EP3740602A1 - Catalyst system for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof - Google Patents

Catalyst system for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof

Info

Publication number
EP3740602A1
EP3740602A1 EP19702813.7A EP19702813A EP3740602A1 EP 3740602 A1 EP3740602 A1 EP 3740602A1 EP 19702813 A EP19702813 A EP 19702813A EP 3740602 A1 EP3740602 A1 EP 3740602A1
Authority
EP
European Patent Office
Prior art keywords
gas
carbon dioxide
bismuth
indium
catalyst system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19702813.7A
Other languages
German (de)
French (fr)
Other versions
EP3740602B1 (en
Inventor
Rishi Parajuli
Davide ANSOVINI
Matthew Francis PHILIPS
Klaas Jan Pieter SCHOUTEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Avantium Knowledge Centre BV
Original Assignee
Avantium Knowledge Centre BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Avantium Knowledge Centre BV filed Critical Avantium Knowledge Centre BV
Publication of EP3740602A1 publication Critical patent/EP3740602A1/en
Application granted granted Critical
Publication of EP3740602B1 publication Critical patent/EP3740602B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/02Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form
    • C25B11/03Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form perforated or foraminous
    • C25B11/031Porous electrodes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/01Products
    • C25B3/07Oxygen containing compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/25Reduction
    • C25B3/26Reduction of carbon dioxide

