EP3513911B1 - Pressing machine - Google Patents
Pressing machine Download PDFInfo
- Publication number
- EP3513911B1 EP3513911B1 EP18152097.4A EP18152097A EP3513911B1 EP 3513911 B1 EP3513911 B1 EP 3513911B1 EP 18152097 A EP18152097 A EP 18152097A EP 3513911 B1 EP3513911 B1 EP 3513911B1
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- EP
- European Patent Office
- Prior art keywords
- pressing
- parameter
- press
- motor
- jaws
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003825 pressing Methods 0.000 title claims description 206
- 238000000034 method Methods 0.000 claims description 59
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000005489 elastic deformation Effects 0.000 claims description 4
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- 238000011156 evaluation Methods 0.000 description 7
- 238000000418 atomic force spectrum Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000007779 soft material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
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- 230000000284 resting effect Effects 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/025—Stamping using rigid devices or tools for tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
- B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/026—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same fluid driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/166—Electrical control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Definitions
- the present invention relates to a press machine, in particular a hand-operated press machine, for pressing tubular workpieces, as well as a method for operating a press machine.
- the pressing is carried out with a hand-held and motor-driven pressing tool, which can have interchangeable tools, such as pressing jaws with different sizes and geometries.
- pressing tools are also known for other tasks, for example pressing tools are used for pressing, crimping or cutting workpieces, for example in the electrical industry.
- the press jaws are arranged around the press fitting for pressing.
- a force is exerted on the surface of the press fitting, so that the fitting is compressed and plastically deformed, whereby the workpieces are securely connected to one another.
- the inner tubes can also experience plastic deformation.
- the pressing process is usually ended by opening a pressure relief valve when a certain maximum pressure is reached.
- the specified maximum pressure ensures that a suitably high pressing force has been exerted on the workpiece in order to ensure sufficient pressing.
- a hand-held pressing device for pressing a press fitting in installation technology and for pressing cable lugs is known.
- the pressing tool is connected to an electro-hydraulic conversion device.
- a brushless electric motor is used as the drive motor.
- a pressure relief valve opens and the motor speed increases by leaps and bounds. This is recognized by a control of the pressing device and the electric motor is subsequently switched off.
- the pamphlet WO 2016/005838 A1 describes a method and a hydrodynamic compression tool that enables the maximum compression force, the electrical power consumption and the duration of the hydrodynamic pressure to be adapted to the size and pressure resistance of an object to be compressed.
- the pamphlet DE 10 2008 024018 A1 describes a method for operating a motor-operated hand pressing device, in which, upon actuation of a switch, one or more pressing jaws are moved from an open starting position into a closed pressing position until a predetermined pressing force is reached is reached or a predetermined time has elapsed, after which a press jaw release occurs automatically, for example by the return of a press piston acting on the press jaws, but this release can be interrupted in an intermediate position before reaching the starting position in order to start the next pressing process from such an intermediate position to start.
- a press machine for the plastic deformation of a tubular workpiece, in particular a fitting
- the press machine having a motor and press jaws that are driven by the motor and can apply a force to the workpiece during operation, a power transmission unit, which is coupled to the motor and the pressing jaws in order to transmit a force from the motor to the pressing jaws, at least one sensor unit for measuring at least one pressing parameter, and a controller which receives the currently measured value of the pressing parameter from the sensor unit and with this the Determines the slope of a press parameter curve of the press parameter, the control ending a pressing process before a maximum possible press force is reached if the slope of the press parameter curve of the press parameter fulfills a switch-off criterion.
- the gradient that is to say the rise of a pressing parameter curve, which results during the pressing process.
- the increase is characteristic of the increase in the pressing force on the workpiece as the pressing process progresses.
- a purely linear increase in the values of a press parameter can be recognized, for example, in the case of a hydraulic press device, a purely linear increase in the pressure-time curve or current-time curve. This characteristic increase at the end of the pressing process is used by the control to switch off the motor of the pressing machine before a maximum possible pressing force is reached and thus to end the pressing process.
- the automatic termination of the pressing process before reaching the maximum possible pressing force of the machine based on the evaluation of the slope of at least one pressing parameter curve prevents further unnecessary pressing of the pressing jaws, which leads to a reduction in the load and wear of the pressing jaws and other parts of the machine and to one of the Saves energy and time. An additional interaction of a user to end the pressing process is not necessary.
- the comparison of the slope of the press parameter curve of the measured values of the at least one press parameter with a switch-off criterion automatically takes into account the properties of the workpiece to be pressed, for example the material, the size, the design, etc. Pressing process would have to be made known.
- the switch-off criterion is independent of the individual properties of the workpiece to be pressed. Due to the monitoring of the slope of the pressing parameter curve, the control can reliably end the pressing process after the plastic deformation of the workpiece, regardless of the level of the pressing force beyond which plastic deformation of the workpiece no longer occurs.
- one or more pressing parameters can be taken into account in any combination.
- the consideration of several pressing parameters at the same time strengthens the robustness of the analysis against so-called outliers, ie random deviations, due to redundancy.
- Different sensors can be used to measure the same or different pressing parameters for the evaluation with the present control.
- the respective switch-off criterion can be adapted to the respective process parameter or to a combination of the process parameters.
- the switch-off criterion preferably indicates that if the pressing process is continued, only elastic deformation occurs on the pressing jaws. This is the case when the press jaws are completely closed and there is no more plastic deformation of the workpiece.
- the switch-off criteria are preferably predetermined values of the slope for a specific pressing parameter curve, on the basis of which the control can automatically decide when the current pressing process is to be ended.
- the force transmission unit is preferably a hydraulic system and the sensor unit is a pressure sensor which measures the pressure in the hydraulic system as a pressing parameter.
- the hydraulic pressure can be measured simply and reliably as a process parameter via a pressure sensor and made available to the control system.
- the hydraulic pressure is directly proportional to the pressing force applied to the tool, so that a reliable determination of the force profile on the pressing jaws is possible via the hydraulic pressure.
- the sensor unit is a force sensor which measures the force at a point in the mechanical system as a pressing parameter.
- the control of the present invention can also be applied to pressing devices with a purely mechanical power transmission.
- a power is transmitted from a motor to the press jaws via one or more power transmission units.
- the force that occurs can be measured at various points in the mechanical system.
- Conventional load cells, strain gauges or similar sensors can be used for this purpose.
- the measured force is usually also direct proportional to the pressing force applied to the tool, so that the force can be used to reliably determine the force profile on the pressing jaws.
- a current flowing through the motor can also be a preferred pressing parameter. This current can be measured by means of the controller, which then preferably also takes on the task of the sensor unit.
- the force profile on the press jaws can also be derived from the current flowing through the motor.
- the control preferably only ends the pressing process when, in addition to the switch-off criterion, a previously defined minimum value for a pressing parameter (P) has been exceeded and / or when the duration of the pressing process has exceeded a minimum time.
- P pressing parameter
- Reliable pressing of a workpiece generally requires that the minimum pressing force has been reached, so that the pressing process should not be terminated automatically below this minimum pressing force.
- the slope of the pressing parameter curve preferably indicates the course over time of the values of a pressing parameter and is preferably formed from the current and the temporally preceding value of the pressing parameter.
- the time course of a pressing parameter can be viewed in a simple manner in the form of a time series, in particular if the slope of the process parameter curve is calculated from measured values that follow one another over time.
- the consideration of the current and the previous value for the determination of the increase is simple and can be implemented computationally quickly, so that results can be available in real time. This enables immediate, real-time control to be achieved in response to the evaluation.
- the significantly constant, linear course of the pressing parameter curve when the pressing jaws are pressed directly onto one another at the end of the pressing process enables robust and automatic detection of this pressing state.
- the control can preferably also have a database in which switch-off criteria for specific press jaws and / or workpieces are stored.
- the switch-off criteria here are preferably digital values of the slope of the process parameter curve for which automatic switch-off is to take place.
- the database can contain values for switch-off criteria, which can depend on the properties of the press jaws used, such as material, size, type, etc.
- the pressing machine is preferably an electrically driven hydraulic or mechanical hand pressing device for pressing tubular workpieces.
- crimps can be used flexibly at different locations, such as a construction site.
- Electrically driven hand pressing devices can apply high pressing forces, which ensure reliable pressing.
- a hydraulic hand pressing device for example, a hydraulic pressure of up to approx. 550 bar can be applied during operation, which acts directly on the workpiece enclosed by the pressing jaws.
