EP3577055A1 - Method of package filling in the pressure-sealed area and equipment for performance of such filling - Google Patents
Method of package filling in the pressure-sealed area and equipment for performance of such fillingInfo
- Publication number
- EP3577055A1 EP3577055A1 EP17716019.9A EP17716019A EP3577055A1 EP 3577055 A1 EP3577055 A1 EP 3577055A1 EP 17716019 A EP17716019 A EP 17716019A EP 3577055 A1 EP3577055 A1 EP 3577055A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- package
- cap
- valve
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
- B67C7/0086—Sterilisation being restricted to the area of application of the closure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C2003/2688—Means for filling containers in defined atmospheric conditions
- B67C2003/2697—Means for filling containers in defined atmospheric conditions by enclosing the container partly in a chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Definitions
- this invention refers to the filling of various type packages with products (especially with beverages, both carbonated and non-carbonated ones) enabling filling of the products (such as milk, beer, wine, lemonade, baby food, juice) into the packages in highly sterile environment of the pressure-sealed filling device with protective atmosphere option, without a secondary contamination from the surrounding environment.
- the invention a method of package filling in the pressure- sealed area and equipment for performance of such filling - enables sealing of the package at overpressure.
- level filling with gravitation, vacuum or overpressure filling and volumetric filling Several principles are used for filling of products (beverages): level filling with gravitation, vacuum or overpressure filling and volumetric filling.
- level filling with gravitation, vacuum or overpressure filling and volumetric filling Currently, the package being filled passes through the various areas during filling process, from package preparation to package filling and sealing. Air- turbulence occurs during filling and sealing, resulting in eventual secondary contamination of the product being filled. During filling of the carbonated products, the package moves from the pressurized area to the area with atmospheric pressure where it is sealed. Such change of environment affects a quality of beverage carbonation level with resulting possibility of secondary contamination.
- a neck of package e.g. PET bottle, glass bottle, aluminium package, combined package,
- cap from the external non-sterile area is clamped in the area of filling device.
- These elements are clamped in the bottom rotary section (2).
- Bottom valve (4) closes the pressurized filling area by pushing into the seat - with option to maintain the atmospheric pressure, overpressure or vacuum j- and then the sterilization process starts.
- a whole internal space of the package (3), neck of package (16), cap (6) and filling area of the filling device (12) is sterilized (e.g. sterilization with : ⁇ 2 ⁇ 2 followed by hot air - temperature activation).
- an air (oxygen) in the filling area can be replaced with inert gas (e.g. nitrogen).
- the invention a method of package filling in the pressure-sealed area and equipment for performance of such filling - provides a high cleanness and even sterility of filling.
- carbonated beverages this means that package is sealed under pressure.
- a standard filling method requires a relief of filling overpressure to atmospheric pressure after package is filled that results in beverage foaming and escape of the carbonation gas from the beverage (e.g. CO2,).
- the invention a method of package filling in the pressure-sealed area and equipment for performance of such filling - enables a more effective filling of carbonated beverages.
- This invention also enables a skipping of any step (e.g. sterilization, air replacement with inert gas, etc.).
- Sterilization a physical or chemical process used for elimination of all microorganisms in given environment, object or device
- Sealing head it serves for firm mounting of cap on the package and tightening of the cap
- Product storage tank - a tank with design avoiding a contamination of the product from the surrounding environment and enabling a keeping of the required pressure for filling
- Figure 1 shows the filling equipment in respect to the top section as fixed part of the filling equipment.
- Figure 2 shows the filling equipment with focus on its movable section - the bottom rotary section.
- Figure 3 shows a top view of the filling equipment.
- Figure 4 shows three basic positions of the filling equ pment during the working cycle.
- Figure 5 shows the filling equipment during the working cycled, narjiely in stage 1 - sterilization. For detailed description of the figure and process see a description of process in position 1.
- Figure 5 shows the filling equipment in filling position.
- Figure 6 see a process description in position 2.
- Figure 7 and Figure 8 shows the filling shut-off valve in open and closed position.
- Figure 9 shows the filling equipment during the sealing process.