Definitions

  • the present invention generally relates to a catalyst system for catalyzed electrochemical reactions, comprising a conductive support and a catalyst, in particular for reducing carbon dioxide in order to prepare products or intermediates thereof like carboxylates and/or carboxylic acids.
  • E.g. W02013/00671 1 discloses methods and systems for the electrochemical conversion of carbon dioxide to products like carboxylic acids, glycols and carboxylates in the presence of a homogeneous heterocyclic amine catalyst.
  • the cathode of the electrochemical cell wherein the conversion is performed comprises a material suitable for the reduction of carbon dioxide.
  • the cathode materials include metal and metal alloys, amongst others indium and indium alloys.
  • WO2014/032000 discloses a method of reducing carbon dioxide into one or more organic products in an electrochemical cell, wherein the cathode is an oxidized indium electrode, in particular an anodized indium electrode.
  • WO2014/042781 discloses the electrochemical conversion of carbon dioxide into products using a high surface area cathode, wherein the cathode includes an indium coating and has a void volume of between about 30% to 98%.
  • the cathode may also include indium coatings and/or metal structures further containing Pb, Sn, Hg, Tl, In, Bi, and Cd, their alloys, and combinations thereof.
  • Metals including Ti, Nb, Cr, Mo, Ag, Cd, Hg, Tl, An, and Pb as well as Cr-Ni-Mo steel alloys among many others may be incorporated.
  • the alloys of indium with other metals, including Sn, Pb, Hg, Tl, Bi, Cu, and Cd and their mixed alloys and combinations thereof on the exposed catalytic surfaces of the electrode preferably comprise 5% to 99% indium.
  • the present invention aims at providing a catalyst system having a high Faradaic efficiency for the electrochemical reduction of carbon dioxide and a high selectivity towards valuable reduction products, in particular carboxylic acids or intermediates thereof, such as carboxylate salts.
  • This invention provides a catalyst system for catalyzed electrochemical reactions, comprising a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
  • This catalyst will herein below be referred to as an indium bismuth catalyst.
  • the catalyst system according to the invention for catalyzed electrochemical reactions, in particular reduction of carbon dioxide preferably comprises an electrically conductive support and a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
  • the binary metal combination of bismuth and indium as catalyst for the electrochemical conversion of carbon dioxide shows a good selectivity for the reduction of carbon dioxide into carboxylic acids and carboxylates, as well as a good Faradaic yield, in particular for the aqueous conversion of carbon dioxide to formate salt.
  • the indium bismuth catalyst shows an improved Faradaic yield.
  • the amount of bismuth is in the range of 5-94 wt.% based on the total amount of bismuth and indium, preferably in the range of 10-90 wt.%, more preferably 30-90 wt.%, such as 35-90 wt.%.
  • Experimental results have indicated that an amount of bismuth in the range of 40-60 wt.%, such as 45-55 wt.%, e.g. about 1 :1 weight ratio of bismuth to indium, offers improved catalytic properties regarding carbon dioxide to formate conversion.
  • the catalyst can comprise a combination of bismuth and indium in different thermodynamic phases.
  • an amorphous combination of bismuth and indium is used.
  • the catalyst system according to the invention comprises a catalyst, wherein the catalyst comprises an amorphous combination of 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
  • the indium bismuth catalyst according to the invention can be applied without or in combination with an electrically conductive support. It can, for example, be applied without or in combination with a carbon containing support.
  • the indium bismuth catalyst is applied in combination with an electrically conductive support. Therefore, the catalyst system is preferably a catalyst system for catalyzed electrochemical reactions, comprising an electrically conductive support and a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
  • a particulate material in particular carbon particles
  • the conductive support comprises a porous structure of carbon particles bonded together.
  • a preferred binding material is a hydrophobic binder, such as a fluorinated binder.
  • the catalyst is deposited onto or adhered to the conductive material.
  • the weight ratio of indium and bismuth to carbon can advantageously be in the range of 0.10-1 .50, e.g. about 30 wt.%.
  • the electrochemical reduction of carbon dioxide into chemical reduction products is performed in an electrochemical cell or photochemical cell having at least two cell compartments containing the respective electrodes.
  • Carbon dioxide is supplied to the cathode.
  • the cathode is preferably a gas-diffusion electrode providing a high surface area or interface for solid-liquid-gas contact.
  • a gas-diffusion electrode comprises an electrically conductive substrate, which may serve as a supporting structure for a gas-diffusion layer.
  • the gas-diffusion layer provides a thin porous structure or network e.g. made from carbon, for passing a gas like carbon dioxide from one side to the other. Typically the structure is hydrophobic to distract water.
  • the gas- diffusion layer may comprise a catalytically active material.
  • a further aspect of the invention relates to a gas-diffusion electrode, comprising a gas- diffusion layer on an electrically conductive substrate, wherein the gas-diffusion layer comprises the catalyst system according to the invention as outlined above.
  • the binary metal catalyst system of bismuth and indium according to the invention may be embedded in the gas-diffusion layer structure or provided as one or more additional separate layers thereof.
  • a particulate carbon is a preferred example of the conductive support for the catalyst.
  • the catalyst system is preferably bonded to the electrically conductive substrate using a hydrophobic binder such as PTFE.
  • suitable substrates include metal structures like expanded or woven metals, metal foams, and carbon structures including wovens, cloth and paper.
  • Yet another aspect of the invention is an electrochemical cell comprising at least one gas chamber and at least one liquid chamber, which chambers are separated by a gas-diffusion electrode according to the invention.
  • an electrochemical cell typically a divided cell having two cell compartments.
  • One cell compartment contains the anode
  • the other cell compartment contains a gas-diffusion cathode electrode according to the invention, comprising the binary metal electrocatalyst of bismuth and indium.
  • the two cell compartments may be separated by a suitable membrane, e.g. made from porous glass frit, microporous material, ion exchanging membrane or ion conducting bridge, allowing ionic species to travel from one compartment to the other, such as protons generated at the anode to the cathode compartment.
  • a further aspect of the invention concerns a method of preparing a gas-diffusion electrode as defined above, comprising the binary metal electrocatalyst system according to the invention.
  • This manufacturing method comprises a step of providing an electrically conductive substrate and a step of applying the catalyst system according to the invention, comprising indium and bismuth and an electrically conductive support, in particular particulate support material, and a binder to the gas-diffusion layer of the gas-diffusion electrode.
  • the electrocatalyst loaded gas-diffusion electrode can be manufactured in various ways including spraying, casting and sintering, often using one or more suitable binders.
  • the invention also relates to a method of electrocatalytically converting carbon dioxide into valuable products or product intermediates. This method comprises:
  • anolyte to a first cell compartment of an electrochemical cell, the first cell compartment comprising an anode;
  • the cathode comprises a catalyst system according to the invention, in particular the cathode is a gas-diffusion electrode according to the invention.
  • the method according to the invention allows to reduce carbon dioxide to carboxylic acid and intermediates, including salts such as formate, glycolate, glyoxylate, oxalate and lactate, carboxylic acids, and glycols.
  • the production of a carboxylic acid or carboxylic acid intermediate may be dependent on the pH of the electrolyte solution in the cell, with lower pH ranges favoring carboxylic acid production.
  • the pH of the cathode compartment may be adjusted to favor production of one of a carboxylic acid or carboxylic acid intermediate over production of the other, such as by introducing an acid (e.g., HCI or H 2 S0 4 ) to the cathode compartment.
  • the pH of the catholyte is preferably between about 1 and 8.
  • a pH range of 1 -4 is preferable for production of carboxylic acids from carbon dioxide.
  • a pH range of 4-8 is preferable for production of carboxylic acid intermediates from carbon dioxide.
  • the electrical potential may be a DC voltage.
  • the applied electrical potential is generally between about -1.5V vs. SCE and about -6V vs. SCE, preferably from about -1 .5V vs. SCE to about -5V vs. SCE, such as in the range of -3V vs. SCE to -5V vs SCE and more preferably from about -1 .5V vs. SCE to about -4V vs. SCE.
  • the hydrogen ions pass through the ion exchange membrane from the anolyte compartment to the catholyte compartment in the electrochemical cell.
  • the carbon dioxide conversion to formate/formic acid is typically performed in an aqueous medium, wherein the C0 2 is bubbled through the aqueous medium or distributed to the gas- diffusion electrode, e.g. using perculator systems.
  • Non-aqueous media may also be used, e.g. in the direct conversion of carbon dioxide to oxalic acid or oxalate.
  • a homogeneous heterocyclic catalyst may be added to the cathode compartment of the cell containing the cathode.
  • the homogeneous heterocyclic catalyst may include, for example, one or more of 4-hydroxy pyridine, adenine, a heterocyclic amine containing sulfur, a heterocyclic amine containing oxygen, an azole, a benzimidazole, a bipyridine, furan, an imidazole, an imidazole related species with at least one five-member ring, an indole, a lutidine, methylimidazole, an oxazole, phenanthroline, pterin, pteridine, a pyridine, a pyridine related species with at least one six-member ring, pyrrole, quinoline, or a thiazole, and mixtures thereof.
  • the homogeneous heterocyclic catalyst is preferably present at a concentration of between about 0.001 M and about 1 M, and more preferably between
  • the chemicals derived as reaction products from the direct electrochemical conversion according to the invention can be processed further into industrial products.
  • E.g. oxalic acid can be used as a starting material for the production of ethylene glycol and/or glycine. See e.g. US2016/0017503.
  • Hydrogen may be introduced to the carboxylic acid or carboxylic acid intermediate to produce a glycol or a carboxylic acid, respectively.