- the pressing parameter is preferably a pressure, a force, or a current through the motor or any combination of these parameters. These parameters are characteristic of the press pressure of the press machine.
- the motor is only stopped when, in addition to the switch-off criterion, a predetermined minimum value for a pressing parameter has been exceeded and / or when the duration of the pressing process has exceeded a minimum time.
- the method preferably has the step of reading out at least one switch-off criterion from a database of the controller.
- the switch-off criterion can be stored in a database in the control of the press machine and, for example, read out to match the press jaws used and used in the control.
- the Fig. 1 shows an embodiment of a hydraulic hand pressing device 10 with a hydraulic power transmission unit.
- a motor 20 drives an eccentric 24 connected to it via a gear 22.
- the motor 20 is preferably a brushless motor which is supplied by a controller 40 with correspondingly modulated current from a rechargeable battery or a wired power supply (not shown).
- the transmission 22 reduces the speed of the motor 20 and increases the torque.
- the eccentric 24 connected to the transmission converts the rotary movement of the output shaft of the transmission 22 into a one-dimensional oscillating movement in order to drive a piston pump 27 of the hydraulic system 26.
- the piston pump 27 pumps hydraulic fluid from a reservoir into a working cylinder 25, as a result of which the hydraulic pressure in the working cylinder 25 increases.
- the increasing hydraulic pressure pushes a piston 28, which is movably guided in the cylinder, as shown in FIG Fig. 1 to the left, in the direction of the fastening area for exchangeable pressing jaws 30 (not shown in detail).
- the piston 28 can transmit very high pressures to the pressing jaws.
- the piston 28 is mechanically connected to rollers 29, which move with the movement of the piston 28.
- the rollers 29 move in the usual way between inclined ends of pressing jaws 30, which are thus closed and can plastically deform the workpiece with great force.
- the hydraulic pressure is thereby transmitted directly proportionally to the connected pressing jaw 30, and generates a pressing force F which is directly proportional to the hydraulic pressure and which is directly proportional to the workpiece.
- the pressing force F on the tool can be determined by measuring the hydraulic pressure P.
- the hydraulic pressure P in the hydraulic system 26 can be measured in a simple manner by means of a pressure sensor 42.
- the pressure sensor 42 transmits the measured pressure signal to the controller 40 via signal lines or wirelessly with the aid of a corresponding radio transmission Signal transmission means, such as, for example, common digital wireless connections such as, for example, Bluetooth, NFC or the like, can be used.
- Signal transmission means such as, for example, common digital wireless connections such as, for example, Bluetooth, NFC or the like, can be used.
- Analog signals from the pressure sensor 42 can be converted into digital signals in an A / D converter so that they can be evaluated by the digital controller 40.
- the controller 40 has at least one digital processing unit, such as a microcontroller, DSP, FPGA, ASIC or the like.
- the control unit can have a database (not shown) stored on data storage devices, in which predetermined values that are required for the evaluation can be called up.
- the controller 40 outputs corresponding control signals to the motor 20 via power electronics (not shown).
- the motor 20 is controlled with the aid of these control signals in order to operate it at a certain regulated speed and to stop it at the end of the pressing process.
- the pressing machine can also be designed as a purely mechanical hand pressing device with a mechanical power transmission unit.
- a motor generates a rotary movement which is transmitted via a gear to at least one mechanical power transmission unit, for example a lever drive or a screw drive.
- the mechanical power transmission unit converts the rotary movement into a linear movement, which, corresponding to the above-described hydraulic hand pressing device 10 of FIG Fig. 1 , Moves rollers with great force that move the press jaws.
- a workpiece for example a fitting that is located between the press jaws, is plastically deformed.
- Force sensors for measuring the force F transmitted from the motor to the tool can be arranged at various points in the mechanical hand pressing device in order to measure a force proportional to the pressing force F and to signal it to the controller.
- the current consumed by the motor 40 is also proportional to the motor torque and thus to the pressing force F on the pressing jaws.
- the Fig. 2 shows a graphic representation of measured press parameter curves K1, K2 and K3 of press machines according to the prior art, which represent hydraulic pressure values P over time.
- the pressing parameter curve K1 was recorded during pressing without a fitting inserted in between, ie with "empty" pressing jaws.
- the pressing parameter curve K2 was recorded when pressing a fitting made of a first material with the same pressing jaws as in curve K1.
- the material of the fitting was a comparatively soft material, such as copper.
- the pressing parameter curve K3 was recorded when pressing a fitting made of a second material.
- the material of this fitting had a greater strength or hardness than in curve K2 and is stainless steel in one embodiment.
- the press jaws therefore show a linear elastic deformation in the completely closed state.
- the present invention uses this property of the pressing jaws to automatically recognize the end of the pressing process and then to switch off the motor 20 before the maximum pressure Pmax K1 is reached. This protects the entire press machine and reduces the energy required.
- the course of the curve of the pressing parameter curve K2 shows an earlier increase in hydraulic pressure than the pressing parameter curve K1, since there is a fitting made of a soft material between the pressing jaws. From the point in time T1 K2 the increases Pressing parameter curve K2 again increases linearly, since at this point in time the actual pressing process has ended, the fitting has been completely plastically deformed and the press jaws are completely closed and rest on one another.
- the linear increase .DELTA.T K2 takes place with a gradient that is essentially the same as that of the curve K1.
- the overpressure valve again opens at time T2 K2 and curve K2 drops very quickly to a minimum pressure.
- the press parameter curve K3 increases more than the press parameter curve K2 due to the harder material of the fitting to be pressed. Furthermore, a higher pressure has to be applied overall with curve K3 than with curve K2 in order to close the pressing jaws and to completely plastically deform the fitting.
- the curve profile of K3 becomes linear, which indicates the end of the actual pressing process and signals that the pressing jaws are completely closed and are resting on one another.
- the slope of the linear area ⁇ T K3 essentially corresponds to the slope of the linear areas ⁇ T K1 and ⁇ T K2 . This slope of the pressing parameter curve is therefore a characteristic measure for the end of the actual pressing process on the workpiece.
- time span ⁇ T K1 is significantly greater or longer than the time span ⁇ T K2 of the curve K2 or the time span ⁇ T K3 of the curve K 3 .
- the longer the time period ⁇ T the longer the pressing jaws of the hand pressing device lie directly on top of one another and press directly against one another.
- the period of time ⁇ T there is no plastic deformation of the workpiece or fitting. more, so that the pressing force F is unnecessarily increased in this period of time.
- the curves K1, K2 and K3 would result in a corresponding manner if, instead of the hydraulic pressure over time, a force acting mechanically in the system or the current through the motor 20 were plotted over time.
- a force acting mechanically in the system or the current through the motor 20 were plotted over time.
- the end of the pressing process and the fact that the pressing jaws are lying on top of one another can be recognized from a linear increase in the curve with a characteristic gradient.
- Fig. 3 shows an example of the curve shape of the pressing parameter curve K2 if a control 40 according to the invention is now used.
- the control determines this 40 shows the slope of the pressing parameter curve K2 and can use this to determine whether the actual pressing process on the workpiece has ended.
- the controller 40 compares the slope of the pressing parameter curve K2 with a switch-off criterion, that is to say in the present case a characteristic slope of the press jaws used in the completely closed state. If the slope fulfills the switch-off criterion, which the control determines or calculates, it ends the pressing process in that it switches off the motor 20 or no longer supplies it with current.
- the controller 40 can reliably terminate the pressing process before a maximum possible pressing force Pmax is unnecessarily reached. This significantly reduces the wear in the press machine, the energy required and the time required. The savings are greater when pressing softer fittings than when pressing harder fittings.
- the shutdown of the motor 20 can also be made dependent on further conditions by the controller 40, for example in order to recognize and exclude outliers in the pressing parameter curve.
- the minimum value is a minimum pressure Pmin K2 , which defines a point in time To K2 , from which the controller 40 determines an increase (represented by a gradient triangle 44) between the current and the previous value for each measured pressing parameter value and compares it with the switch-off criterion.
- the minimum pressure Pmin can generally be fixed, or it can be variable, for example as a function of the press jaws used or the workpiece. Equivalently, for example, a minimum current at the motor 20 can also be used as a criterion for the point in time To.
- a minimum time Tmin can also be specified which the pressing process must at least last before the control can switch off the motor 20.
