EP3671778A1 - Oriented body-containing epsilon-iron oxide, method for producing the same, and device for producing the same - Google Patents
Oriented body-containing epsilon-iron oxide, method for producing the same, and device for producing the same Download PDFInfo
- Publication number
- EP3671778A1 EP3671778A1 EP20155615.6A EP20155615A EP3671778A1 EP 3671778 A1 EP3671778 A1 EP 3671778A1 EP 20155615 A EP20155615 A EP 20155615A EP 3671778 A1 EP3671778 A1 EP 3671778A1
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- EP
- European Patent Office
- Prior art keywords
- iron oxide
- magnetic
- oxide particles
- mixed solution
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910000704 hexaferrum Inorganic materials 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002245 particle Substances 0.000 claims description 71
- 239000000243 solution Substances 0.000 claims description 35
- 239000011259 mixed solution Substances 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 20
- 239000000758 substrate Substances 0.000 claims description 20
- 239000002904 solvent Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims 1
- 230000005415 magnetization Effects 0.000 description 40
- 238000000034 method Methods 0.000 description 30
- 239000006249 magnetic particle Substances 0.000 description 24
- 239000007788 liquid Substances 0.000 description 22
- 239000006185 dispersion Substances 0.000 description 19
- 239000013078 crystal Substances 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 11
- 235000013980 iron oxide Nutrition 0.000 description 10
- 239000000693 micelle Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 239000012046 mixed solvent Substances 0.000 description 6
- 239000000696 magnetic material Substances 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 229920006267 polyester film Polymers 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- ULBTUVJTXULMLP-UHFFFAOYSA-N butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCC ULBTUVJTXULMLP-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 2
- 239000006247 magnetic powder Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- GPAAEXYTRXIWHR-UHFFFAOYSA-N (1-methylpiperidin-1-ium-1-yl)methanesulfonate Chemical compound [O-]S(=O)(=O)C[N+]1(C)CCCCC1 GPAAEXYTRXIWHR-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- JZQOJFLIJNRDHK-CMDGGOBGSA-N alpha-irone Chemical compound CC1CC=C(C)C(\C=C\C(C)=O)C1(C)C JZQOJFLIJNRDHK-CMDGGOBGSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- CHPZKNULDCNCBW-UHFFFAOYSA-N gallium nitrate Inorganic materials [Ga+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O CHPZKNULDCNCBW-UHFFFAOYSA-N 0.000 description 1
- YVFORYDECCQDAW-UHFFFAOYSA-N gallium;trinitrate;hydrate Chemical compound O.[Ga+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O YVFORYDECCQDAW-UHFFFAOYSA-N 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- SZQUEWJRBJDHSM-UHFFFAOYSA-N iron(3+);trinitrate;nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O SZQUEWJRBJDHSM-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- GRVDJDISBSALJP-UHFFFAOYSA-N methyloxidanyl Chemical compound [O]C GRVDJDISBSALJP-UHFFFAOYSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 150000004690 nonahydrates Chemical class 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
- C01G49/06—Ferric oxide [Fe2O3]
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/68—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
- G11B5/70—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer
- G11B5/706—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/68—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
- G11B5/70—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer
- G11B5/706—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material
- G11B5/70626—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material containing non-metallic substances
- G11B5/70642—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by the composition of the magnetic material containing non-metallic substances iron oxides
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/842—Coating a support with a liquid magnetic dispersion
- G11B5/845—Coating a support with a liquid magnetic dispersion in a magnetic field
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
- H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
- H01F1/113—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles in a bonding agent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
- H01F41/16—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates the magnetic material being applied in the form of particles, e.g. by serigraphy, to form thick magnetic films or precursors therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
- H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
Definitions
- the present invention relates to an oriented body containing ⁇ -iron oxide, a method for producing the same, and a device for producing the same.
