | Refrigerator mounted with defrost heater |
| KR101771722B1 (en) * | 2011-09-29 | 2017-09-05 | 엘지전자 주식회사 | Refrigerator and its defrost control method |
| JP5745381B2 (en) * | 2011-10-05 | 2015-07-08 | 三菱電機株式会社 | Cooling system |
| KR20160027761A (en) * | 2014-09-02 | 2016-03-10 | 한국알프스 주식회사 | Frost sensing unit and defrosting apparatus including the same and defrosting methods for refrigerator |
| KR20170005651A (en) * | 2015-07-06 | 2017-01-16 | 김형진 | Indoor unit for cold storage and control method of defrosting thereof |
| WO2017007882A1 (en) * | 2015-07-07 | 2017-01-12 | Carrier Corporation | Transport refrigeration unit |
| DK178990B1 (en) * | 2015-12-29 | 2017-07-31 | Maersk Line As | Fremgangsmåde til bestemmelse af, hvornår en afrimningscyklus i en kølecontainer skal afsluttes |
-
2019
- 2019-07-22 WO PCT/US2019/042777 patent/WO2020028078A1/en not_active Ceased
- 2019-07-22 EP EP19749138.4A patent/EP3830503B1/en active Active
- 2019-07-22 US US16/973,105 patent/US20210254881A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020028078A1 (en) | 2020-02-06 |
| EP3830503B1 (en) | 2023-11-01 |
| US20210254881A1 (en) | 2021-08-19 |
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