- the gradient value determined by the controller 40 corresponds to a predetermined gradient value stored in the database of the controller 40 as a switch-off criterion. From this point in time T1 K2 on, the controller 40 then preferably determines the number of increase values that are the same in a time range.
- a certain predetermined number of a slope value of the pressing parameter P of the curve K2 serves as a switch-off criterion.
- this switch-off criterion is met at time T3 K2.
- the pressing process is then stopped by the controller 40.
- the controller 40 and the motor require a reaction time between the times T3 K2 and T2 K2 .
- engine 20 is at a standstill and hydraulic pressure Pstopp K2 remains constant.
- the control 40 opens the pressure relief valve or a return valve at time T4 K2 , whereby the hydraulic pressure in the hydraulic system of the pressing device drops to a minimum or nominal value.
- Fig. 3 is shown by the dashed line K2 'for comparison of the curve profile of the press parameter curve K2 according to the prior art without the control according to the invention.
- the pressing process can be carried out until a maximum pressure Pmax K2 is reached. Only when this maximum pressure Pmax K2 is reached would the pressure relief valve open and the hydraulic pressure would drop to a minimum value, the pressing process not being ended until the pressure relief valve opened.
- a pressure difference ⁇ P K2 can also be seen, which extends between the pressure when the motor is switched off according to the invention Pstopp K2 and the set maximum pressure Pmax K2 (overpressure protection).
- This pressure difference ⁇ P K2 represents the saved pressure that would otherwise have to be applied by the motor 20.
- the pressure difference ⁇ P K2 also represents the energy saved with the present invention, since the motor no longer has to perform any work after it has been switched off at time T2.
- the greater the pressure difference .DELTA.P the more effective the savings through the present invention. It will be greater with soft workpieces than with harder workpieces, such as from Fig. 2 evident.
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- Control Of Presses (AREA)
Description
Die vorliegende Erfindung betrifft eine Pressmaschine, insbesondere eine handgeführte Pressmaschine, zum Verpressen von rohrförmigen Werkstücken, sowie ein Verfahren zum Betreiben einer Pressmaschine.The present invention relates to a press machine, in particular a hand-operated press machine, for pressing tubular workpieces, as well as a method for operating a press machine.
Im Stand der Technik sind Verfahren zum Verpressen von rohrförmigen Werkstücken, insbesondere Rohre in der Installationstechnik, bekannt. In einem bekannten Verfahren werden zwei Rohre mittels eines Pressfittings unlösbar miteinander verbunden. Hierzu werden die Rohre in Öffnungen eines Pressfittings eingeführt, der zur Abdichtung mit den Rohren Polymerdichtungen aufweist. Nach dem Einführen der zu verbindenden Rohre wird der Pressfitting mittels einer geeigneten Pressmaschine verpresst, also so plastisch verformt, dass die eigesteckten Rohre nicht mehr herausgezogen werden können und die Dichtung sicher abdichtet.In the prior art, methods for pressing tubular workpieces, in particular pipes in installation technology, are known. In a known method, two pipes are permanently connected to one another by means of a press fitting. For this purpose, the pipes are inserted into openings of a press fitting which has polymer seals for sealing with the pipes. After the pipes to be connected have been inserted, the press fitting is pressed using a suitable press machine, i.e. so plastically deformed that the inserted pipes can no longer be pulled out and the seal securely seals.
Das Verpressen wird mit einem handgeführten und motorbetriebenen Presswerkzeug durchgeführt, das austauschbare Werkzeuge, wie beispielsweise Pressbacken mit unterschiedlichen Größen und Geometrien aufweisen kann. Daneben sind Presswerkzeuge auch für andere Aufgaben bekannt, beispielsweise werden Presswerkzeuge zum Pressen, Crimpen oder Schneiden von Werkstücken, beispielsweise in der Elektroindustrie, verwendet.The pressing is carried out with a hand-held and motor-driven pressing tool, which can have interchangeable tools, such as pressing jaws with different sizes and geometries. In addition, pressing tools are also known for other tasks, for example pressing tools are used for pressing, crimping or cutting workpieces, for example in the electrical industry.
Bei einer handgeführten Pressmaschine werden die Pressbacken zum Verpressen um den Pressfitting herum angeordnet. Beim Schließen der Pressbacken wird eine Kraft auf die Oberfläche des Pressfittings ausgeübt, so dass der Fitting zusammengedrückt wird und sich dabei plastisch verformt, wodurch die Werkstücke sicher miteinander verbunden werden. Hierbei können auch die innenliegenden Rohre eine plastische Verformung erfahren.In the case of a hand-held press machine, the press jaws are arranged around the press fitting for pressing. When the press jaws are closed, a force is exerted on the surface of the press fitting, so that the fitting is compressed and plastically deformed, whereby the workpieces are securely connected to one another. The inner tubes can also experience plastic deformation.
Der Pressvorgang wird bei Pressmaschinen des Standes der Technik in der Regel dadurch beendet, dass bei Erreichen eines bestimmten Maximaldrucks ein Überdruckventil geöffnet wird. Durch den festgelegten Maximaldruck stellt man sicher, dass eine geeignet hohe Presskraft auf das Werkstück ausgeübt wurde, um eine ausreichende Verpressung zu gewährleisten.In prior art press machines, the pressing process is usually ended by opening a pressure relief valve when a certain maximum pressure is reached. The specified maximum pressure ensures that a suitably high pressing force has been exerted on the workpiece in order to ensure sufficient pressing.
So ist aus der Druckschrift
Das Beenden des Pressvorgangs mittels eines fest eingestellten Überdruckventils hat jedoch den Nachteil, dass bei Erreichen des Maximaldrucks die Pressbacken des Presswerkzeugs bereits aneinander anliegen und keine Verformung am Werkstück mehr stattfinden kann. Der Fitting wurde zuvor während des Pressvorgangs bereits maximal möglich zusammengepresst und kann keine weitere plastische Verformung mehr erfahren. Das direkte Aufeinanderdrücken der Pressbacken führt naturgemäß zu einer starken Abnutzung am Werkzeug, an den Kraftübertragungsteilen und am Antriebsmotor. Darüber hinaus wird unnötig elektrische Energie verbraucht.Ending the pressing process by means of a fixed pressure relief valve, however, has the disadvantage that when the maximum pressure is reached, the pressing jaws of the pressing tool are already in contact with one another and the workpiece can no longer be deformed. The fitting was previously compressed as much as possible during the pressing process and can no longer experience any further plastic deformation. The direct pressing of the pressing jaws naturally leads to heavy wear on the tool, on the power transmission parts and on the drive motor. In addition, electrical energy is used unnecessarily.
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Es ist daher die Aufgabe der vorliegenden Erfindung eine Pressmaschine bereitzustellen, welche die oben genannten Probleme überwindet und eine sichere und haltbare Pressverbindung zwischen rohrförmigen Werkstücken erreicht, ohne dass ein unnötiger Verschleiß an der Pressmaschine und unnötiger Energieverbrauch auftritt. Weiterhin soll ein entsprechendes Verfahren zum Betreiben einer Pressmaschine bereitgestellt werden.It is therefore the object of the present invention to provide a press machine which overcomes the above-mentioned problems and achieves a secure and durable press connection between tubular workpieces without unnecessary wear and tear on the press machine and unnecessary energy consumption. Furthermore, a corresponding method for operating a press machine is to be provided.
Zumindest eines der oben genannten Probleme wird erfindungsgemäß durch eine Pressmaschine gemäß Anspruch 1 und einem Verfahren zum Betreiben einer Pressmaschine gemäß Anspruch 9 gelöst.At least one of the above-mentioned problems is solved according to the invention by a press machine according to claim 1 and a method for operating a press machine according to claim 9.