  • Hydrogen may be derived from natural gas or water.
  • Fig. 1 shows an embodiment of an electrochemical cell according to the invention
  • FIG. 1 a block diagram of a system 100 is shown in accordance with an embodiment of the present invention.
  • System 100 may be utilized for electrochemical production of carboxylic acid intermediates, carboxylic acids, and glycols from carbon dioxide and water (and hydrogen for glycol production).
  • the system 100 generally comprises an electrochemical cell 102, a liquid source 104, an energy source 106, a carbon dioxide source 108, a product extractor 1 10 and an extractor 1 12, the latter in this embodiment for the recovery of oxygen produced at the anode.
  • the liquid source 104 is a water source.
  • the liquid source is an organic solvent source.
  • a product or product mixture may be obtained from the product extractor 1 10 after extraction.
  • An output gas containing oxygen may be output from the oxygen extractor 1 12 after extraction.
  • the cell 102 is a divided electrochemical cell.
  • the cell 102 reduces carbon dioxide into products or product intermediates. The reduction may take place by introducing such as bubbling carbon dioxide into an electrolyte solution in the cell 102.
  • carbon dioxide is reduced into a carboxylic acid or a carboxylic acid intermediate.
  • the cell 102 generally comprises two or more or cell compartments 1 14a, 1 14b, a separator 1 16 e.g. a ion exchange membrane, an anode 1 18 in anode cell compartment 1 14a, and a cathode 120 in cathode cell compartment 1 14b on an opposite side of the separator 1 16.
  • the cathode 120 includes a catalyst system according to the invention suitable for the reduction of carbon dioxide.
  • An electrolyte solution e.g., anolyte 122a and catholyte 122b may fill the respective cell compartments 1 14a and 1 14b.
  • the liquid source 104 preferably includes a water source, such that the liquid source 104 may provide pure water to the cell 102.
  • the liquid source 104 may provide other fluids to the cell 102, including an organic solvent, such as methanol, acetonitrile, and dimethylfuran.
  • the liquid source 104 may also provide a mixture of an organic solvent and water to the cell 102.
  • the catholyte 122 may include an aromatic heterocyclic catalyst, e.g. in a concentration of about 10 mM to 1 M.
  • the electrolyte may also include one or more suitable salts, such as KCI, NaN0 3 , Na 2 S0 4 , NaCL, NaF, NaCI0 4 , KCI0 4 , K 2 Si0 3 or CaCI 2 , e.g. at a concentration of about 0.5 M.
  • Other additives may include Group I cations (H, li, Na, K, Rb and Cs except Fr), divalent cations (e.g., Ca 2+ , Mg 2+ , Zn 2+ ) ammonium, alkylammonium cations and alkyl amines.
  • Examples of anions comprise halides, carbonates, bicarbonates, nitrates, nitrites, perchlorates, phosphates, polyphosphates, silicates and sulfates. .Bicarbonate is a preferred anion.
  • the pH of the cathode compartment 1 14b is preferably between about 1 and 8.
  • the energy source 106 may include a variable voltage source.
  • the energy source 106 may be operational to generate an electrical potential between the anode 1 18 and the cathode 120.
  • the gas source 108 preferably includes a carbon dioxide source, such that the gas source 108 may provide carbon dioxide to the cell 102.
  • the carbon dioxide is bubbled directly into the compartment 1 14b containing the cathode 120.
  • the compartment 1 14b may include a carbon dioxide input, such as a port 126a configured to be coupled between the carbon dioxide source and the cathode 120.
  • the carbon dioxide may be obtained from any source, preferably a renewable source.
  • the product extractor 1 10 may include an organic product and/or inorganic product extractor.
  • the product extractor 1 10 generally facilitates extraction of one or more products e.g., carboxylic acid, and /or carboxylic acid intermediate from the electrolyte 122.
  • the extraction may occur via one or more of a solid sorbent, carbon dioxide- assisted solid sorbent, liquid-liquid extraction, nanofiltration, crystallization and electrodialysis.
  • the extracted products may be presented through a port 126b of the system 100 for subsequent storage, consumption, and/or processing by other devices and /or processes at A.
  • the carboxylic acid or carboxylic acid intermediate is continuously removed from the cell 102, where cell 102 operates on a continuous basis, such as through a continuous flow-single pass reactor where fresh catholyte and carbon dioxide is fed continuously as the input, and where the output from the reactor is continuously removed.
  • the carboxylic acid or carboxylic acid intermediate is continuously removed from the catholyte 122 via one or more of adsorbing with a solid sorbent, liquid-liquid extraction, and electrodialysis.
  • the separated carboxylic acid or carboxylic acid intermediate may be placed in contact with a hydrogen stream at A, e.g. in an additional reactor, to produce a glycol or carboxylic acid, respectively.
  • Oxygen may be discharged from extractor 1 12 through port 128.
  • FIG. 2 An embodiment of a gas-diffusion electrode according to the invention is shown in Fig. 2.
  • Fig. 2 represents a schematic illustration of an electrochemical cell 200 utilizing an anode electrode 202 for the anode reaction, in this specific embodiment a hydrogen gas-diffusion electrode, and a carbon dioxide gas-diffusion electrode 204 for the cathode reaction of reducing carbon dioxide e.g. to formate.
  • the cathode 204 may have a carbon dioxide internal gas plenum 206 in the current collector 208 of the electrode 204 to distribute carbon dioxide evenly into the gas-diffusion electrode.
  • a cathode trickle bed solution distributor or percolator 210 is present in the catholyte cell compartment 212.
  • the catholyte solution may be introduced at the top entry 214 of the catholyte compartment 212 and the catholyte solution is distributed evenly down the cell and is discharged via exit 216 at the bottom of the catholyte compartment 212.
  • the flow may be reversed, so that the flow is in the upward vertical direction.
  • the solution may be fed at specific rates, such as in the range of 0.001 to 10 liters per minute or more depending on the electrochemical cell dimensions, so that the cathode gas diffusion electrode 204 may not be flooded with the catholyte solution due to excessive pressure, and so as to maintain good ionic contact with the cathode gas diffusion electrode 204 for the transfer of electrons into the solution in the reduction of carbon dioxide.
  • the flow and pressure of the catholyte flow are such that minimal amounts of catholyte solution pass through the gas diffusion electrode 204 into the carbon dioxide gas plenum 206 inside the cathode current collector 208, and that the carbon dioxide gas reduction within the gas diffusion electrode is sufficient, so as to obtain a reasonable cathode current density, e.g. in the range of 10 mA/cm 2 to 1000 mA/cm 2 , or more preferably in a range of about 50 to 500 mA/cm 2 .
  • An energy source (not shown) is operably coupled with the electrodes 202 and 204 to reduce carbon dioxide at the cathode 204. Carbon dioxide is fed to the gas-diffusion electrode 204 via entry 218 into the gas plenum 206.
  • Micro-channels 220 may be provided to pass carbon dioxide from the plenum 206 to the gas- diffusion electrode 204 that comprises the bismuth indium catalyst system. Carbon dioxide leaves the cell through exit 222.
  • the anode side of the cell is similarly constructed.
  • hydrogen gas is fed via entry 224 to gas plenum 226 provided with microchannels 228 and leaves the cell via exit 230.
  • Anolyte is introduced at entry 232, flows through a distributor 234 down to the exit 236.
  • a ion exchange membrane 238 is arranged between the anolyte and catholyte distributors 234 and 210.
  • the cathode trickle bed 210 may include a thin construction, e.g. made from non-conductive corrosion resistant polymer plastics, such as PTFE, polypropylene and the like, in the form of screen-like or convoluted forms so to distribute the catholyte solution evenly as it passes down the gas-diffusion electrode 204.
  • the trickle bed material may include conductive carbon and graphite, or potentially be manufactured from metal.
  • the entry and exit ports of the catholyte compartment are designed such that the flow distribution of liquid is uniform along the cross section of the trickle bed at the top and bottom.
  • the GDE cathode may be able to be operated in a partially flooded or possibly fully flooded condition, and the flow conditions and electrolyte may be adjusted to operate the cathode in this mode.
  • Various binary metal catalysts were screened for their formate Faradaic yield in a test set up.
  • the test set up comprised a 3 chambered glass cell wherein the electrodes were positioned. 0.75M KHC03 was used as elektrolyt. Potentiostatic (xV vs SCE) electrolysis for the electrochemical reduction of C0 2 to formate was performed during 3.5-5 hrs. Tables 1 and 2 show the results. It has appeared that a 50 wt.% Bi sample showed the best results in this screening test, while a 10 wt.% Bi sample outperformed a 90 wt.% Bi sample.
  • lnCI 3 , Bi(N0 3 ) 3 * 5H 2 0 and tri-sodium citrate dehydrate were weighted as shown in Table 3 and put inside a two-neck round bottom flask containing 100 mL of tri-ethylene glycol and Vulcan carbon (available from Cabot).
  • the round bottom flask was placed in an oil bath and fitted with a condenser. The system was continuously purged with N 2 gas. The oil bath temperature was set to 100 °C. The content of the flask was stirred. After the system reached the desired value of the temperature, it was allowed to stabilize for about 10 minutes, before rapidly injecting a water solution of NaBH 4 using a syringe and needle.
  • the NaBH 4 was freshly prepared and sonicated in order to speed up the solubilization process. As soon as the NaBH 4 was injected, a vigorous bubbling was observed in the mixture. The color of the suspension was black and no change in it was observed throughout the course of the reaction. After injecting NaBH 4 , the system was maintained at 100 °C under stirring for 15 minutes. Then the heater was turned off and the suspension was allowed to cool slowly. At room temperature the suspension was transferred into 4 centrifuge tubes and centrifuged at 8000 rpm for 30 min. The supernatant was poured out and ethanol was added into the tubes, followed by a thorough washing. The washing was performed by sonicating the suspension for 10 min. Then centrifugation at 8000 rpm for 30 minutes was performed.
  • the ln:Bi weight ratio in the thus prepared catalyst is 52.3:47.6.
  • a gas-diffusion electrode with a geometric surface area of about 172 cm 2 was cut using a metallic blade.
  • the GDE thus prepared was fixed on an aluminum panel using magnets and positioned at an angle of about 60° from the horizontal planed inside a ventilated fume hood.
  • the catalyst ink was sprayed on the GDE using a manual air brusher at room temperature under atmospheric conditions.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Electrodes For Compound Or Non-Metal Manufacture (AREA)