- ⁇ -iron oxide is an extremely rare phase among iron oxides. Then, an existence of ⁇ -iron oxide showing a huge coercive force (Hc) of 20 kOe (1.59 ⁇ 10 6 A / m) at room temperature with a particle size of nano order, has been confirmed. There are ⁇ -iron oxide and ⁇ -iron oxide as most universal ones of polymorphs having different composition while having the composition of iron oxide, and ⁇ iron oxide is one of them.
- This ⁇ -iron oxide shows a huge Hc, and therefore is expected to be applied to high density magnetic recording media or other magnetic applications or electromagnetic wave absorbing applications.
- an alignment treatment is sometimes applied in a production process so that magnetization easy-axes of the magnetic particles are aligned in one direction, generally for the purpose of particularly remarkably improving magnetic properties in a magnetic field in a specific direction.
- magnetic field orientation can be mentioned.
- This is a treatment of kneading magnetic powder particles together with a binder such as a resin, to form a filling structure of a predetermined shape, and applying a unidirectional magnetic field to the filling structure while the binder still has fluidity, so that the magnetization easy-axes of particles are aligned to a direction of the applied magnetic field.
- the binder is cured after this orientation treatment is finished, the particles constituting the filling structure are fixed in a state in which the magnetization easy-axes are aligned in a certain direction.
- inventors of the present invention disclose a magnetic material in patent document 1, in which a coercive force (Hc) exceeding 20 kOe (1.59 ⁇ 10 6 A / m) is observed in a magnetic hysteresis loop measured by applying a magnetic field parallel to the orientation direction of the magnetization easy-axes.
- Hc coercive force
- Patent document 1 Patent Publication No. 5124825
- the magnetic particles are oriented in one direction in a magnetic sheet which is a magnetic material used for a high recording density medium or a high efficiency electromagnetic wave absorber.
- a magnetic sheet which is a magnetic material used for a high recording density medium or a high efficiency electromagnetic wave absorber.
- it is generally difficult to increase a degree of orientation of the magnetic particles in the magnetic material.
- the present invention is provided under the abovementioned circumstance, and an objective of the present invention is to provide an oriented body such as a magnetic sheet in which the degree of orientation of the magnetic particles described above is beyond 3.5, and a method for producing the same, and a device for producing the same.
- Magnetic particles it is preferable to use ⁇ -iron oxide particles having high coercive force (Hc) as magnetic particles
- Method of aligning magnetic particles when magnetic particles in a medium are oriented, by performing it under a magnetic flux density of a strong magnetic field of 2 Tesla or more from a viewpoint of enhancing a certainty of orientation, the degree of orientation of the obtained magnetic sheet or the like can be raised beyond 3.5.
- magnetic sheet or the like of the present invention is produced according to the abovementioned configurations of (1) and (2), conventionally, magnetic powders are dispersed using a device such as a planetary ball mill or an ultrasonic dispersing machine with high dispersing ability.
- a device such as a planetary ball mill or an ultrasonic dispersing machine with high dispersing ability.
- it is also found that even with a simple shaking type dispersion stirring device, it is possible to produce a magnetic dispersed body with high magnetic responsiveness.
- a second invention is a method for producing an oriented body containing ⁇ iron oxide, including:
- a third invention is the method for producing an oriented body according to the second invention, wherein a value of a magnetic flux density of the magnetic field is 2 Tesla or more.
- a fourth invention is a production device for performing the second or third invention, having:
- an oriented body such as a magnetic sheet having an orientation degree value beyond 3.5.
- Embodiments of the present invention will be described in an order of (1) Magnetic particles, (2) Method of dispersing magnetic particles, (3) Method of orienting magnetic particles, (4) Vehicle, (5) Magnetic properties of an oriented body containing ⁇ -iron oxide of the present invention, (6) Device for producing an oriented body containing ⁇ -iron oxide according to the present invention.
- the magnetic particles used in the present invention are preferably ⁇ -iron oxide particles having a high coercive force (Hc).