Insbesondere wird zumindest ein Problem gelöst durch eine Pressmaschine, zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings, wobei die Pressmaschine einen Motor aufweist, sowie Pressbacken, die vom Motor angetrieben werden und im Betrieb eine Kraft auf das Werkstück aufbringen können, eine Kraftübertragungseinheit, die mit dem Motor und den Pressbacken gekoppelt ist, um eine Kraft vom Motor auf die Pressbacken zu übertragen, mindestens eine Sensoreinheit zum Messen von mindestens einem Pressparameter, und eine Steuerung, welche den aktuell gemessenen Wert des Pressparameters von der Sensoreinheit empfängt und mit diesem die Steigung einer Pressparameterkurve des Pressparameters bestimmt, wobei die Steuerung einen Pressvorgang vor Erreichen einer maximal möglichen Presskraft beendet, wenn die Steigung der Pressparameterkurve des Pressparameters ein Abschaltkriterium erfüllt.In particular, at least one problem is solved by a press machine for the plastic deformation of a tubular workpiece, in particular a fitting, the press machine having a motor and press jaws that are driven by the motor and can apply a force to the workpiece during operation, a power transmission unit, which is coupled to the motor and the pressing jaws in order to transmit a force from the motor to the pressing jaws, at least one sensor unit for measuring at least one pressing parameter, and a controller which receives the currently measured value of the pressing parameter from the sensor unit and with this the Determines the slope of a press parameter curve of the press parameter, the control ending a pressing process before a maximum possible press force is reached if the slope of the press parameter curve of the press parameter fulfills a switch-off criterion.
Bei der vorliegenden Erfindung wird die Steigung, also der Anstieg einer Pressparameterkurve überwacht, die sich während des Pressvorgangs ergibt. Der Anstieg ist dabei charakteristisch für die Erhöhung der Presskraft auf das Werkstück mit fortschreitendem Pressvorgang. Wenn das Werkstück am Ende die maximale Verformung erlangt hat und die Pressbacken der Pressmaschine ganz geschlossen sind, erfolgt mit weiterem Druckanstieg lediglich eine elastische Verformung an den Pressbacken. Dabei kann ein rein linearer Anstieg der Werte eines Pressparameters erkannt werden, z.B. bei einem hydraulischen Pressgerät ein rein linearer Anstieg in der Druck-Zeit-Kurve oder Strom-Zeit-Kurve. Dieser charakteristische Anstieg am Ende des Pressvorgangs wird von der Steuerung genutzt, um den Motor der Pressmaschine bereits vor Erreichen einer maximal möglichen Presskraft abzustellen und so den Pressvorgang zu beenden.In the present invention, the gradient, that is to say the rise of a pressing parameter curve, which results during the pressing process, is monitored. The increase is characteristic of the increase in the pressing force on the workpiece as the pressing process progresses. When the workpiece has reached the maximum deformation at the end and the press jaws of the press machine are completely closed, only an elastic deformation takes place on the press jaws with a further increase in pressure. A purely linear increase in the values of a press parameter can be recognized, for example, in the case of a hydraulic press device, a purely linear increase in the pressure-time curve or current-time curve. This characteristic increase at the end of the pressing process is used by the control to switch off the motor of the pressing machine before a maximum possible pressing force is reached and thus to end the pressing process.
Das automatische Beenden des Pressvorgangs vor Erreichen der maximal möglichen Presskraft der Maschine aufgrund der Auswertung der Steigung mindestens einer Pressparameterkurve, verhindert ein weiteres unnötiges Aufeinanderpressen der Pressbacken, was zu einer Verringerung der Belastung und des Verschleißes der Pressbacken und anderer Teile der Maschine und zu einer des Energie- und Zeitersparnis führt. Eine zusätzliche Interaktion eines Benutzers zum Beenden des Pressvorgangs ist nicht notwendig.The automatic termination of the pressing process before reaching the maximum possible pressing force of the machine based on the evaluation of the slope of at least one pressing parameter curve prevents further unnecessary pressing of the pressing jaws, which leads to a reduction in the load and wear of the pressing jaws and other parts of the machine and to one of the Saves energy and time. An additional interaction of a user to end the pressing process is not necessary.
Der Vergleich der Steigung der Pressparameterkurve der gemessenen Werte des mindestens einen Pressparameters mit einem Abschaltkriterium berücksichtigt dabei automatisch die Eigenschaften des zu verpressenden Werkstücks, beispielsweise das Material, die Größe, die Bauform etc., ohne, dass diese Eigenschaften im Einzelnen der Pressmaschine vor dem jeweiligen Pressvorgang bekannt gemacht werden müssten. Das Abschaltkriterium ist unabhängig von den einzelnen Eigenschaften des zu verpressenden Werkstücks. Aufgrund der Überwachung der Steigung der Pressparameterkurve kann die Steuerung den Pressvorgang zuverlässig nach der plastischen Verformung des Werkstücks beenden, unabhängig davon, ab welcher Höhe der Presskraft keine plastischen Verformung des Werkstücks mehr auftritt.The comparison of the slope of the press parameter curve of the measured values of the at least one press parameter with a switch-off criterion automatically takes into account the properties of the workpiece to be pressed, for example the material, the size, the design, etc. Pressing process would have to be made known. The switch-off criterion is independent of the individual properties of the workpiece to be pressed. Due to the monitoring of the slope of the pressing parameter curve, the control can reliably end the pressing process after the plastic deformation of the workpiece, regardless of the level of the pressing force beyond which plastic deformation of the workpiece no longer occurs.
Bei der Auswertung können ein oder mehrere Pressparameter in beliebiger Kombination berücksichtigt werden. Die Berücksichtigung von gleichzeitig mehreren Pressparametern stärkt dabei aufgrund von Redundanz die Robustheit der Analyse gegenüber sogenannten Ausreisern, d.h. zufälligen Abweichungen.During the evaluation, one or more pressing parameters can be taken into account in any combination. The consideration of several pressing parameters at the same time strengthens the robustness of the analysis against so-called outliers, ie random deviations, due to redundancy.
Es können verschiedene Sensoren zum Messen von gleichen oder unterschiedlichen Pressparametern für die Auswertung mit der vorliegenden Steuerung verwendet werden.Different sensors can be used to measure the same or different pressing parameters for the evaluation with the present control.
Das jeweilige Abschaltkriterium kann auf den jeweiligen Prozessparameter oder auf eine Kombination der Prozessparameter angepasst sein.The respective switch-off criterion can be adapted to the respective process parameter or to a combination of the process parameters.
Bevorzugt zeigt das Abschaltkriterium an, dass bei einer Fortsetzung des Pressvorgangs nur noch eine elastische Verformung an den Pressbacken auftritt. Dies ist der Fall, wenn die Pressbacken vollständig geschlossen sind und keine plastische Verformung des Werkstücks mehr erfolgt. Die Abschaltkriterien sind bevorzugt vorbestimmte Werte der Steigung für eine bestimmte Pressparameterkurve, aufgrund der die Steuerung automatisch entscheiden kann, wann der aktuelle Pressvorgang beendet wird.The switch-off criterion preferably indicates that if the pressing process is continued, only elastic deformation occurs on the pressing jaws. This is the case when the press jaws are completely closed and there is no more plastic deformation of the workpiece. The switch-off criteria are preferably predetermined values of the slope for a specific pressing parameter curve, on the basis of which the control can automatically decide when the current pressing process is to be ended.
Bevorzugt ist die Kraftübertragungseinheit ein hydraulisches System und die Sensoreinheit ist ein Drucksensor, welcher den Druck in dem hydraulischen System als Pressparameter misst. Damit ist ein einfaches Adaptieren der erfindungsgemäßen Steuerung auf bestehende elektro-hydraulische Pressmaschinen möglich. Über einen Drucksensor kann der Hydraulikdruck als Prozessparameter einfach und zuverlässig gemessen werden und der Steuerung bereitgestellt werden. Der Hydraulikdruck ist hierbei direkt proportional zu der am Werkzeug anliegenden Presskraft, so dass über den Hydraulikdruck eine zuverlässige Bestimmung des Kraftverlaufs an den Pressbacken möglich ist.The force transmission unit is preferably a hydraulic system and the sensor unit is a pressure sensor which measures the pressure in the hydraulic system as a pressing parameter. This enables the control according to the invention to be easily adapted to existing electro-hydraulic press machines. The hydraulic pressure can be measured simply and reliably as a process parameter via a pressure sensor and made available to the control system. The hydraulic pressure is directly proportional to the pressing force applied to the tool, so that a reliable determination of the force profile on the pressing jaws is possible via the hydraulic pressure.