Abstract

A catalyst system for catalyzed electrochemical reactions, in particular the electrochemical conversion of carbon dioxide into valuable chemical products, such as carboxylates and carboxylic acids, comprises a catalyst, wherein the catalyst comprises bismuth and indium. The catalyst system can be a component of a gas diffusion electrode, that can be used as the cathode electrode in an electrochemical cell.

Description

CATALYST SYSTEM FOR CATALYZED ELECTROCHEMICAL REACTIONS AND PREPARATION THEREOF, APPLICATIONS AND USES THEREOF
The present invention generally relates to a catalyst system for catalyzed electrochemical reactions, comprising a conductive support and a catalyst, in particular for reducing carbon dioxide in order to prepare products or intermediates thereof like carboxylates and/or carboxylic acids.
The electrochemical conversion of carbon dioxide into economically valuable materials such as fuels and industrial chemicals or intermediate products thereof is gaining interest in view of mitigating the emission of carbon dioxide into the atmosphere, which is responsible for climate alterations, changes in pH of seawater and other potentially damaging effects like melting of polar ice and sea level rise.
Catalyzed electrochemical reduction of carbon dioxide for preparing economically valuable products is known in the art.
E.g. W02013/00671 1 discloses methods and systems for the electrochemical conversion of carbon dioxide to products like carboxylic acids, glycols and carboxylates in the presence of a homogeneous heterocyclic amine catalyst. In an embodiment the cathode of the electrochemical cell wherein the conversion is performed, comprises a material suitable for the reduction of carbon dioxide. Examples of the cathode materials include metal and metal alloys, amongst others indium and indium alloys.
WO2014/032000 discloses a method of reducing carbon dioxide into one or more organic products in an electrochemical cell, wherein the cathode is an oxidized indium electrode, in particular an anodized indium electrode.
WO2014/042781 discloses the electrochemical conversion of carbon dioxide into products using a high surface area cathode, wherein the cathode includes an indium coating and has a void volume of between about 30% to 98%. The cathode may also include indium coatings and/or metal structures further containing Pb, Sn, Hg, Tl, In, Bi, and Cd, their alloys, and combinations thereof. Metals including Ti, Nb, Cr, Mo, Ag, Cd, Hg, Tl, An, and Pb as well as Cr-Ni-Mo steel alloys among many others may be incorporated. The alloys of indium with other metals, including Sn, Pb, Hg, Tl, Bi, Cu, and Cd and their mixed alloys and combinations thereof on the exposed catalytic surfaces of the electrode preferably comprise 5% to 99% indium. Preliminary research has indicated that not all the potential catalysts as disclosed in the above prior art documents function as desired in terms of selectivity, activity and Faradaic efficiency. Therefore there is an ongoing need to develop catalyst systems, which show an improvement of one or more of these catalyst properties.
In particular the present invention aims at providing a catalyst system having a high Faradaic efficiency for the electrochemical reduction of carbon dioxide and a high selectivity towards valuable reduction products, in particular carboxylic acids or intermediates thereof, such as carboxylate salts.
This invention provides a catalyst system for catalyzed electrochemical reactions, comprising a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium. This catalyst will herein below be referred to as an indium bismuth catalyst.
The catalyst system according to the invention for catalyzed electrochemical reactions, in particular reduction of carbon dioxide, preferably comprises an electrically conductive support and a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
Surprisingly it has been found that the binary metal combination of bismuth and indium as catalyst for the electrochemical conversion of carbon dioxide shows a good selectivity for the reduction of carbon dioxide into carboxylic acids and carboxylates, as well as a good Faradaic yield, in particular for the aqueous conversion of carbon dioxide to formate salt.
Compared to other indium based binary metal catalysts the indium bismuth catalyst shows an improved Faradaic yield. The amount of bismuth is in the range of 5-94 wt.% based on the total amount of bismuth and indium, preferably in the range of 10-90 wt.%, more preferably 30-90 wt.%, such as 35-90 wt.%. Experimental results have indicated that an amount of bismuth in the range of 40-60 wt.%, such as 45-55 wt.%, e.g. about 1 :1 weight ratio of bismuth to indium, offers improved catalytic properties regarding carbon dioxide to formate conversion.
The catalyst can comprise a combination of bismuth and indium in different thermodynamic phases. Preferably an amorphous combination of bismuth and indium is used. That is, preferably the catalyst system according to the invention comprises a catalyst, wherein the catalyst comprises an amorphous combination of 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
The indium bismuth catalyst according to the invention can be applied without or in combination with an electrically conductive support. It can, for example, be applied without or in combination with a carbon containing support. Preferably the indium bismuth catalyst is applied in combination with an electrically conductive support. Therefore, the catalyst system is preferably a catalyst system for catalyzed electrochemical reactions, comprising an electrically conductive support and a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
As a conductive support a particulate material, in particular carbon particles, is used. Preferably the conductive support comprises a porous structure of carbon particles bonded together. A preferred binding material is a hydrophobic binder, such as a fluorinated binder. The catalyst is deposited onto or adhered to the conductive material. The weight ratio of indium and bismuth to carbon can advantageously be in the range of 0.10-1 .50, e.g. about 30 wt.%.
Typically, the electrochemical reduction of carbon dioxide into chemical reduction products is performed in an electrochemical cell or photochemical cell having at least two cell compartments containing the respective electrodes. Carbon dioxide is supplied to the cathode. The cathode is preferably a gas-diffusion electrode providing a high surface area or interface for solid-liquid-gas contact. Such a gas-diffusion electrode comprises an electrically conductive substrate, which may serve as a supporting structure for a gas-diffusion layer. The gas-diffusion layer provides a thin porous structure or network e.g. made from carbon, for passing a gas like carbon dioxide from one side to the other. Typically the structure is hydrophobic to distract water. The gas- diffusion layer may comprise a catalytically active material.
Therefor a further aspect of the invention relates to a gas-diffusion electrode, comprising a gas- diffusion layer on an electrically conductive substrate, wherein the gas-diffusion layer comprises the catalyst system according to the invention as outlined above. The binary metal catalyst system of bismuth and indium according to the invention may be embedded in the gas-diffusion layer structure or provided as one or more additional separate layers thereof. As explained above, a particulate carbon is a preferred example of the conductive support for the catalyst. The catalyst system is preferably bonded to the electrically conductive substrate using a hydrophobic binder such as PTFE. Examples of suitable substrates include metal structures like expanded or woven metals, metal foams, and carbon structures including wovens, cloth and paper.
Yet another aspect of the invention is an electrochemical cell comprising at least one gas chamber and at least one liquid chamber, which chambers are separated by a gas-diffusion electrode according to the invention.
Generally the reduction of carbon dioxide is performed in an electrochemical cell, typically a divided cell having two cell compartments. One cell compartment contains the anode, and the other cell compartment contains a gas-diffusion cathode electrode according to the invention, comprising the binary metal electrocatalyst of bismuth and indium. The two cell compartments may be separated by a suitable membrane, e.g. made from porous glass frit, microporous material, ion exchanging membrane or ion conducting bridge, allowing ionic species to travel from one compartment to the other, such as protons generated at the anode to the cathode compartment.