- ⁇ -iron oxide particles, a predetermined solvent, a vehicle, a mixing ball for example, zirconia ball of 0.3 mm ⁇
- a container such as a centrifuge tube. Then, the container is shaken at a shaking number of 100 to 3000 times / min, an amplitude of 1 to 10 mm, and for 0.5 to 10 hours, to thereby obtain a dispersion liquid.
- the magnetic particles are dispersed in a predetermined medium by using an ultrasonic type stirring and dispersing device or a large-scale rotating type stirring and dispersing device such as a planetary ball mill.
- the dispersion liquid of the present invention obtained by dispersing the ⁇ -iron oxide particles in a predetermined solvent is provided on a substrate.
- a polyester film may be stuck on a glass substrate and the dispersion liquid may be dropped onto the film.
- the dispersion liquid of the present invention provided on the obtained substrate is placed under a magnetic flux density of 2 Tesla or more from a viewpoint of enhancing certainty of orientation, and the mixed solvent is volatilized to cure a vehicle, to thereby obtain a magnetic sheet as an oriented body.
- the vehicle used in the present invention is preferably one or more kinds selected from urethane resin and vinyl chloride resin, etc., from a viewpoint of increasing and keeping the degree of orientation of the ⁇ -iron oxide particles. Among them, a combination use of urethane resin and vinyl chloride resin is preferable.
- a solution prepared by dissolving these resins in one or more kinds of solvents selected from acetylacetone, n-butyl stearate, cyclohexane, toluene, methyl ethyl ketone and the like may be used as the vehicle.
- the magnetic sheet which is the oriented body containing ⁇ -iron oxide of the present invention, exhibits properties unique to ⁇ -iron oxide, thus showing a sharp magnetic behavior.
- improvement of magnetic recording density and improvement of Faraday effect efficiency can be expected at a level close to that of a single crystal.
- the magnetic sheet which is the oriented body containing ⁇ -iron oxide of the present invention can also be produced without using a dedicated production device. However, in order to produce the magnetic sheet which is the oriented body containing ⁇ -iron oxide of the present invention with high uniformity and productivity, it is preferable to use the production device of the present invention described later.
- the device for producing the magnetic sheet which is the oriented body containing ⁇ -iron oxide of the present invention, will be described hereafter, with reference to the drawings.
- FIGs. 4 to 8 are schematic views of an example of the device for producing the oriented body containing ⁇ -iron oxide according to the present invention, wherein FIG. 4 shows an entire body of the device, and FIGs. 5 to 8 show an operation state of the device.
- the device includes a shaking part 10, a magnetic field applying part 20, and a conveying part 30.
- the shaking part 10 is a part for shaking the container 12 by a shaking device 11.
- the shaking is, for example, a vertical movement, and the number of shaking is 100 to 3000 times / min, and an amplitude of shaking is 1 to 10 mm.
- a mixed liquid 13 of the ⁇ -iron oxide particles, the vehicle and a predetermined solvent, and a mixing ball 14 are charged in the container 12.
- the mixing ball is preferably a zirconia ball having a diameter of 0.1 mm ⁇ to 2 mm ⁇ .
- the magnetic field applying part 20 has an electromagnet 21 for placing a target to which the magnetic field is applied (called a target hereafter), in a magnetic field.
- a target a target to which the magnetic field is applied
- a permanent magnet or a superconducting magnet may also be used as the electromagnet 21. Then, the electromagnet 21 can exert a magnetic force to the target, with a magnetic flux density of 2 Tesla or more.
- the conveying part 30 includes a conveyor 31 that conveys a substrate 32, which is a conveyance object, to the shaking part 10 and the magnetic field applying part 20.
- a mixed solution 13 of the ⁇ -iron oxide particle, the vehicle, a predetermined solvent, and a mixing ball 14 are charged in the container 12. Then, the container 12 is set in the shaking device 11 to perform shaking to the container 12, so that the mixed solution 13 and the mixing ball 14 are stirred, to thereby obtain a dispersion liquid of the ⁇ iron oxide particles.