Wenn die Kraftübertragungseinheit bevorzugt ein mechanisches System ist, ist die Sensoreinheit ein Kraftsensor, welcher die Kraft an einer Stelle in dem mechanischen System als Pressparameter misst. Die Steuerung der vorliegenden Erfindung kann auch auf Pressgeräte mit einer rein mechanischen Kraftübertragung angewendet werden. Bei mechanischen Pressmaschinen wird eine Kraft von einem Motor über eine oder mehrere Kraftübertragungseinheiten an die Pressbacken übertragen. In diesem Fall kann die auftretende Kraft an verschieden Stellen im mechanischen System gemessen werden kann. Hierzu können übliche Kraftmessdosen, Dehnmessstreifen oder ähnliche Sensoren verwendet werden. Die gemessene Kraft ist in der Regel ebenfalls direkt proportional zu der am Werkzeug anliegenden Presskraft, so dass über die Kraft eine zuverlässige Bestimmung des Kraftverlaufs an den Pressbacken möglich ist.If the force transmission unit is preferably a mechanical system, the sensor unit is a force sensor which measures the force at a point in the mechanical system as a pressing parameter. The control of the present invention can also be applied to pressing devices with a purely mechanical power transmission. In mechanical press machines, a power is transmitted from a motor to the press jaws via one or more power transmission units. In this case, the force that occurs can be measured at various points in the mechanical system. Conventional load cells, strain gauges or similar sensors can be used for this purpose. The measured force is usually also direct proportional to the pressing force applied to the tool, so that the force can be used to reliably determine the force profile on the pressing jaws.
Bevorzugt kann als Pressparameter weiterhin ein den Motor durchfließender Strom sein. Dieser Strom kann mittels der Steuerung gemessen werden, die dann bevorzugt auch die Aufgabe der Sensoreinheit übernimmt. Aus dem den Motor durchfließenden Strom kann ebenfalls der Kraftverlauf an den Pressbacken abgeleitet werden.A current flowing through the motor can also be a preferred pressing parameter. This current can be measured by means of the controller, which then preferably also takes on the task of the sensor unit. The force profile on the press jaws can also be derived from the current flowing through the motor.
Bevorzugt beendet die Steuerung den Pressvorgang erst dann, wenn zusätzlich zum Abschaltkriterium ein vorher festgelegter Mindestwert für einen Pressparameter (P) überschritten wurde und / oder wenn die Dauer des Pressvorgangs eine Mindestzeit überschritten hat. Hiermit bleiben Anlaufeffekte zu Beginn des Pressvorgangs oder Bereiche des Pressvorgangs unberücksichtigt in denen regelmäßig noch eine plastische Verformung des Werkstücks stattfindet. Hiermit wird das Risiko von Fehlmessungen und einer ungewollten vorzeitigen Beendigung des Pressvorgangs verringert. Eine zuverlässige Verpressung eines Werkstücks, setzt in der Regel eine erreichte Mindestpresskraft voraus, so dass unter dieser Mindestpresskraft kein automatisches Beenden des Pressvorgangs erfolgen soll.The control preferably only ends the pressing process when, in addition to the switch-off criterion, a previously defined minimum value for a pressing parameter (P) has been exceeded and / or when the duration of the pressing process has exceeded a minimum time. This means that start-up effects at the beginning of the pressing process or areas of the pressing process in which plastic deformation of the workpiece regularly still takes place are not taken into account. This reduces the risk of incorrect measurements and an unwanted premature termination of the pressing process. Reliable pressing of a workpiece generally requires that the minimum pressing force has been reached, so that the pressing process should not be terminated automatically below this minimum pressing force.
Bevorzugt gibt die Steigung der Pressparameterkurve den zeitlichen Verlauf der Werte eines Pressparameters an und wird bevorzugt aus dem aktuellen und dem zeitlich vorhergehenden Wert des Pressparameters gebildet. Die Betrachtung des zeitlichen Verlaufs eines Pressparameters ist einfach in Form einer Zeitreihe möglich, insbesondere, wenn die Steigung der Prozessparameterkurve aus zeitlich aufeinanderfolgenden Messwerten berechnet wird. Die Betrachtung des aktuellen und des vorherigen Wertes zur Ermittlung des Anstiegs ist einfach und kann rechentechnisch schnell umgesetzt werden, so dass Ergebnisse in Echtzeit vorliegen können. Dadurch kann eine unmittelbare, zeitnahe Steuerung in Reaktion auf die Auswertung erreicht werden. Der signifikant gleichbleibende, lineare Verlauf der Pressparameterkurve beim direkten Aufeinanderpressen der Pressbacken am Ende des Pressvorgangs, ermöglicht hierbei eine robuste und automatische Erkennung dieses Presszustands.The slope of the pressing parameter curve preferably indicates the course over time of the values of a pressing parameter and is preferably formed from the current and the temporally preceding value of the pressing parameter. The time course of a pressing parameter can be viewed in a simple manner in the form of a time series, in particular if the slope of the process parameter curve is calculated from measured values that follow one another over time. The consideration of the current and the previous value for the determination of the increase is simple and can be implemented computationally quickly, so that results can be available in real time. This enables immediate, real-time control to be achieved in response to the evaluation. The significantly constant, linear course of the pressing parameter curve when the pressing jaws are pressed directly onto one another at the end of the pressing process enables robust and automatic detection of this pressing state.
Bevorzugt kann die Steuerung auch eine Datenbank aufweisen, in der Abschaltkriterien für bestimmte Pressbacken und/oder Werkstücke, gespeichert sind. Die Abschaltkriterien sind hierbei bevorzugt digitale Werte der Steigung der Prozessparameterkurve bei denen eine automatische Abschaltung erfolgen soll. Die Datenbank kann Werte für Abschaltkriterien enthalten, die von den Eigenschaften der verwendeten Pressbacken, wie Material, Größe, Art etc. abhängig sein können.The control can preferably also have a database in which switch-off criteria for specific press jaws and / or workpieces are stored. The switch-off criteria here are preferably digital values of the slope of the process parameter curve for which automatic switch-off is to take place. The database can contain values for switch-off criteria, which can depend on the properties of the press jaws used, such as material, size, type, etc.
Bevorzugt ist die Pressmaschine ein elektrisch angetriebenes hydraulisches oder mechanisches Handpressgerät zum Verpressen von rohrförmigen Werkstücken. Mit Hilfe eines Handpressgeräts können Verpressungen an verschiedenen Einsatzorten, wie einer Baustelle, flexibel eingesetzt werden. Dabei können elektrisch angetriebene Handpressgeräte hohe Presskräfte aufbringen, die eine zuverlässige Verpressung gewährleisten. In einem hydraulischen Handpressgerät, zum Beispiel, kann im Betrieb ein Hydraulikdruck bis ca. 550 bar aufgebracht werden, welcher unmittelbar auf das von den Pressbacken eingeschlossene Werkstück wirkt.The pressing machine is preferably an electrically driven hydraulic or mechanical hand pressing device for pressing tubular workpieces. With the help of a hand crimping device, crimps can be used flexibly at different locations, such as a construction site. Electrically driven hand pressing devices can apply high pressing forces, which ensure reliable pressing. In a hydraulic hand pressing device, for example, a hydraulic pressure of up to approx. 550 bar can be applied during operation, which acts directly on the workpiece enclosed by the pressing jaws.
Zumindest eines der oben genannten Probleme wird auch gelöst durch ein Verfahren zum Betreiben einer Pressmaschine, zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings, wobei das Verfahren die folgenden Schritte in der angegebenen Reihenfolge aufweist:
- a. Eingreifen des Werkstücks mit Pressbacken der Pressmaschine;
- b. Starten eines Motors der Pressmaschine, um eine Kraft durch die Pressbacken auf die Oberfläche des eingegriffenen Werkstücks aufzubringen;
- c. Messen eines Werts eines Pressparameters;
- d. Empfangen des aktuell gemessenen Wertes des Pressparameters durch die Steuerung, und damit Bestimmen der Steigung einer Pressparameterkurve des Pressparameters; und
- e. Stoppen des Motors vor dem Erreichen einer maximal möglichen Presskraft der Pressmaschine durch die Steuerung, wenn die Steuerung erkennt, dass die Steigung der Pressparameterkurve des Pressparameters ein Abschaltkriterium erfüllt.
- a. Engaging the workpiece with the press jaws of the press machine;
- b. Starting a motor of the press machine to apply a force through the press jaws to the surface of the engaged workpiece;
- c. Measuring a value of a pressing parameter;
- d. Receiving the currently measured value of the pressing parameter by the controller, and thus determining the slope of a pressing parameter curve of the pressing parameter; and
- e. The control system stops the motor before the maximum possible press force of the press machine is reached, if the control system detects that the slope of the press parameter curve of the press parameter fulfills a switch-off criterion.