A further aspect of the invention concerns a method of preparing a gas-diffusion electrode as defined above, comprising the binary metal electrocatalyst system according to the invention. This manufacturing method comprises a step of providing an electrically conductive substrate and a step of applying the catalyst system according to the invention, comprising indium and bismuth and an electrically conductive support, in particular particulate support material, and a binder to the gas-diffusion layer of the gas-diffusion electrode.
The electrocatalyst loaded gas-diffusion electrode can be manufactured in various ways including spraying, casting and sintering, often using one or more suitable binders.
The invention also relates to a method of electrocatalytically converting carbon dioxide into valuable products or product intermediates. This method comprises:
introducing an anolyte to a first cell compartment of an electrochemical cell, the first cell compartment comprising an anode;
introducing a catholyte and carbon dioxide to a second cell compartment of the electrochemical cell, the second cell compartment comprising a cathode, and
applying an electrical potential between the anode and the cathode sufficient to reduce carbon dioxide to a reduced reaction product,
wherein the cathode comprises a catalyst system according to the invention, in particular the cathode is a gas-diffusion electrode according to the invention.
The method according to the invention allows to reduce carbon dioxide to carboxylic acid and intermediates, including salts such as formate, glycolate, glyoxylate, oxalate and lactate, carboxylic acids, and glycols. The production of a carboxylic acid or carboxylic acid intermediate may be dependent on the pH of the electrolyte solution in the cell, with lower pH ranges favoring carboxylic acid production. The pH of the cathode compartment may be adjusted to favor production of one of a carboxylic acid or carboxylic acid intermediate over production of the other, such as by introducing an acid (e.g., HCI or H2S04) to the cathode compartment. The pH of the catholyte is preferably between about 1 and 8. A pH range of 1 -4 is preferable for production of carboxylic acids from carbon dioxide. A pH range of 4-8 is preferable for production of carboxylic acid intermediates from carbon dioxide. The electrical potential may be a DC voltage. In preferred embodiments, the applied electrical potential is generally between about -1.5V vs. SCE and about -6V vs. SCE, preferably from about -1 .5V vs. SCE to about -5V vs. SCE, such as in the range of -3V vs. SCE to -5V vs SCE and more preferably from about -1 .5V vs. SCE to about -4V vs. SCE.
High Faradaic yield and selectivity of the catalyst system according to the invention for conversion of carbon dioxide into formate/formic acid have been shown at the cathode according to the reaction C02 + 2H+ + 2e -> HCOOH, while at the anode water may be oxidized into oxygen and hydrogen ions according to 2H20 -> 4H+ + 02 + 4e .
The hydrogen ions pass through the ion exchange membrane from the anolyte compartment to the catholyte compartment in the electrochemical cell.
The carbon dioxide conversion to formate/formic acid is typically performed in an aqueous medium, wherein the C02 is bubbled through the aqueous medium or distributed to the gas- diffusion electrode, e.g. using perculator systems.
Non-aqueous media may also be used, e.g. in the direct conversion of carbon dioxide to oxalic acid or oxalate.
A homogeneous heterocyclic catalyst may be added to the cathode compartment of the cell containing the cathode. The homogeneous heterocyclic catalyst may include, for example, one or more of 4-hydroxy pyridine, adenine, a heterocyclic amine containing sulfur, a heterocyclic amine containing oxygen, an azole, a benzimidazole, a bipyridine, furan, an imidazole, an imidazole related species with at least one five-member ring, an indole, a lutidine, methylimidazole, an oxazole, phenanthroline, pterin, pteridine, a pyridine, a pyridine related species with at least one six-member ring, pyrrole, quinoline, or a thiazole, and mixtures thereof. If present, the homogeneous heterocyclic catalyst is preferably present at a concentration of between about 0.001 M and about 1 M, and more preferably between about 0.01 M and 0.5M.
The chemicals derived as reaction products from the direct electrochemical conversion according to the invention can be processed further into industrial products. E.g. oxalic acid can be used as a starting material for the production of ethylene glycol and/or glycine. See e.g. US2016/0017503. Hydrogen may be introduced to the carboxylic acid or carboxylic acid intermediate to produce a glycol or a carboxylic acid, respectively. Hydrogen may be derived from natural gas or water.
The invention is further illustrated by the attached drawings and examples.
In the drawings
Fig. 1 shows an embodiment of an electrochemical cell according to the invention; and
Fig. 2 is an embodiment of a gas-diffusion electrode according to the invention. In FIG. 1 a block diagram of a system 100 is shown in accordance with an embodiment of the present invention. System 100 may be utilized for electrochemical production of carboxylic acid intermediates, carboxylic acids, and glycols from carbon dioxide and water (and hydrogen for glycol production). The system 100 generally comprises an electrochemical cell 102, a liquid source 104, an energy source 106, a carbon dioxide source 108, a product extractor 1 10 and an extractor 1 12, the latter in this embodiment for the recovery of oxygen produced at the anode. In an embodiment the liquid source 104 is a water source. In another embodiment the liquid source is an organic solvent source. A product or product mixture may be obtained from the product extractor 1 10 after extraction. An output gas containing oxygen may be output from the oxygen extractor 1 12 after extraction.
In the embodiment shown the cell 102 is a divided electrochemical cell. The cell 102 reduces carbon dioxide into products or product intermediates. The reduction may take place by introducing such as bubbling carbon dioxide into an electrolyte solution in the cell 102. At the cathode 120 comprising the catalyst system according to the invention carbon dioxide is reduced into a carboxylic acid or a carboxylic acid intermediate.
The cell 102 generally comprises two or more or cell compartments 1 14a, 1 14b, a separator 1 16 e.g. a ion exchange membrane, an anode 1 18 in anode cell compartment 1 14a, and a cathode 120 in cathode cell compartment 1 14b on an opposite side of the separator 1 16. The cathode 120 includes a catalyst system according to the invention suitable for the reduction of carbon dioxide. An electrolyte solution e.g., anolyte 122a and catholyte 122b may fill the respective cell compartments 1 14a and 1 14b.
The liquid source 104 preferably includes a water source, such that the liquid source 104 may provide pure water to the cell 102. The liquid source 104 may provide other fluids to the cell 102, including an organic solvent, such as methanol, acetonitrile, and dimethylfuran. The liquid source 104 may also provide a mixture of an organic solvent and water to the cell 102.
The catholyte 122 may include an aromatic heterocyclic catalyst, e.g. in a concentration of about 10 mM to 1 M. The electrolyte may also include one or more suitable salts, such as KCI, NaN03, Na2S04, NaCL, NaF, NaCI04, KCI04, K2Si03 or CaCI2, e.g. at a concentration of about 0.5 M. Other additives may include Group I cations (H, li, Na, K, Rb and Cs except Fr), divalent cations (e.g., Ca2+, Mg2+, Zn2+) ammonium, alkylammonium cations and alkyl amines. Examples of anions comprise halides, carbonates, bicarbonates, nitrates, nitrites, perchlorates, phosphates, polyphosphates, silicates and sulfates. .Bicarbonate is a preferred anion.
The pH of the cathode compartment 1 14b is preferably between about 1 and 8. The energy source 106 may include a variable voltage source. The energy source 106 may be operational to generate an electrical potential between the anode 1 18 and the cathode 120.