- the substrate 32 is conveyed to a predetermined position under the container 12 by using the conveyor 31. Then, the mixed solution 13 which is the dispersion liquid is poured onto the substrate 32 from the container 12. At this time, the container 12 may be inclined, a lower part of the container 12 may be opened, or any other method may be used. In any case, it is preferable to provide a mesh or the like in the container 12 so that the mixing balls 14 do not fall onto the substrate 32.
- the substrate 32 provided with the mixed liquid 13 is set in the electromagnet 21 by using the conveyer 31. Then, the substrate 32 provided with the mixed liquid 13 which is the dispersion liquid, is placed in the magnetic field with a magnetic flux density of 2 Tesla or more, and the solvent is volatilized and solidified while orienting the ⁇ -iron oxide in the mixed solution 13 which is the dispersion liquid.
- the substrate 32 having the solidified magnetic sheet may be carried out from the inside of the electromagnet 21 by using the conveyor 31.
- the magnetic sheet which is the oriented body containing ⁇ -iron oxide of the present invention can be produced with high uniformity and productivity.
- Two types of solutions were prepared: a raw material solution and a neutralizer solution.
- the neutralizer solution was added dropwise to the raw material solution at a rate of about 500 mL per hour, while thoroughly stirring the raw material solution at 1,200 rpm, to thereby stir and mix both solutions and allow a neutralization reaction to occur. After the whole amount was dropped, the mixed solution was kept stirred for 30 minutes. Color of the liquid was turned into reddish brown and it was found that hydroxides of iron and gallium were generated.
- the solution obtained in procedure 3 was set in a centrifugal separator and centrifuged. A precipitate obtained in this treatment was recovered. The recovered precipitate (precursor) was washed several times with pure water.
- the dried powder was subjected to a heat treatment at 1100 °C for 4 hours in a furnace inside of which was set in the air atmosphere.
- the heat-treated powder obtained in procedure 5 was stirred in a 2 mol / L NaOH aqueous solution for 24 hours, to thereby remove silicon oxide on the particle surface, which was then filtered, washed with water and dried.
- TEM average particle diameter of the obtained ⁇ -iron oxide particles was 25.4 nm, a standard deviation was 11.1 nm, and a coefficient of variation defined by "(standard deviation / TEM average particle diameter) ⁇ 100" was 43.7%.
- the centrifuge tube was set on a shaker, and shaking stirring was performed at 2000 shakes per minute, amplitude 3 mm, for 4 hours so that ⁇ iron oxide particles were dispersed in the mixed solvent, to thereby obtain an ⁇ iron oxide particle dispersion liquid.
- the glass substrate onto which the ⁇ -iron oxide particle dispersion liquid was dropped was allowed to stand for 36 hours while applying a magnetic flux density of 8 Tesla under a superconducting magnet, so that the mixed solvent was volatilized to cure the vehicle, to thereby prepare the magnetic sheet which is the oriented film containing ⁇ -iron oxide particles of example 1.
- FIG. 1 is a graph showing a magnetic hysteresis loop at room temperature (300 K) at 70 kOe (5.57 ⁇ 10 6 A / m) of the magnetic sheet which is the oriented film containing ⁇ -iron oxide particles of example 1, and FIG. 2 is an enlarged view of the graph at ⁇ 30 kOe of FIG. 1 .
- FIGs. 1 and 2 the results of measuring the magnetic hysteresis loop at intervals of 15 ° were shown overlappingly, in which a direction of the magnetization hard-axis was set to 0° and a direction perpendicular (90°) thereto was set as the direction of the magnetization easy-axis.