Bevorzugt ist der Pressparameter ein Druck, eine Kraft, oder ein Strom durch den Motor oder eine beliebige Kombination dieser Parameter. Diese Parameter sind charakteristisch für den Pressdruck der Pressmaschine.The pressing parameter is preferably a pressure, a force, or a current through the motor or any combination of these parameters. These parameters are characteristic of the press pressure of the press machine.
Erfindungsgemäß wird der Motor erst dann gestoppt, wenn zusätzlich zum Abschaltkriterium ein vorher festgelegter Mindestwert für einen Pressparameter überschritten wurde und / oder wenn die Dauer des Pressvorgangs eine Mindestzeit überschritten hat. Bevorzugt weist das Verfahren den Schritt des Auslesens von mindestens einem Abschaltkriterium aus einer Datenbank der Steuerung auf. Das Abschaltkriterium kann in einer Datenbank in der Steuerung der Pressmaschine abgelegt sein und beispielsweise passend zur verwendeten Pressbacken ausgelesen und in der Steuerung verwendet werden.According to the invention, the motor is only stopped when, in addition to the switch-off criterion, a predetermined minimum value for a pressing parameter has been exceeded and / or when the duration of the pressing process has exceeded a minimum time. The method preferably has the step of reading out at least one switch-off criterion from a database of the controller. The switch-off criterion can be stored in a database in the control of the press machine and, for example, read out to match the press jaws used and used in the control.
Im Folgenden werden bevorzugte Ausführungsformen der vorliegenden Erfindung anhand der beigefügten Figuren dargestellt. Dabei zeigt:
- Fig. 1
- eine schematische Darstellung einer Ausführungsform der Pressmaschine als hydraulisches Handpressgerät gemäß der vorliegenden Erfindung;
- Fig. 2
- ein Diagramm von Pressparameterkurven für unterschiedliche Pressbacken und zu verpressende Werkstoffe bei einer Pressmaschine nach dem Stand der Technik; und
- Fig. 3
- eine chematische Darstellung der Auswertung einer Pressparameterkurve gemäß der vorliegenden Erfindung.
- Fig. 1
- a schematic representation of an embodiment of the pressing machine as a hydraulic hand pressing device according to the present invention;
- Fig. 2
- a diagram of press parameter curves for different press jaws and materials to be pressed in a press machine according to the prior art; and
- Fig. 3
- a chemical representation of the evaluation of a pressing parameter curve according to the present invention.
Im Folgenden werden bevorzugte Ausführungsformen der vorliegenden Erfindung mit Bezug auf die beigefügten Figuren im Detail beschrieben.In the following, preferred embodiments of the present invention are described in detail with reference to the accompanying figures.
Die
Die Kolbenpumpe 27 pumpt aufgrund ihrer Bewegung eine Hydraulikflüssigkeit aus einem Reservoir in einen Arbeitszylinder 25, wodurch der Hydraulikdruck im Arbeitszylinder 25 ansteigt. Der steigende Hydraulikdruck drückt einen im Zylinder beweglich geführten Kolben 28 in der Darstellung der
Der Kolben 28 ist mechanisch mit Rollen 29 verbunden, welche sich mit der Bewegung des Kolbens 28 mitbewegen. Die Rollen 29 bewegen sich in üblicher Weise zwischen geneigte Enden von Pressbacken 30, die somit geschlossen werden und das Werkstück mit hoher Kraft plastisch verformen können. Im Betrieb überträgt sich dadurch der Hydraulikdruck direkt proportional auf das angeschlossenen Pressbacken 30, und erzeugt eine dem Hydraulikdruck direkt proportionale Presskraft F auf das Werkstück, die direkt proportional zu dem ist.The
Durch den beim Verpressen steigenden Hydraulikdruck P und die damit steigende Presskraft F auf das Werkstück bzw. den Fitting, wird das Werkstück verpresst und plastisch verformt. Über eine Messung des Hydraulikdrucks P kann die Presskraft F am Werkzeug bestimmt werden.Due to the increasing hydraulic pressure P during the pressing and the consequent increasing pressing force F on the workpiece or the fitting, the workpiece is pressed and plastically deformed. The pressing force F on the tool can be determined by measuring the hydraulic pressure P.
Der Hydraulikdruck P in dem hydraulischen System 26 kann auf einfache Weise mittels eines Drucksensors 42 gemessen werden. Der Drucksensor 42 übermittelt das gemessene Drucksignal über Signalleitungen oder drahtlos mit Hilfe einer entsprechenden Funkübertragung an die Steuerung 40. Drahtlose Signalübertragungsmittel, wie beispielsweise gängige digitale Drahtlosverbindungen wie z.B. Bluetooth, NFC oder dergleichen können verwendet werden. Analoge Signale des Drucksensors 42 können in einem A/D-Wandler in digitale Signale umgewandelt werden, damit diese von der digitalen Steuerung 40 ausgewertet werden können.The hydraulic pressure P in the
Die Steuerung 40 weist dazu zumindest eine digitale Recheneinheit, wie einen Mikrocontroller, DSP, FPGA, ASIC oder dergleichen auf. Zusätzlich kann die Steuereinheit über eine auf Datenspeichervorrichtungen gespeicherte Datenbank (nicht dargestellt) verfügen, in der vorbestimmte Werte, die für die Auswertung erforderlich sind, abgerufen werden können.For this purpose, the
In Abhängigkeit der Auswertungsergebnisse, gibt die Steuerung 40 über eine Leistungselektronik (nicht dargestellt) entsprechende Steuersignale an den Motor 20 aus. Der Motor 20 wird mit Hilfe dieser Steuersignale angesteuert, um ihm mit einer bestimmten geregelten Drehzahl zu betreiben und ihn am Ende des Pressvorgangs anzuhalten.Depending on the evaluation results, the
In einer anderen nicht dargestellten Ausführungsform kann die Pressmaschine auch als ein rein mechanisches Handpressgerät mit mechanischer Kraftübertragungseinheit ausgebildet sein. Bei einem mechanischen Handpressgerät erzeugt ein Motor eine Drehbewegung, die über ein Getriebe auf zumindest eine mechanische Kraftübertragungseinheit, beispielsweise ein Hebel- oder ein Gewindetrieb, übertragen wird. Die mechanische Kraftübertragungseinheit wandelt die Drehbewegung in eine lineare Bewegung um, die, entsprechend dem oben beschriebenen hydraulischen Handpressgerät 10 der
Kraftsensoren, zum Messen der vom Motor auf das Werkzeug übertragenen Kraft F können an verschiedenen Stellen in dem mechanischen Handpressgerät angeordnet sein, um eine der Presskraft F proportionale Kraft zu messen und an die Steuerung zu signalisieren.Force sensors for measuring the force F transmitted from the motor to the tool can be arranged at various points in the mechanical hand pressing device in order to measure a force proportional to the pressing force F and to signal it to the controller.
Weiterhin verhält sich der vom Motor 40 aufgenommene Strom verhält ebenfalls proportional zum Motordrehmoment und somit zur Presskraft F an den Pressbacken.Furthermore, the current consumed by the
Die
Die Pressparameter Kurve K3 wurde beim Verpressen eines Fittings aus einem zweiten Material aufgezeichnet. Das Material dieses Fittings wies eine größere Festigkeit bzw. Härte als bei Kurve K2 auf und ist in einem Ausführungsbeispiel Edelstahl.The pressing parameter curve K3 was recorded when pressing a fitting made of a second material. The material of this fitting had a greater strength or hardness than in curve K2 and is stainless steel in one embodiment.
In
Der Kurvenverlauf der Pressparameterkurve K2 zeigt einen früheren Hydraulik-Druckanstieg als die Pressparameterkurve K1, da sich zwischen den Pressbacken ein Fitting aus einem weichen Material befindet. Ab dem Zeitpunkt T1K2 steigt die Pressparameterkurve K2 wiederum linear an, da zu diesem Zeitpunkt der eigentliche Pressvorgang beendet ist, der Fitting vollständig plastisch verformt wurde und die Pressbacken vollständig geschlossen sind und aufeinander anliegen. Der lineare Anstieg ΔTK2 erfolgt mit einer im Wesentlichen gleichen Steigung wie jener der Kurve K1. Bei Erreichen des Maximaldrucks PmaxK2 öffnet sich wiederum das Überdruckventils beim Zeitpunkt T2K2 und die Kurve K2 fällt sehr schnell auf einen Minimaldruck ab.The course of the curve of the pressing parameter curve K2 shows an earlier increase in hydraulic pressure than the pressing parameter curve K1, since there is a fitting made of a soft material between the pressing jaws. From the point in time T1 K2 the increases Pressing parameter curve K2 again increases linearly, since at this point in time the actual pressing process has ended, the fitting has been completely plastically deformed and the press jaws are completely closed and rest on one another. The linear increase .DELTA.T K2 takes place with a gradient that is essentially the same as that of the curve K1. When the maximum pressure Pmax K2 is reached, the overpressure valve again opens at time T2 K2 and curve K2 drops very quickly to a minimum pressure.