The gas source 108 preferably includes a carbon dioxide source, such that the gas source 108 may provide carbon dioxide to the cell 102. E.g. the carbon dioxide is bubbled directly into the compartment 1 14b containing the cathode 120. For instance, the compartment 1 14b may include a carbon dioxide input, such as a port 126a configured to be coupled between the carbon dioxide source and the cathode 120.
The carbon dioxide may be obtained from any source, preferably a renewable source. The product extractor 1 10 may include an organic product and/or inorganic product extractor. The product extractor 1 10 generally facilitates extraction of one or more products e.g., carboxylic acid, and /or carboxylic acid intermediate from the electrolyte 122. The extraction may occur via one or more of a solid sorbent, carbon dioxide- assisted solid sorbent, liquid-liquid extraction, nanofiltration, crystallization and electrodialysis. The extracted products may be presented through a port 126b of the system 100 for subsequent storage, consumption, and/or processing by other devices and /or processes at A. In an embodiment the carboxylic acid or carboxylic acid intermediate is continuously removed from the cell 102, where cell 102 operates on a continuous basis, such as through a continuous flow-single pass reactor where fresh catholyte and carbon dioxide is fed continuously as the input, and where the output from the reactor is continuously removed. In other embodiments, the carboxylic acid or carboxylic acid intermediate is continuously removed from the catholyte 122 via one or more of adsorbing with a solid sorbent, liquid-liquid extraction, and electrodialysis.
The separated carboxylic acid or carboxylic acid intermediate may be placed in contact with a hydrogen stream at A, e.g. in an additional reactor, to produce a glycol or carboxylic acid, respectively.
Oxygen may be discharged from extractor 1 12 through port 128.
An embodiment of a gas-diffusion electrode according to the invention is shown in Fig. 2.
Fig. 2 represents a schematic illustration of an electrochemical cell 200 utilizing an anode electrode 202 for the anode reaction, in this specific embodiment a hydrogen gas-diffusion electrode, and a carbon dioxide gas-diffusion electrode 204 for the cathode reaction of reducing carbon dioxide e.g. to formate. The cathode 204 may have a carbon dioxide internal gas plenum 206 in the current collector 208 of the electrode 204 to distribute carbon dioxide evenly into the gas-diffusion electrode. A cathode trickle bed solution distributor or percolator 210 is present in the catholyte cell compartment 212. The catholyte solution may be introduced at the top entry 214 of the catholyte compartment 212 and the catholyte solution is distributed evenly down the cell and is discharged via exit 216 at the bottom of the catholyte compartment 212. Alternatively, the flow may be reversed, so that the flow is in the upward vertical direction. The solution may be fed at specific rates, such as in the range of 0.001 to 10 liters per minute or more depending on the electrochemical cell dimensions, so that the cathode gas diffusion electrode 204 may not be flooded with the catholyte solution due to excessive pressure, and so as to maintain good ionic contact with the cathode gas diffusion electrode 204 for the transfer of electrons into the solution in the reduction of carbon dioxide. The flow and pressure of the catholyte flow are such that minimal amounts of catholyte solution pass through the gas diffusion electrode 204 into the carbon dioxide gas plenum 206 inside the cathode current collector 208, and that the carbon dioxide gas reduction within the gas diffusion electrode is sufficient, so as to obtain a reasonable cathode current density, e.g. in the range of 10 mA/cm2 to 1000 mA/cm2, or more preferably in a range of about 50 to 500 mA/cm2. An energy source (not shown) is operably coupled with the electrodes 202 and 204 to reduce carbon dioxide at the cathode 204. Carbon dioxide is fed to the gas-diffusion electrode 204 via entry 218 into the gas plenum 206. Micro-channels 220 may be provided to pass carbon dioxide from the plenum 206 to the gas- diffusion electrode 204 that comprises the bismuth indium catalyst system. Carbon dioxide leaves the cell through exit 222.
The anode side of the cell is similarly constructed. In this embodiment hydrogen gas is fed via entry 224 to gas plenum 226 provided with microchannels 228 and leaves the cell via exit 230. Anolyte is introduced at entry 232, flows through a distributor 234 down to the exit 236. A ion exchange membrane 238 is arranged between the anolyte and catholyte distributors 234 and 210.
The cathode trickle bed 210 may include a thin construction, e.g. made from non-conductive corrosion resistant polymer plastics, such as PTFE, polypropylene and the like, in the form of screen-like or convoluted forms so to distribute the catholyte solution evenly as it passes down the gas-diffusion electrode 204. Alternatively, the trickle bed material may include conductive carbon and graphite, or potentially be manufactured from metal. The entry and exit ports of the catholyte compartment are designed such that the flow distribution of liquid is uniform along the cross section of the trickle bed at the top and bottom. In another embodiment the GDE cathode may be able to be operated in a partially flooded or possibly fully flooded condition, and the flow conditions and electrolyte may be adjusted to operate the cathode in this mode. Example 1 Screening catalyst
Various binary metal catalysts were screened for their formate Faradaic yield in a test set up. The test set up comprised a 3 chambered glass cell wherein the electrodes were positioned. 0.75M KHC03 was used as elektrolyt. Potentiostatic (xV vs SCE) electrolysis for the electrochemical reduction of C02 to formate was performed during 3.5-5 hrs. Tables 1 and 2 show the results. It has appeared that a 50 wt.% Bi sample showed the best results in this screening test, while a 10 wt.% Bi sample outperformed a 90 wt.% Bi sample.
Table 1. Screening test results
Table 2. Screening Test Results
Example 2. Preparation of binary metal catalyst system In/Bi on C
lnCI3, Bi(N03)3 *5H20 and tri-sodium citrate dehydrate were weighted as shown in Table 3 and put inside a two-neck round bottom flask containing 100 mL of tri-ethylene glycol and Vulcan carbon (available from Cabot). The round bottom flask was placed in an oil bath and fitted with a condenser. The system was continuously purged with N2 gas. The oil bath temperature was set to 100 °C. The content of the flask was stirred. After the system reached the desired value of the temperature, it was allowed to stabilize for about 10 minutes, before rapidly injecting a water solution of NaBH4 using a syringe and needle. The NaBH4 was freshly prepared and sonicated in order to speed up the solubilization process. As soon as the NaBH4 was injected, a vigorous bubbling was observed in the mixture. The color of the suspension was black and no change in it was observed throughout the course of the reaction. After injecting NaBH4, the system was maintained at 100 °C under stirring for 15 minutes. Then the heater was turned off and the suspension was allowed to cool slowly. At room temperature the suspension was transferred into 4 centrifuge tubes and centrifuged at 8000 rpm for 30 min. The supernatant was poured out and ethanol was added into the tubes, followed by a thorough washing. The washing was performed by sonicating the suspension for 10 min. Then centrifugation at 8000 rpm for 30 minutes was performed. This process was repeated 3 times. At the end ethanol (90 mL) was added into the tubes and the overall content was transferred in a 100 mL glass jar. The resulting mixture was sonicated for 40 minutes at room temperature and then magnetically stirred for 15 minutes. The thus obtained emulsion (catalyst ink) was ready for spray application.
The ln:Bi weight ratio in the thus prepared catalyst is 52.3:47.6.
Table 3
Example 3. Preparation of Gas Diffusion Electrode (GDE)
A gas-diffusion electrode with a geometric surface area of about 172 cm2 was cut using a metallic blade. The GDE thus prepared was fixed on an aluminum panel using magnets and positioned at an angle of about 60° from the horizontal planed inside a ventilated fume hood. The catalyst ink was sprayed on the GDE using a manual air brusher at room temperature under atmospheric conditions.