- Figures 10 to 14 show the principle of filling equipment as whole, without the bottom rotary section. In this case, the package and cap is in stable position and ithe operating elements - sterilization (multifunction) needle, feeding head and sealing head - are being exchanged above this position.
- the filling equipment consists of two basic sections: top fixed section (1) - Figure 1,1 and movable section - bottom rotary section (2) - Figure 2.
- the following operating elements are mounted on these basic sections: sterilization - multifunction needle (7), filling head (9), sealing head (5), filling shut-off valve (13), and bottom valve (4) - Figure 5 and Figure 6.
- Workmanship and machining of all components requires materials suitable for the food industry, with the lowest possible surface roughness to provide a sterile environment.
- the temperature and pressure sensors can be installed in the filling area to enable a control of sterilization process.
- the bottom rotary section (2) is connected with shaft, passing through the top fixed section (1). By rotation of shaft, the bottom section is positioned in the required position.
- the bottom rotary section (2) there is an opening with seat for the bottom valve (4) sealing and opening for mounting of cap - a PET bottle is showed on the figure.
- the package (3) is clam ped in the bottom rotary section - the package is sealed (3) by pushing the package neck (16) onto the sealing surface of the bottom rotary section.
- the cap is inserted into the bottom valve (4) and valve is closed by pushing the valve sealing surface into the seat on the bottom rotary section (2). In this way, a filling area (12) is sealed and separated from the surrounding environment.
- the bottom rotary section (2) is set to the position 1 - sterilization (Fig. 4). A minimum peroxide concentration of 35% is required for sterilization by peroxide.
- a peroxide-air mixture is heated in the heating element of the peroxide evaporator (17) to approx. 200°C.
- sterilization valve (23) and d rain valve (10) is opened, a peroxide-air mixture is fed through the sterilization - multifunction needle to the package (3), filling area (12) and external surface of the cap (6).
- the sterilization valve (23) of the peroxide evaporator (17) and the drain: valve (io) are closed. In this way, the filling area (12), package (3) and cap (6) is sterilized by peroxide.
- the filling area (12), package (3) and cap (6) is blown out through the sterilization (multifunction) needle (7) with sterile hot air, heated to approx. 140°C and prepared in air exchanger (18).
- the cap (6) is taken by the sealing head (5) and sterilization process using the peroxide a nd hot air blow is repeated. In this way, an internal surface of the cap (6) is sterilized.
- the filling area (12) and package (3) can be filled with inert gas - e.g. nitrogen - from the inert gas tank (19).
- the bottom rotary section (2) is set to the position 2 - filling.
- a pressure in the product storage tank (22) is equalized with pressure in the filling area ( 12) as first.
- the filling head shut-off valve (13) opens by sliding downward a nd turning outside the operating area of the filling head (9) - Fig. 6.
- the filling process starts with opening of the product valve (20). After required volume is filled
- the filling equipment can be made as assembly, without the bottom rotary section. In such case, the package and cap is in stable position and the operating elements - sterilization (multifunction) needle (33), filling head (25) and sealing head (26) - are being exchanged above this position.
- the operating elements - sterilization (multifunction) needle (33), filling head (25) and sealing head (26) - are being exchanged above this position.
- Stage 1 mounting of cap (29) and empty package (30) in the filling equipment.
- Stage 2 closing of filling head shut-off valve (27) and bottom valve (28), opening of drain valve (32), initialization of sterilization process - the filling equipment area, package and cap blow out with the peroxide-air mixture, followed with sterile hot air purging through the sterilization multifunction needle (33) and sterilization pipeline (31), and drain valve (32) closing.
- Stage 3 pressurization of the filling equipment area and package with the inert gas pressure (e.g. with nitrogen) through the multifunction needle (33), opening of the filling head shut-off valve (27) and filling of package (30) with product.
- the inert gas pressure e.g. with nitrogen
- Stage 4 closing of the filling head shut-off valve (27), sealing of package (30) with cap (29).