- a loop of 0° from the direction of the magnetization hard-axis was plotted with ⁇
- a loop of 15° therefrom was plotted with ⁇
- a loop of 30° therefrom was plotted with ⁇
- a loop of 45° therefrom was plotted with ⁇
- a loop of 60° therefrom was plotted with ⁇
- a loop of 75 ° therefrom was plotted with ⁇
- a loop of 90° magnetization easy-axis
- a superconducting quantum interference device (SQUID) magnetometer of MPMS 7 manufactured by Quantum Design Corporation was used. Then, the value of a measured magnetic moment is normalized by the mass of iron oxide.
- SQUID superconducting quantum interference device
- the oriented body containing ⁇ -iron oxide of the present invention exerts properties unique to the ⁇ -iron oxide.
- FIG. 3 is a graph showing a relationship between spontaneous magnetization and an angle of the magnetization hard-axis in the magnetic sheet which is the oriented film containing ⁇ -iron oxide particles of example 1.
- the magnetic sheet of example 2 was prepared in the same manner as in example 1, other than a point that the glass substrate on which the ⁇ -iron oxide particle dispersion liquid was dropped, was allowed to stand for 36 hours while applying a magnetic flux density of 2 Tesla under a superconducting magnet, and the mixed solvent was volatilized to cure the vehicle.
- micelle solution I Two types of micelle solutions were prepared: micelle solution I and micelle solution II.
- the micelle solution II was added dropwise to the micelle solution I. After completion of the dropwise addition, the mixture was kept stirred for 30 minutes.
- the solution obtained in procedure 3 was set in a centrifugal separator and centrifuged.
- the precipitate obtained in this treatment was recovered.
- the recovered precipitate was washed several times with a mixed solution of chloroform and methanol.
- the heat-treated powder obtained in procedure 5 was granulated carefully with an agate mortar, and thereafter treated with 1 mol / L aqueous solution of tetramethylammonium hydroxide (N (CH 3 ) 4 OH) for 72 hours at 70 °C to remove the silica which would be present on the particle surface. Thereafter, the solution was centrifuged at 8000 rpm using a centrifugal separator (CR21 GII, manufactured by Hitachi Koki Co., Ltd.) to obtain a precipitate comprising ⁇ -Fe 2 O 3 crystal powder. In this stage, a supernatant was cloudy, but the particles in the supernatant had a small particle size containing a large amount of superparamagnetic particles and therefore were discarded.
- N (CH 3 ) 4 OH tetramethylammonium hydroxide
- TEM average particle diameter of the obtained ⁇ -Fe 2 O 3 crystal particles was 27.6 nm
- the standard deviation of the particle diameter was 13.0 nm
- the coefficient of variation calculated by [particle size standard deviation] / [TEM average particle diameter] ⁇ 100 was 47.0%.
- Tetramethoxysilane (Si(CH 3 O) 4 ) was added to the above colloidal solution, to thereby prepare the magnetic sheet by a method of generating SiO 2 gel by a hydrolysis reaction with water in a magnetic field of 2 Tesla.
- the container was set in a 2 Tesla magnetic field using a superconducting magnet and 24 hours were allowed to pass. Meanwhile, the colloid was turned into gel while receiving a magnetic field, to thereby obtain the magnetic sheet.
- Magnetic properties of the obtained magnetic sheet were measured in the same manner as in example 1.