Claims

1. Catalyst system for catalyzed electrochemical reactions, comprising a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
2. Catalyst system according to claim 1 , comprising an electrically conductive support and a catalyst, wherein the catalyst comprises 5-94 wt.% bismuth and 6-95 wt.% indium, based on the total amount of bismuth and indium.
3. Catalyst system according to claim 1 or 2, wherein the amount of bismuth is in the range of 10-90 wt.%, based on the total amount of bismuth and indium.
4. Catalyst system according to any one of claims 1 to 3, wherein the amount of bismuth is in the range of 40-60 wt.%, based on the total amount of bismuth and indium
5. Catalyst system according to claim 2, wherein the conductive support comprises a porous structure of carbon particles.
6. Gas-diffusion electrode comprising a gas-diffusion layer on a conductive substrate, the gas-diffusion layer comprising the catalyst system according to any one of the preceding claims.
7. Gas-diffusion electrode according to claim 6, wherein the catalyst system is bonded to the conductive substrate by a hydrophobic binder.
8. Electrochemical cell comprising at least one gas chamber and at least one liquid chamber, which chambers are separated by a gas-diffusion electrode according to any one of claims 6 to 7.
9. Method of preparing a gas-diffusion electrode according to any one of claims 6 to 7, comprising a catalyst system according to any one of claims 1 to 5, the method comprising the steps of
providing a conductive substrate;
applying bismuth, indium, conductive support and a binder to the conductive substrate.
10. Method according to claim 9, wherein the binder is a hydrophobic binder.
1 1 . Method of electrocatalytically reducing carbon dioxide, comprising
introducing an anolyte to a first cell compartment of an electrochemical cell, the first cell compartment comprising an anode;
introducing a catholyte and carbon dioxide to a second cell compartment of the electrochemical cell, the second cell compartment comprising a cathode, and
applying an electrical potential between the anode and the cathode sufficient to reduce the carbon dioxide to a reduced reaction product,
wherein the cathode comprises a catalyst system according to any one of claims 1 to 5.
12. Method according to claim 1 1 , wherein the cathode is a gas-diffusion electrode according to any one of claims 6 to 7.
13. Method according to claim 1 1 or 12, wherein carbon dioxide is reduced to a reaction product selected from carboxylates and carboxylic acids.
14. Method according to any one of claims 1 1 to 13, wherein carbon dioxide is reduced to formate or formic acid in an aqueous medium.
15. Method according to any one of claims 1 1 to 13, wherein carbon dioxide is reduced to oxalate or oxalic acid in a non-aqueous medium.
EP19702813.7A 2018-01-18 2019-01-18 Electrode for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof Active EP3740602B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201862619028P 2018-01-18 2018-01-18
PCT/EP2019/051296 WO2019141827A1 (en) 2018-01-18 2019-01-18 Catalyst system for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof

Publications (2)

Publication Number Publication Date
EP3740602A1 true EP3740602A1 (en) 2020-11-25
EP3740602B1 EP3740602B1 (en) 2024-08-07

Family

ID=65276120

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19702813.7A Active EP3740602B1 (en) 2018-01-18 2019-01-18 Electrode for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof

Country Status (5)

Country Link
EP (1) EP3740602B1 (en)
CA (1) CA3085243A1 (en)
DK (1) DK3740602T3 (en)
FI (1) FI3740602T3 (en)
WO (1) WO2019141827A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113441189A (en) * 2021-08-09 2021-09-28 中国科学技术大学 Na ion modified Bi nano catalyst, preparation method and application thereof

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019210277A1 (en) * 2019-07-11 2021-01-14 Siemens Aktiengesellschaft Device for the electrochemical conversion of a feed gas with a gas diffusion electrode
EP3831982A1 (en) * 2019-12-02 2021-06-09 Vito NV Electrochemical co2 conversion
EP4077766A1 (en) 2019-12-20 2022-10-26 Avantium Knowledge Centre B.V. Formation of formic acid with the help of indium-containing catalytic electrode
US11814738B2 (en) 2020-01-30 2023-11-14 Avantium Knowledge Centre B.V. Electrochemical production of formate
CN113201759B (en) * 2021-04-02 2022-04-08 浙江大学衢州研究院 Three-dimensional porous carbon supported bismuth sulfide/bismuth oxide composite catalyst and preparation method and application thereof
US20250116008A1 (en) * 2022-01-12 2025-04-10 Électro Carbone Inc. Method of electrochemically converting carbon dioxide into formate salts
WO2025229143A1 (en) 2024-05-02 2025-11-06 Avantium Knowledge Centre B.V. Method for preparing a catalyst composition
WO2025229144A1 (en) 2024-05-02 2025-11-06 Avantium Knowledge Centre B.V. Catalyst system for electrochemical reduction of carbon dioxide