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SK12-2016A SK288753B6 (en) | 2016-02-03 | 2016-02-03 | The method of filling the packages in a pressurized enclosure and device |
| PCT/SK2017/000002 WO2017135902A1 (en) | 2016-02-03 | 2017-01-30 | Method of package filling in the pressure-sealed area and equipment for performance of such filling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3577055A1 true EP3577055A1 (en) | 2019-12-11 |
| EP3577055B1 EP3577055B1 (en) | 2023-03-08 |
Family
ID=58094372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17716019.9A Active EP3577055B1 (en) | 2016-02-03 | 2017-01-30 | Method of package filling in the pressure-sealed area and equipment for performance of such filling |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3577055B1 (en) |
| SK (1) | SK288753B6 (en) |
| WO (1) | WO2017135902A1 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102017120746A1 (en) * | 2017-09-08 | 2019-03-14 | Krones Ag | Apparatus and method for filling a container to be filled with a filling product and for closing the filled container |
| DE102018132732A1 (en) * | 2018-12-18 | 2020-06-18 | Krones Ag | Device and method for filling a container to be filled with a filling product |
| DE102018132625A1 (en) * | 2018-12-18 | 2020-06-18 | Krones Ag | Cleaning of container closures during the filling and closing process of containers to be filled |
| SK442019A3 (en) * | 2019-05-07 | 2020-12-02 | Sofranko Jan | Apparatus for filling packages in a pressurized enclosure and method of this filling |
| DE102019123460A1 (en) * | 2019-09-02 | 2021-03-04 | Khs Gmbh | Method for filling and closing containers |
| CN110668378B (en) * | 2019-10-15 | 2021-06-11 | 徐莎莎 | Single-unit or multi-unit dual-purpose various beverage adding machine |
| DE102019130052A1 (en) | 2019-11-07 | 2021-05-12 | Khs Gmbh | Method for filling and closing containers |
| WO2022035325A1 (en) * | 2020-08-14 | 2022-02-17 | Patent Agencies Limited | A filler machine and method of use thereof |
| US20240150163A1 (en) * | 2022-11-09 | 2024-05-09 | Ivan Jordan | Bottle filling and corking device |
| CN117465738B (en) * | 2023-12-05 | 2026-02-06 | 上海卓穆机电设备有限公司 | Miniature multifunctional split charging machine for sterile laboratory |
| CN118405648B (en) * | 2024-05-30 | 2024-10-25 | 优护优家健康科技(滁州)有限公司 | Quantitative feeding device for hand sanitizer production |
| CN118529326B (en) * | 2024-07-26 | 2024-10-22 | 青岛精锐机械制造有限公司 | Integrated vacuum filling control valve |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1212503A (en) * | 1966-12-08 | 1970-11-18 | Nat Res Dev | Container sterilising and filling apparatus |
| DE3611391A1 (en) * | 1986-04-04 | 1987-10-08 | Otto H Rhein | Method and device for pouring drinks containing carbon dioxide, especially champagne, into bottles |
| DE3927489A1 (en) * | 1989-08-21 | 1991-02-28 | Alfill Getraenketechnik | DEVICE FOR FILLING CONTAINERS |
| JPH0551088A (en) * | 1991-08-29 | 1993-03-02 | Shikoku Kakoki Co Ltd | Sterile filling machine |
| DE19806520A1 (en) * | 1998-02-17 | 1999-08-19 | Ruediger Haaga Gmbh | Process for sterilization, filling and sealing of product container using low pressure plasma as sterilizing agent |
| US6082418A (en) * | 1998-06-10 | 2000-07-04 | Crown Simplimatic Incorporated | Aseptic container filling assembly |
-
2016
- 2016-02-03 SK SK12-2016A patent/SK288753B6/en unknown
-
2017
- 2017-01-30 EP EP17716019.9A patent/EP3577055B1/en active Active
- 2017-01-30 WO PCT/SK2017/000002 patent/WO2017135902A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| EP3577055B1 (en) | 2023-03-08 |
| WO2017135902A1 (en) | 2017-08-10 |
| SK288753B6 (en) | 2020-05-04 |
| SK122016A3 (en) | 2017-09-04 |
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