Die Pressparameterkurve K3 steigt Aufgrund des härteren Materials des zu verpressenden Fittings stärker an, als die Pressparameterkurve K2. Weiterhin muss bei der Kurve K3 insgesamt ein höherer Druck aufgebracht werden als bei Kurve K2, um die Pressbacken zu schließen und den Fitting vollständig plastisch zu verformen. Zum Zeitpunkt T1K3 wird der Kurvenverlauf von K3 linear, was das Ende des eigentlichen Pressvorgangs anzeigt und signalisiert, dass die Pressbacken vollständig geschlossen sind und aufeinander anliegen. Wie ersichtlich, entspricht die Steigung des linearen Bereichs ΔTK3 im Wesentlichen der Steigung der linearen Bereiche ΔTK1 und ΔTK2. Diese Steigung der Pressparameterkurve ist daher ein charakteristisches Maß für das Ende des eigentlichen Pressvorgangs am Werkstück.The press parameter curve K3 increases more than the press parameter curve K2 due to the harder material of the fitting to be pressed. Furthermore, a higher pressure has to be applied overall with curve K3 than with curve K2 in order to close the pressing jaws and to completely plastically deform the fitting. At the point in time T1 K3 , the curve profile of K3 becomes linear, which indicates the end of the actual pressing process and signals that the pressing jaws are completely closed and are resting on one another. As can be seen, the slope of the linear area ΔT K3 essentially corresponds to the slope of the linear areas ΔT K1 and ΔT K2 . This slope of the pressing parameter curve is therefore a characteristic measure for the end of the actual pressing process on the workpiece.
Wie aus
Die Kurven K1, K2 und K3 würden sich auf entsprechende Weise ergeben, wenn statt dem Hydraulikdruck über die Zeit, eine mechanisch im System wirkende Kraft oder der Strom durch den Motor 20 über die Zeit aufgetragen wäre. Auch hier lassen sich aus einem linearen Anstieg der Kurve mit charakteristischer Steigung das Ende des Pressvorgangs und das Aufeinanderliegen der Pressbacken erkennen.The curves K1, K2 and K3 would result in a corresponding manner if, instead of the hydraulic pressure over time, a force acting mechanically in the system or the current through the
In
Die Abschaltung des Motors 20 kann von der Steuerung 40 zusätzlich von weiteren Voraussetzungen abhängig gemacht werden, etwa um Ausreißer der Pressparameterkurve zu erkennen und auszuschließen. So kann zusätzlich zum Abschaltkriterium es für eine Abschaltung des Motors 20 notwendig sein, dass ein vorher festgelegter Mindestwert für einen Pressparameter P überschritten wurde und / oder es kann notwendig sein, dass die Dauer des Pressvorgangs eine Mindestzeit Tmin überschritten hat.The shutdown of the
Im Beispiel der Kurve K2 der
Es kann aber auch eine Mindestzeit Tmin vorgegeben werden, die der Pressvorgang mindestens dauern muss, bevor die Steuerung den Motor 20 abschalten kann.However, a minimum time Tmin can also be specified which the pressing process must at least last before the control can switch off the
Ab dem Zeitpunkt T1K2 stimmt der von der Steuerung 40 ermittelte Steigungswert mit einem vorbestimmten, und in der Datenbank der Steuerung 40 hinterlegtem, Steigungswert als Abschaltkriterium überein. Von diesem Zeitpunkt T1K2 an, wird dann von der Steuerung 40 bevorzugt die Anzahl an, in einem Zeitbereich gleichen, Anstiegswerten ermittelt.From the point in time T1 K2 , the gradient value determined by the
Beim späteren Zeitpunkt T3K2 wurde dann eine vorbestimmte Anzahl von Anstiegen mit gleichen Anstiegswerten gezählt. Die gezählten Anstiegswerte stimmen dabei im Wesentlichen mit dem in der Datenbank hinterlegten, vorbestimmten Anstiegswert überein. Zulässige Toleranzen der Steigungswerte können empirisch bestimmt werden und in der Steuerung 40 hinterlegt werden.At the later point in time T3 K2 , a predetermined number of increases with the same increase values was then counted. The counted increase values essentially agree with the predetermined increase value stored in the database. Permissible tolerances of the gradient values can be determined empirically and stored in the
Im Beispiel der
In
Aus
- 1010
- hydraulisches Handpressgeräthydraulic hand press
- 2020th
- Motorengine
- 2222nd
- Getriebetransmission
- 2424
- Exzentereccentric
- 2525th
- ArbeitszylinderWorking cylinder
- 2626th
- hydraulisches Systemhydraulic system
- 2727
- KolbenpumpePiston pump
- 2828
- Kolbenpiston
- 2929
- Rollenroll
- 3030th
- Befestigungsbereich für austauschbares WerkzeugAttachment area for interchangeable tools
- 4040
- Steuerungcontrol
- 4242
- DrucksensorPressure sensor
- 4444
- ermittelter Anstieg (dargestellt als Steigungsdreieck)determined increase (shown as gradient triangle)
- K1, K2, K3K1, K2, K3
- ParameterkurvenParameter curves
- K2'K2 '
- nicht-erfindungsgemäßer Verlauf der Parameterkurve K2non-inventive course of the parameter curve K2
- Pmin (K2)Pmin (K2)
- Mindestdruck in K2 für AbschaltungMinimum pressure in K2 for shutdown
- Pmax (K1, K2, K3)Pmax (K1, K2, K3)
- maximal aufbringbarer Druck in K1, K2, K3maximum pressure that can be applied in K1, K2, K3
- P-T1 (K2)P-T1 (K2)
- Druck in K2 zum Zeitpunkt T1Pressure in K2 at time T1
- P-T3 (K2)P-T3 (K2)
- Druck zum Zeitpunkt T3Pressure at time T3
- Pstopp (K2)Pstop (K2)
- Druck zum Zeitpunkt, wenn Pressvorgang beendet wirdPressure at the time when pressing is finished
- ΔP (K2)ΔP (K2)
- Druckdifferenz in K2Pressure difference in K2
- TminTmin
- Mindestzeit für AbschaltungMinimum time for shutdown
- To (K2)To (K2)
- Zeitpunkt To: Beginn der Prüfung auf AbschaltkriteriumTime To: Start of the check for the switch-off criterion
- T1(K1, K2, K3)T1 (K1, K2, K3)
- Zeitpunkt T1: Beginn der konst. linearen SteigungTime T1: start of the constant linear slope
- T2 (K1, K2, K3)T2 (K1, K2, K3)
- Zeitpunkt T2: Ende des PressvorgangsTime T2: end of the pressing process
- T3 (K2)T3 (K2)
- Zeitpunkt T3: Abschaltkriterium erfülltTime T3: switch-off criterion met
- T4 (K2)T4 (K2)
- Zeitpunkt T4: Öffnung Überdruckventil bzw. RücklaufTime T4: opening of the pressure relief valve or return
- ΔT (K1, K2, K3)ΔT (K1, K2, K3)
- Zeitdifferenz zw. T1 und T2 (Dauer der konst. linearen Steigung)Time difference between T1 and T2 (duration of the constant linear gradient)
Claims (11)
- A pressing machine (10) for plastically deforming a tubular workpiece, in particular a fitting, wherein the pressing machine (10) comprises:a. a motor (20);b. pressing jaws which are driven by the motor (20) and can apply a force to the workpiece during operation;c. a power transmission unit coupled to the motor (20) and the pressing jaws for transmitting power from the motor (20) to the pressing jaws;d. at least one sensor unit (42) for measuring at least one pressing parameter (P); ande. a controller (40), which receives a currently measured value of the press parameter (P) from the sensor unit (42) and determines therewith a slope (44) of a press parameter curve (K) of the press parameter (P); whereinf. the controller (40) terminates a pressing operation before reaching a maximum possible pressing force (Pmax) when the slope (44) of the press parameter curve (K) of the pressing parameter (P) fulfills a switch-off criterion,
wherein the controller (40) terminates the pressing process only when in addition to the switch-off criterion a predetermined minimum value (Pmin) for a pressing parameter (P) has been exceeded and/or if the duration of the pressing process a minimum time (Tmin) has been exceeded. - The press machine according to claim 1, wherein the switch-off criterion indicates that only an elastic deformation on the pressing jaws occurs in a continuation of the pressing operation.