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2729601B1 (en) 2011-07-06 2018-05-09 Avantium Knowledge Centre B.V. Reduction of carbon dioxide to oxalic acid, and hydrogenation thereof
US10329676B2 (en) 2012-07-26 2019-06-25 Avantium Knowledge Centre B.V. Method and system for electrochemical reduction of carbon dioxide employing a gas diffusion electrode
US8858777B2 (en) * 2012-07-26 2014-10-14 Liquid Light, Inc. Process and high surface area electrodes for the electrochemical reduction of carbon dioxide
KR20150068366A (en) 2012-08-23 2015-06-19 리퀴드 라이트 인코포레이티드 Reducing carbon dioxide to products with an indium oxide electrode
WO2014042782A1 (en) 2012-09-14 2014-03-20 Liquid Light, Inc. System and high surface area electrodes for the electrochemical reduction of carbon dioxide
FR3007427B1 (en) * 2013-06-20 2016-07-01 Ifp Energies Now ACTIVE METAL-BASED PARTICLE LAYER ON POROUS CONDUCTIVE SUPPORT, METHOD OF MANUFACTURE AND USE AS A CATHODE FOR CARBON DIOXIDE ELECTRODEEDUCTION.
WO2015184388A1 (en) * 2014-05-29 2015-12-03 Liquid Light, Inc. Method and system for electrochemical reduction of carbon dioxide employing a gas diffusion electrode
WO2017118712A1 (en) * 2016-01-05 2017-07-13 Avantium Holding B.V. Method and system for electrochemical reduction of carbon dioxide employing a gas diffusion anode

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113441189A (en) * 2021-08-09 2021-09-28 中国科学技术大学 Na ion modified Bi nano catalyst, preparation method and application thereof

Also Published As

Publication number Publication date
FI3740602T3 (en) 2024-10-31
WO2019141827A1 (en) 2019-07-25
EP3740602B1 (en) 2024-08-07
CA3085243A1 (en) 2019-07-25
DK3740602T3 (en) 2024-10-21

Similar Documents

Publication Publication Date Title
EP3740602B1 (en) Electrode for catalyzed electrochemical reactions and preparation thereof, applications and uses thereof
JP6599367B2 (en) Method and system for electrochemical reduction of carbon dioxide using a gas diffusion electrode
JP6702972B2 (en) Method for producing 2,3-butanediol
US9267212B2 (en) Method and system for production of oxalic acid and oxalic acid reduction products
US7959784B2 (en) Electrolytic method to make alkali alcoholates using ceramic ion conducting solid membranes
EP2935654B1 (en) Method for production of oxalic acid and oxalic acid reduction products
EP2601331B1 (en) Method and device for carboxylic acid production
US20140206894A1 (en) Method and System for Production of Oxalic Acid and Oxalic Acid Reduction Products
EP3149228A1 (en) Method and system for electrochemical reduction of carbon dioxide employing a gas diffusion electrode
US20150240369A1 (en) Electrolysis Electrocatalyst
FR2807072A1 (en) Production of alkaline metal by low temperature electrolysis of the metal halogen in the presence of a co-electrolyte
WO2016134952A1 (en) Deposition of a hydrocarbon-generating, copper-containing electrocatalyst onto non-copper substrates
Hernandez-Aldave et al. Oxygen depolarised cathode as a learning platform for CO 2 gas diffusion electrodes
US20230193487A1 (en) Catalyst System for Catalyzed Electrochemical Reactions and Preparation Thereof, Applications and Uses Thereof
JP2015534607A (en) Electrolytic electrode catalyst
Zimmer et al. Catalytic epoxidation with electrochemically in situ generated hydrogen peroxide
Kolyagin et al. Electrochemical reduction of oxygen to hydrogen peroxide in a gas-diffusion electrode based on mesoporous carbon
CA2841234C (en) Effect of operating parameters on the performance of electrochemical cell in copper-chlorine cycle
US11814738B2 (en) Electrochemical production of formate
WO2025229144A1 (en) Catalyst system for electrochemical reduction of carbon dioxide
CN102443819A (en) Method for making transport and storage stable oxygen-consuming electrodes
Aishah et al. Carbon dioxide fixation method for electrosynthesis of benzoic acid from chlorobenzene
Linden et al. 2 Electrochemical processes in flow
Saxena et al. Electrochemical synthesis for a greener future: Insights from Kolbe electrolysis
Taylor et al. Paired organic electrosynthesis: sustainability and electrode

Legal Events

Date Code Title Description
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: UNKNOWN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20200716

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

RIN1 Information on inventor provided before grant (corrected)

Inventor name: ANSOVINI, DAVIDE

Inventor name: PARAJULI, RISHI

Inventor name: SCHOUTEN, KLAAS JAN PIETER

Inventor name: PHILIPS, MATTHEW FRANCIS

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20220907

REG Reference to a national code

Ref legal event code: R079

Free format text: PREVIOUS MAIN CLASS: C25B0011040000

Ipc: C25B0003000000

Ref country code: DE

Ref legal event code: R079

Ref document number: 602019056507

Country of ref document: DE

Free format text: PREVIOUS MAIN CLASS: C25B0011040000

Ipc: C25B0003000000

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

RIC1 Information provided on ipc code assigned before grant

Ipc: C25B 3/00 20060101AFI20240125BHEP

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20240229

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE PATENT HAS BEEN GRANTED

P01 Opt-out of the competence of the unified patent court (upc) registered

Free format text: CASE NUMBER: APP_36865/2024

Effective date: 20240624

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 602019056507

Country of ref document: DE

REG Reference to a national code

Ref country code: NL

Ref legal event code: FP

REG Reference to a national code

Ref country code: DK

Ref legal event code: T3

Effective date: 20241016

REG Reference to a national code

Ref country code: SE

Ref legal event code: TRGR

REG Reference to a national code

Ref country code: FI

Ref legal event code: FGE

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG9D

REG Reference to a national code

Ref country code: AT

Ref legal event code: MK05

Ref document number: 1711014

Country of ref document: AT

Kind code of ref document: T

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241108

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241209

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: RS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241107

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: RS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241107

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241209

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20241108

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: AT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: SM

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CZ

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 602019056507

Country of ref document: DE

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20250508

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20240807

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20250118

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20250131

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20250118

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20250118

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 20260126

Year of fee payment: 8

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 20260127

Year of fee payment: 8

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20260127

Year of fee payment: 8

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NO

Payment date: 20260128

Year of fee payment: 8

Ref country code: DE

Payment date: 20260128

Year of fee payment: 8

Ref country code: DK

Payment date: 20260126

Year of fee payment: 8

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20250118

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 20260127

Year of fee payment: 8

Ref country code: IT

Payment date: 20260121

Year of fee payment: 8

Ref country code: FI

Payment date: 20260126

Year of fee payment: 8

PGRI Patent reinstated in contracting state [announced from national office to epo]

Ref country code: IT

Effective date: 20250603

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IS

Payment date: 20260113

Year of fee payment: 8

Ref country code: FR

Payment date: 20260126

Year of fee payment: 8