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JP2016006230A JP6756483B2 (ja) | 2015-01-19 | 2016-01-15 | ε酸化鉄を含む配向体とその製造方法、並びに製造装置 |
PCT/JP2016/051304 WO2016117511A1 (ja) | 2015-01-19 | 2016-01-18 | ε酸化鉄を含む配向体とその製造方法、並びに製造装置 |
EP16740118.1A EP3249660A4 (en) | 2015-01-19 | 2016-01-18 | Oriented body containing -iron oxide, production method thereof and production device |
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US11087792B2 (en) | 2015-11-30 | 2021-08-10 | The University Of Tokyo | Oriented body, method for producing the same, device for producing the same, and magnetic recording medium |
US10255938B2 (en) * | 2016-02-01 | 2019-04-09 | Maxell Holdings, Ltd. | Magnetic recording medium using ϵ-iron oxide particle magnetic powder |
WO2018084234A1 (ja) | 2016-11-04 | 2018-05-11 | マクセルホールディングス株式会社 | 電磁波吸収シート |
CN112004396B (zh) | 2016-11-04 | 2023-05-26 | 麦克赛尔株式会社 | 电磁波吸收片 |
US11031034B2 (en) | 2016-12-20 | 2021-06-08 | Sony Corporation | Magnetic recording medium having a recording layer including epsilon-iron oxide |
JP7267912B2 (ja) | 2017-03-13 | 2023-05-02 | マクセル株式会社 | 電磁波吸収シート |
EP3643752A1 (en) | 2017-06-23 | 2020-04-29 | Maxell Holdings, Ltd. | Electromagnetic wave absorbing composition and electromagnetic wave absorption sheet |
JPWO2019017471A1 (ja) | 2017-07-20 | 2020-05-28 | マクセルホールディングス株式会社 | 電磁波吸収性組成物、電磁波吸収体 |
JP7105435B2 (ja) * | 2018-02-15 | 2022-07-25 | 国立大学法人 東京大学 | 磁性材料およびその製造方法、並びに電磁波吸収用シート |
JP7036323B2 (ja) | 2018-03-29 | 2022-03-15 | 国立大学法人 東京大学 | 記録方法、記録装置、再生方法、及び、再生装置 |
US11401170B2 (en) | 2018-03-29 | 2022-08-02 | Dowa Electronics Materials Co., Ltd. | Iron based oxide magnetic powder and method for producing same |
TWI783148B (zh) * | 2018-06-04 | 2022-11-11 | 日商麥克賽爾股份有限公司 | 電磁波吸收體 |
JP7132755B2 (ja) * | 2018-06-07 | 2022-09-07 | マクセル株式会社 | 熱アシスト記録用塗布型磁気記録媒体及びそれを用いたサーボ信号記録装置 |
WO2020166610A1 (ja) | 2019-02-13 | 2020-08-20 | 国立大学法人東京大学 | 記録装置及び記録方法 |
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DE3207293A1 (de) * | 1981-03-03 | 1982-11-04 | Memorex Corp., 95052 Santa Clara, Calif. | Bindemittelschicht fuer magnetaufzeichnungsbaender |
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- 2016-01-15 JP JP2016006230A patent/JP6756483B2/ja active Active
- 2016-01-18 US US15/544,147 patent/US10669161B2/en not_active Expired - Fee Related
- 2016-01-18 CN CN201680006259.4A patent/CN107210107B/zh not_active Expired - Fee Related
- 2016-01-18 EP EP16740118.1A patent/EP3249660A4/en not_active Withdrawn
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JPS63265828A (ja) * | 1987-04-21 | 1988-11-02 | Dowa Mining Co Ltd | 結晶異方性酸化物磁性材料およびその製造法 |
US5124825A (en) | 1988-05-02 | 1992-06-23 | Konica Corporation | Liquid crystal display device |
US5645917A (en) * | 1991-04-25 | 1997-07-08 | Fuji Photo Film Co., Ltd. | Magnetic recording medium |
US20020022152A1 (en) * | 2000-06-13 | 2002-02-21 | Kenji Okinaka | Secondary agglomerates of magnetic metal particles for magnetic recording and process for producing the same |
JP2008063199A (ja) * | 2006-09-08 | 2008-03-21 | Univ Of Tokyo | ε酸化鉄系の磁性材料 |
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JP2016135737A (ja) | 2016-07-28 |
US20170349448A1 (en) | 2017-12-07 |
EP3249660A4 (en) | 2018-10-24 |
CN107210107B (zh) | 2019-10-11 |
JP6756483B2 (ja) | 2020-09-16 |
CN107210107A (zh) | 2017-09-26 |
US10669161B2 (en) | 2020-06-02 |
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