- The press machine according to claims 1 or 2, wherein the power transmission unit is a hydraulic system (26), and the sensor unit (42) is a pressure sensor, which measures a pressure in the hydraulic system (26) as the pressing parameter (P).
- The pressing machine according to claims 1 or 2, wherein the power transmission unit is a mechanical system, and the sensor unit (42) is a force sensor which measures a force at a location in the mechanical system as the pressing parameter (P).
- The pressing machine according to any one of claims 1 to 4, wherein the pressing parameter (P) is a current flowing through the motor (20).
- The press machine according to any one of claims 1 to 5, wherein the slope (44) of the press parameter curve (K) indicates the time course of the values of the press parameter (P) and is preferably formed from the current and the temporally preceding press parameter value.
- The pressing machine according to any one of claims 1 to 6, wherein the controller (40) has a database in which at least one shutdown criteria for certain pressing jaws and/or workpieces is stored.
- The press machine according to any one of claims 1 to 6, wherein the pressing machine (10) is an electrically driven hydraulic or mechanical hand pressing device for pressing of the tubular workpieces.
- A method of operating a pressing machine (10) for plastically deforming a tubular workpiece, in particular fittings, the method comprising the following steps in the given order:a. engaging the workpiece with pressing jaws of the pressing machine (10);b. starting a motor (20) of the pressing machine (10) to apply a force through the pressing jaws to the surface of the engaged workpiece;c. measuring a value of a press parameter (P);d. receiving a currently measured value of the press parameter (P) by the controller (40), and thereby determining a slope (44) of a press parameter curve (K) of the press parameter (P); ande. stopping the motor (20) from reaching a maximum possible pressing force (Pmax) of the pressing machine by the controller (40) when the controller (40) detects that the slope (44) of the press parameter curve (K) of the pressing parameter (P) fulfills a switch-off criterion,
wherein the motor (20) is stopped only when in addition to the shutdown criterion, a predetermined minimum value (Pmin) is exceeded for a pressing parameter (P) and/or if the duration of the pressing operation a minimum time (Tmin) is exceeded. - The method according to claim 9, wherein the pressing parameter (P) is a force, a current through the motor (20) or any combination of these parameters.
- The method according to claim 9 to 10, further comprising the following step:
reading at least one switch-off criterion from a database of the controller (40).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18152097.4A EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
CN201910042905.8A CN110039485B (en) | 2018-01-17 | 2019-01-17 | Press machine |
KR1020190006311A KR20190088031A (en) | 2018-01-17 | 2019-01-17 | Press machine |
US16/250,019 US11440068B2 (en) | 2018-01-17 | 2019-01-17 | Press machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP18152097.4A EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
Publications (2)
Publication Number | Publication Date |
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EP3513911A1 EP3513911A1 (en) | 2019-07-24 |
EP3513911B1 true EP3513911B1 (en) | 2021-06-30 |
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EP18152097.4A Active EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
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US (1) | US11440068B2 (en) |
EP (1) | EP3513911B1 (en) |
KR (1) | KR20190088031A (en) |
CN (1) | CN110039485B (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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GB2591801B (en) * | 2020-02-07 | 2024-05-01 | Parker Hannifin Emea Sarl | A tube coupling apparatus |
DE112022002592T5 (en) * | 2021-06-21 | 2024-03-07 | Milwaukee Electric Tool Corporation | SYSTEMS AND METHODS FOR EVALUATION OF CRIMP APPLICATIONS |
DE102022124538B4 (en) | 2022-09-23 | 2024-04-18 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kommanditgesellschaft | Method for controlling a power tool |
CN117704286B (en) * | 2023-12-25 | 2024-06-14 | 玉得气体有限责任公司 | Medium-low pressure nitrogen press cooperation control method |
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EP1397231B1 (en) * | 2001-06-19 | 2007-03-21 | Von Arx Ag | Press tool comprising a spindle for moulding coupling elements |
FR2873514B1 (en) * | 2004-07-20 | 2006-11-17 | Virax Sa | LINEAR PORTABLE ACTUATOR AND METHOD FOR LIMITING THE MAXIMUM EFFORT OF AN ENGINE OF SUCH ACTUATOR |
US8056473B2 (en) * | 2007-05-16 | 2011-11-15 | Gustav Klauke Gmbh | Method for the operation of a motor-driven hand-held pressing apparatus, and hand-held pressing apparatus |
KR20080105938A (en) | 2007-06-01 | 2008-12-04 | 주식회사 모비코 | Press-fitting device and control method thereof for a press machine |
DE202009015515U1 (en) | 2009-11-17 | 2011-04-07 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kommanditgesellschaft | Hand-held pressing device |
CN103561915B (en) * | 2011-06-01 | 2015-11-25 | 塞母布雷有限公司 | Powered tool |
DE102013107217A1 (en) * | 2012-07-10 | 2014-01-16 | Gustav Klauke Gmbh | press tool |
DE102013203553B3 (en) * | 2013-03-01 | 2014-07-17 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kg | Hand-held pressing device |
JP6257971B2 (en) | 2013-09-09 | 2018-01-10 | 蛇の目ミシン工業株式会社 | Electric press, judgment method and program |
US10226826B2 (en) * | 2013-10-22 | 2019-03-12 | Milwaukee Electric Tool Corporation | Hydraulic power tool |
CN111451998A (en) * | 2014-07-07 | 2020-07-28 | 塞母布雷有限公司 | Fluid power compression or cutting tool and method of actuating a fluid power compression tool |
US9808851B2 (en) * | 2015-04-02 | 2017-11-07 | Milwaukee Electric Tool Corporation | PEX crimping tool |
KR101641369B1 (en) * | 2015-06-02 | 2016-07-20 | 주식회사 서원기술 | A binding tool |
EP3307453B1 (en) * | 2015-06-15 | 2022-08-03 | Milwaukee Electric Tool Corporation | Hydraulic crimper tool |
CN105034441B (en) * | 2015-07-27 | 2016-09-14 | 金丰(中国)机械工业有限公司 | A kind of overload detection method of forcing press |
DE102016117313A1 (en) * | 2016-01-28 | 2017-08-03 | Gustav Klauke Gmbh | Method for operating a working device and working device |
US10471578B2 (en) * | 2016-03-02 | 2019-11-12 | Cembre S.P.A. | Hydrodynamic compression or cutting tool |
CA3060408C (en) * | 2017-05-15 | 2023-11-07 | Hubbell Incorporated | Portable in-line hydraulic tool |
EP3450111B1 (en) * | 2017-08-31 | 2020-12-23 | Dubuis et Cie | Power tools for crimping or cutting objects and methods of assembly |
EP3774145A4 (en) * | 2018-04-10 | 2022-04-13 | Hubbell Incorporated | Portable in-line cutting tool with stabilizer |
EP3776755B1 (en) * | 2018-04-23 | 2023-10-11 | Daniels Manufacturing Corporation | Crimp tool |
US11958177B2 (en) * | 2018-09-07 | 2024-04-16 | Milwaukee Electric Tool Corporation | Hydraulic piston pump for a hydraulic tool |
-
2018
- 2018-01-17 EP EP18152097.4A patent/EP3513911B1/en active Active
-
2019
- 2019-01-17 KR KR1020190006311A patent/KR20190088031A/en not_active Application Discontinuation
- 2019-01-17 US US16/250,019 patent/US11440068B2/en active Active
- 2019-01-17 CN CN201910042905.8A patent/CN110039485B/en active Active
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US11440068B2 (en) | 2022-09-13 |
KR20190088031A (en) | 2019-07-25 |
CN110039485A (en) | 2019-07-23 |
US20190217357A1 (en) | 2019-07-18 |
CN110039485B (en) | 2021-10-08 |
EP3513911A1 (en) | 2019-07-24 |
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